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SERVICE NOTES
Contents
4 Adjustment
4-1 SPECIAL TOOLS
...............................................
4-2 SERVICE MODE
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4-3 HOW TO UPGRADE FIRMWARE
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4-4 HEAD ALIGNMENT
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4-5 CAPPING POSITION ADJUSTMENT
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4-6 LINEAR ENCODER SETUP
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4-7 PAPER SIDE SENSOR ADJUSTMENT
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4-8 CALIBRATION (FEEDING DIRECTION)
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4-9 BELT TENSION ADJUSTMENT
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4-10 BELT POSITION ADJUSTMENT
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4-11 NETWORK BOARD INITIALIZE
...............................
4-12 LIMIT POSITION & MAX SCAN WIDTH INITIALIZE
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5 Supplemental Information
5-1 SENSOR MAP
..................................................
5-2 HOW TO REMOVE THE AIR IN THE INK LINE
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6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT /
SCRATCHY PRINTING / BLURRED PRINTING
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6-2 PARTICULAR COLOR DOES NOT PRINT AT ALL
............
6-3 SHIFTING IN PRINTING/COLOR SHIFTING
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6-4 INK DROPS ON THE MEDIA
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6-5 VERTICAL BANDING
..........................................
6-6 MISSING DOT OR DEFLECTED-FIRED DOT APPEARS
WHEN PERFORMING PRINTING WITH LONG DELAY
.....
6-7 INK EMPTY MESSAGE APPEARS
EVEN IF THE INK HAS NOT RUN OUT
.......................
6-8 THE INK OR MAINTENANCE LIQUID NEVER COMES
BY PERFORMING FILL INK
....................................
6-9 MOTOR ERROR
................................................
6-10 HEATER TEMPERATURE DOES NOT GO UP
...............
6-11 DRYER TEMPERATURE DOES NOT GO UP
................
6-12 THE BLOWER FAN DOES NOT MOVE
.......................
6-13 THE TAKE-UP/FEED OUT UNIT DOES NOT MOVE
.........
6-14 ERROR MESSAGE
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6-15 SERVICE CALL
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7 Service Activities
7-1 INSTALLATION CHECK LIST
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7-2 MAINTENANCE CHECK LIST
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7-3 PREPARATION FOR TRANSPORTATION 1
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7-4 PREPARATION FOR TRANSPORTATION 2
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7-5 SPECIFICATIONS
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4-1
4-2
4-17
4-20
4-29
4-31
4-32
4-35
4-37
4-43
4-55
4-57
7-1
7-15
7-16
7-24
7-35
6-1
6-3
6-3
6-4
6-4
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-10
6-11
6-11
5-1
5-5
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First Edition
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.
70010-00
1 Structure & Spare Parts
1-1 COVERS
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1-2 FRAME
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1-3 CARRIADGE
...................................................
1-4 DRIVE UNIT
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1-5 BED
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1-6 CHASSIS
.......................................................
1-7 PINCH ROLLER
...............................................
1-8 MAINTENANCE LIQUID CARTRIDGE
.......................
1-9 WIPER SYSTEM
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1-10 INK SYSTEM
...................................................
1-11 SUB TANK SYSTEM
...........................................
1-12 DRYER
.........................................................
1-13 STAND
..........................................................
1-14 TU UNIT
........................................................
1-15 TU ROLL
........................................................
1-16 ACCESSORIES
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2 Electrical Section
2-1 WIRING MAP
...................................................
2-2 MAIN BOARD
..................................................
2-3 HEAD BOARD
..................................................
2-4 SERVO BOARD
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2-5 HEATER BOARD
...............................................
2-6 PUMP DRIVE BOARD
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2-7 SUB BOARD
...................................................
2-8 MAINTENANCE PARTS LIST
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3 Replacement of Main Parts
3-1 HEAD REPLACEMENT
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3-2 WIPER REPLACEMENT
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3-3 CAP TOP REPLACEMENT
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3-4 CARRIAGE MOTOR REPLACEMENT
........................
3-5 SUPPLY PUMP REPLACEMENT
.............................
3-6 INK TUBE REPLACEMENT
...................................
3-7 BOARDS REPLACEMENT
....................................
(Main Board / SW Power Supply)
3-8 BATTERY REPLACEMENT
....................................
3-9 CARRIAGE BELT REPLACEMENT
...........................
3-10 ENCODER SCALE REPLACEMENT
.........................
3-11 TU BOARD REPLACEMENT
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1-1
1-3
1-5
1-7
1-9
1-11
1-13
1-14
1-15
1-17
1-19
1-20
1-21
1-23
1-25
1-27
2-1
2-3
2-11
2-19
2-26
2-34
2-42
2-54
3-3
3-11
3-13
3-18
3-23
3-30
3-40
3-50
3-53
3-59
3-62
Summary of Contents for Advanced Jet AJ-1000
Page 2: ...Revision NO Date Description of Changes Approval Issued 0 2006 7 4 First Edition Kato Mabuchi ...
Page 43: ...2 12 Arrangement Diagram_ Soldering Side ...
Page 51: ...2 20 Arrangement Diagram_ Soldering Side ...
Page 58: ...2 27 It indicates the version of the Heater Board ...
Page 66: ...2 35 It indicates the version of the Pump Drive Board ...
Page 74: ...2 43 It indicates the version of the Sub Board ...
Page 75: ...2 44 CN302 Arrangement Diagram_ Soldering Side ...
Page 76: ...2 45 U650 U700 U750 CN800 CN60 0 ...
Page 288: ......