Roland Advanced Jet AJ-1000 Service Notes Download

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SERVICE NOTES

Contents

4 Adjustment

4-1 SPECIAL TOOLS

...............................................

4-2 SERVICE MODE

...............................................

4-3 HOW TO UPGRADE FIRMWARE

.............................

4-4 HEAD ALIGNMENT

.............................................

4-5 CAPPING POSITION ADJUSTMENT

.........................

4-6 LINEAR ENCODER SETUP

...................................

4-7 PAPER SIDE SENSOR ADJUSTMENT

........................

4-8 CALIBRATION (FEEDING DIRECTION)

......................

4-9 BELT TENSION ADJUSTMENT

...............................

4-10 BELT POSITION ADJUSTMENT

...............................

4-11 NETWORK BOARD INITIALIZE

...............................

4-12 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE

..........

5 Supplemental Information

5-1 SENSOR MAP

..................................................

5-2 HOW TO REMOVE THE AIR IN THE INK LINE

..............

6 Troubleshooting

6-1 WHITE FINE LINE / BANDING / MISSING DOT /
SCRATCHY PRINTING / BLURRED PRINTING

..............

6-2 PARTICULAR COLOR DOES NOT PRINT AT ALL

............

6-3 SHIFTING IN PRINTING/COLOR SHIFTING

.................

6-4 INK DROPS ON THE MEDIA

..................................

6-5 VERTICAL BANDING

..........................................

6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS
WHEN PERFORMING PRINTING WITH LONG DELAY

.....

6-7 INK EMPTY MESSAGE APPEARS
EVEN IF THE INK HAS NOT RUN OUT

.......................

6-8 THE INK OR MAINTENANCE LIQUID NEVER COMES
BY PERFORMING FILL INK

....................................

6-9 MOTOR ERROR

................................................

6-10 HEATER TEMPERATURE DOES NOT GO UP

...............

6-11 DRYER TEMPERATURE DOES NOT GO UP

................

6-12 THE BLOWER FAN DOES NOT MOVE

.......................

6-13 THE TAKE-UP/FEED OUT UNIT DOES NOT MOVE

.........

6-14 ERROR MESSAGE

..............................................

6-15 SERVICE CALL

..................................................

7 Service Activities

7-1 INSTALLATION CHECK LIST

..................................

7-2 MAINTENANCE CHECK LIST

.................................

7-3 PREPARATION FOR TRANSPORTATION 1

..................

7-4 PREPARATION FOR TRANSPORTATION 2

..................

7-5 SPECIFICATIONS

..............................................

4-1
4-2

4-17
4-20
4-29
4-31
4-32
4-35
4-37
4-43
4-55
4-57

7-1

7-15
7-16
7-24
7-35

6-1
6-3
6-3
6-4
6-4

6-4

6-5

6-6
6-7
6-8
6-9

6-10
6-10
6-11
6-11

5-1
5-5

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

First Edition

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.

70010-00

1 Structure & Spare Parts

1-1 COVERS

.......................................................

1-2 FRAME

.........................................................

1-3 CARRIADGE

...................................................

1-4 DRIVE UNIT

....................................................

1-5 BED

............................................................

1-6 CHASSIS

.......................................................

1-7 PINCH ROLLER

...............................................

1-8 MAINTENANCE LIQUID CARTRIDGE

.......................

1-9 WIPER SYSTEM

...............................................

1-10 INK SYSTEM

...................................................

1-11 SUB TANK SYSTEM

...........................................

1-12 DRYER

.........................................................

1-13 STAND

..........................................................

1-14 TU UNIT

........................................................

1-15 TU ROLL

........................................................

1-16 ACCESSORIES

................................................

2 Electrical Section

2-1 WIRING MAP

...................................................

2-2 MAIN BOARD

..................................................

2-3 HEAD BOARD

..................................................

2-4 SERVO BOARD

................................................

2-5 HEATER BOARD

...............................................

2-6 PUMP DRIVE BOARD

.........................................

2-7 SUB BOARD

...................................................

2-8 MAINTENANCE PARTS LIST

.................................

3 Replacement of Main Parts

3-1 HEAD REPLACEMENT

........................................

3-2 WIPER REPLACEMENT

.......................................

3-3 CAP TOP REPLACEMENT

....................................

3-4 CARRIAGE MOTOR REPLACEMENT

........................

3-5 SUPPLY PUMP REPLACEMENT

.............................

3-6 INK TUBE REPLACEMENT

...................................

3-7 BOARDS REPLACEMENT

....................................

(Main Board / SW Power Supply)
3-8 BATTERY REPLACEMENT

....................................

3-9 CARRIAGE BELT REPLACEMENT

...........................

3-10 ENCODER SCALE REPLACEMENT

.........................

3-11 TU BOARD REPLACEMENT

..................................

1-1
1-3
1-5
1-7
1-9

1-11

1-13
1-14
1-15
1-17
1-19
1-20
1-21
1-23
1-25
1-27

2-1
2-3

2-11

2-19
2-26
2-34
2-42
2-54

3-3

3-11

3-13
3-18
3-23
3-30
3-40

3-50
3-53
3-59
3-62

Summary of Contents for Advanced Jet AJ-1000

Page 1: ...TION FOR TRANSPORTATION 1 7 4 PREPARATION FOR TRANSPORTATION 2 7 5 SPECIFICATIONS 4 1 4 2 4 17 4 20 4 29 4 31 4 32 4 35 4 37 4 43 4 55 4 57 7 1 7 15 7 16 7 24 7 35 6 1 6 3 6 3 6 4 6 4 6 4 6 5 6 6 6 7 6 8 6 9 6 10 6 10 6 11 6 11 5 1 5 5 Windows and MS DOS are registered trademark or trademark of Microsoft Corporation in the United States and or other countries First Edition Unauthorized coplying or...

Page 2: ...Revision NO Date Description of Changes Approval Issued 0 2006 7 4 First Edition Kato Mabuchi ...

Page 3: ...er be carried out are forbidden The specific thing that must not be done is indicated by the design contained within the circle The symbol at left means not to touch The symbol alerts the user to things that must be carried out The specific thing that must be done is indicated by the design contained within the circle The symbol at left means the power cord plug must be unplugged from the outlet T...

Page 4: ...ium battery for insulation for disposal or preservation It may cause heat explosion and fire Turn off the primary power SWs for the Printer and Dryer before servicing HIGH VOLTAGE HANDLING ATTENTION Do not touch during power on Electric shock Compornents damage Do not repair Replace power unit Do not replace fuse Can not be recovered The wiring terminal untended for connection of the protective ea...

Page 5: ...30 43 49 25 18 5 46 52 23 48 40 3 17 16 14 52 45 2 44 10 9 7 1 1 8 9 7 26 36 41 31 32 29 45 34 33 39 37 35 38 4 S3 S4 S6 S3 S3 S3 S12 S8 S15 S1 S5 S17 S16 S14 S11 S9 S14 S2 S5 S1 S1 S5 S14 S3 S3 S3 S6 S3 S3 S3 S1 S1 S5 S5 S3 S3 S3 S3 S3 S3 S3 S3 S12 S12 S3 S3 S4 S7 S13 S11 S3 S6 S17 S10 S10 S6 ...

Page 6: ... FL C 16 1000000336 COVER SUPPORT BRACKET RL AJ 1000 S16 31049156 SCREW CAP M6 8 BC FLNGE 17 1000000337 COVER SUPPORT BRACKET RU AJ 1000 S17 31139104 SCREW PLAPOINT M4 6 BK FE 18 1000000817 COVER TOP L AJ 1000 19 1000000816 COVER TOP R AJ 1000 20 1000001286 COVER TUBE CHANGE AJ 1000 21 1000000828 COVER UNDER I S L AJ 1000 22 1000000833 COVER UNDER I S R AJ 1000 23 1000000830 COVER UNDER PANEL AJ 1...

Page 7: ... 30 21 62 57 11 11 74 19 20 22 43 9 18 27 6 67 S18 S19 S4 S11 S4 S16 S19 S19 S5 S19 S19 S19 S5 S19 S19 S17 S19 S19 S17 S19 S3 S12 S2 S1 S1 S1 S1 S2 S2 S2 S2 S2 S2 S2 S2 S2 S2 S13 S7 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S16 S14 S17 S17 S17 S9 S10 S10 S9 S10 S10 S8 S8 S3 S10 S6 S14 S2 S14 S10 S6 S19 S3 S2 S17 S12 S10 S20 S17 S14 S8 S10 S3 S5 S14 S11 S12 S19 S19 S19 S19 S15 S5 S9 S19 S19 S3 S19 S17 S17 S17 ...

Page 8: ... ROLLER AJ 1000 25 1000000643 CABLE ASSY M COVER R AJ 1000 77 1000000736 SUPPORT FRAME L AJ 1000 26 1000000608 CABLE ASSY PP ORG SENS AJ 1000 78 1000000734 SUPPORT FRAME R AJ 1000 27 1000000639 CABLE ASSY SIGNAL JUNC B AJ 1000 79 1000001050 SUPPORT THERMISTOR AJ 1000 28 23415266 CABLE ASSY ESD SJ 1000 29 21745109 COLLAR LEVER FJ 540 30 13169102 COVER SW R AVT32344 31 1000000839 COVER DRYER JUNCTIO...

Page 9: ...55 41 25 38 8 34 44 14 58 58 57 37 27 49 9 47 2 3 32 23 17 6 33 19 26 53 40 20 5 15 36 45 28 16 18 4 S4 S4 S9 S4 S10 S1 S11 S4 S4 S4 S4 S4 S4 S4 S3 S4 S4 S4 S4 S4 S4 S4 S7 S18 S13 S13 S13 S8 S8 S2 S2 S2 S2 S4 S11 S11 S11 S17 S12 S14 S9 S9 S6 S6 S5 S5 S18 S15 S10 S16 S4 S6 S18 S18 S4 S9 S9 S6 S7 ...

Page 10: ... 14 S7 31159901AS RIVET SET NYLON P3045W 20 PCS 21 1000000856 COLLAR ORIGIN HEAD AJ 1000 S8 31409702 SADDLE LOCKING EDGE LES 1010 22 1000000877 COUPLING G2J6 5 S9 31409801AS SADDLE LOCKING WIRE LWS 0711Z 20 23 22025646 COVER BELT HOLDER EGX 600 S10 31019148AS SCREW SET BINDING M2 6 4 C 100PCS 24 1000000876 COVER IJ CARRIAGE AJ 1000 S11 31019121 SCREW SET BINDING M3 20 NI 100 PCS 25 1000000878 COVE...

Page 11: ... 9 50 24 19 41 28 23 40 2 10 9 12 56 54 14 21 15 45 37 45 35 36 39 52 25 5 25 53 16 20 25 34 S15 S12 S1 S5 S3 S9 54 S10 S16 S16 S7 S16 S13 S8 S2 S2 S7 S15 16 14 S16 S16 S16 S16 S16 S16 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S16 S16 S4 S4 S6 S4 S4 S12 S12 S12 S3 S12 S6 S6 S2 S2 S12 S2 S9 S7 S9 S9 S16 S8 S10 S15 S10 S14 S14 S14 S11 S5 S11 S16 ...

Page 12: ...O180 2B R100 L115 S9 31299102AS RIVET SET NYLON P2655B 20 PCS 20 12399352 FILTER E FRC 45 12 6 5 S10 31409702 SADDLE LOCKING EDGE LES 1010 21 12399334 FILTER E TFC 16 8 13 S11 31409811 SADDLE LOCKING WIRE LWS 1211Z 22 21685149 GEAR H235S20 B8 T2 S12 31049174AS SCREW SET CAP M4 15 NI 20 PCS 23 22135602 GUIDE CABLE FJ 500 S13 31049137AS SCREW SET CAP M4 25 BC 20 PCS 24 1000000387 GUIDE CABLE POM AJ ...

Page 13: ... 28 16 29 23 8 19 3 8 4 16 30 30 29 12 13 10 9 22 17 14 14 15 31 7 7 7 21 18 18 24 24 S3 S7 S8 S13 S3 S7 S3 S3 S3 S3 S1 S1 S1 S13 S6 S6 S5 S5 S5 S12 S12 S4 S3 S8 S2 S12 S2 S8 S15 S4 S5 S12 S14 S13 S13 S8 S9 S9 S11 S10 S12 S5 S12 S9 S3 S3 S12 S12 S5 S5 S5 ...

Page 14: ...1AS SCREW SET SET WP M3 3 C 20 PCS 11 1000000750 BED AJ 1000 S11 31199704AS SCREW SET SET WP M3 8 BC 20 PCS 12 1000000636 CABLE ASSY FAN JUNC AJ 1000 S12 31019703 SCREW BINDING P TIGHT 3 8BC 100P 13 1000000642 CABLE ASSY PAPER SENS AJ 1000 S13 31049117 SCREW CAP M4 12 BC PW 4 9 0 8 14 22165165 COLLER S14 31069104 SCREW CAP M4 6 FL C 15 1000000755 COUPLING SHAFT FEED AJ 1000 S15 31179106 SCREW JACK...

Page 15: ... 56 36 59 47 35 45 32 13 14 37 41 43 42 25 28 30 21 18 22 24 39 48 17 27 16 26 20 11 10 33 31 57 9 12 19 29 40 50 57 49 53 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S7 S8 S8 S8 S8 S1 S1 S6 S6 S6 S6 S9 S9 S8 S9 S5 S9 S5 S2 S2 S2 S10 S2 S10 S5 S7 S7 S7 S9 S9 S8 S7 S9 S5 S10 S7 S7 S6 S3 S6 S11 S3 S7 S4 ...

Page 16: ...BUSH NB 19 21 1000000637 CABLE ASSY HEATER POWER AJ 1000 S2 31029106 BUSH SQUARE SB 6025 22 1000000572 CABLE ASSY LIVE AJ 1000 S3 31329601AS CLAMP SET INSULOK T 18S 100 PCS 23 1000000573 CABLE ASSY NEUTRAL AJ 1000 S4 31379111 CLAMP CABLE CKS 13 H 24 1000000576 CABLE ASSY PRINTER AC A AJ 1000 S5 31379101 CLAMP FLAT CABLE FCS 50P 25 1000000577 CABLE ASSY PRINTER AC B AJ 1000 S6 31289111AS CUPSCREW S...

Page 17: ...5105 CAM PINCH ROLLER SHAFT SJ 1000 S1 31289102 CUPSCREW SET M3 6 NI 50 PCS 2 22195133 FRAME PINCH SJ 1000 3 22145216 LEVER PINCH ROLLER FJ 540 4 22055549 PLATE PINCH ROLL LEVER FJ 540 5 21565105 P ROLLER FD8S3 B15L30 6 1000000900 SPRING PINCH 2000 AJ 1000 7 22715260 STAY PINCH SPRING 2 FJ 500 1 13 7 1 2 3 4 5 6 S1 ...

Page 18: ...1000001252 ASSY TUBING SET 6 55MM AJ 1000 8 1000000742 BASE WIPE LIQUID SUPPLY AJ 1000 9 1000000691 BOARD CARTRIDGE SIDE AJ 1000 10 1000000654 CABLE ASSY C LIQ EMPTY AJ 1000 11 1000000653 CABLE ASSY C LIQ IC AJ 1000 12 1000000652 CABLE ASSY C LIQ MOTOR AJ 1000 13 1000000651 CABLE ASSY C LIQ P SENS AJ 1000 14 1000000640 CABLE ASSY C MOTOR JUNC AJ 1000 15 1000000641 CABLE ASSY C SIGNAL AJ 1000 16 10...

Page 19: ... 7 15 26 15 33 40 42 40 4 15 15 16 47 49 15 1 2 3 62 19 20 8 34 54 68 18 43 43 48 45 13 21 22 9 23 37 6 9 53 11 53 53 23 24 67 47 48 17 52 47 63 64 25 S6 S14 S11 S17 S10 S7 S6 S10 S2 S7 S9 S9 S7 S7 S12 S9 S1 S8 S8 S5 S13 S4 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S5 S15 S15 S4 S10 S18 S18 S11 S7 S5 S5 S9 S15 S3 S16 S5 S7 S5 S5 S7 ...

Page 20: ...AJ 1000 23 23475154 CABLE CARD 12P 400L BB PARTS LIST Supplemental Parts 24 1000000774 CAM CAP AJ 1000 Parts No Parts Name 25 1000000771 CASE CAP TOP AJ 1000 S1 31029820 BUSH SET ROLL 3 2 50 PCS 26 1000000803 COVER CAP B AJ 1000 S2 31029101 BUSH NB 19 27 1000000792 COVER FRONT WIPE AJ 1000 S3 31329601AS CLAMP INSULOK T 18S 28 1000000782 COVER INNER L CAP AJ 1000 S4 31289112AS CUPSCREW SET M3 10 NI...

Page 21: ...46 42 57 5 6 39 53 54 7 49 12 40 32 33 2 38 1 8 34 52 14 13 17 18 50 41 22 21 25 26 23 24 41 19 20 2 38 1 9 15 S6 S9 S3 S6 S9 S9 S4 S2 S1 S1 S1 S1 S2 S9 S6 S1 S2 S1 S8 S8 S8 S3 S7 S1 S3 S3 S7 S2 S5 S6 S1 S1 S8 S9 S9 S1 S1 S1 S2 S2 S2 S1 S8 S3 S2 S1 S1 S1 S9 S10 S1 S11 S3 S3 S1 S9 S9 S1 S3 S3 S4 S7 S7 S7 ...

Page 22: ... 31409702 SADDLE LOCKING EDGE LES 1010 19 1000000592 CABLE ASSY MAX SENS A AJ 1000 S6 31409811 SADDLE LOCKING WIRE LWS 1211Z 20 1000000593 CABLE ASSY MAX SENS B AJ 1000 S7 31049169AS SCREW SET CAP M4 8 BC PW 4 10 0 8 20PC 21 1000000595 CABLE ASSY S PSENS C AJ 1000 S8 31019703 SCREW BINDING P TIGHT 3 8BC 100P 22 1000000594 CABLE ASSY S PSENS K AJ 1000 S9 31049117 SCREW CAP M4 12 BC PW 4 9 0 8 23 10...

Page 23: ... STAY SENSOR SUBTANK AJ 1000 10 1000000587 CABLE ASSY P PSENS C AJ 1000 11 1000000586 CABLE ASSY P PSENS K AJ 1000 12 1000000590 CABLE ASSY P PSENS LC AJ 1000 13 1000000591 CABLE ASSY P PSENS LM AJ 1000 PARTS LIST Supplemental Parts 14 1000000588 CABLE ASSY P PSENS M AJ 1000 Parts No Parts Name 15 1000000589 CABLE ASSY P PSENS Y AJ 1000 S1 31029101 BUSH NB 19 16 1000000579 CABLE ASSY P PUMP A AJ 1...

Page 24: ...CREW SET CAP M4 8 BC PW 4 10 0 8 20PC 7 1000000615 CABLE ASSY BLOWER JUNC AJ 1000 S7 31049117 SCREW CAP M4 12 BC PW 4 9 0 8 8 1000000722 COVER BLOWER AJ 1000 9 1000000723 COVER BLOWER FAN AJ 1000 10 1000000939 COVER FAN GUARD PG 47 11 1000000726 COVER SIDE DRYER L AJ 1000 12 1000000719 COVER SIDE DRYER R AJ 1000 13 1000000551 FAN 4710KL05WB40 14 1000000725 HOLDER BLOWER CABLE AJ 1000 15 1000000924...

Page 25: ...2 3 12 24 24 20 14 6 33 31 1 35 20 36 20 27 21 25 11 34 1 35 31 30 7 17 28 16 22 23 33 S3 S12 S12 S11 S8 S8 S9 S10 S9 S7 S13 S13 S6 S4 S3 S9 S11 S8 S7 S6 S6 S6 S7 S7 S2 S12 S12 S12 S8 S8 S1 S1 S12 S8 S12 S12 S12 S8 S8 S12 S9 S9 S11 S12 S10 S5 S3 S2 S11 S2 S2 ...

Page 26: ...SE BOTTLE INK AJ 1000 S11 31199701AS SCREW SET SET WP M3 3 C 20 PCS 12 1000000684 BASE DANCER ARM L AJ 1000 S12 31049117 SCREW CAP M4 12 BC PW 4 9 0 8 13 1000000683 BASE DANCER ARM R AJ 1000 S13 31069104 SCREW CAP M4 6 FL C 14 22175870 BEARING 10 19ZZ 15 12159573 BUSH 80F 0603 16 1000001033 CABLE ASSY DANCER ESD AJ 1000 17 1000000626 CABLE ASSY F WATCH AJ 1000 18 21745109 COLLAR LEVER FJ 540 19 10...

Page 27: ... 9 10 11 12 13 14 15 18 16 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 35 36 37 39 38 40 41 42 9 S1 S2 S3 S3 S3 S3 S3 S4 S5 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S7 S7 S7 S7 S7 S8 S8 S8 S8 S8 S8 S8 S9 S9 S10 S10 21 32 ...

Page 28: ... CABLE TU RELAY SJ 1000 14 1000002055 CABLE TU SENSOR AJ 1000 15 23415265 CABLE ASSY DANCER SENS SJ 1000 16 23415262 CABLE ASSY TU AUTO SW SJ 1000 17 23415261 CABLE ASSY TU COVER SW SJ 1000 18 23415263 CABLE ASSY TU MANUAL SW SJ 1000 19 23415264 CABLE ASSY TU POWER B SJ 1000 20 22815154 CHASSIS TU SJ 1000 21 21745111 COLLAR TU COVER SJ 1000 22 22045349 COVER TU INT SW SJ 1000 23 22045350 COVER TU ...

Page 29: ...1 15 TU ROLL 1 25 1 1 1 2 3 4 6 8 9 10 11 12 12 13 14 16 17 17 18 19 20 21 22 22 23 24 25 25 S1 S2 S2 S2 S2 S3 S3 S3 S3 S4 S4 S5 S5 S5 S5 S5 S5 S6 S7 S7 S5 S5 5 15 ...

Page 30: ... 31239107AS SCREW SET W SEMS M4 10 3CBC 50 PCS 8 22525110 BUSH TU SHAFT GEAR SJ 1000 S7 WASHER 5 5 14 1 6 NI 9 22045347 COVER TU CABLE J 1000 10 22195137 FRAME TU L SJ 1000 11 21685148 GEAR S30S51 6 B30 SJ 1000 12 21655299 HOLDER TU SHEET SJ 1000 13 22535244 LABEL CAUTION PINCH MDX 500 LA111 14 22535482 LABEL SET MEDIA SJ 1000 LA700 15 21885131 R BEARING 6211ZZ B20 16 21515119 RING TU L FRAME SJ 1...

Page 31: ...A SET SJ 1000 9 23495116 CABLE AC POWER 200V PSE SJ 1000 27 1000001031 STOPPER F DANCER AJ 1000 10 23495115 CABLE AC POWER 200V U CS SJ 1000 28 21935149 TOOL HEXAGON 8 100 11 1000001064 CARTON ACCESSORY BOX AJ 1000 29 1000000945 TOOL SYRINGE 20ML 12 11369128 CASE PE BOTTLE 5 037 02 30 12569656 TWEEZERS PTS 01 13 11759105 CLEANER STICK TX712A 31 1000000795 WIPER HEAD AJ 1000 14 22565682 HEXAGONAL W...

Page 32: ... LM MAX SENS x 6 INK J UNCTION BOARD LM LC Y M C K PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD Y M C LC LM K CARTRIDGE ICBOARD CA RTRIDGEICBOARD CARTRIDGEICBOARD CARTRIDGEICBOARD CARTRIDGEICBOARD CARTRIDGE I CBOARD LC Y M C K PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD PUMP SENS BOARD LM PUMP SENS BOARD SCANMOTOR 26 CLEANING m...

Page 33: ...LE ASSY S PSENS M AJ 1000 No PARTS NO PARTS NAME 26 1000000597 CABLE ASSY S PSENS Y AJ 1000 A 1000000616 CABLE CARD 30P1 310L BB HIGH V 27 1000000598 CABLE ASSY S PSENS LC AJ 1000 B 1000000617 CABLE CARD 36P1 4900L BB HIGH V 28 1000000599 CABLE ASSY S PSENS LM AJ 1000 C 1000000618 CABLE CARD 24P1 1050L BB HIGH V 29 1000000600 CABLE ASSY INK IC K AJ 1000 D 1000000619 CABLE CARD 25P1 225L BB HIGH V ...

Page 34: ...2 3 2 2 MAIN BOARD Arrangement Diagram_ Component Side It indicates the version of the Main Board DIP SW Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 AJ1000 OFF OFF OFF OFF OFF OFF OFF OFF ...

Page 35: ... 10K VCC3 T3 R95 10K VCC3 T2 T16 T13 T4 T5 T6 T27 T30 T19 R174 10K VCC3 TRST RESET RA 0 25 DQM7 DQM6 DQM3 DQM2 WR RD RAS CS2 CS3 DQM0 DQM1 DQM4 DQM5 CKE RRXD2 R171 10K TXD2 R177 10K VCC3 WE0 R184 10K T26 R198 10K T40 R175 10K R176 2 2K T21 T22 T20 RD2 WR2_1 R182 2 2K R179 2 2K T25 T24 R150 33 R108 33 R149 33 R107 33 R148 33 R106 33 R147 33 R105 33 R146 33 R104 33 R145 33 R103 33 R97 33 R142 33 R14...

Page 36: ... 7E VCC3 PC71 CE0 1u VCC3 PC60 CE0 1u VCC3 PC48 CE0 1u VCC3 PC33 CE0 1u VCC3 PC34 CE0 1u VCC3 PC49 CE0 1u VCC3 PC61 CE0 1u VCC3 PC72 CE0 1u RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA12 RA13 RA14 RA15 RA16 RA10 RA11 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA12 RA13 RA14 RA15 RA16 RA10 RA11 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA12 RA13 RA14 RA15 RA16 RA10 RA11 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA12 RA13 RA14 RA10 RA11 RA3 RA4 RA5 RA6 RA...

Page 37: ...AT WR2_1 DD 0 63 PC CE0 1u VCC3 R67 120 1 R68 120 1 VCC VCC3 R88 100 1 R89 10 1 VCC1 VIN VC VO VADJ GND IC17 070XZ HZ R94 120 1 R92 1K 1 VCC1 IC35A 74LVC14 IC35B 74LVC14 C5 100u 25V C7 100u 25V C11 100u 25V R91 10k R87 10k R47 10k ESET ET VDD GND OUT Cd IC28 RN5VD29AA T F C17 CE0 01u R160 1K VCC3 VCC3 PC CE0 1u VCC3 VI ADJ VO IC16 1086CM VI ADJ VO IC8 T1086CM VCC3 D1 D2 D3 D4 D5 D6 D7 D8 Q1 18 Q2 ...

Page 38: ...98 CS1 GND 1 TDI 2 I O 3 I O 4 I O 5 I O 6 GND Bank 0 7 I O 8 I O 9 I O 10 I O 11 IN 12 VCCO Bank 0 13 I O 14 I O 15 I O 16 I O 17 GND Bank 0 18 I O 19 I O 20 I O 21 I O 22 IN 23 TCK 24 VCC 25 GND 26 IN 27 I O 28 I O 29 I O 30 I O 31 GND Bank 0 32 VCCO Bank 0 33 I O 34 I O 35 I O 36 I O 37 CLK1 I 38 CLK2 I 39 VCC 40 I O 41 I O 42 I O 43 I O 44 VCCO Bank 1 45 GND Bank 1 46 I O 47 I O 48 I O 49 I O ...

Page 39: ...A_A1 F0_SA_A2 F0_SA_A3 F0_SA_A4 F0_SA_A5 F0_SA_A6 F0_SA_A7 F0_SA_A8 F0_SA_A9 F0_SA_A10 F0_SA_A11 F0_SA_A12 CS5 DDA_MtoS DDA_StoM DDA_CLK RA23 RA24 RA25 FA23 FA24 FA25 R85 1K R86 1K PC74 CE0 1u PC75 CE0 1u VCC3 VCC3 R221 NON VCC3 R206 NON VCC3 R219 NON VCC3 R204 NON VCC3 R218 33 R217 33 R216 33 R215 33 R214 33 R213 33 F0_SB_A9 F0_SB_A10 F0_SB_A11 F0_SB_A12 F0_SB_A6 F0_SB_A7 F0_SB_A8 F0_SB_A3 F0_SB_...

Page 40: ... 54 55 56 57 58 59 60 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 121 CN16 TX24 140R L T H1E DDA0_IN DDA0_CLK DDA0_FS...

Page 41: ...8 9 Q1 18 Q2 17 Q3 16 Q4 15 Q5 14 Q6 13 Q7 12 Q8 11 E1 1 E2 19 IC7 TC74VHCT541AFT D1 2 D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 Q1 18 Q2 17 Q3 16 Q4 15 Q5 14 Q6 13 Q7 12 Q8 11 E1 1 E2 19 IC3 74LVC541 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA10 EXBV8V103J 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA11 EXBV8V103J 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA7 EXBV8V103J VCC3 VCC3 T37 T17 D1 1SS355 D2 1SS355 TP45 TP44 TP87 TP46 TP48 ...

Page 42: ...2 11 2 3 HEAD BOARD Arrangement Diagram_ Component Side It indicates the version of the Head Board ...

Page 43: ...2 12 Arrangement Diagram_ Soldering Side ...

Page 44: ... 6 GND 7 GND 8 IC16 LM4140CCM 2 0 NOPB C7 CE0 1u C8 CE0 1u C9 CE0 1u R303 68K 0 1 R321 10K 0 1 DVDD 1 PD 2 LDAC 3 DIN 4 SCLK 5 CS 6 FS 7 DGND 8 AGND 9 REF_CD 10 OUT_D 11 OUT_C 12 OUT_B 13 OUT_A 14 REF_AB 15 AVDD 16 IC13 TLV5604IP W_RG4 AD1_ECO AD1_OUT TP44 R304 68K 0 1 R325 10K 0 1 TP48 R305 68K 0 1 R329 10K 0 1 TP49 VIN 1 VOUT 2 FB 4 ON OFF 5 GND 3 Tab 6 IC4 LM2591HVS ADJ NOPB VHF1 L4 470u D4 D2F...

Page 45: ...7 IC19E 74VHCT08 C58 CE0 1u VCC 1 2 IC7A 74LVC14 C37 CE0 1u VCC3 VCC C134 CE0 1u VCC3 C153 CE0 1u VCC3 C155 CE0 1u VCC3 C135 CE 0 1u VCC3 TP68 TP6 C77 CE0 1u VCC3 C75 CE0 1u VCC3 HEAD0 HEAD1 C90 CE1 0u C76 CE1 0u C57 C_no n C69 C_no n C70 C_non C64 C_non 5 6 IC7C 74LVC14 8 9 IC7D 74LVC14 10 11 IC7E 74LVC14 12 13 IC7F 74LVC14 R111 0 R100 0 R99 0 R98 0 CLKY0 CLKZ0 SCLKY0 SCLKZ0 D0Y_H0 D0Z_H0 D1Y_H0 ...

Page 46: ...70U FL90 EXCML16A270U FL101 EXCML16A270U FL102 EXCML16A270U DIN1 1 DOUT1 2 DOUT1 3 ENA 4 DOUT2 5 DOUT2 6 DIN2 7 GND 8 DIN3 9 DOUT3 10 DOUT3 11 ENB 12 DOUT4 13 DOUT4 14 DIN4 15 VCC3 16 IC35 DS26LV31T M NOPB DIN1 1 DOUT1 2 DOUT1 3 ENA 4 DOUT2 5 DOUT2 6 DIN2 7 GND 8 DIN3 9 DOUT3 10 DOUT3 11 ENB 12 DOUT4 13 DOUT4 14 DIN4 15 VCC3 16 IC42 DS26LV31T M NOPB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ...

Page 47: ...CLK5 D0_H5 D1_H5 D2_H5 D4_H5 D5_H5 D6_H5 PCLK4 DIR4 PCLK5 DIR5 C86 CE0 1u VCC3 C84 CE0 1u VCC3 HEAD4 HEAD5 C61 C_non C73 C_non C74 C_non C68 C_non C85 CE1 0u C83 CE1 0u CLKZ4 CLKY4 SCLKZ4 SCLKY4 D0Z_H4 D0Y_H4 D1Z_H4 D1Y_H4 D2Z_H4 D2Y_H4 D4Z_H4 D4Y_H4 D5Z_H4 D5Y_H4 D6Z_H4 D6Y_H4 CLKY5 CLKZ5 SCLKY5 SCLKZ5 D0Y_H5 D0Z_H5 D1Y_H5 D1Z_H5 D2Y_H5 D2Z_H5 D4Y_H5 D4Z_H5 D5Y_H5 D5Z_H5 D6Y_H5 D6Z_H5 TP149 TP150...

Page 48: ... 1u VCC3 C67 CE0 1u VCC3 C51 CE0 1u VCC3 C140 CE220p R330 10 R331 10 C141 CE220p R333 10 R332 10 C142 CE220p R334 10 R335 10 C143 CE220p R337 10 R336 10 C144 CE220p R338 10 R339 10 C145 CE220p R341 10 R340 10 FL49 EXCML16A270U FL50 EXCML16A270U FL52 EXCML16A270U FL51 EXCML16A270U FL53 EXCML16A270U FL54 EXCML16A270U FL56 EXCML16A270U FL55 EXCML16A270U FL57 EXCML16A270U FL58 EXCML16A270U FL60 EXCML1...

Page 49: ...AD1_ECO AD1_OUT AD0_CLK AD0_IN DA0_IN DA0_CLK DA0_FS AD1_CLK AD1_IN DA1_IN DA1_CLK DA1_FS PCLK0 DIR0 D C0 PCLK1 PCLK2 DIR1 DIR2 D C1 D C2 PCLK3 DIR3 D C3 PCLK5 PCLK4 DIR4 DIR5 D C4 D C5 TP3 TP9 HD_PWR FAN_ON PSIDE_OUT PS IDE_ON C3 200u 50V R46 22K R83 1 0K C25 CE0 1u C2 CE0 1u C4 CE0 1u TP22 TP23 TP56 TP75 TP10 TP13 TP18 TP11 TP15 TP5 TP17 TP16 ENC_PHB DA0_IN DA0_FS AD0_CLK PCLK1 DIR0 AD0_CS D C0 ...

Page 50: ...2 19 2 4 SERVO BOARD Arrangement Diagram_ Component Side It indicates the version of the Servo Board ...

Page 51: ...2 20 Arrangement Diagram_ Soldering Side ...

Page 52: ... A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 VCC3 28 GND 14 IC13 CY7C1399 CS1 CS1 LWR RD LWR HWR A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 D8 D9 D10 D11 D12 D13 D14 D15 HWR VCC3 VCC3 PC25 CE0 1u PC24 CE0 1u A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 LED1 SEL6410E 3 1 2 Q1 DTC114EK VCC R130 220 color_SEL4 color_SEL3 1 2 3 4 5 10 9 8 7 6 RA21 EXBA10E103J VCC3...

Page 53: ...A2 VA1 VRD VHWR VCS1 I O0 11 I O1 12 I O2 13 I O3 15 I O4 16 I O5 17 I O6 18 I O7 19 WE 27 CS 20 OE 22 A0 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 VCC3 28 GND 14 IC11 CY7C1399 VD0 VD1 VD2 VD3 VD4 VD5 VD6 VD7 VA0 VRD VCS1 VHWR VD 0 15 VCC3 1 2 3 4 5 10 9 8 7 6 RA14 EXBA10E103J VCC3 1 2 3 4 5 10 9 8 7 6 RA13 EXBA10E103J VA14 VA13 VA12 VA11 VA10 VA9 VA8 VA7 V...

Page 54: ...139 TP140 TP141 TP142 TP71 TP69 TP66 TP65 TP89 TP90 TP91 TP92 TP95 TP96 TP97 TP98 TP99 TP107 TP106 TP102 TP101 TP132 TP131 TP130 TP129 TP126 TP125 TP146 TP145 TP144 TP152 TP138 TP153 TP85 TP78 TP88 TP94 TP105 TP75 TP93 TP133 TP135 TP137 TP136 TP134 TP100 TP3 TP81 TP82 TP143 TP77 TP79 TP80 T7 T6 T5 T63 VCC 19 ALM 24 PHA 26 PHB 17 ENA A 27 ENA B 16 VREFA 23 VREFB 20 CR 25 NC 4 VSA 22 RSA 5 RSB 10 NC...

Page 55: ... A_I2 B_I2 B_I2 A_I3 A_I3 B_I3 B_I3 VMT D C81 1000u 63V T1 PC1 CE0 1u PC2 CE0 1u PC3 CE0 1u PC4 CE0 1u D4 D1FS6 D2 D1FS6 D3 D1FS6 D1 D1FS6 VMT D D8 D1FS6 D6 D1FS6 D7 D1FS6 D5 D1FS6 VMT D D12 D1FS6 D10 D1FS6 D11 D1FS6 D9 D1FS6 VMT D D16 D1FS6 D14 D1FS6 D15 D1FS6 D13 D1FS6 VMT D VCC 25 ALM 3 PH A 5 PH B 23 ENA A 6 ENA B 22 VREFA 2 VREFB 26 CR 4 NC 19 VSA 1 RSA 11 RSB 17 PG 13 VSB 27 VMMA 8 VMMB 20 O...

Page 56: ...E820p R71 10K VCC C61 CE3900p VCC R73 1 0K R70 3 3K C63 CE0 047u C62 CE0 047u R72 1 0K R69 3 3K FL33 EXCML20A390 NON FL31 EXCML20A390 NON FL30 EXCML20A390 NON FL32 EXCML20A390 NON D60 D1FS6 NON D56 D1FS6 NON D58 D1FS6 NON D54 D1FS6 NON VCC 19 ALM 24 PHA 26 PHB 17 ENA A 27 ENA B 16 VREFA 23 VREFB 20 CR 25 NC 4 VSA 22 RSA 5 RSB 10 NC 13 VSB 21 VMMA 1 VMMB 14 OUT1 3 OUT2 7 OUT3 8 OUT4 12 LG A 28 LG B...

Page 57: ...2 26 2 5 HEATER BOARD Arrangement Diagram_Component Side It indicates the version of the Heater Board ...

Page 58: ...2 27 It indicates the version of the Heater Board ...

Page 59: ...1 A12 A13 A14 A15 1 2 3 4 5 10 9 8 7 6 RA4 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA6 EXBA10E103J A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3 I O0 11 I O1 12 I O2 13 I O3 15 I O4 16 I O5 17 I O6 18 I O7 19 WE 27 CS 20 OE 22 A0 21 A1 23 A2 24 A3 25 A4 26 A5 1 A6 2 A7 3 A8 4 A9 5 A10 6 A11 7 A12 8 A13 9 A14 10 VCC3 28 GND 14 IC6 CY7C1399 CS1 CS1 RD HWR D8 D9 D10 D11 D12 D13 D14 D15 HWR VCC3 PC...

Page 60: ...e to SERVO BOARD 1 2 CN16 5267 02A 24V R68 100 VCC D1 2 D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 Q1 18 Q2 17 Q3 16 Q4 15 Q5 14 Q6 13 Q7 12 Q8 11 E1 1 E2 19 U1 74VHCT541 Drain2 5 Drain2 6 Drain1 7 Drain1 8 Gate2 4 Source2 3 Gate1 2 Source1 1 IC7 UPA1759 T47 Cooling FAN R67 100 T46 Cooling FAN BLOWER_ON BLOWER R16 10K 1 R15 10K 1 R14 10K 1 VCC3 R30 33 R31 33 R32 33 C7 CE0 1u C8 CE0 1u C9 CE0 1u A D4 A D5 ...

Page 61: ...C_ON LOAD2 2 LOAD1 1 INPUT 3 INPUT 4 SSR1 G3M 205P VD 1 LOAD2 2 LOAD1 1 INPUT 3 INPUT 4 SSR3 G3M 205P VD 1 LOAD2 2 LOAD1 1 INPUT 3 INPUT 4 SSR5 G3M 205P VD 1 LOAD2 2 LOAD1 1 INPUT 3 INPUT 4 SSR2 G3M 205P VD 1 LOAD2 2 LOAD1 1 INPUT 3 INPUT 4 SSR4 G3M 205P VD 1 LOAD2 2 LOAD1 1 INPUT 3 INPUT 4 SSR6 G3M 205P VD 1 R84 100 R83 100 R73 0 C27 C_non 24V R72 390 1W R71 0 C26 C_non 24V R70 390 1W R69 0 C31 C...

Page 62: ...VH 1 2 3 CN210 B2P3 VH 1 2 3 CN207 B2P3 VH 1 2 3 CN203 B2P3 VH 1 2 3 CN202 B2P3 VH 1 2 3 CN201 B2P3 VH 1 2 3 CN200 B2P3 VH to ZWD225PAF 0524 J to Heater Control Board From SW 1 to ZWS240PAF 36 J AC JUNCTION BOARD 1 2 3 CN101 B2P3 VH for PRINTER HEATER for PRINTER 1 2 3 CN100 B2P3 VH 1 2 3 4 CN102 B2 4 2 3 P VH 1 2 3 4 CN103 B2 4 2 3 P VH 1 2 3 4 5 6 7 8 9 CN206 B5P9 VH Heater Board_4 6 Circuit Dia...

Page 63: ...4 02 1 2 CN105 53014 02 1 2 CN100 53014 02 BED F Thermistor PLATEN Thermistor BED R Thermistor HEATERCONTROL BOARD to DRYER THERMISTORBOARD 1 2 3 4 5 6 CN102 53014 06 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CN104 53014 14 1 2 CN103 53014 02 BASE AL Thermistor THERMISTOR JUNCTION BOARD 1 2 CN202 53014 02 1 2 CN201 53014 02 1 2 CN200 53014 02 Dryer A Thermistor Dryer B Thermistor Dryer C Thermistor THERMIS...

Page 64: ...N12 B2P VH 1 2 CN13 B2P VH 1 2 CN5 5267 02A 1 2 CN14 B2P VH 1 2 CN15 B2P VH 1 2 CN16 5267 02A 1 2 CN21 B2P VH 1 2 CN22 B2P VH 1 2 CN17 5267 02A 1 2 CN23 B2P VH 1 2 CN24 B2P VH BLOWER BOARD 1 2 CN18 5267 02A 1 2 CN25 B2P VH 1 2 CN26 B2P VH 1 2 CN19 5267 02A 1 2 CN27 B2P VH 1 2 CN28 B2P VH 1 2 CN20 5267 02A 1 2 CN29 B2P VH 1 2 CN30 B2P VH Heater Board_6 6 Circuit Diagram ...

Page 65: ...2 34 2 6 PUMP DRIVE BOARD Arrangement Diagram_Component Side I t i n d i c a t e s t h e version of the Pump Drive Board ...

Page 66: ...2 35 It indicates the version of the Pump Drive Board ...

Page 67: ...C3 C105 100pF C106 220pF R150 0 R149 180 VCC_Enable VCC color_SEL0 color_SEL1 color_SEL2 color_SEL3 color_SEL4 color_SEL5 R120 10K R119 10K R31 10K VCC3 VCC 1 2 3 Q4 2SK2796S R157 1 0K R158 100 C107 CE470p D99 PTZ43A R167 47 1W C122 1000u 63V D100 DE3L20U Q6 2SJ535 R180 1K 0 5W R166 2 2K 0 5W 3 1 2 Q5 DTC114EK VMT D 41 R165 47 1W R1 0 R4 0 R5 0 R2 0 R3 0 R6 0 R29 0 R8 0 R7 0 R10 0 R9 0 R30 0 T168 ...

Page 68: ... D18 D1FS6 D36 D1FS6 D6 D1FS6 VMT D VCC 25 ALM 3 PHA 5 PHB 23 ENA A 6 ENA B 22 VREFA 2 VREFB 26 CR 4 NC 19 VSA 1 RSA 11 RSB 17 PG 13 VSB 27 VMMA 8 VMMB 20 OUT1 10 OUT2 12 OUT3 14 OUT4 18 LG A 7 LG B 21 DECAY 24 NC 9 NC 15 NC 16 IC2 MTD2005 VCC 25 ALM 3 PHA 5 PHB 23 ENA A 6 ENA B 22 VREFA 2 VREFB 26 CR 4 NC 19 VSA 1 RSA 11 RSB 17 PG 13 VSB 27 VMMA 8 VMMB 20 OUT1 10 OUT2 12 OUT3 14 OUT4 18 LG A 7 LG...

Page 69: ... D1FS6 VMT D D93 D1FS6 D63 D1FS6 D81 D1FS6 D51 D1FS6 VMT D VCC 25 ALM 3 PHA 5 PHB 23 ENA A 6 ENA B 22 VREFA 2 VREFB 26 CR 4 NC 19 VSA 1 RSA 11 RSB 17 PG 13 VSB 27 VMMA 8 VMMB 20 OUT1 10 OUT2 12 OUT3 14 OUT4 18 LG A 7 LG B 21 DECAY 24 NC 9 NC 15 NC 16 IC10 MTD2005 VCC 25 ALM 3 PHA 5 PHB 23 ENA A 6 ENA B 22 VREFA 2 VREFB 26 CR 4 NC 19 VSA 1 RSA 11 RSB 17 PG 13 VSB 27 VMMA 8 VMMB 20 OUT1 10 OUT2 12 O...

Page 70: ... A_sY B_sY A_sLC B_sLC A_sLC B_sLC A_sLM B_sLM A_sLM B_sLM VCC 1 2 3 4 5 6 7 8 9 10 11 CN12 5267 11A T242 T241 41 C121 470u 63V R181 10K 1 4W NON 24 C123 100u 63V R191 10K 1 8W NON PC16 CE0 1u PC17 CE0 1u 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 CN14 40FMN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2...

Page 71: ... 1 2 3 4 5 6 7 CN604 53014 07 1 2 3 4 5 6 7 CN605 53014 07 1 2 3 4 5 6 7 CN606 53014 07 1 2 3 4 5 6 7 CN910 53014 07 1 2 3 4 5 6 7 CN911 53014 07 1 2 3 4 5 6 7 CN912 53014 07 1 2 3 4 5 6 7 CN913 53014 07 1 2 3 4 5 6 7 CN915 53014 07 1 2 3 4 5 6 7 CN916 53014 07 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 CN900 40FMN 1 2 3 4 5 6 7 8...

Page 72: ... BOARD VCC 1 GND 2 OUT 3 IC507 EW 460 PC507 CE0 1u 1 2 3 CN508 53261 0390 PUMP SENS BOARD VCC 1 GND 2 OUT 3 IC508 EW 460 PC508 CE0 1u 1 2 3 CN509 53261 0390 PUMP SENS BOARD VCC 1 GND 2 OUT 3 IC509 EW 460 PC509 CE0 1u 1 2 3 CN510 53261 0390 PUMP SENS BOARD VCC 1 GND 2 OUT 3 IC510 EW 460 PC510 CE0 1u 1 2 3 CN511 53261 0390 PUMP SENS BOARD VCC 1 GND 2 OUT 3 IC511 EW 460 PC511 CE0 1u 1 2 3 CN512 53261...

Page 73: ...2 42 2 7 SUB BOARD Arrangement Diagram_ Component Side It indicates the version of the Sub Board ...

Page 74: ...2 43 It indicates the version of the Sub Board ...

Page 75: ...2 44 CN302 Arrangement Diagram_ Soldering Side ...

Page 76: ...2 45 U650 U700 U750 CN800 CN60 0 ...

Page 77: ...EANING TEST CUT TOOL U D TEST_PRINT HEATER_CONFIG CLEANING TEST_CUT TOOL_UD 3 1 2 Q308 DTD113EK R309 180 HEATER CONFIG ALGIN_LED LCD300 LCD EW162G2GL Y LED301 SEL6410E TH12 RT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN301 MDF7 16P 2 54DSA SW310 EVQ21305R SW309 EVQ21305R SW308 EVQ21305R SW319 EVQ21305R SW306 EVQ21305R NON SW312 EVQ21305R NON SW316 EVQ21305R NON SW321 EVQ21305R SW305 EVQ21305R SW311 ...

Page 78: ...2 33 34 35 36 37 38 39 40 CN15 40FMN color_SE L0 color_SE L1 color_SE L3 color_SE L4 color_SE L5 color_SE L2 motor_Hold TARGET_SEL0 Mstep2B Mstep2A MtrA_PB MtrA_PA TARGET_SEL1 isp_Enable INK_CS2 INK_CS1 INK_CS0 VCC_Enable Serial_CLK SJVCC to PUMP DRIVE BOARD to PUMP DRIVE BOARD to TAKE UP to FEEDER eeprom_TXD eeprom_RXD sens_LOAD sens_detection FEED FEED 1 2 3 4 5 6 7 CN22 53398 0790 SJ41 SJ24 SJV...

Page 79: ...1 0 1W R55 200 1 0 1W R54 200 1 0 1W vh0 VCC R21 R_non R8 R_non 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 CN7 52793 3090 vh1 VCC R71 R_non R64 R_non TP99 TH0 DIR0 PCLK0 TH1 DIR1 PCLK1 4 11 IC6E BA10324A C24 CE0 1u VCC A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 8 A7 9 B0 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 E 19 DIR 1 IC4 74VHCT245 A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 ...

Page 80: ...CML16A270U FL29 EXCML16A270U FL30 EXCML16A270U FL31 EXCML16A270U 11 12 13 IC14D 74VHCT08 C47 CE0 1u VCC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN9 36FMN BTK PSIDE_ON VCC R102 33 C57 CE0 1u VCC3 C59 CE0 1u VCC3 TP96 C54 CE0 1u VCC HEAD3 ROUT1 3 RIN1 2 RIN1 1 ENA 4 RIN2 7 RIN2 6 ROUT2 5 GND 8 ROUT3 11 RIN3 10 RIN3 9 ENB 12 RIN4 15 RIN4 14 R...

Page 81: ...4Z_H5 D4Y_H5 D5Z_H5 D5Y_H5 D6Z_H5 D6Y_H5 R153 200 1 0 1W R154 200 1 0 1W R171 200 1 0 1W R170 200 1 0 1W R150 200 1 0 1W R151 200 1 0 1W R168 200 1 0 1W R167 200 1 0 1W TH4 DIR4 PCLK4 TH5 DIR5 PCLK5 10 9 8 IC27C BA10324A 12 13 14 IC27D BA10324A C114 CE0 1u VCC A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 8 A7 9 B0 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 E 19 DIR 1 IC21 74VHCT245 A0 2 A1 3 A2 4 A3 5 A4 6 ...

Page 82: ... ENA 4 RIN2 7 RIN2 6 ROUT2 5 GND 8 ROUT3 11 RIN3 10 RIN3 9 ENB 12 RIN4 15 RIN4 14 ROUT4 13 VCC3 16 IC5 DS26LV32ATM NOPB R32 200 1 0 1W R37 200 1 0 1W R36 200 1 0 1W D C1_Z D C1_Y R59 33 C33 CE0 1u VCC R61 33 R63 33 R65 33 R67 33 R69 33 A0 2 A1 3 A2 4 A3 5 A4 6 A5 7 A6 8 A7 9 B0 18 B1 17 B2 16 B3 15 B4 14 B5 13 B6 12 B7 11 E 19 DIR 1 IC10 74VHCT245 R5 33 R56 33 R103 33 R147 33 R176 33 R190 33 C107 ...

Page 83: ... 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 CN314 36FMN BTK to CARRIAGE BOARD A_slide A_slide B_slide B_slide A_wipe A_wipe B_wipe B_wipe A_C0 A_C0 B_C0 B_C0 A_H A_H B_H B_H FAN FAN PC303 CE0 1u R302 180 R300 180 A_C1 A_C1 B_C1 B_C1 1 2 3 4 5 6 CN313 5267 06A A cleaning B cleaning A cleaning B cleaning A cleaning A cleaning B cleaning B cleaning CLEANI...

Page 84: ...1 2 3 4 5 6 CN554 5267 06A 1 2 3 CN552 53014 03 to MOTSENS to PUMP SENS Cleaning ORG Sens CLEANING LIQUID EMPTY SENSOR CLEANING PUMP CARTRIDGE 1 2 3 4 5 6 7 8 9 10 CN555 53398 10 CJVCC CJVCC VCC_out RXD TXD sCLK CS to 1 2 3 4 5 6 7 CN550 53014 07 Exist JUNCTION BOARD to MOTSENS JUNCTION BOARD IC BOARD BOARD CLEANING JUNCTION BOARD 1 2 3 CN403 53014 03 1 2 CN402 5267 02A 1 2 CN401 5267 02A 1 2 CN40...

Page 85: ... LF DRIVER for Front BED HEATER SSR5 1000000164 G3M 205P VD 1 DC24V LF DRIVER for DRYER HEATER C SSR6 1000000164 G3M 205P VD 1 DC24V LF DRIVER for Rear BED HEATER FS1 1000000542 0217005MXP 5 0A 250V FUSE for DRYER HEATER A FS2 1000000542 0217005MXP 5 0A 250V FUSE for DRYER HEATER B FS3 1000000542 0217005MXP 5 0A 250V FUSE for DRYER HEATER C FS4 1000000543 02173 15MXP 3 15A 250V FUSE for PLATEN HEA...

Page 86: ...s from the machine before servicing It is not possible to cut power of completely only by turning off the primary power SWs AJ 1000 has 2 POWER CABLEs One for the Printer and the other one for the Dryer AC INLET for the Printer Unit AC INLET for the Dryer Unit Rear View UNPLUG ...

Page 87: ...14 CALIBRATION Adj Time 70min Total Time 85min WIPER REPLACEMENT 5min Total Time 5min CAP TOP REPLACEMENT 30min 6 pcs Total Time 30min CARRIAGE MOTOR REPLACEMENT 20min 1 SERVO LOCK CHECK 2 AGING 3 MOTOR HOURS CLEAR Adj Time 5min Total Time 25min SUPPLY PUMP REPLACEMENT 30min 1 pc 1 PUMP WORKING TIME CLEAR Total Time 30min INK TUBE REPLACEMENT 80min Total Time 80min BATTERY REPLACEMENT 20min 1 BATT...

Page 88: ...eturn to the Sub tank even if the tube is disconnected from the damper SERVICE MENU PRINT MENU PRINT MENU REPLACE HEAD REPLACE HEAD PREPARE ENTER REPLACE 123456 NOW PROCESSING REPLACE 1 To prevent the heads from drying out finish the procedure 5 to 22 within 20 minutes Otherwise Head may break because of dried ink which causes nozzle clogging When replacing the plural number of Head replace them o...

Page 89: ...PLACE HEAD PREPARE turn off the Sub Power SW and then turn off the Printer Main Power SW When replacing the Head it is necessary to turn off the Printer Main Power SW If not the Head or the Main Board could be broken We recommend replacing the Head with plugging off the AC Cord Dryer Main Power SW Rear View Printer Main Power SW The Heater cable is connected to the Black Head however do not discon...

Page 90: ... the Head Stay When you loosen the Adjustment Screw the Head Stay is raised up when the Adjustment Screw is released from the Head Stay Adjustment Screw Remove the screw shown in the figure and remove the Head Spring Head Spring Screw Head Stay 8 Remove the Cap from the new Head and fix it to the Ink Damper of current Head Cap If you don t do it the ink in the Dumper spills out If the Head Spring ...

Page 91: ...3 Fix the Head Adapter and the Screw attached to the new head as shown in the figure 14 Head Heater Plate Head Heater Head Adapter Fixing Torque of Head Adapter is 6kgf cm Screw Screw Screw Hook the U part of the Head to the screw and install it by pressing to rear side 12 Remove the 2 screws fixing Head and remove the Head from the Head Carriage Top View Near side ...

Page 92: ...w to the point where the Head Stay is not raised up Spring Head Guide Head Stay Bottom up Veiw 1 2 Head Spring Head Stay 15 Tighten up only the rear screw temporarily Screw Top View Near side Fix the Spring fitting with the dent of Head guide If the Spring is not fixed correctly the Head Adjustment cannot be performed correctly dent Tighten the screws in order as shown in the figure and fix the He...

Page 93: ... and Down keys to enter the Service Mode MENU key POWER ON MENU SERVICE MENU 20 21 Tighten up the 2 screws in order as shown in the figure Connect the Tube to the Ink Damper Then fix the flexible cable to the Head 19 Top view 2 1 Tube Flexible Cable Near Side ...

Page 94: ...and press the ENTER key When selecting the Head move the cursor by the Left and Right keys Then you can decide the Head by the Up and Down keys The cursor is placed at the Head1 you can go out REPLACE HEAD FINALIZE menu with pressing the Left key When you execute FINALIZE the Pressure Pump of the replaced Head rotate 15 seconds and Head is capped automatically After that the machine performs Norma...

Page 95: ... GROUP HEAD GROUP CLEAR H1 HEAD GROUP CLEAR H2 HEAD GROUP CLEAR H3 HEAD GROUP CLEAR H4 HEAD GROUP CLEAR H5 HEAD GROUP CLEAR H6 HEAD GROUP CLEAR ALL THERMISTOR CHK BOARD 25 C 77 F THERMISTOR CHK BOT 25 C 77 F THERMISTOR CHK HEAD1 25 C 77 F THERMISTOR CHK HEAD6 25 C 77 F SERVICE MENU THERMISTOR CHK HOW TO CHECK THE THERMISTOR Select the Head you replaced in THERMISTOR CHK menu and check if the tempe...

Page 96: ... menu Then press ENTER key Remove the Right I S cover when FINISHED shows up Grasp the lower part of Wiper with tweezers and unhook it Then pull it out Orient the Wiper so that the end with the tab is on the right side Insert the new wipers Hook MENU SUB MENU SUB MENU MAINTENANCE MAINTENANCE REPLACE WIPER ENTER FINISHED ...

Page 97: ...h ends of wiper by tweezers When replacing wiper be sure to attach the hook Otherwise wiper may come off while using it Right I S Cover Attach the Right I S cover and press ENTER The Head moves back to the standby position and it starts head cleaning automatically After finishing the head cleaning SUB POWER is turned off Hook ...

Page 98: ...er Select I S MENU I S CONTROL HEAD UP DOWN OPEN and press ENTER key Then the Head Carriage moves up and you can move it manually Right I S Cover Turn on the Sub Power SW while pressing the Left Right and Down keys to enter Service Mode To prevent the heads from drying out finish this procedure within 20 minutes Otherwise Head may break because of dried ink which causes nozzle clogging ...

Page 99: ...or the media clamp Move the Head Carriage slowly leftwards Remove the screw fixing the Cap in the figure and remove Cap with the Cap Frame Screw Cap Frame The Cap Frame may be stuck strongly by the ink 7 Remove the Cap Top the Springs and the Cap Case Holder from the Cap Frame Cap Frame Cap Top Spring Cap Case Holder Hook ...

Page 100: ...ush back the Cap Case Holder by pressing it lightly Fix Springs on Mark on the rear side of the new Cap Top Do not touch the sponge part on the top side of CapTop Pin Mark Cap Top Spring 9 When setting the Cap Top to the Cap Frame be careful about the fixing direction Fix the Cap Top to the Cap Frame by fitting the side of Tube on Cap Top with the side of the hole on the Cap Frame Pin Cap Case Hol...

Page 101: ...Cap Top doesn t snaps check that the springs are fixed correctly and the tube is put in the Hole Move the Head Carriage manually to the position where the left Frame of the Head Carriage is aligned to the left Frame of the Cap Unit when seen from the front view Cap Top Assy Hole 14 Make sure to put the Tube in the Hole Left Frame of Cap Unit Left Frame of Head Carriage ...

Page 102: ...5 SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL HEAD UP DOWN ENTER HEAD UP DOWN CLOSE Select I S MENU I S CONTROL HEAD UP DOWN OPEN and press ENTER key Then Head Carriage will be capped automatically ...

Page 103: ...MENT Rear view Remove the Right I S Cover Right I S Cover Remove the Panel Cover Panel Cover Flexible cable is connected to the Panel Board Remove the spring Spring Turn off the Printer Main Power SW Dryer Main Power SW Printer Main Power SW ...

Page 104: ...r together with the Flange Flange Screw Flange Screw Motor Cable Be careful with the fixing direction of the Flange Cable Tie Remove the Motor from the Flange Fix the Motor Cable of a new motor using a cable tie without bending the cable root and then fix the new Motor to the Flange Fix the Flange temporarily Flange Screw ...

Page 105: ...r quantity of grease FLOIL GE 676 between Drive gear and Motor gear Spring Motor Gear Drive Gear Connect the connector of the Motor Cable Connector Connect the Panel Cable to the Panel Board and fix the Panel Cover Panel Cover Perform the SERVO LOCK CHECK Turn on the main power and then turn on the sub power while pressing the Left Right and Down keys to enter the Service Mode ...

Page 106: ... Select I S MENU I S CONTROL HEAD UP DOWN OPEN and press the ENTER key The Head Carriage moves up and you can move it by hand In MOTOR MENU SERVO LOCK menu select S Move the Head Carriage right and left by hand and check values on the LCD change as the Head Carriage moves Press the ENTER key to excite the MOTOR Check the Head Carriage can not moved by hand Check the AGING Select MOTOR MENU AGING S...

Page 107: ...ENU MOTOR GROUP MOTOR HOURS S 1653 hours ENTER MOTOR HOURS S CLEAR Clear the motor working hours Go back the SERVICE MENU and select HISTORY MENU MOTOR GROUP MOTOR HOURS S CLEAR and press the ENTER key The motor working hours will be reset to 0 ...

Page 108: ...t I S Cover Rear Ink Cartridge Case Cover and Sub Tank Cover Right I S Cover Rear Ink Cartridge Case Cover RemovetheCarriageCover Carriage Cover Turn on the Sub Power SW for initializing the Pump As a result the Supply Pump is set to Open state and the Pressure Pump is set to Closed state Sub Tank Cover Dryer Main Power SW Printer Main Power SW ...

Page 109: ...tle through the Funnel With the special tool TOOL SYRINGE 20ML ST 064 it necessary to 6 or 7 times to evacuate all the ink Repeat the procedure 1 and 2 until the Sub Tank becomes squashed View from the side Sub Tank When the Sub Tank becomes squashed do not disconnect the syringe and keep the piston pulled by a hexagon wrench or the like to prevent the ink from going back Hexagon Wrench Use the fo...

Page 110: ...rd Connector 8 7 Do not remove the Ink Cartridge more than necessary Do not place the Ink Cartridge with the hole faced up These cause air to go into the cartridge Cartridge Slot Cover Ink Cartridge Dummy Cartridge 6 To prevent the air from going into the Ink Cartridges remove the Ink Cartridges and insert the Dummy Cartridges NG Disconnect the connector of the Motor Pump and the connector of the ...

Page 111: ...mp Pull the Pump together with the motor forward and then pull them out to downward When you remove the tube the ink drips a little Pump Pump Screw Board Remove the screw in the figure and then remove the Board from the Pump Board Pierce Fix the pierce into the Board and then fix it to the new Supply Pump 13 ...

Page 112: ...artridge Cable Clip Connect the connector of the Pump Motor and the connector of the Sensor Board Remove the Dummy Cartridges and then insert the Ink Cartridges 14 15 16 Screw Tube Joint Fix the Pump with 2 screws in the figure Connect the 2 tubes to the new Pump ...

Page 113: ...nd select SUPPLY and press the ENTER key Ink is supplied to the Sub Tank until it becomes full The number of the Supply Pump is given from 1 to 6 starting from the leftmost black ink Pump The black ink Pump is SUPPLY PUMP1 and the next one is SUPPLY PUMP2 Select the same number as the Pump which performed SUPPLY When finishing the ink supply CANCELED BY INK FILL displays To let out the air that wa...

Page 114: ...RAIN BOTTLE COUNT 1 2 3 When EMPTY DRAIN BOTTLE is displayed on the LCD discard the discharged fluid Attach the emptied bottle and press the ENTER key Then press the ENTER key again to reset the drain bottle count Press MENU and select SUB MENU MAINTENANCE DRAIN BOTTLE then press ENTER MENU SUB MENU SUB MENU MAINTENANCE MAINTENANCE DRAIN BOTTLE ENTER EMPTY DRAIN BOTTLE The number of the Supply Pum...

Page 115: ...owing parts Left and Right I S Cover Left and Right Top Cover Front Rail Cover RearRailCover FrontCover Sub Tank Cover PanelCover Knob Right Top Cover Knob It is neccesary to move the head from the capping position in procedure 10 to 26 Therefore finish this procedure as quickly as possible to prevent the heads from drying out Otherwise the heads may break because of dried ink which causes nozzle ...

Page 116: ...e figure and then remove the Head Flexible Board Carriage Board Flexible Cable To detach the Tube easily remove the Flexible Cables which connect the Heads and the Carriage Board Remove the Tubes from both head side and carriage side 3 Remove the Carriage Cover and the Plate shown in the figure Carriage Cover Plate Rivet ...

Page 117: ... MENU SUB MENU REPLACE TUBE REPLACE TUBE PREPARE ENTER NOW PROCESSING 9 When REMOVE TUBE FROM HEAD displayed on the LCD perform the following procedures Tape Ink Tube REMOVE TUBE FROM HEAD 1 Disconnect the Ink Tube from the Ink Damper 2 Wipe off the ink splattered to the tube 3 Hook it to the tape as well as Flexible Cable 10 When the preparation for Tube replacement is finished REPLACE TUBE PREPA...

Page 118: ... Adapter Screw Tube Joint and O ring Remove two Nylon Rivets fixing the Protective Plate Remove all Flexible Cables that come from the Cable Veyor that is connected to the Carriage Board Nylon Rivet Protective Plate Flexible Cable Remove the Guide Plate and Cable Guide from the Cable Veyor Guide Plate Cable Guide Front view 11 Turn off the Sub Power SW Then turn off the Dryer Main Power SW and the...

Page 119: ...rom the Cable Veyor Pressure Pump Upper view Tube Joint Insert new Ink Tubes Insert the opening end of tube into the Cable Veyor whichi is to be connected to the Damper later Make sure that the shortest tube located in front 17 Ink Tube Cable Veyor Front view Shortest Tube Carriage Board Pressure Pump 18 Connect the Ink Tubes to the Pressure Pumps O Ring Tube Joint Make sure the O Ring is set in t...

Page 120: ...fix the Carriage Board Fix the tubes by Clamp Make sure that the tubes in the circled part in the figure do not have slack Tighten up the Adapter Screw Adapter Screw Insert the Ink Tube straight to the joint part of Pressure Pump 2 3 ...

Page 121: ...ix the Carriage Board by 6 screws 23 Connect the Flexible Cables to the Carriage Board and fix the Protective Plate with the Nylon Rivets Flexible Cable Nylon Rivet Protective Plate Connect the Adapter Screw the Joint Tube and the O Ring to the end of the each Ink Tube Ink Tube Adapter Screw 24 Pass the Ink Tube through the Adapter Screw 1 ...

Page 122: ... connect the Tube witn Damper at this stage Otherwise ink cannot be filled Guide Plate Front View 25 Fix the Guide Plates and the Cable Guides Fix the Cable Guide at the end of Cable Veyor Fix 3 pcs of Guide Plate side by side from the end of the Cable Veyor After these three fix Guide Plate alternately Cable Guide Make sure Tube Joint set in firmly Plug the Tube Joint to the Ink tube Tube Joint 2...

Page 123: ...lling the ink in the Sub Tank to the position near the Head After filling the ink the Pressure Pump stop with the Close state CONNECT TUBE TO HEAD 28 When CONNECT TUBE TO HEAD displayed on LCD connect the Ink Tubes to the Ink Dampers Ink Tube Ink Damper REPLACE TUBE PREPARE 29 After connecting the tubes press ENTER key Operation for after Tube replacement will start again The Pressure Pump rotates...

Page 124: ...he Flexible Cable with seven Nylon Rivets and the Head Flexible Board as shown in the figure Rivet 33 Carriage Board Cover Fix the Carriage Board Cover 30 Rear view Dryer Main Power SW Printer Main Power SW Turn off the Sub Power SW Then turn off the Sub Power SW Then turn off the Dryer Main Power SW and the Printer Main Power SW ...

Page 125: ...Board and Main Board Stay 3 7 BOARDS REPLACEMENT Main Board SW Power Supply BOARD LAYOUT IN CHASSIS Network Board Main Board Servo Board Main Board Stay Signal Board Stay Signal Junction Board AC Junction Board Head Board Heater Control Board ...

Page 126: ... 41V SW Power Supply 5V 24V Turn off the Printer and Dryer Main Power SW Rear view Remove the Chassis Cover Chassis Cover When removing the Signal Junction Board and Signal Board Stay Dryer Main Power SW Printer Main Power SW ...

Page 127: ...AC Junction Board Connected to the CN23 on the Signal Junction Board Signal Junction Board Disconnect all cables from the Signal Junction Board And unlock all Wire Saddles to remove cables Remove 4 screws in the figure with Signal Board Stay Disconnect the cable from the SW Power Supply Signal Board Stay ...

Page 128: ...all cables Signal Junction Board Set the output voltage of SW Power Supply to 41V Fix the Signal Board Stay with 4 screws in the figure with Signal Junction Board Put all cables through Wire Saddles and connect all cables 1 Use the Digital Multi Meter that can measure the direct voltage Rear view Turn on the Printer Main Power SW Printer Main Power SW ...

Page 129: ...PRINT DRYER A DRYER B and DRYER C If you turn on the heater on this menu it keeps heating without controlling the temperature Come out from the menu after confirming the temperature rises 2 Insert the black probe to CN51 1pin GND and the red probe to CN51 8pin Vout on the SW Power Supply 3 Rotate the volume in clockwise direction using the screwdriver to adjust the output voltage value to 41V 0 1 ...

Page 130: ...e AC Junction Board Connect to the CN24 on the Signal Junction Board Signal Junction Board Signal Board Stay Disconnect all cables from the Signal Junction Board And unlock all Wire Saddles to remove cables Remove 4 screws in the figure with Signal Board Stay Disconnect the cable from the SW Power Supply ...

Page 131: ...ws in the figure with Signal Junction Board Put all cables through Wire Saddles and connect all cables Go to SERVICE MENU PRINT MENU HEAD HEATER and press the ENTER key And check if temperature rises If you turn on the heater on this menu it keeps heating without controlling the temperature Come out from the menu after confirming the temperature rises PRINT MENU HEAD HEATER HEAD1 _ 25O C SERVICE M...

Page 132: ...3 47 MAINBOARDREPLACEMENT 1 MAIN BOARD CONNECTORLAYOUT CN12 CN16 CN7 CN7 CN7 CN7 Start the Peck3 Perform Get Report and Get Parameters and get the parameter and report and save them 2 ...

Page 133: ...ard Screw 4 Remove 2 screws in the figure Remove screws in the figure and then remove the Main Board with Network Board 5 Network Board Remove the Network Board and fix it with the new Main Board 6 Fix the Battery on the old Main Board to the new Main Board ...

Page 134: ...hat was saved before replacement to the Main Board 8 Carry out the following operations if it is not possible to transfer the parameter by Peck 1 DIP SW Setting 2 Firmware Installation 3 System Parameter Initialize 4 Head Rank Input 5 Serial Number Input 1 6 Cap Wiper Check 2 7 Cap Height Adjustment 8 Sensor Check 9 Limit Position Max Scan Width Initialize 10 Linear Encoder Setup 11 Ink Type Setti...

Page 135: ...he manufacturer s instructions Do not recharge short circuit disassemble a lithium battery or put it into fire It may cause heat explosion and fire Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire Turn off the Sub Power SW Then turn off the Printer and Dryer Main Power SW Rear view Remove the Chassis Cover Chassis Cover Dryer Main...

Page 136: ...RVICE MENU While pressing the battery on the Main Board downward incline the battery to remove it Socket Main Boatd Make sure to fix the battery correctly Turn on the Printer Main Power SW While pressing the Right Left and Down keys turn on the sub power switch to enter the Service Mode Select SERVICE MODE CLOCK CHECK and clear the battery flag Socket Main Boatd ...

Page 137: ...assis Cover Dispose of the battery CAUTION Never charge short circuit disassemble heat or put into fire Do not mix with other metal or batteries Tape around the lithium battery for insulation for disposal or preservation Otherwise it may cause heat explosion and fire Dryer Main Power SW Printer Main Power SW ...

Page 138: ...exible Cable is connected on the back side of the Panel Board Left I S Cover Left Cover Left Top Cover Front Rail Cover Rear Rail Cover Front Cover Dryer Main Power SW Printer Main Power SW It is neccesary to move the head from the capping position in procedure 5 to 17 Therefore finish this procedure as quickly as possible to prevent the heads from drying out Otherwise the heads may break because ...

Page 139: ...g the Left Right and Down keys to enter the Service Mode Select SERVICE MENU I S MENU I S CONTROL HEAD UP DOWN OPEN and press the ENTER key The Head Carriage moves up and it allows you to move by hand Move the Carriage to the left and remove the Carriage Cover Carriage Cover Turn off the Printer Main Power SW and the Dryer Main Power SW Dryer Main Power SW Printer Main Power SW ...

Page 140: ...screws shown in the figure and then loosen the Adjustment Screw Adjustment Screw Remove the Belt Holder from the Carriage Do not scratch the encoder scale when you replace the Belt Holder from the carriage It is recommended for working easily and safely to remove the encoder encoder scale when it is difficult to remove and move the Belt Holder Loosen the 4 screws shown in the figure and then remov...

Page 141: ...Tighten the screws shown in the figure to fix both edges of the Carriage Belt to the Belt Holder When fixing the Carriage Belt pull it until the 5 teeth comes over the other plate Fix the Carriage Belt to the fixed plate with a margin Carriage Belt Plate Plate Screw Carriage Belt 5 teeth Belt Holder Carriage Belt Carriage Belt Carriage Belt Belt Holder Belt Holder Plate Plate Screw Screw Carriage ...

Page 142: ...with the screws Screw Adjustment Screw Tighten the Adjustment Screw to have tension on the Belt In this case do not tighten the Screw too hard Connect the Flexible Cable to the HEAD 2 and HEAD 3 Fix the Encoder Scale and the Encoder Module if you haveremovedthem Flexible Cable Turn on the Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode Belt Holder ...

Page 143: ...Carry out Normal Cleaning with all Heads Carry out the following adjustments and setting 1 Belt Tention Adjustment 2 Belt Position Adjustment 3 Lmit Position Max Scan Width Initialize 4 Liner Encoder Setup only when you remove the Encoder Scale or Encoder Module 17 Move the Head Carriage manually to the position where the left Frame of the Head Carriage is aligned to the left Frame of the Cap Unit...

Page 144: ...e Sub Power SW while pressing the Left Right and Down keys to enter the Service Mode Left I S Cover Front Rail Cover Rear Rail Cover Front Cover Panel Cover Right I S Cover Knob SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL HEAD UP DOWN ENTER HEAD UP DOWN OPEN Select SERVICE MENU I S MENU I S CONTROL HEAD UP DOWN OPEN and then press the ENTER key The Head Carriage moves up and it allows y...

Page 145: ...ing the Encoder Plate Encoder Scale Plate Spring Encoder Plate 5 6 7 Spring 4 Move the Head Carriage slowly to the left Remove the Encoder Scale 1 Remove the Plate at the right edge 2 Remove the Spring at the left edge Remove the Spring Plate from the Encoder Scale and fix it to the new Encoder Scale at the side which does not have black dot When fixing the Plate do not scratch the Encoder Scale E...

Page 146: ... 9 8 Move the Head Carriage from left to right Make sure that the Encoder Scale does not touch the Encoder Module and also Encoder Scale is covered with the Encoder Module Carry out the Liner Encoder Setup ...

Page 147: ...T Remove the Cap Screw fixing the Take up unit and stand with a hexagonal wrench Remove the Cable Cover while removing the Cable Disconnect the Cable from the Take up unit Disconnect the Take up unit from the Stand To TU To TU Cable Cover ...

Page 148: ... ST 001 Tool Name TENSION GAUGE 2000GF 2000CN Purpose BELT TENSION ADJUSTMENT Tool No ST 037 Tool Name CLEAN STICK TX712A Purpose HEAD CLEANING Tool No 1000001400 Tool Name TOOL SYRINGE 20ML ST 064 Purpose INK SUCTION FIXING HEAD HEATER TO PRINT HEAD 4 Adjustment 4 1 Special Tools Table shows a list of special tools recommended by Roland DG Corp ...

Page 149: ...changed with and keys The menu finishes when key is pressed when the cursor set to Head 1 Refer to 3 1 HEAD REPLACEMENT The cursor can be changed with and keys and indication can be changed with and keys TEST PRINT performs only with the chosen head When key is pressed when the cursor set to the left end it returns to the previous menu The standard head is not displayed for choices The cursor can ...

Page 150: ...orming this check Error Display HEAD UP DOWN HEAD UP DOWN MOTOR or SENSOR has a problem WIPER WIPER MOTOR or SENSOR has a problem SLIDER SLIDER MOTOR or SENSOR has a problem This menu is for checking the motors and sensors of Pressure Pumps Supply Pumps and Maintenance Liquid Pump Error Display PRESS PUMP 1 to 6 PRESSURE PUMP MOTOR or SENSOR has a problem SUPPLY PUMP SUPPLY PUMP or SENSOR has a pr...

Page 151: ... OPEN REVERSE OPEN SUPPLY OPEN REVERSE OPEN CANCELED BY INK FULL Pressure Pump can be rotated in PRESSURE or REVERSE direction Pressure Pump can stop with OPEN or CLOSE by choosing its status while the pump is rotating is displayed when the pump is rotating Supply Pump can be rotated in SUPPLY or REVERSE direction Pressure Pump can stop with OPEN or CLOSE by choosing its status while the pump is r...

Page 152: ...rtridge to the slot in order from SLOT1 to SLOT6 Set the cartridge to the slot in order from SLOT1 to SLOT6 Ink type of the Ink Cartridge IC is displayed Ink capacity of the Ink Cartridge IC is displayed The date of packing is displayed The date of manufacture of the Ink is displayed The date of manufacture of the Ink Cartridge is displayed Ink consumption amount of the Ink Cartridge is displayed ...

Page 153: ...AD STORAGE CANCEL STORAGE SET NOW PROCESSING Fill ink to each print head By and keys to move cursor by and keys to select ON OFF To back out from menu press key when a cursor is at Head1 Before performing Fill Ink following message will show up to prevent drain from flowing out When ENTER key was pressed Fill Ink starts for the selected in ON This menu is to wash each print head or to select stori...

Page 154: ...ill be shown When two or more keys are pressed simultaneously KEY ERROR will show up which defines no key is pressed When the key is pressed then released you can back out of this menu To check all keys the key should be pressed after checking the all other keys If this menu is left for 10 seconds with no key pressed it returns out of this menu then the names of keys that are not checked will show...

Page 155: ...temperature of the heater 32 C Heater LCD display 37 You can adjust 5 to keep the heater in 37 C HEATER ADJUST DRYER A DRYER A 0 3 5 5 Default 0 HEATER ADJUST DRYER B DRYER B 0 3 5 5 Default 0 HEATER ADJUST DRYER C DRYER C 0 3 5 5 Default 0 SUB MENU PORT CHECK DETECTING 00 0B Waiting data to be input NETWORK B3 1073741824B Showing the data coming via network This menu is to check the incoming data...

Page 156: ...PORT ALL REPORT CARTRIDGE CARTRIDGE HEAD H1 REPORT EVENT LOG NUM PRINT LOGS 100 LOGS and keys are to select upper row showing corresponding value in bottom row Refer to next page for history list key to show CLEAR and to press ENTER key to clear SERVICE Service Report will be printed Information necessary for service activity will be printed together with the system report 250mm wide 230mm long sp...

Page 157: ...H2 Number of times the Powerful Head Cleaning has been performed H2 times POWERFUL CL H3 Number of times the Powerful Head Cleaning has been performed H3 times POWERFUL CL H4 Number of times the Powerful Head Cleaning has been performed H4 times POWERFUL CL H5 Number of times the Powerful Head Cleaning has been performed H5 times POWERFUL CL H6 Number of times the Powerful Head Cleaning has been p...

Page 158: ...est print is not included PRINT PAGES Number of pages printed pages CLEAR ALL Clear all the value in the PRINT GROUP INK GROUP Item Contents Unit Reference CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed times CARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed times CARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed times CARTRIDGE 4 Number of times the...

Page 159: ... has occurred times EMERG CAPPING Number of times the Emergency Capping Error has occurred times Number of times it is capped compulsorily to protect the head from drying up when the head is out of the cap more than 3 min START UNCAPPED Number of times the machine starts with the uncapped times CLEAR ALL Clear all the value in the ERROR GROUP SYSTEM GROUP Item Contents Unit Reference POWER ON COUN...

Page 160: ...ter setting Dryer OFF Sleep interval 30 min Set remain at loading DISABLE Feed for dry ENABLE Sleep ENABLE Blower fan DISABLE Preheating 38o C Configuration Preset name PRESETTING 1 Heater setting Pre 40o C 104o F Sheet type Opaque Preheating PREHEAT Bi dir simple 0 Heater setting Printer 40o C 104o F Sheet Width 2641 mm Blower fan ENABLE Bi dir adjust H1 H3 0 0 0 Heater setting Dryer 50o C 122o F...

Page 161: ...o INK TYPE CAP CONSUM TIME INS INK PACK INK CART 1 EXt Ink K 1000cc 7 638cc 0y005d23h09m09s 1 2004 07 01 2004 01 02 2005 01 1 EXt Ink C 1000cc 8 401cc 0y005d23h09m07s 1 2004 08 11 2004 02 02 2005 01 1 EXt Ink M 1000cc 7 838cc 0y005d16h10m43s 1 2004 07 01 2004 01 02 2005 01 1 EXt Ink Y 1000cc 7 638cc 0y005d23h08m58s 1 2004 09 01 2004 01 02 2005 01 1 EXt Ink Lc 1000cc 7 080c 0y005d23h08m55s 1 2004 1...

Page 162: ...ode All parameters will be initialized Turn on the sub power switch while pressing and ENTER keys Initialize can be performed by pressing the ENTER key after selecting model name It can also be cancelled by pressing the POWER key The power will be off automatically when initialize is completed It is necessary to setup the LIMIT POSITION after the initialization The error message SERVICE CALL 0101 ...

Page 163: ... Users Menu Item Comments Language Unit Menu Sub Power Press to select Language Combination Key Selection Combination Key Selection HEAD HEIGHT LIMIT POSITION MAX SCAN ADJUSTMENT can be done by rotation in this item Select HISTORY REPORT and press Then select Head and press ENTER to print History Report Installing F W SUM ERROR will be displayed by turning on the Main Power Press ENTER to upgrade ...

Page 164: ... 4 Network cable A cross cable is required when you connect AJ 1000 to PC directly Confirm that main power of AJ 1000 is turned on and sub power of AJ 1000 is turned off Start Peck3 exe SUM ERROR is displayed when the Main PowerSWisturnedonifabrandnewMainBoard is installed In case of that the machine will be ready to receive the firmware by pressing ENTER key WAITING SUM EEROR Check the AJ 1000 IP...

Page 165: ...le and click Open Peck starts to send the firmware to the AJ 1000 AJ1K120 rfw AJ1K120 rfw aj 1000firmware 4 Peck screen is displayed Click Select Port button Check on Type2 from Product Check on via Network from Select and Input the AJ 1000 IP address Click OK 5 ...

Page 166: ...WRITE ERROR DEVICE ERROR WRITE ERROR DEVICE ERROR WRITE ERROR AJ SERIES V1 00 ERASING WRITING VERIFYING COMPLETE NG NG NG NG 9 F W installation when the Main Board is replaced Turn on the Main power SW again while pressing and keys Press ENTER key The machine will be ready to receive the firmware Send the firmware using the Peck3 10 MAIN POWER ON UPDATE FIRMWARE WAITING ...

Page 167: ...bands could occur 1 Remove Right I S Cover 2 Turn on SUB POWER SW while pressing and keys to enter SERVICE MODE Remove Carriage Cover 4 Set PET G media to the machine There is the reference line on Platen Plate for setting short rolled medias In this case it is necessary to fit the right end of the media with this reference line 3 4 4 HEAD ALIGNMENT Carriage Cover MENU key POWER ON MENU SERVICE ME...

Page 168: ...Loosen the 2 screws fixing Head in order shown in the figure Turn Adjustment Screw by using 2 0mm Hexagonal Wrench so that the lines of each color in the test pattern will be aligned straight Reference Position of the printing moves 1 line by turning the screw 1 4 turn Loosen the screws fixing Head for 1 2 turn If the screws are loosened too much adjustments could not be performed correctly 1 2 Ad...

Page 169: ... the figure Print Test Pattern again If the result is NG repeat 6 10 The shifting of lines should be within 1 2 dot 9 1 2 When the upper lines are the left side of the lower lines turn the screw CW When the upper lines are the right side of the lower lines turn the screw CCW ...

Page 170: ...re Loosen the screws fixing the Head for 1 2 turn If the screws are loosened too much adjustments could not be performed correctly 14 Turn Adjustment Screw so that the lines of each color in the test pattern will be aligned straight to Magenta Head Reference Position of the printing moves 1 2 line by turning the screw 30 degrees Adjustment Screw 13 1 2 Magenta is set to Standard Head by default 12...

Page 171: ...2 dot 15 Tighten up the 2 screws fixing Head in the reverse order shown in the figure When the lines of the replaced Head are shifted to the rear compared to M lines turn the Adjustment Screw CW When the lines of the replaced Head areshifted to the front compared to M lines turn the Adjustment Screw CCW 1 2 ...

Page 172: ... 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 H5 H2 Middle H1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 H6 H4 20 1...

Page 173: ...d at 18 with and keys Press ENTER key to save the settings 19 Parameters can be entered with an increment of 1 2 HORIZONTAL TEST PRINT H2 H3 H4 21 2 1 3 H5 H6 2 1 HORIZONTAL LOW HORIZONTAL MIDDLE H1 H2 H3 12 11 13 H4 H5 H6 5 10 111 2 ...

Page 174: ... 31 32 33 34 35 36 37 38 39 40 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 H5 H3 H2 Middle H1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 H6 0 1 2 3 ...

Page 175: ... 21 with and keys Press ENTER key to save the settings 22 BI DIR DEFAULT TEST PRINT H2 H3 H4 21 2 1 3 H5 H6 2 1 BI DIR DEFAULT LOW BI DIR DEFAULT MIDDLE H1 H2 H3 12 11 13 H4 H5 H6 5 10 11 Parameters can be entered with an increment of 1 2 ...

Page 176: ...riage If this adjustment has not been done there is a possibility that the surface of Head is dries up 4 5 CAPPING POSITION ADJUSTMENT 2 1 Right I S Cover Lower Pinch Rollers Make sure to unload the media when it is set on the machine Then turn on SUB POWER SW while pressing and keys to enter SERVICE MODE MENU key POWER ON MENU SERVICE MENU Remove Right I S Cover I S MENU CAP ADJUST SERVICE MENU I...

Page 177: ...pped and you can go out from the menu without updating the adjustment value 5 Head moves to the position where the value is 2 00mm It is only possible to move Head stepwise downward When you move Head upward press key to move Head upper end once and then move downward 4 If it is difficult to see whether Head makes contact with the cap irradiate Head and Cap Top with a penlight In this case move do...

Page 178: ...t in the cables In case of HEADBOARD error Head Board could be defective PRINT MENU LINEAR ENCODER NOW PROCESSING POS 1361 00mm SERVICE MENU PRINT MENU MENU key POWER ON MENU SERVICE MENU LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED LINEAR ENCODER HEADBOARD FAILED First this checks if the linear encoder can be read correctly in the whole width Next this calibrates the length of the l...

Page 179: ...ensitivity of PAPER SIDE SENSOR which is for detecting the width of the media If it is not adjusted media width can not be detected correctly Remove Right I S Cover Select SUB MENU PAPERSIDE SENS in SERVICE MENU Turn on SUB POWER SW while pressing and keys to enter SERVICE MODE SERVICE MENU SUB MENU SUB MENU PAPERSIDE SENS ...

Page 180: ...heet Loading Lever 4 Remove Top Inner Cover and Head Board Cover Top Inner Cover Carriage Cover 7 Head Carriage moves to the position where Paper Side Sensor is over Reflection Tape automatically SUB MENU PAPERSEIDE SENS PAPERSEIDE SENS OUTPUT LEVEL OUTPUT LEVEL 0 7V ...

Page 181: ...ing If the NOISE is more than 0 try the followings 1 Clean Reflection Tape 2 Replace Reflection Tape if there are many scratches on it Select PAPERSIDE SENS SENSOR AUTOTEST and ress ENTER key Carry out the test and make sure the voltage is 0 5 1 0V and the NOISE is 0 9 8 Adjust VR on the CARRIAGE BOARD so that OUTPUT LEVEL will be 0 5 0 7V ENTER SUB MENU PAPERSIDE SENS PAPERSIDE SENS OUTPUT LEVEL ...

Page 182: ... on SUB POWER SW while pressing and keys to enter SERVICE MODE Set PET G media to the machine There is the reference line on Platen Plate for setting short rolled medias In this case it is necessary to fit the right end of the media with this reference line Select PRINT MENU CALIB DEFAULT TEST PRINT in SERVICE MENU and press ENTER key MENU key POWER ON MENU SERVICE MENU ENTER SERVICE MENU PRINT ME...

Page 183: ...MULA CA CL ML ML x 100 Calculate the amount to be calibrated with the formula shown at the right figure 1 CA Calibrating Amount 2 CL Commanded Length 400mm 3 ML Measured Length Parameters can be entered with an increment of 0 05 MAX 2 00 MIN 2 00 SERVICE MENU PRINT MENU PRINT MENU CALIB DEFAULT CALIB DEFAUL SETTING ENTER SETTING 0 05 0 10 ...

Page 184: ... and press ENTER key Head Carriage moves up and you can now move Head Carriage by hand Turn on SUB POWER SW while pressing and keys to enter SERVICE MODE Right I S Cover Rear View Printer Main Power SW MENU key POWER ON MENU SERVICE MENU ENTER SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL HEAD UP DOWN HEAD UP DOWN OPEN To the Serial Number ZU50220 ...

Page 185: ... Press Tension Gauge ST 001 down perpendicularly onto Belt at the position of 70mm from Rail Guide end Front view Top View Attach SOLENOID CUSHION P N 22265241 onto the top of ST 001 to make a measurement easier Make sure the tension is between 0 97kgf and 1 18kgf when Belt makes contact with the dent part which is hooked the spring Adjust the tension by Adjustment Screw shown in the right figure ...

Page 186: ...elt tension again and make sure the tension is between 0 97kgf and 1 18kgf Carry out the procedure 6 9 again if the tension is not in the range between 0 97kgf and 1 18kgf When this adjustment is finished carry out 4 10 BELT POSITIONADJUSTMENT Top View Front View 70mm ...

Page 187: ...R key Head Carriage moves up and you can now move Head Carriage by hand Turn on SUB POWER SW while pressing and keys to enter SERVICE MODE Right I S Cover Rear View Printer Main Power SW MENU key POWER ON MENU SERVICE MENU ENTER SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL HEAD UP DOWN HEAD UP DOWN OPEN Serial Number ZU50221 and above ...

Page 188: ...dicularly onto Belt at the position of 70mm from Rail Guide end Front view Adjustment Screw 6 Check that Idle Pulley Holder is aligned parallel to Guide Rail If Idle Pulley Holder is not aligned parallel to Guide Rail adjust the fixing of Idle Pulley Holder by rotating Adjustment Screrw shown in the figure By tightening Adjustment Screw Idle Pulley Holder is tiltes leftward And by loosening Adjust...

Page 189: ...range between 0 97kgf and 1 18kgf If it is necessary to add the belt tension tighten up both Adjustment Screws with the same amount If it is necessary to reduce the belt tension loosen both Adjustment Screws with the same amount 9 Tighten up the 2 screws shown in the figure 10 Measure the belt tension again and make sure the tension is between 0 97kgf and 1 18kgf Carry out the procedure 6 9 again ...

Page 190: ...S MENU I S CONTROL I S CONTROL HEAD UP DOWN HEAD UP DOWN OPEN 4 10 BELT POSITION ADJUSTMENT 1 Make sure to perform BELT TENSION ADJUSTMENT before doing this adjustment 2 Turn on Printer Main Power SW Rear View Printer Main Power SW 3 MENU key POWER ON MENU SERVICE MENU Turn on SUB POWER SW while pressing and keys to enter SERVICE MODE Serial Number ZU50220 and below ...

Page 191: ...own in the figure OK Screw 5 Loosen the screw shown in the figure to have a gap about 1 0mm between Drive Shaft Support and the head of the screw Drive Shaft Support 4 Front View There is another screw for fixing Drive Shaft Support on the machine with the Servial Number from ZU50190 to ZU50220 In this case loosen this another screw in the same way as loosening other screws Screw 1 0mm ...

Page 192: ... Adjustment Screw clockwise to the direction to tighten when Belt is in the upper position from the center of Drive Pulley shown in the figure NG There is another screw for fixing Drive Shaft Support on the machine with the Servial Number from ZU50190 to ZU50220 Screw There is another screw for fixing Drive Shaft Support on the machine with the Servial Number from ZU50190 to ZU50220 Screw ...

Page 193: ... up the 2 screws shown in the figure with pressing Drive Shaft Support downward Move Head Carriage over a few times in a whole width and check the position of the belt on Drive Pulley again Screw Drive Shaft Support A B Front View There is another screw for fixing Drive Shaft Support on the machine with the Servial Number from ZU50190 to ZU50220 In this case tighten up this another screw after tig...

Page 194: ...the part A No gap in the part B Left Side View Next adjust the belt position at the left side using the 2 Adjustment Screws Front View Adjustment Screw 10 Loosen the 2 screws shown in the figure on Pulley Stand Front View ...

Page 195: ... on the left side of the machine 13 When the adjustment is completed tighten up the 2 screws shown in the figure on Pulley Stand Front View 12 By tightening Upper Adjustment Screw the pully is tiltes leftward And belt moves down Front View Adjustment Screw 11 Select MOTOR MENU AGING SCAN and press ENTER key ENTER SERVICE MENU MOTOR MENU MOTOR MENU AGING AGING SCAN ...

Page 196: ...ber from ZU50221 4 Select I S MENU I S CONTROL HEAD UP DOWN OPEN and press ENTER key Head Carriage moves up and you can now move Head Carriage by hand ENTER SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL HEAD UP DOWN HEAD UP DOWN OPEN Loosen Screw 3 shown in the figure at first Then loosen Screw 1 and 2 shown in the figure to have a gap about 1 0mm between Drive Shaft Support and the head ...

Page 197: ...e proper position is that Belt is located in the center of Drive Pulley shown in the figure OK Screw 3 Drive Shaft Support Front View 1 0mm Screw1 2 NG Adjustment Screw Rotate Adjustment Screw clockwise to the direction to tighten when Belt is in the upper position from the center of Drive Pulley shown in the figure ...

Page 198: ...the figure with pressing Drive Shaft Support downward with 2kgf 0 2Nm Then tighen up Screw 3 shown in the figure until Screw 3 hits Scan Motor Base with 2kgf 0 2Nm After tightening up screws check that Scan Motor Base and Drive Shaft Support is parallel Move Head Carriage over a few times in a whole width and check the position of the belt on Drive Pulley again Screw 3 Drive Shaft Support Front Vi...

Page 199: ...s ENTER key Check the belt position while aging Check there is a gap at A and B shown in the figure Go to the procedure 5 again if there is no gap at A and B OK ENTER SERVICE MENU MOTOR MENU MOTOR MENU AGING AGING SCAN A B NG No gap in the part A No gap in the part B ...

Page 200: ...tment Screw 10 Loosen the 2 screws shown in the figure on Rail Guide Front View Upper Adjustment Screw At this moment do not use Lower Adjustment Screw when adjusting the blet position at ledt side of the machine 11 Select MOTOR MENU AGING SCAN and press ENTER key ENTER SERVICE MENU MOTOR MENU MOTOR MENU AGING AGING SCAN ...

Page 201: ...Adjustment Screw By this way adjust the belt position on the left side of the machine 13 When the adjustment is completed tighten up the 2 screws shown in the figure on Rail Guide Front View 12 By tightening Upper Adjustment Screw the pully is tiltes leftward And belt moves down Front View Upper Adjustment Screw ...

Page 202: ...ying out INITIALIZE After INITIALIZE is completed it is necessary to set the IP address again For details please refer to Roland PrintServer Network Setting Guide 1 2 3 Turn off Printer Main Power SW Turn on Printer Main Power SW while pressing the button of Network Board Release the button after green and yellow LEDs of Network Board start flashing and press the button again to carry out INITIALI...

Page 203: ... then turn it on again Network Board will not work properly if Printer Main Power SW is not turned on again Such symptom could occur as that Network Board does not accept any data although it returns IP address Printer Main Power SW Rear View ...

Page 204: ...R SW while pressing and keys LIMIT INITIALIZE MENU POWER ON 3 When SETTING UP HEAD HEIGHT is displayed press ENTER key to skip this menu ENTER SETTING UP HEAD HEIGHT 4 When MOVE TO CAP POS is displayed check that Head is placed at capping position and press ENTER key to skip this menu Mark ENTER MOVE TO CAP POS ...

Page 205: ...DETECTING 6 After the LIMIT POSITION INITIALIZE is completed SETTING UP MAX SCAN WIDTH message appears Move the Head Carriage with your hand until it stops at the left end SETTING UP MAX SCAN WIDTH 7 Carry out the MAX SCAN WIDTH by pressing ENTER key ENTER SETTING UP MAX SCAN WIDTH DETECTING INITIALIZATION COMPLETED ...

Page 206: ... the Take up unit on the floor and then remove the black plate by removing the screw 6 Disconnect all the Cables from the Board and replace the Board 7 Fix the black Plate 8 Put the Take up unit on the Stand then connect the Cable ...

Page 207: ...3 64 9 Fix the Take up unit on the Stand When fixing the Cable Cover on the cable side hook the Cable as shown on the right To TU To TU Cable Cover ...

Page 208: ...her the Front Cover is opened or closed THERMOSTAT BED FRONT HEATER R If the Heater exceeds the limit temperature it stops the power supply THERMOSTAT PLATEN HEATER If the Heater exceeds the limit temperature it stops the power supply THERMOSTAT DRYERHEATERR If the Heater exceeds the limit temperature it stops the power supply THERMOSTAT DRYERHEATERL If the Heater exceeds the limit temperature it ...

Page 209: ...RE PUMP SUB TANK SENSOR It detects whether SUB TANK is maximum or not Left Side THERMISTOR HEAD BOARD It measures the temperature around the Head Board THERMOSTAT BED REAR HEATER L If the Heater exceeds the limit temperature it stops the power supply THERMOSTAT BED REAR HEATER R If the Heater exceeds the limit temperature it stops the power supply THERMISTOR BED REAR HEATER It measures the tempera...

Page 210: ...E LIQUID CARTRIDGE IC It detects whether the Maintenance Liquid Cartridge is installed or not and communicates the ink type and the remaining amount of the ink INK CARTRIDGE IC It detects whether the Ink Cartridge is installed or not and communicates the ink type and the remaining amount of the ink WIPER SENSOR It detects the Wiper position MAINTENANCE LIQUID PUMP SENSOR It detects the origin of t...

Page 211: ...sition of the Rear Dancer Roller FRONT DANCER ROLLER SENSOR It detects the limit position of the Rear Dancer Roller THERMISTOR HEAD BOARD It measures the temperature around the Head Board PAPER SIDE SENSOR It detects the left and right edges of the media HEAD UP DOWN SENSOR It detects the origin of the Head Height direction COVER SENSOR TAKE UP UNIT It detects whether the Cover is opened or closed...

Page 212: ...r checking the ink is put on the tissue or the strip of cloth Yes Yes Tightened up Does the ink put on the joint parts fixed by Adapter Screws at Head No Does the ink put on the joint parts fixed by Adapter Screws at Pressure Pump No Does the ink put on the joint parts fixed by Adapter Screws at Supply Pump No Yes Yes Yes Did you replace O Ring at Head or Pressure Pump Is there air in Ink Tube bet...

Page 213: ...S Cover 1 Remove Right I S Cover Remove Carriage Cover Front Cover and Front Rail Cover 1 HOW TO CHECK THE BREAK OF O RING AND FIXING OF ADAPTER SCREWS Remove Rail Cover Subtank Cover and Rear I C Case Cover Rail Cover Subtank Cover Rear I C Case Cover Front Rail Cover Front Cover Carriage Cover ...

Page 214: ...ssure Pumps 6 Adapter Screws for Heads If you find an Adapter Screw that is not tightened up enough tighten it up Head Carrige Part MENU key POWER ON MENU SERVICE MENU 3 Turn on Sub Power SW while pressing the Left Right and Down keys to enter Service Mode Note that air could go into the ink line if you loose Adadper Screw too much Pressure Pump Part ...

Page 215: ...e or the waste cloth Patch the tissue or the waste cloth with the joint parts fixed by Adapter Screws There are also 30 checking points totally 12 Adapter Screws for Supply Pumps 12 Adapter Screws for Pressure Pumps 6 Adapter Screws for Heads ...

Page 216: ...r the waste cloth O Ring in Tube Joint Adapter could be broken Go to the procedure 3 HOW TO REPLACE O RING PRESSURE PUMP PART If the ink is put on the tissue or the waste cloth O Ring in Tube Joint Adapter could be broken Go to the procedure 2 HOW TO REPLACE O RING HEAD PART ...

Page 217: ...tissue or the strip of cloth this is the end of this checking Supply Pump Part If the ink is put on the tissue or the waste cloth O Ring in Tube Joint Adapter could be broken Go to the procedure 4 HOW TO REPLACE O RING SUPPLY PUMP PART ...

Page 218: ...Right and Down keys to enter Service Mode 2 HOW TO REPLACE O RING HEAD PART MENU key POWER ON MENU SERVICE MENU Right I S Cover 1 Remove Right I S Cover Remove Carriage Cover Carriage Cover 2 Turn on Printer Main Power SW Rear View Printer Main Power SW ...

Page 219: ...ICE MENU I S MENU I S MENU I S CONTROL I S CONTROL PRESS PUMP1 ENTER PRESS PUMP1 CLOSE This prodcedure is to prevent the ink from flowing back to Sub Tank when disconnecting the tube from Head 6 Remove O Ring from Tube Joint Adapter Do not strech O Ring when putting it to Tube Joint Adapter Adapter Screw Do not remove Tube Joint Adapter from Ink Tube O Ring Tube Joint Adapter O Ring Tube Joint Ada...

Page 220: ... Fix Ink Tube to the damper straight at first Straight O Ring Tube Joint Adapter Tube Plug Adapter PRESS It is necessary to push O Ring to the end of Tube Joint Adapter End Press CLEANING key and select NORMAL CL CLEANING Perform Normal Cleaning one time 10 Press CLEANING NORMAL CL NORMAL CL 1 2 3 4 5 6 Adapter Screw ...

Page 221: ...ONTROL PRESS PUMP 1 6 CLOSE and press ENTER key 3 HOW TO REPLACE O RING PRESSURE PUMP PART MENU key POWER ON MENU SERVICE MENU SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL PRESS PUMP1 ENTER PRESS PUMP1 CLOSE 1 Remove Subtank Cover Subtank Cover 2 Turn on Printer Main Power SW Rear View Printer Main Power SW ...

Page 222: ...ube Joint Adapter Do not strech O Ring when putting it to Tube Joint Adapter 5 Loosen Adapter Screw and disconnect the tube from Pressure Pump Do not remove Tube Joint Adapter from Ink Tube Adapter Screw O Ring Tube Joint Adapter O Ring Tube Joint Adapter O Ring Tube Joint Adapter Tube Plug Adapter PRESS It is necessary to push O Ring to the end of Tube Joint Adapter End ...

Page 223: ...5 16 9 Screw Adapter Then tighten up Adapter Screw Fix Ink Tube to Pressure Pump straight at first Straight Adapter Screw ...

Page 224: ... Mode 4 HOW TO REPLACE O RING SUPPLY PUMP PART MENU key POWER ON MENU SERVICE MENU 1 Subtank Cover Right I S Cover Rear I C Case Cover Remove Right I S Cover Subtank Cover Rear I C Case Cover and Carriage Cover 2 Turn on Printer Main Power SW Rear View Printer Main Power SW Carriage Cover ...

Page 225: ...Then tighten up Adapter Screw Adapter Screw 7 Select I S MENU I S CONTROL PRESS PUMP 1 6 OPEN and press ENTER key SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL PRESS PUMP1 ENTER PRESS PUMP1 OPEN Pull out the ink by the syringe We supply the syringe as a Spare Parts The parts number of the syringe is 1000001400 Syringe This prodcedure is to prevent the ink from flowing back to Sub Tank whe...

Page 226: ... ink select I S MENU I S CONTROL PRESS PUMP 1 6 CLOSE and press ENTER key SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL PRESS PUMP1 ENTER PRESS PUMP1 CLOSE Remove the syringe from Ink Tube and drain the ink to the drain bottle through the Funnel 9 10 Repeat the step from 4 to 9 4 or 5 times to remove the ink in Sub Tank This is for supplying the ink with air into Sub Tank because the air ...

Page 227: ... SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL PRESS PUMP1 ENTER PRESS PUMP1 CLOSE Put the cloth under Adapter Screw Then loosen Adapter Screw and disconnect the ink from Supply Pump Do not remove Tube Joint Adapter from Ink Tube 14 Remove O Ring from Tube Joint Adapter O Ring Tube Joint Adapter Replaced O Ring cannot be used again Supply Pump Adapter Screw Tube ...

Page 228: ...t it to the top of Tube Joint Adapter Do not strech O Ring when putting it to Tube Joint Adapter Push O Ring into Tube Joint Adapter by pressing with Tube Plug Adapter O Ring Tube Joint Adapter O Ring Tube Joint Adapter Tube Plug Adapter PRESS It is necessary to push O Ring to the end of Tube Joint Adapter End Adapter Screw ...

Page 229: ...Cover Front Cover and Front Rail Cover Remove Rail Cover Subtank Cover and Rear I C Case Cover Rail Cover Subtank Cover Rear I C Case Cover Front Rail Cover Front Cover Carriage Cover When there is the air in Pressure Pump or Ink Tube between Pressure Pump and Head perform this procedure Sub Tank Pressure Pump Supply Pump Head Ink Cartridge Air ...

Page 230: ...Do not remove Tube Joint Adapter from Ink Tube Select I S MENU I S CONTROL PRESS PUMP 1 6 CLOSE and press ENTER key SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL PRESS PUMP1 ENTER PRESS PUMP1 CLOSE 2 Turn on Printer Main Power SW Rear View Printer Main Power SW This prodcedure is to prevent the ink from flowing back to Sub Tank when disconnecting the tube from Head Adapter Screw ...

Page 231: ...ecomes filled with the ink select I S MENU I S CONTROL PRESS PUMP 1 6 CLOSE and press ENTER key SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL PRESS PUMP1 ENTER PRESS PUMP1 CLOSE 6 Connect the syringe to Ink Tube Then tighten up Adapter Screw Adapter Screw Be careful not to have the ink spilled on Heads If the ink is spilled on Head it causes the short circuit on Main Board Head Board and ...

Page 232: ... S CONTROL SUPPLY PUMP 1 6 SUPPLY and press ENTER key SUPPLY is stopped automatically when Sub Tank becomes full 12 SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL SUPPLY PUMP1 ENTER SUPPLY PUMP1 SUPPLY Disconnect the syringe and connect Ink Tube to the damper straight Straight 10 Remove the syringe from Ink Tube and drain the ink to the drain bottle through the Funnel ...

Page 233: ...ENTER key SUPPLY is stopped automatically when Sub Tank becomes full SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL SUPPLY PUMP1 ENTER SUPPLY PUMP1 SUPPLY 14 When SUPPLY stops with CANCELED BY INK FILL is shown on LCD After this message is shown press CLEANING key and select NORMAL CL CLEANING Perform Normal Cleaning one time 15 Press CLEANING NORMAL CL NORMAL CL 1 2 3 4 5 6 Then tighten u...

Page 234: ... Cover Front Cover and Front Rail Cover Remove Rail Cover Subtank Cover and Rear I C Case Cover Rail Cover Subtank Cover Rear I C Case Cover Front Rail Cover Front Cover Carriage Cover When there is air in Supply Pump or Ink Tube between Supply Pump and Sub Tank perform this procedure Sub Tank Pressure Pump Supply Pump Head Ink Cartridge Air ...

Page 235: ...1 6 SUPPLY and press ENTER key SUPPLY is stopped automatically when Sub Tank becomes full SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL SUPPLY PUMP1 ENTER SUPPLY PUMP1 SUPPLY This prodcedure is for not dropping the ink from the tube when removing the tube from the damper Select I S MENU I S CONTROL PRESS PUMP 1 6 CLOSE and press ENTER key SERVICE MENU I S MENU I S MENU I S CONTROL I S CON...

Page 236: ...y the syringe Connect the syringe to Ink Tube Tehn tighten up Adapter Screw Adapter Screw 6 Loosen Adapter Screw and remove Ink Tube with Tube Joint Adapter from the damper Do not remove Tube Joint Adapter from Ink Tube Be careful not to have the ink spilled on Heads If the ink is spilled on Head it causes the short circuit on Main Board Head Board and Print Carriage Board Adapter Screw ...

Page 237: ...I S MENU I S MENU I S CONTROL I S CONTROL PRESS PUMP1 ENTER PRESS PUMP1 CLOSE 10 12 Repeat the step from 7 to 11 4 or 5 times to remove air When the ink in Sub Tank reaches to empty duing pulling the ink select I S MENU I S CONTROL SUPPLY PUMP 1 6 SUPPLY and press ENTER key SUPPLY is stopped automatically when Sub Tank becomes full SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL SUPPLY PUMP...

Page 238: ...first Straight Then tighten up Adapter Screw 14 Adapter Screw When SUPPLY is finished CANCELED BY INK FILL is shown on LCD After this message is shown press CLEANING key and select NORMAL CL CLEANING Perform Normal Cleaning one time Press CLEANING NORMAL CL NORMAL CL 1 2 3 4 5 6 ...

Page 239: ...er reaches the setting value an effect may not appear Warm up the media fully taming to the room temperature of 20 32 degree C and wait about 5 minutes after the heater reaches the setting temperature or raising setting temperature etc 6 CALIBRATION for feeding direction is not correct Calibration User s Manual If the calibration is not correct white fine line or banding appears 7 The back tension...

Page 240: ...performed efficiently As a result the condition of head nozzle is not improved by the head cleaning If the head is not sealed by the cap the head will become dry and clogged 18 Pump tube is clogged Pump Replacement 3 5 SUPPLY PUMP REPLACEMENT If the ink is not delivered to the head properly the head cleaning cannot be performed efficiently As a result the condition of head nozzle is not improved b...

Page 241: ... the C and K head do not fire the Ink at all the F1 fuse may be defective If the Y and M head do not the F2 fuse may be defective If the Lc and Lm head do not the F3 fuse may be defective 7 Broken Head Board Head Board Replacement There might be a problem with the other devices on the head board unless the fuses are not defective 8 Broken Head Head Replacement 3 1 HEAD REPLACEMENT The head does no...

Page 242: ...ad Replacement 3 1 HEAD REPLACEMENT When the head is broken mechanically the ink flows through the head nozzles and results in the ink dropping 6 5 VERTICAL BANDING NO CHECKING POINT ACTION REFERENCE OUTLINE 1 Encoder Scale is dirty Clean Replace Encoder Scale 3 10 Encoder scale replacement When there is scratch or dirt on the Encoder Scale the printing image could be affected and the vertical ban...

Page 243: ...AND SUB TANK Low Ink in the Sub Tank Deliver the ink into the Sub Tank by executing the SUPPLY function of Supply Pump If the Sub Tank doesn t get full after rotating the Supply Pump a certain times the machine recognizes the ink cartridge is empty resulting in an empty detection If the amount of ink inside the Sub Tank is less than expected if the ink inside the Sub Tank is delivered back to the ...

Page 244: ...r inside the Supply Pump or Pressure Pump or the tube between the Pressure Pump and the head air can t be pushed out of the ink line by rotating the Pump and it causes the FILL INK to be failed If ink doesn t reach the head when the FILL INK operation finishes it is necessary to suck out the air with a syringe Refer to 5 2 5 HOW TO REMOVE AIR IN PRESSURE PUMP OR IN INK TUBE BETWEEN HEAD AND PRESSU...

Page 245: ...e Power Supply voltage for the motor is not supplied and the motor cannot move It results in the Motor Error MOTOR ERROR NO 0001 0004 0008 0005 0009 0010 0040 0080 0050 0090 ERROR DESCRIPTION SCAN MOTOR ERROR CODE 0000 0000 ERROR LIST MEANING CAUSE Feed Motor Deviation Error User side 1 Media Jam 2 Pull or Move the Carriage by hands 3 Carriage runs into a thing hands 4 Media is stuck because of so...

Page 246: ...temperature may fail to reach the preset value Explain to users to use the heater where the temperature is 20 to 32 degree C 5 Check the electric voltage of the power supply Check the electric voltage If the electric voltage is low or unstable the performance of the heater is not brought out sufficiently 6 Check if there is bad contact and cutline of the wiring between the heater and main board Ch...

Page 247: ...the printer Check the wiring connection and contacts Check the cable wiring connection and contact between the power source on the printer and dryer The dryer does not work unless it wires connects correctly If the main power switch cannot turn on after removing the heater control board especially make sure to connect the cable to CN1 and CN2 correctly on the heater control board 6 Check the value...

Page 248: ...the take up feed out unit is open or closed Close the cover of the take up feed out unit The take up feed out unit does not move if the cover is open due to the cause that the shaft is not placed correctly 3 Check the setting of AUTO switch Check the setting of AUTO switch The take up feed out unit does not move automatically when AUTO switch is OFF 4 Check the way of the media installation Instal...

Page 249: ...ter Board replacement Main Board replacement 0008 There is a problem with synchronizing serial communication to Sub CPU Check Cable connection between Main Board and Servo Board Check Cable connection between Servo Board and Heater Board Check the other Cable connection Servo Board replacement Heater Board replacement Main Board replacement 0101 Limit Position Initialize has not been done Carry ou...

Page 250: ... Check Cable connection of Junction Board Slider Motor replacement Slider Sensor replacement Wiring or Flexible Cable replacement Servo Board replacement 0151 Even though the machine carries out the regular movement the output of Head Rise and Fall Sensor does not reach the expected value Check Cable connection of Servo Board Check Cable connection of Junction Board Head Rise and Fall Motor replac...

Page 251: ...oard replacement 0170 Even though the machine carries out the regular movement the output of Supply Pump 1 Sensor does not reach the expected value Check Cable connection of Servo Board Check Cable connection of Junction Board Check Supply Pump 1 Magnet Supply Pump 1 Motor replacement Supply Pump 1 Sensor replacement Wiring or Flexible Cable replacement Pump Board replacement Servo Board replaceme...

Page 252: ...Cable connection around Heater Head replacement 0201 Head 2 is abnormally hot Head 2 temperature has reached 58 C and above Check Flexible Cable connection around Head Head replacement 0202 Head 3 is abnormally hot Head 3 temperature has reached 58 C and above Check Flexible Cable connection around Head Head replacement 0203 Head 4 is abnormally hot Head 4 temperature has reached 58 C and above Ch...

Page 253: ... may cause electrical shock electrocution or combustion and fire Never install close to any flammable object or in a gas filled location Combustion or explosion may be a danger Falling to perform ventilation may result in a health hazard or danger of combustion due to ink fumes Position so that the power plug is within immediate reach at all times This is to enable quick disconnection of the power...

Page 254: ...n belts 2 Open the zipper and remove the cover 3 Remove all the Side Stays at the both sides size of bolts 12mm Zipper is located here Make sure to work with at least 2 persons Following tools are required for this operation Knife 12mm Spanner 17mm Spanner ...

Page 255: ...ing around the machine 6 Remove the 4 retainers size of bolts 17mm Then the machine can be unloaded from the skid If you remove the bolts the Top Frame will fall down The Top Frame must be supported by one person while another is removing the bolts Do not remove the bolts at the Bottom Frame before the Top Frame is removed The Top Frame will fall down ...

Page 256: ...d In case that there is a step the machine can be lifted up by a power lifter or the like The width of the route should be more than 2000mm In case that the carrying in route bends at a right angle as a right figure the width of the route should be checked with the following formula route width B mm 4300 mm route width A mm x 0 65 e g When the route width A is 2000mm the route width B needs to be ...

Page 257: ...dia gauge 1 Drain bottle 1 It is installed on the machine Maintenance liquid cartridge 1 Power cords 2 Media clamps 2 Roland PrintServer CD ROM 1 Head unit tool 1 Hexagonal wrenches large small 2 Roland PrintServer Network Setup Guide 1 Syringe Tube 1 Checking the Accessories 1 The drain bottle is installed on the machine 2 The small hexagonal wrench is used for installation and for relocation ...

Page 258: ...king materials Band Left Front Right Front Right Rear Left Rear Band Band Buffer materials Band Removing the Packing Materials Buffer material Buffer material Hose Take out the hose from the drain bottle The hose will not be necessary ...

Page 259: ...7 7 Packing material A Packing material B Packing material C Packing material D Peel off the tape bar Remove the bar for the crane Remove the packing materials bar Keep the bars for future use ...

Page 260: ...cking material B Packing material A Packing material C Packing material D Media gauge This can be attached when not in use Keep the removed packing materials at the location shown in the figure for future use ...

Page 261: ...o outlets on separate systems Fix the Ink Cartridge and fill Ink Refer to the Setup guide 5 Installing the Ink Cartridges Setting up the PC Enter the IP Address e g 192 168 0 100 and the Subnet Mask e g 255 255 255 0 Setting up the network in reference to the Roland PrintServer Network Setup Guide Install the Roland VersaWorks in reference to the Quick Start Guide Operating system Windows XP Servi...

Page 262: ...edia Explain following items in reference to 2 2 Loading and Cutting Off Media and 6 1 Usable Media IMPORTANT When loading or moving roll media use lifting equipment and exercise care to prevent falls Never load media that weighs more than 100 kg 220 lb Usable Media Do not use the Media whose width is less than 1220mm 48 inches REASONS 1 It makes it difficult to keep the rear dancer roller leveled...

Page 263: ...s in reference to the User s Manual Starting printing Pausing or canceling printing Shifting the print start position to the desired position Main power switch for the dryer Main power switch for the printer Back side of the machine Sub power switch for the printer Power switches for the media take up and feed systems 1 3 4 2 IMPORTANT Make sure to use the Sub power switch of the printer for the d...

Page 264: ...se air to go inside the ink cartridge then air enters the ink line resulting in the breakdown of the machine Be sure to replace with an cartridge of identical type Never allow the machine to stand with an ink cartridge removed The print heads may become clogged Never store the ink cartridges in the location exposed to open flame or where high temperature may occur Unlike the ECO SOL MAX INK the ca...

Page 265: ...y place it in the included drain bottle or in a durable sealed container such as a metal can or polyethylene tank and cap tightly Dispose of discharged fluid properly in accordance with the laws in effect in your locate Maintenance Do not perform the powerful cleaning more than necessary It consumes lots of ink Explain following items in reference to the User s Manual Disposing of discharged ink T...

Page 266: ...alling for inquiry when SERVICE CALL error is displayed Doing so may solve the problem Others Parts Name Replacement Cycle Printing Heads 4 billion shots nozzle 4000000 kshots Wipers 6 months or Wiping count 3 000 times When the cleaning has been done 500 times the message to prompt the w iper replacement w ill be displayed on the LCD Maintenance Liquid Cartridge 12 months Carriage Motor 1 500 hou...

Page 267: ...ng or the period from the time when the Wiper was replaced last Replacement Cycle 6 months or Wiping count 3 000 times Cap Top Determine if it should be replaced based on the performance of the cleaning or the period from the time when the Cap Top was replaced Replacement Cycle 6 months Maintenance Liquid Cartridge Check the ink remaining amount from INK REMAINING in the menu and remind the custom...

Page 268: ... sure to keep the ambient temperature during the transportation between 5 and 40 C If the ambient temperature can be kept 30 C or below the machine can be kept safe up to about 72 hours without turning on the power 2 Perform a cleaning for all heads CLEANING NORMAL CL ENTER NORMAL CL 123456 1 Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select I S ...

Page 269: ...e WIPERs move up 4 Select I S MENU I S CONTROL SLIDER REAR and press the ENTER key The WIPER UNIT moves back 5 Remove the screws shown in the figure and pull out the tray SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL SLIDER ENTER SLIDER REAR Screw Tray 6 Tilt the tray to pour out the maintenance liquid to the location shown in the figure ...

Page 270: ...nge Immediately discard the taken up maintenance liquid into the drain bottle leaving none inside the syringe Otherwise the rubber parts of the syringe may swell and make the syringe unusable 8 Return the tray to its original location and tighten the screws 9 Select I S MENU I S CONTROL WIPER DOWN and press the ENTER key The WIPERs move down 10 Select I S MENU I S CONTROL SLIDER FRONT and press th...

Page 271: ...OWN CLOSE and press the ENTER key SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL HEAD UP DOWN ENTER HEAD UP DOWN CLOSE Dispose of the drained ink MENU SUB MENU SUB MENU MAINTENANCE MAINTENANCE DRAIN BOTTLE ENTER 1 Press the MENU key Select SUB MENU MAINTENANCE DRAIN BOTTLE And press ENTER key 2 Empty the bottle after EMPTY DRAIN BOTTLE is displayed on the LCD EMPTY DRAIN BOTTLE 3 ...

Page 272: ...the roll shaft of the Take up unit and the one of the Feed unit Do not store or transport the cartridge vertically This is for protecting the paper pipe from interference during the transportation Roll shaft of Take up unit Roll shaft of Feed unit 3 Attach the emptied bottle and press the ENTER key Press the ENTER key again to reset the drained liquid count MAINTENANCE DRAIN BOTTLE RESET DRAIN COU...

Page 273: ... 6 dummy cartridges to the ink cartridge holder Dummy cartridge 7 Packing material B Packing material A Packing material C Packing material D Media gauge Remove the packing materials at the location shown in the figure ...

Page 274: ... in the figure Band Left Front Right Front Band Right Rear Left Rear Band Band Band 8 Packing material A Packing material B Packing material C Packing material D Fix the removed packing materials at the location shown in the figure ...

Page 275: ...e SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE 2 SERVICE MENU SUB MENU MAINTE LIQUID FILL M LIQUID ENTER KEY 3 Maintenance Liquid will be filled in the tray automatically AJ will beep when it is finished 4 Turn off the sub power 5 Keep the main power on in order to keep the self cleaning function activated 12 Before moving the machine raise the Adjuster to the...

Page 276: ...ture during the transportation between 5 and 40 o C If the ambient temperature can be kept 30 o C or below the machine can be kept safe up to about 72 hours without turning on the power even if it is transported without removing the ink WASHING HEAD Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select SERVICE MENU SUB MENU HEAD WASH and press the EN...

Page 277: ...n the figure is displayed open the Cartridge Slot Cover and remove the ink cartridges Clean the surrounding of the hole of the cartridge and tape the holes When all ink cartridges are removed the message shown in the figure will be displayed Insert the cleaning liquid cartridges When all cleaning liquid cartridges are inserted the message shown in the figure will be displayed Close the Cartridge S...

Page 278: ...hown in the figure is displayed open the Cartridge Slot Cover and remove the cleaning liquid cartridges When all ink cartridges are removed the message shown in the figure will be displayed Insert the dummy cartridges STORAGE CANCEL STORAGE SET ENTER NOW PROCESSING COVER CAP WITH FILM Cartridge Slot Cover REMOVE CARTRIDGE 123456 SET DUMMY CARTRIDGE Make sure to insert the dummy cartridges securely...

Page 279: ...ce liquid cartridge and the tray The screen shown in the figure is displayed while the Maintenance Liquid Pump is working Select OPEN and press the ENTER key to stop the Maintenance Liquid Pump with the Open state SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL M LIQUID PUMP ENTER M LIQUID PUMP CLOSE SUPPLY CLOSE SUPPLY OPEN ENTER M LIQUID PUMP CLOSE M LIQUID PUMP SUPPLY ENTER Close the Car...

Page 280: ...he Head Carriage right and left by hand Move the Head Carriage slowly to the left SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL WIPER ENTER WIPER UP SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL HEAD UP DOWN ENTER HEAD UP DOWN OPEN SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL SLIDER ENTER SLIDER REAR 4 3 Select I S MENU I S CONTROL WIPER UP and press the ENTER key The W...

Page 281: ...he location shown in the figure 5 6 7 8 Take up any remaining maintenance liquid with the syringe Immediately discard the taken up maintenance liquid into the drain bottle leaving none inside the syringe Otherwise the rubber parts of the syringe may awell and make the syringe unusable Return the tray to its original location and tighten the screws ...

Page 282: ...ENU I S CONTROL I S CONTROL SLIDER ENTER SLIDER FRONT Left Frame of Cap Unit SERVICE MENU I S MENU I S MENU I S CONTROL I S CONTROL HEAD UP DOWN ENTER HEAD UP DOWN CLOSE 9 10 11 12 Select I S MENU I S CONTROL WIPER DOWN and press the ENTER key The Wipers move down Select I S MENU I S CONTROL SLIDER FRONT and press the ENTER key The Wiper Unit moves forward Select I S MENU I S CONTROL HEAD UP DOWN ...

Page 283: ...the ENTER key Empty the DRAIN BOTTLE after EMPTY DRAIN BOTTLE is displayed on the LCD Attach the emptied bottle and reset the drained liquid count by pressing the ENTER key Dispose of the drained ink 5 Switch the position of the roll shaft of the Take up unit and the one of the Feed unit This is for protecting the paper pipe from interference during the transportation Roll shaft of Take up unit Ro...

Page 284: ...7 32 6 Packing material B Packing material A Packing material C Packing material D Media gauge Remove the packing materials at the location shown in the figure ...

Page 285: ... in the figure Band Left Front Right Front Band Right Rear Left Rear Band Band Band 7 Packing material A Packing material B Packing material C Packing material D Fix the removed packing materials at the location shown in the figure ...

Page 286: ... maintenance liquid tray 1 Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE 2 SERVICE MENU SUB MENU MAINTE LIQUID FILL M LIQUID ENTER KEY 3 Maintenance Liquid will be filled in the tray automatically AJ will beep when it is finished 5 Turn off the sub power 6 Keep the main power on in order to keep the self cleaning function activated 11 Before moving ...

Page 287: ...distance traveled or 0 3 mm whichever is greater Maximum 250 mm 9 8 in Maximum 100 kg 220 lb Maximum 250 mm 9 8 in Maximum 100 kg 220 lb Heating method Used in combination with the blower fan Setting range for the preset temperature 35 to 60C 95 to 140 F Preheater and print heater Setting range for the preset temperature 35 to 50 C 95 to 122 F Ethernet 10BASE T 100BASE TX automatic switching Autom...

Page 288: ......

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Roland Advanced Jet AJ-1000, Service Notes

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