Manitowoc 140.5.204 Operation Manual Download Page 113

Page: 113 / 669

3.6.5 Hazards caused by noise and vibration

Risk of injury due to noise.
–

As long as it is in compliance with the safety regulations,

keep housing, covers, cab doors, and cab windows shut.

–

Do not linger in the danger zone.

The noise level in the work area can cause severe hearing

damage.

High vibration hazard!
–

Do not disable the vibration dampers.

–

Do not stand in the vibrating area during operation.

–

Make sure that the cushioned seat in the cab has been

adjusted correctly.

Long-term exposure to high vibrations can result in serious

injury and chronic health problems. Vibration dampers isolate

the source of vibration from the surrounding area.

3.6.6 Hazards caused by heat

Risk of injury due to hot operating fluids!
–

Always wear heat-resistant protective clothing and gloves

when working with hot operating fluids.

–

See if operating fluids are hot before handling. If neces-

sary, allow to cool.

Operating fluids can reach high temperatures during opera-

tion. Contact with hot operating fluids can result in serious

burns.

Risk of injury due to hot surfaces.
–

Always wear heat-resistant protective clothing and gloves

when working near hot surfaces.

–

Make sure that all surfaces have cooled down before

starting any work.

Part surfaces can reach high temperatures during operation.

Contact with hot surfaces can result in serious burns.

WARNING

Safety instructions

27.04.2020

140.5.204 Telescopic crane

113

Reference

Only

Summary of Contents for 140.5.204

Page 1: ...140 5 204 Telescopic crane Operation manual Read this manual prior to performing any task 140 5 204 en Operation manual F o r R e f e r e n c e O n l y ...

Page 2: ... manual GROVE U S L L C 1565 East Buchanan Trail Shady Grove PA 17256 0021 USA Telephone 888 777 3378 888 PSR DEPT Telephone 717 597 8121 Fax 717 593 5152 E mail product safety manitowoc com 27 04 2020 140 5 204 Telescopic crane 2 F o r R e f e r e n c e O n l y ...

Page 3: ...haracteristics 17 2 6 2 Lifting capacities 24 2 6 3 Dimensions and weights 25 2 6 4 Energy supply interfaces connections 37 2 6 5 Operating fluids and aids 38 2 6 6 Surrounding area 52 2 6 7 Emissions 58 2 7 Equipment 58 3 Safety instructions 59 3 1 Shown 59 3 1 1 Structure of a warning 60 3 1 2 Signal words and warning signs 60 3 1 3 Structure of other information 60 3 2 Product safety 61 3 2 1 S...

Page 4: ...ppercarriage 117 4 1 3 Undercarriage 119 4 1 4 Abstützzylinder 119 4 1 5 Outrigger pad 120 4 1 6 Counterweight 121 4 1 7 Cab 122 4 1 8 Boom 123 4 1 9 Fly boom with fly boom extension 124 4 1 10 Auxiliary jib 125 4 1 11 Heavy duty jib 125 4 1 12 Winch 126 4 2 Function description 127 4 2 1 Load moment limitation 127 4 2 2 Boom 131 4 2 3 Exhaust aftertreatment system 131 5 Control and display elemen...

Page 5: ...237 5 4 6 Cancelling an action 237 5 4 7 Setting operating parameters 237 5 4 8 Confirming setup status 238 5 4 9 Setting values 239 5 4 10 Resetting a fault message 243 5 5 Operating modes 243 5 5 1 Traveling 243 5 5 2 Setup mode 244 5 5 3 Work mode 244 5 5 4 Setting an operating mode 244 6 Start up and setup 248 6 1 Notices 248 6 2 Safety instructions regarding setup 249 6 3 Inspecting and prepa...

Page 6: ...and acceptance criteria 406 7 Operation 408 7 1 Safety instructions for operation 410 7 2 Starting up daily operation 411 7 2 1 General maintenance work 411 7 3 Setting up the energy supply 412 7 4 Filling up with fuel 413 7 4 1 Manually filling up with fuel 414 7 4 2 Filling up using the fuel pump option 415 7 5 Refilling DEF 417 7 6 Enter the machine 419 7 6 1 Climbing up to the cab 419 7 6 2 Op...

Page 7: ...the machine at the work site 477 7 15 Move the load 477 7 15 1 Raising and lowering the boom 480 7 15 2 Retracting extending the boom 481 7 15 3 Retracting extending the boom in emergency operation 485 7 15 4 Move attachment tool 493 7 15 5 Limiting the operating range 503 7 15 6 Bringing the machine out of overload 505 7 16 Regenerating the exhaust aftertreatment system 507 7 16 1 Carrying out re...

Page 8: ...e cab 584 9 5 Leaving the machine 586 9 6 Loading the machine 587 9 6 1 Preparing the machine for loading 587 9 6 2 Loading the stabilized machine 587 9 6 3 Moving the machine onto the transport vehicle 620 9 6 4 Lifting the machine onto the transport vehicle 621 9 6 5 Securing the machine for transport 626 9 7 Unloading the machine 628 9 7 1 Preparing the machine for unloading 628 9 7 2 Unloading...

Page 9: ...order to ensure product safety and to prevent material damage and personal injury 1 2 2 Target group n Owner n Machine operator n Banksman 1 2 3 Structure of the documentation The operating manual is part of the technical documentation and contain all necessary information and safety information about all stages of the machine life The operating manual contains the following sections n General n P...

Page 10: ... n The operating manual is an integral part of the machine n The operating manual should be accessible n The operating manual must be kept in the driver s cab in the corresponding storage compartment n When reselling the machine the operating manual must be handed over with the machine General 27 04 2020 140 5 204 Telescopic crane 10 F o r R e f e r e n c e O n l y ...

Page 11: ...ty 15 2 4 Dangers 15 2 5 Product designation 17 2 6 Technical data 17 2 6 1 Performance characteristics 17 2 6 2 Lifting capacities 24 2 6 3 Dimensions and weights 25 2 6 4 Energy supply interfaces connections 37 2 6 5 Operating fluids and aids 38 2 6 6 Surrounding area 52 2 6 7 Emissions 58 2 7 Equipment 58 Product description 27 04 2020 140 5 204 Telescopic crane 11 F o r R e f e r e n c e O n l...

Page 12: ...he machine n Uppercarriage n Cab n Undercarriage n functioning Winch 1 Winch 2 option Boom Fly boom option Fly boom extension option Auxiliary jib option Heavy duty jib option Product description 27 04 2020 140 5 204 Telescopic crane 12 F o r R e f e r e n c e O n l y ...

Page 13: ...ewing ring is visible from the cab 180 The uppercarriage is counter to the direction of travel n The direction of travel indicator on the track wheel carriers points backward n The uppercarriage locking on the slewing ring is not visible from the cab 2 2 Intended use 2 2 1 Proper use The machine is solely for use in tasks which correspond to the machine s function and to the function of the work t...

Page 14: ...suitability for the present applica tion ask a service partner The following conditions must be met for use to be considered proper n The safety instructions and information given in this operating manual must be observed n All safety signs must be observed n All warning signals and fault indications must be observed If a warning is issued or a fault occurs all necessary measures must be taken imm...

Page 15: ...tached load and work tool bumping into obstacles n Operating the machine on insufficiently stable firm ground n Misuse by untrained and uninstructed personnel n Failure to perform the necessary inspection and maintenance tasks n Lifting moving and transport of persons n Operation in an explosive environment 2 3 Limitation of liability Misuse of the machine and its operating tools can lead to uncon...

Page 16: ...tuation Danger Persons Unauthorized persons may enter the machine danger zone Tipping over If the machine is not stable it could tip over Crushing occurs in the tilting radius of the machine structure Refueling Leaking fuel causes environmental damage in soil or in water Uncontrolled parts or loads The machine or some of its components may be irreparably damaged following unintentional detachment ...

Page 17: ...ance characteristics 2 6 1 1 Overall machine The machine is a mobile crane for assembly operation in accord ance with ISO 4301 1 2016 07 and ISO 4301 2 2009 05 Data Value Group classification A1 Nominal load spectrum factor Q1 Class of utilization U2 Data Value Unit Maximum driving speed 2 5 km h Maximum driving speed 1 55 mph Maximum uppercarriage slewing speed 2 0 RPM Maximum uppercarriage slewi...

Page 18: ...e during machine operation option 22 to 104 F Permissible low temperature range during machine operation option 40 to 40 C Permissible low temperature range during machine operation option 40 to 104 F Data Value Unit Track width D 2 900 mm Track width D 114 2 in Track width C 3 050 mm Track width C 120 1 in Track width B 4 200 mm Track width B 165 4 in Track width A 5 400 mm Track width A 212 6 in...

Page 19: ...ion Data Value Unit Drive Diesel engine Engine type QSB6 7 C225 CM2350 Emissions level US EPA TIER 4f EU Stage IV Manufacturer Cummins Power at nominal speed 168 kW Power at nominal speed 225 hp Nominal speed 2 000 RPM Nominal speed 2 000 rpm Displacement 6 7 l Displacement 409 in3 Cylinder 6 Quantity Manufacturer documentation CUMMINS QSB6 7 C220 CM2850 US EPA TIER 3 EU Stage IIIa Further notes C...

Page 20: ...acement 409 in3 Cylinder 6 Quantity Manufacturer documentation 2 6 1 3 Hydraulic system Data Value Unit Delivery rate approximately 310 l min Delivery rate approximately 81 9 US gal mi n Maximum operating pressure 330 bar Maximum operating pressure 4 786 psi Hydraulic tank 900 l Hydraulic tank 237 8 US gal Cummins B6 7 C225 CM2350 US EPA TIER 4f EU Stage V Further notes Product description 27 04 2...

Page 21: ...5 Boom Data Value Unit Type Pin boom Minimum length 12 3 m Minimum length 40 4 ft Maximum length 52 2 m Maximum length 171 3 ft Basic body 1 Quantity Telescopic thrusters 5 Quantity Cylinder 1 Quantity 2 6 1 6 Cab Data Value Unit Type Maxcab Maximum incline 20 2 6 1 7 Cab adjustment option Data Value Unit Type E270 Maximum incline 30 Maximum height 2 7 m Maximum height 8 9 ft Product description 2...

Page 22: ...2 2009 05 as follows Data Value Drive group M5 Class of Utilization T5 Load spectrum L2 Data Value Unit Maximum winch pulling force 7th position 120 kN Maximum rope speed 4th position 115 m min Rope diameter 26 mm Rope length 210 m Rope length 689 ft Product description 27 04 2020 140 5 204 Telescopic crane 22 F o r R e f e r e n c e O n l y ...

Page 23: ...0 t 1 sheave 500 kg 44 1 tn sh 1 sheave 1102 3 lb 60 t 2 sheaves 600 kg 66 1 tn sh 2 sheaves 1322 8 lb 80 t 3 sheaves 1000 kg 88 2 tn sh 3 sheaves 2204 6 lb 120 t 5 sheaves 1100 kg 132 3 tn sh 5 sheaves 2425 0 lb 2 6 1 10 Additional operating equipment Data Value Unit Type SA80 2 Length 8 m Length 26 2 ft Lifting capacity 18 0 t Lifting capacity 39 7 klb permissible number of strands 2 possible in...

Page 24: ...7 6 klb permissible number of strands 1 Data Value Unit Type S36 2 Lifting capacity 36 0 t Lifting capacity 79 4 klb permissible number of strands 3 Data Value Unit Power 7 5 kW Power 10 2 hp 2 6 2 Lifting capacities Lifting capacities Fly boom extension option Auxiliary jib option Heavy duty jib option Emergency generator option Further notes Product description 27 04 2020 140 5 204 Telescopic cr...

Page 25: ...user base plate 900 mm 52 6 in B with flat base plate welded 900 mm 1 376 mm B with flat base plate welded 900 mm 54 2 in C 5 400 mm C 212 6 in D 6 300 mm D 248 0 in E 390 mm E 15 4 in F 3 490 mm F 137 4 in G 3 950 mm G 155 5 in H 4 105 mm H 161 6 in Dimensions Product description 27 04 2020 140 5 204 Telescopic crane 25 F o r R e f e r e n c e O n l y ...

Page 26: ...welded 900 mm 318 5 in O 747 mm O 29 4 in P with 3 grouser base plate 900 mm 1 479 mm P with 3 grouser base plate 900 mm 58 2 in P with flat base plate welded 900 mm 1 499 mm P with flat base plate welded 900 mm 59 0 in O with 3 grouser base plate 900 mm 3 256 mm O with 3 grouser base plate 900 mm 128 2 in Q with flat base plate 900 mm 3 276 mm Q with flat base plate welded 900 mm 129 0 in Product...

Page 27: ...mm 4 014 mm T with 3 grouser base plate 900 mm 158 0 in T with flat base plate welded 900 mm 4 034 mm T with flat base plate welded 900 mm 158 8 in Machine equipment n 2 x winch n Fly boom SA80 2 with fly boom extension SA70 2 n 80 t hook n Counterweight 35 t n 3 grouser base plates 900 mm Data Value Unit Weight 119 2 t Weight 262 791 0 lb The weights quoted are approximate values The weights quot...

Page 28: ...h 3 grouser base plate 900 mm 3 593 mm D with 3 grouser base plate 900 mm 141 5 in D with flat base plate welded 900 mm 3 613 mm D with flat base plate welded 900 mm 142 2 in Data Value Unit E with 3 grouser base plate 900 mm 8 049 mm E with 3 grouser base plate 900 mm 316 9 in E with flat base plate welded 900 mm 8 089 mm E with flat base plate welded 900 mm 318 5 in F 900 mm Dimensions Product d...

Page 29: ...ounterweight 0 t n 3 grouser base plates 900 mm Data Value Unit Weight 82 6 t Weight 182 102 0 lb The weights quoted are approximate values The weights quoted cannot be used for detailed planning Exact weight values are quoted in the cargo documents for your machine Weight Product description 27 04 2020 140 5 204 Telescopic crane 29 F o r R e f e r e n c e O n l y ...

Page 30: ...y boom SA80 2 with fly boom extension SA70 2 n 80 t hook n Counterweight 0 t Data Value Unit Weight 51 6 t Weight 113 759 0 lb The weights quoted are approximate values The weights quoted cannot be used for detailed planning Exact weight values are quoted in the cargo documents for your machine Dimensions Weight Product description 27 04 2020 140 5 204 Telescopic crane 30 F o r R e f e r e n c e O...

Page 31: ...e welded 900 mm 38 367 0 lb A with 3 grouser base plate 900 mm 8 049 mm A with 3 grouser base plate 900 mm 316 9 in A with flat base plate welded 900 mm 8 089 mm A with flat base plate welded 900 mm 318 5 in B 900 mm B 35 4 in C with 3 grouser base plate 900 mm 1 336 mm C with 3 grouser base plate 900 mm 52 6 in C with flat base plate welded 900 mm 1 376 mm C with flat base plate welded 900 mm 54 ...

Page 32: ...ity 1 Quantity Weight 14 150 kg Weight 31 195 4 lb A 3 490 mm A 137 4 in B 1 160 mm B 45 7 in C 1 160 mm C 45 7 in Ballast bracket Product description 27 04 2020 140 5 204 Telescopic crane 32 F o r R e f e r e n c e O n l y ...

Page 33: ...t per ballast block 3 500 kg Weight per ballast block 7 716 2 lb A 1 130 mm A 45 5 in B 630 mm B 24 8 in C 1 245 mm C 49 0 in Ballast blocks Product description 27 04 2020 140 5 204 Telescopic crane 33 F o r R e f e r e n c e O n l y ...

Page 34: ...uantity 1 Weight 920 kg Weight 2 028 3 lb A 8 459 mm A 333 0 in B 1 291 mm B 50 8 in C 833 mm C 32 8 in D 912 mm D 35 9 in Fly boom option Product description 27 04 2020 140 5 204 Telescopic crane 34 F o r R e f e r e n c e O n l y ...

Page 35: ... Quantity 1 Quantity Weight 300 kg Weight 661 4 lb A 6 995 mm A 275 4 in B 785 mm B 30 9 in C 360 mm C 14 2 in Fly boom extension option Product description 27 04 2020 140 5 204 Telescopic crane 35 F o r R e f e r e n c e O n l y ...

Page 36: ...ity Weight 160 kg Weight 352 7 lb A 676 mm A 26 6 in B 1 601 mm B 63 0 in C 1 766 mm C 69 5 in D 219 mm D 8 6 in E 409 mm E 16 1 in Auxiliary jib option Product description 27 04 2020 140 5 204 Telescopic crane 36 F o r R e f e r e n c e O n l y ...

Page 37: ...9 in C 1 042 mm C 41 0 in 2 6 4 Energy supply interfaces connections 2 6 4 1 Energy supply Data Value Unit Battery voltage 24 V Number of batteries 2 Quantity Capacity per battery 155 Ah Heavy duty jib option Electrical system Product description 27 04 2020 140 5 204 Telescopic crane 37 F o r R e f e r e n c e O n l y ...

Page 38: ...ine damage due to use of high sulfur fuels Only use fuels with a sulfur content of no more than 15 mg kg Fuels with sulfur content above 15 mg kg can cause serious damage to the engine and the exhaust aftertreatment system This can invalidate the emission certification of the diesel engine and can result in legal consequences for the owner The use of fuels with a sulfur content greater than 15 mg ...

Page 39: ...nd have legal consequences for the owner The use of engine oils with a specification other than ACEA E9 08 or API CJ 4 is permissible for engines of exhaust level EU Stage II or IIIA and US EPA Tier 2 or 3 Observe the instructions in the operating manual for the engine 2 6 5 2 Overview of capacities The following values are guide values The fill level shown on the respective part is authoritative ...

Page 40: ...g the following hydraulic oils can extend change intervals depending on the results of regularly conducted hydraulic oil analyses Shell LubeAnalyst To extend the replacement interval the machine must be equipped with HydroClean Order number Specification Temperature range Sticker Alternative SE 157284 Shell 001D7769 DIN 51524 3 HVLP ISO VG 32 30 to 40 C 22 to 104 F Avia Syntofluid PEB 30 Factory f...

Page 41: ... temperature range Order number Specification Temperature range Sticker Alternative SE 149200 n ISO 15380 HEPR n DIN 51524 3 HVLP D n CEC L 33 A 93 25 to 50 C 13 to 122 F 2 6 5 3 2 Hydraulic oils without an extended change interval Order number Specification Temperature range Sticker Alternative SE 217002 Shell 001F8439 n DIN 51524 2 HLP HLPD n ISO VG 46 10 to 40 C 14 to 104 F n Agip OSO D46 n She...

Page 42: ...ntrate water n 50 50 Up to 37 C 34 F n 60 40 Up to 52 C 61 F Cummins CES 14603 Use a coolant with a mixing ratio of at least 50 50 all year round Do not exceed a mixing ratio of 60 40 Order number Specification Temperature range Sticker Alternative SE 187301 Cummins CES 14603 Mixing ratio Coolant concentrate water n 50 50 Up to 37 C 34 F n 60 40 Up to 52 C 61 F Cummins CES 14603 Use a coolant with...

Page 43: ... F 2 1000 18 C 0 F 3 1000 23 C 10 F 4 1000 25 C 13 F Winter 1 1000 25 C 13 F 2 1000 28 C 18 F 3 1000 31 C 24 F Order number Specification Temperature range Sticker Alternative SE 182173 n MB 137 1 n BMW BG 13 2 6 5 4 5 DEF diesel exhaust fluid for US EPA Tier 4 final EU Tier IV diesel engines Order number Specification Temperature range Sticker Alternative SE 149060 n ISO 22241 n DIN 70070 n AUS 3...

Page 44: ...ification Temperature range Sticker Alternative SE 157280 n DIN 51502 KPHC2N 50 n NLGI 2 30 to 50 C 22 to 122 F SE 157280 Fuchs Stabyl LT 50 SE 186750 Avia Grease PE Polar Factory filling standard temperature range Order number Specification Temperature range Sticker Alternative SE 179226 Shell 001D8451 n DIN 51502 KP2K 20 n NLGI 2 20 to 50 C 4 to 122 F SE 179226 Shell 001D8451 Shell Gadus S2 V220...

Page 45: ...517 T3 30 to 50 C 22 to 122 F n OMV gear oil SHG 220 n Castrol Alphasyn EP 220 Rapidly biodegradable Order number Specification Temperature range Sticker Alternative SE 214837 n CLP n DIN 51517 n OECD 301B 30 to 50 C 22 to 122 F Refilling Order number Specification Temperature range Sticker Alternative SE 157280 n DIN 51502 KPHC2N 50 n NLGI 2 30 to 50 C 22 to 122 F SE 157280 Fuchs Stabyl LT 50 SE ...

Page 46: ...grease EP2 SE 234434 SE 214840 n Avia Syntogrease 2 n BP Biogrease EP 2 n OMV Signum BD 2 2 6 5 5 3 Crawler travel drive Crawler travel drive Order number Specification Temperature range Sticker Alternative SE 179227 Shell 001F8458 n CLP HC PAO 220 n DIN 51517 T3 30 to 50 C 22 to 122 F n OMV gear oil SHG 220 n Castrol Alphasyn EP 220 Rapidly biodegradable Order number Specification Temperature ran...

Page 47: ...2 n AUTOL TOP 2000 n Castrol Olit 2 EP Rapidly biodegradable Order number Specification Temperature range Sticker Alternative SE 214840 n DIN 51502 KPE2K 3 0 n NLGI 2 n OECD 301B 25 to 50 C 13 to 122 F Panolin Biogrease EP2 SE 234434 SE 214840 n Avia Syntogrease 2 n BP Biogrease EP 2 n OMV Signum BD 2 2 6 5 6 2 Slewing ring roller bearings Order number Specification Temperature range Sticker Alter...

Page 48: ...01B 25 to 50 C 13 to 122 F Panolin Biogrease EP2 SE 234434 SE 214840 n Avia Syntogrease 2 n BP Biogrease EP 2 n OMV Signum BD 2 2 6 5 6 3 Slewing ring outer gearing Order number Specification Temperature range Sticker Alternative SE 156982 n DIN 51502 OGPF00N 50 n NLGI 00 30 to 50 C 22 to 122 F Order number Specification Temperature range Sticker Alternative SE 184872 Shell 001D8496 n DIN 51502 OG...

Page 49: ... TOP 2000 n Castrol Olit 2 EP Rapidly biodegradable Order number Specification Temperature range Sticker Alternative SE 214840 n DIN 51502 KPE2K 3 0 n NLGI 2 n OECD 301B 25 to 50 C 13 to 122 F Panolin Biogrease EP2 SE 234434 SE 214840 n Avia Syntogrease 2 n BP Biogrease EP 2 n OMV Signum BD 2 2 6 5 6 5 Undercarriage telescoping Order number Specification Temperature range Sticker Alternative SE 15...

Page 50: ...14840 n Avia Syntogrease 2 n BP Biogrease EP 2 n OMV Signum BD 2 2 6 5 6 6 Wire ropes Order number Specification Temperature range Sticker Alternative SE 185735 Rope spray 30 to 50 C 22 to 122 F Rope grease F 315 L adhering lubricating spray in the spray can Order number Specification Temperature range Sticker Alternative SE 185736 Rope oil 30 to 50 C 22 to 122 F 2 6 5 7 Air conditioning system 2 ...

Page 51: ...erature range Sticker Alternative SE 185734 Fresh water with a propor tion of at last 50 anti freeze 30 to 50 C 22 to 122 F 2 6 5 9 Starter battery 2 6 5 9 1 Battery terminal grease Order number Specification Temperature range Sticker Alternative SE 071706 2 6 5 9 2 Battery terminal spray Order number Specification Temperature range Sticker Alternative SE 113732 Sanden SP 10 Bitzer BSE32 Windshiel...

Page 52: ...d by the machine Crawler track maximum pressure exerted on the ground by the machine Unit 3 grouser base plate 900 mm 4 5 kg cm2 3 grouser base plate 900 mm 64 0 psi Flat base plate 900 mm 4 4 kg cm2 Flat base plate 900 mm 62 6 psi When stabilized the fully ballasted machine exerts a maximum pressure on the ground via the outrigger pads Data Value Unit Diameter of outrigger pad 550 0 mm Diameter o...

Page 53: ...psi 2 Natural obviously untouched ground 2 1 Mud peat bog soil top soil 0 kg cm2 Mud peat bog soil top soil 0 psi 2 2 Non binding sufficiently solid seasoned ground n Fine to medium sand 1 5 kg cm2 n Fine to medium sand 21 3 psi n Coarse sand to gravel 2 0 kg cm2 n Coarse sand to gravel 28 4 psi 3 Cohesive soil n Soggy 0 kg cm2 n Soggy 0 psi n Soft 0 4 kg cm2 n Soft 5 7 psi n Firm 1 0 kg cm2 n Fir...

Page 54: ...II 50 250 kg cm2 n Concrete group II 711 2 to 3 555 8 psi n Concrete group II 350 550 kg cm2 n Concrete group II 4 978 2 to 7 822 8 psi Data Value Unit Maximum wading depth 0 5 m Maximum wading depth 1 6 ft If the maximum fording depth is outside of the permissible values contact the service partner Permissible fording depth Product description 27 04 2020 140 5 204 Telescopic crane 54 F o r R e f ...

Page 55: ...oad bearing capacity The ground characteristics must be checked before initial operation n Set up the machine at a safe distance from slopes and pits This distance depends on the type of ground n The protective equipment of the machine must be sufficient for the specific application Possible protective equipment includes protective grating or cab panes of bulletproof glass n The work area must be ...

Page 56: ...0 kV 3 00 m above 1 kV up to 110 kV 9 84 ft above 110 kV up to 220 kV 4 00 m above 110 kV up to 220 kV 13 12 ft above 220 kV up to 380 kV 5 00 m above 220 kV up to 380 kV 16 4 ft Nominal voltage unknown 5 00 m Nominal voltage unknown 16 4 ft Safety distances to overhead elec trical lines Product description 27 04 2020 140 5 204 Telescopic crane 56 F o r R e f e r e n c e O n l y ...

Page 57: ... 750 kV up to 1 MV 6 10 m above 750 kV up to 1 MV 20 0 ft Nominal voltage Minimum safe dis tance Unit up to 50 kV 3 05 m up to 50 kV 10 0 ft above 50 kV up to 200 kV 4 60 m above 50 kV up to 200 kV 15 0 ft above 200 kV up to 350 kV 6 10 m above 200 kV up to 350 kV 20 0 ft above 350 kV up to 500 kV 7 62 m above 350 kV up to 500 kV 25 0 ft above 500 kV up to 750 kV 10 67 m above 500 kV up to 750 kV ...

Page 58: ...d at a height of 10 m 10 m s 2 6 7 Emissions The continuous sound pressure level LpA of the machine is meas ured in the driver seat with the cab closed Data Value Unit Sound power level LpA in the cab in accordance with DIN EN ISO 11201 2010 10 80 db A Sound power level LwA outside in accordance with Directive 2000 14 EC 102 db A Data Value Unit Hand arm vibrations 2 5 m s2 Full body vibrations 0 ...

Page 59: ...l specifications for personnel 98 3 5 3 Provisions for the operator 98 3 5 4 Specification for service technicians 99 3 5 5 Personal protective equipment 99 3 5 6 Hand signals 101 3 6 Product specific hazards 108 3 6 1 Mechanical hazards 108 3 6 2 Electrical hazards 110 3 6 3 Hazards caused by harmful substances 110 3 6 4 Hazards caused by the hydraulic system 112 3 6 5 Hazards caused by noise and...

Page 60: ...l result in death or serious injury if it is not avoided WARNING This combination of symbol and signal word indicates a poten tially dangerous situation that can result in death or serious injury if it is not avoided CAUTION This combination of symbol and signal word indicates a possible dangerous situation that can result in minor injury if it is not avoided NOTICE This combination of symbol and ...

Page 61: ...may perform work not described in this manual on electrical equipment undercarriages brake and steering systems and hydraulic equipment The machine operator may only perform the work on the machine described in this manual n Monitor the machine for defects during your shift Notify your supervisor and the oncoming operator of any defects discovered Stop working if defects are discovered that threat...

Page 62: ...ver n Ares in which persons can be injured by loads swinging out or falling n Areas in which persons can be crushed between the machine and objects such as buildings and scaffolding n Areas in which persons can fall from the machine n Areas in which persons can be injured by hot or pressurized substances n Areas with hot surfaces n Make sure no one is in the danger zone n Keep a safe distance from...

Page 63: ...earing capacities The required condition and safe load bearing capacity of the ground Ground inclination Distance from embankments and excavations Concealed deficiencies of the ground old basement vault etc Permissible maximum wind speeds Safety instructions 27 04 2020 140 5 204 Telescopic crane 63 F o r R e f e r e n c e O n l y ...

Page 64: ...ne movements and the light for the load moment limitation give out an optical and acoustic signal Protective grating and protective covering Protective gratings and protective coverings should prevent contact with dangerous machine compo nents Safety lever With the safety lever the operator can lock all of the work and travel operations during work breaks and before leaving the cab Emergency hamme...

Page 65: ...e beacon is compul sory when operating the machine with remote radio control Emergency stop Activation of the emergency stop stops all machine operations 01621 Horn and acoustic signals The horn and acoustic signals indicate to those in the vicinity of the machine that the machine is a source of danger Fire extinguisher The fire extinguisher is used in the case of fire to extinguish flames The sto...

Page 66: ...onally extending and retracting are switched off Length indicator and angle indi cator The length and angle transmitter measures both the angle and the length of the telescopic boom This is transmitted to the RCL If the length or angle of the tele scopic boom fall in the non per mitted area the RCL switches off all load moment raising machine operations Safety instructions 27 04 2020 140 5 204 Tel...

Page 67: ...inch If the remaining rope on the winch falls below the permissible length low ering operations are automatically switched off Pressure sensor The pressure sensors measure the pressure on the piston head and on the rod side of the hoist cylinder Safety instructions 27 04 2020 140 5 204 Telescopic crane 67 F o r R e f e r e n c e O n l y ...

Page 68: ...3 4 Signage 3 4 1 Uppercarriage signage 3 4 1 1 Overview diagrams for uppercarriage Safety instructions 27 04 2020 140 5 204 Telescopic crane 68 F o r R e f e r e n c e O n l y ...

Page 69: ...Safety instructions 27 04 2020 140 5 204 Telescopic crane 69 F o r R e f e r e n c e O n l y ...

Page 70: ...Safety instructions 27 04 2020 140 5 204 Telescopic crane 70 F o r R e f e r e n c e O n l y ...

Page 71: ... Warning of corrosive battery acid 32 Warning of danger of explosion 33 Warning of falling load 34 Keep away from danger zones 35 Do not climb 36 Danger of uppercarriage falling 37 Keep off 38 Chains on uppercarriage 39 Winch rope not attached correctly 40 Warning of rotating machine 41 Lifting point label 42 Coolant 43 Battery disconnect switch label 44 Cooling system filling 45 Operating fluids ...

Page 72: ... of serious injury or death from failing to observe operating manual Keep operating manual inside the machine 187975 Shown Meaning SEBO no Sulfur free diesel fuel or diesel fuel with less than 15 mg kg sulfur content only 186976 Shown Meaning SEBO no DEF fuel 187996 Keep off Warning of rotating fan blades Read the operating manual Note diesel fuel DEF fuel Safety instructions 27 04 2020 140 5 204 ...

Page 73: ...lectrical voltages can result in death or serious injury n Do not touch live parts 187980 Shown Meaning SEBO no 24 V power socket label 186587 Shown Meaning SEBO no Danger area label n Pay special attention to danger areas n Maintain a safety distance 187969 Warning of escaping fluid Danger of burn injuries Warning high voltage 24 V power socket label Warning sign hatching Safety instructions 27 0...

Page 74: ... Shown Meaning SEBO no Warning of dismemberment due to winch rope winding in n Stay away from the winch rope when it is winding in 187943 Shown Meaning SEBO no Warning of crushing or dismemberment due to moving boom n Stay out of the danger zone 187945 Hand signals Warning against collapse Danger of being pulled in by rope drive Danger of crushing on boom Safety instructions 27 04 2020 140 5 204 T...

Page 75: ...SEBO no 40 A ignition fuse label 187992 Shown Meaning SEBO no Only use engine oils as per specification ACEA E9 08 or API CJ 4 186977 Shown Meaning SEBO no Hydraulic oil sampling point label 186594 Notice on min and max hydraulic oil tank fill level 40 A ignition fuse label Note engine oil Sampling point label Safety instructions 27 04 2020 140 5 204 Telescopic crane 75 F o r R e f e r e n c e O n...

Page 76: ...187999 Shown Meaning SEBO no Shell Omala S4 GX 220 gear oil 187939 Shown Meaning SEBO no Shell Gadus S2 V220 2 lubricating grease 187995 Shown Meaning SEBO no Shell Rimula R5 LE 10W 30 engine oil 187997 Warning of overflow or boil over of fluids Hydraulic oil Transmission oil Lubricating grease Engine oil Safety instructions 27 04 2020 140 5 204 Telescopic crane 76 F o r R e f e r e n c e O n l y ...

Page 77: ... engine compart ment can cause engine damage n The use of a high pressure cleaner in the engine com partment is prohibited 187977 Shown Meaning SEBO no Corrosive battery acid and lead can cause serious injury n Maintain a safety distance 187988 HydroClean label Warning of rotating belt drive High pressure cleaning forbidden Warning of corrosive battery acid Safety instructions 27 04 2020 140 5 204...

Page 78: ... danger zone while the machine is in operating mode n Do not stay in the danger zone 187956 Shown Meaning SEBO no Warning of serious injury due to unauthorized use of the access ladder n Unauthorized access prohibited 187958 Shown Meaning SEBO no Warning against danger of falling on the uppercarriage n Wear safety harness and safety shoes 187946 Warning of danger of explosion Warning of falling lo...

Page 79: ...tach the winch rope to the cable drum 187961 Shown Meaning SEBO no A rotating machine can cause death or serious injury n Do not stay in the danger zone 187233 Shown Meaning SEBO no Secure attachment n Lift the machine only at the marked points and with suit able slings 186792 Keep off Chains on uppercarriage Winch rope not attached correctly Warning of rotating machine Lifting point label Safety ...

Page 80: ...ystem 194762 Shown Meaning SEBO no Shell Gadus S2 OGH 0 00 187894 Shown Meaning SEBO no Note on the fitting state of the diagonal tie for load lifting Note the bolt position 258233 Coolant Battery disconnect switch label Cooling system filling Operating fluids Heavy duty jib working position Safety instructions 27 04 2020 140 5 204 Telescopic crane 80 F o r R e f e r e n c e O n l y ...

Page 81: ...rrow 6 Danger of crushing feet 7 Danger of crushing hands 8 Warning of pressurized sealing caps 9 Lifting point label 10 Warning sign hatching 11 Lubricating grease 12 Information on clamping the undercarriage 13 Stabilizing cylinder positions 14 Stabilizing cylinders label T119 540 undercarriage Safety instructions 27 04 2020 140 5 204 Telescopic crane 81 F o r R e f e r e n c e O n l y ...

Page 82: ...where the machine can be lashed 186793 Shown Meaning SEBO no Transmission oil Shown Meaning SEBO no Single telescopic track wheel carriers can cause serious crushing n Do not stay in the danger zone 187942 Direction light Lashing point label Transmission oil Danger of crushing on track wheel carrier Safety instructions 27 04 2020 140 5 204 Telescopic crane 82 F o r R e f e r e n c e O n l y ...

Page 83: ... undercarriage retracted 187964 Shown Meaning SEBO no Warning extendable outrigger n Maintain a safety distance 187940 50 and 100 arrow Danger of crushing feet Safety instructions 27 04 2020 140 5 204 Telescopic crane 83 F o r R e f e r e n c e O n l y ...

Page 84: ...oves 187944 Shown Meaning SEBO no Secure attachment n Lift the machine only at the marked points and with suit able slings 186792 Shown Meaning SEBO no Danger area label n Pay special attention to danger areas n Maintain a safety distance 187969 Danger of crushing hands Warning of pressurized sealing caps Lifting point label Warning sign hatching Safety instructions 27 04 2020 140 5 204 Telescopic...

Page 85: ...ier setup n Middle position Change track width n Folded in Transport 235589 Shown Meaning SEBO no To provide assistance the outrigger cylinders are labeled in the same colors as on the remote control 247088 Lubricating grease Information on clamping the under carriage Stabilizing cylinder positions Stabilizing cylinders label Safety instructions 27 04 2020 140 5 204 Telescopic crane 85 F o r R e f...

Page 86: ...3 4 3 Cab signage 3 4 3 1 Overview diagrams for cab Maxcab cab 2 Safety instructions 27 04 2020 140 5 204 Telescopic crane 86 F o r R e f e r e n c e O n l y ...

Page 87: ...Safety instructions 27 04 2020 140 5 204 Telescopic crane 87 F o r R e f e r e n c e O n l y ...

Page 88: ...Safety instructions 27 04 2020 140 5 204 Telescopic crane 88 F o r R e f e r e n c e O n l y ...

Page 89: ...h the operating manual is written 21 Never leave the machine unattended 22 Warning against folding boom 23 Sound power level 24 Load capacity sticker 25 Machine control sticker 26 Danger of crushing hands 27 Joystick function restricted 28 Crane Star 3 4 3 2 Warning and safety signs for the cab Shown Meaning SEBO no Danger of falling due to exceeding the maximum load of the walkway per segment n D...

Page 90: ...SEBO no Operation by authorized personnel only 187983 Shown Meaning SEBO no Electrical current from overhead lines can cause serious or fatal injuries Maintain the safety distance 239627 Warning of rotating machine Warning against unauthorized setup Operation by authorized personnel only Warning of electric shock Safety instructions 27 04 2020 140 5 204 Telescopic crane 90 F o r R e f e r e n c e ...

Page 91: ... death or serious injury 239647 Shown Meaning SEBO no Suspended loads can cause death or serious injury to per sonnel below Never swing suspended loads over personnel 187953 Fire extinguisher storage location 24 V power socket Pay attention to the load lift charts and follow the operating instruc tions Suspended load Safety instructions 27 04 2020 140 5 204 Telescopic crane 91 F o r R e f e r e n ...

Page 92: ...crane on level ground Keep away from danger zones 239631 Shown Meaning SEBO no Emergency exit label 187970 Shown Meaning SEBO no Warning against falling out of cab Wear seat belt 187971 Shown Meaning SEBO no Drilling and welding prohibited 187949 Crane falling backward Danger of tipping Emergency exit Warning against falling out of cab Drilling and welding prohibited Safety instructions 27 04 2020...

Page 93: ...ogo 187881 Shown Meaning SEBO no If you do not understand the language of the operating manual you are not allowed to start the machine 187963 Shown Meaning SEBO no Never leave the machine unattended with the engine running 187979 Read the operating manual Danger caused by improper use of the machine Crane Star logo You must understand the language in which the operating manual is written Never le...

Page 94: ...machine Shown Meaning SEBO no Load capacity sticker for the machine Shown Meaning SEBO no Machine control sticker for the machine Shown Meaning SEBO no Warning lowering cab Risk of crushing hands and arms 187972 Warning against folding boom Sound power level Load capacity sticker Machine control sticker Danger of crushing hands Safety instructions 27 04 2020 140 5 204 Telescopic crane 94 F o r R e...

Page 95: ...ction is restricted Note Holding brakes are disconnected 200989 Shown Meaning SEBO no Crane Star 187877 Joystick function restricted Crane Star Safety instructions 27 04 2020 140 5 204 Telescopic crane 95 F o r R e f e r e n c e O n l y ...

Page 96: ...parts 3 Warning against collapse 3 4 4 2 Warning and safety signs for cab adjustment Shown Meaning SEBO no Danger area label n Pay special attention to danger areas n Maintain a safety distance 187969 Maxcab 2 cab platform Warning sign hatching Safety instructions 27 04 2020 140 5 204 Telescopic crane 96 F o r R e f e r e n c e O n l y ...

Page 97: ...without assistance in accordance with the applicable standards They are able to operate set up and to a certain extent maintain the machine A specialist is able to rec ognize and avert potential dangers during the work n Banksman Instructed personnel are able to perform the tasks assigned to them without assistance after receiving appropriate instruction They recognize and prevent potential danger...

Page 98: ...includes only the most impor tant points Responsibilities of the operator n Employment of trained and instructed personnel n Provision of operating manual at the deployment site n Integration and implementation of operational safety based on the recognized rules for occupational health and safety n Checking and ensuring the machine is in perfect technical con dition n Regular maintenance and servi...

Page 99: ...n further training n The service technician must carry out fault diagnosis and repairs on the machine The service technician must carry out the tasks stated in the oper ating manual and additional technical documents The service technician must carry out the machine handover and must ensure that the machine has been properly inspected fol lowing completion of all tasks The service technician must ...

Page 100: ...g parts and splashing Protective gloves Protective gloves protect the hands against friction abra sions punctures deep wounds and hot surfaces Hard hat Hard hats protect the head against falling objects swinging loads and collisions with fixed objects Safety shoes Safety shoes protect feet against crushing falling parts and slipping on slippery sur faces Protective clothing Protective clothing is ...

Page 101: ... instructions before starting work Only reliable persons may be used as banksmen They must receive the neces sary training before starting their task The banksman may not be distracted from this task by other duties The country specific guidelines and regulations on the hand signals must be observed Sign Meaning Lift load equipment Lower load equipment Safety instructions 27 04 2020 140 5 204 Tele...

Page 102: ...Sign Meaning Use main winch Use secondary winch Lift main boom Safety instructions 27 04 2020 140 5 204 Telescopic crane 102 F o r R e f e r e n c e O n l y ...

Page 103: ...Sign Meaning Lower main boom Move slowly Slewing the uppercarriage Safety instructions 27 04 2020 140 5 204 Telescopic crane 103 F o r R e f e r e n c e O n l y ...

Page 104: ...Sign Meaning Lower boom and lift load equipment Lift boom and lower load equipment Stop Safety instructions 27 04 2020 140 5 204 Telescopic crane 104 F o r R e f e r e n c e O n l y ...

Page 105: ...Sign Meaning Emergency Stop Process Pause Safety instructions 27 04 2020 140 5 204 Telescopic crane 105 F o r R e f e r e n c e O n l y ...

Page 106: ...Sign Meaning Use both lanes Use one lane Extending the boom Safety instructions 27 04 2020 140 5 204 Telescopic crane 106 F o r R e f e r e n c e O n l y ...

Page 107: ...Sign Meaning Telescope in Extending the boom Telescope in Safety instructions 27 04 2020 140 5 204 Telescopic crane 107 F o r R e f e r e n c e O n l y ...

Page 108: ...ot use lifting equipment such as ropes and belts that are ripped or frayed Do not place lifting equipment such as ropes and belts on sharp edges and corners and do not knot or twist them Lower loads to the ground when leaving the work area Loads can swing out and fall during hoisting This can cause death or serious injury Risk of wind causing the load to fall Observe the specifications on operatio...

Page 109: ... and ropes Observe country specific accident prevention regulations Never skip scheduled rope and winch maintenance and inspections Specifically always change winch oil as scheduled Avoid moving or stopping loads at high speed and other improper use During inspections make sure ropes are lubricated and check for leaks and damage Adapt maintenance and inspection steps to extreme envi ronmental cond...

Page 110: ...short circuit Keep a sufficient distance from overhead power lines and other live cables Touching live parts can result in death or serious injury from electric shock Damage to insulation or individual parts can be fatal Machine failure due to lightning strike Before restarting the machine following a lightning strike check that the operating and safety controls are func tioning properly Lightning...

Page 111: ...with plenty of water and soap If batteries are used incorrectly there is a risk of them exploding or having harmful fluid leaking from them The fluid can cause chemical burns to the skin upon contact and cause blindness through contact with the eyes Risk to health due to coolants containing glycol Avoid skin contact with coolants Do not eat drink or smoke when handling coolant Wash hands before br...

Page 112: ... system has been fully depressur ized before working on it Make sure the pressure accumu lator has been fully depressurized Do not reach into or tamper with moving machine parts while in operation Do not open covers while in operation Wear tight fitting tear resistant protective clothing in the danger zone Hydraulically driven moving parts can cause serious injury Danger of injury through leaking ...

Page 113: ...ounding area 3 6 6 Hazards caused by heat Risk of injury due to hot operating fluids Always wear heat resistant protective clothing and gloves when working with hot operating fluids See if operating fluids are hot before handling If neces sary allow to cool Operating fluids can reach high temperatures during opera tion Contact with hot operating fluids can result in serious burns Risk of injury du...

Page 114: ...ines replaced Do not start the machine Fluids used and their emissions can form an explosive mix ture when in contact with air and if ignited can cause death or serious injury There is a risk of being burnt due to fuel deflagration when refilling Always park the machine on firm level ground Only top up when the engine is shut down Check the fuel level before filling the tank When you are filling t...

Page 115: ...age 119 4 1 4 Abstützzylinder 119 4 1 5 Outrigger pad 120 4 1 6 Counterweight 121 4 1 7 Cab 122 4 1 8 Boom 123 4 1 9 Fly boom with fly boom extension 124 4 1 10 Auxiliary jib 125 4 1 11 Heavy duty jib 125 4 1 12 Winch 126 Design and function 27 04 2020 140 5 204 Telescopic crane 115 F o r R e f e r e n c e O n l y ...

Page 116: ... 2 Rotary connection 3 Uppercarriage 4 Cab 5 Luffing cylinder 6 Bottom hook block 7 Hoisting rope 8 Boom 9 Right Winch 1 Left Winch 2 10 Counterweight ballast 11 Ballast bracket Design and function 27 04 2020 140 5 204 Telescopic crane 116 F o r R e f e r e n c e O n l y ...

Page 117: ...3 Fuel pump option 4 Bypass switch RCL 5 Electrical system switch cabinet 6 Combination tank 7 Hydraulic oil level indicator 8 Hydraulic oil cooling system Left side of the uppercarriage Design and function 27 04 2020 140 5 204 Telescopic crane 117 F o r R e f e r e n c e O n l y ...

Page 118: ... oil filter 8 Exhaust aftertreatment system 9 HydroClean filter option 10 Lubricating nipple bar 11 Slewing gear box 12 Slewing ring pinion lubricant pump option 13 Central lubrication system option 14 Batteries Right side of the uppercarriage Design and function 27 04 2020 140 5 204 Telescopic crane 118 F o r R e f e r e n c e O n l y ...

Page 119: ...2 Access ladder folding 3 Track roller 4 Chain guide 5 Carrier roller 6 Crawler track 7 Drive wheel reverse direction of travel 4 1 4 Abstützzylinder There are three positions of the outrigger cylinders Design and function 27 04 2020 140 5 204 Telescopic crane 119 F o r R e f e r e n c e O n l y ...

Page 120: ...or the Advantages Center bridge Transport n The track wheel carriers are transported on a separate transport vehicle n The outrigger pads are transported with the machine and are available for unloading the machine On the inside and outside of the track wheel carrier Operation on the construction site n The machine is stabilized on the construction site for example to change the track width The tr...

Page 121: ...nts of the counterweight 1 Ballast blocks 6x 2 Ballasting cylinder chain 4x 3 Ballasting cylinder 2x 4 Ballast bracket 5 Ballasting chains 2x Design and function 27 04 2020 140 5 204 Telescopic crane 121 F o r R e f e r e n c e O n l y ...

Page 122: ...oor handle 13 Cab door 14 Rearview mirror 15 Below door window 16 In front of door window 17 Behind door window 18 Below door hinge 19 Air conditioning evaporator cover 20 Side window left side 21 Above door hinge 22 Door switch 23 24 volt power socket 24 Antenna 25 Rear Window 26 Right rear side window panel 27 Right front side window panel Design and function 27 04 2020 140 5 204 Telescopic cran...

Page 123: ...usters T1 T5 3 Pulley head 4 Locking bolt The pin boom consists of a basic body and five telescopic thrusters The first telescopic thruster T1 is mounted to the basic body The numbers of the further telescopic thrusters are counted up accordingly Fig 11 Telescopic thrusters T1 to T5 Pin boom Design and function 27 04 2020 140 5 204 Telescopic crane 123 F o r R e f e r e n c e O n l y ...

Page 124: ...ning springs 3 Sensors 4 Locking bolt 4 1 9 Fly boom with fly boom extension Fig 13 Fly boom with fly boom extension 1 Pivot 2 Fly boom 3 Ramp 4 Fly jib extension Secure locking unit Design and function 27 04 2020 140 5 204 Telescopic crane 124 F o r R e f e r e n c e O n l y ...

Page 125: ...ig 15 Heavy duty jib 1 Lifting point changing the position of the diagonal tie 2 Diagonal tie 3 Bolt lifting point assembly 4 Fastening strap for the diagonal tie in the park position 5 Fastening on the boom 6 eye Design and function 27 04 2020 140 5 204 Telescopic crane 125 F o r R e f e r e n c e O n l y ...

Page 126: ...the main boom either the hoisting rope of winch 1 or the hoisting rope of 2 can be reeved Table 2 Operation with attachments Pulley head Hoisting rope up Main boom Winch 2 Fly boom Winch 1 Fly jib extension Winch 1 Auxiliary jib Winch 1 Heavy duty jib Winch 1 Design and function 27 04 2020 140 5 204 Telescopic crane 126 F o r R e f e r e n c e O n l y ...

Page 127: ...per ator This data changes continuously as the machine moves When the machine approaches the maximum load rating the RCL warns the operator via a warning tone and a visual signal If the machine reaches the inadmissible area of operation any machine movements which increase the machine load moment are shut down In order to unload the machine after the RCL is tripped the Lower loads and Retract tele...

Page 128: ...ressure in the cylinder and convert it into an electrical signal The electrical signal is trans mitted to the actuating device of the load moment limitation and the corresponding information is output on the SENCON Pressure sensors on the luffing cyl inder Design and function 27 04 2020 140 5 204 Telescopic crane 128 F o r R e f e r e n c e O n l y ...

Page 129: ...r lowering the boom changes the position of the angle indi cator The angle indicator uses a signal to transmit the boom angle change relative to the horizontal to the LMB control device The lifting limit switch limits the lifting height and prevents the hook from colliding with the pulley head Length and angle indicator cable drum Lifting limit switch Design and function 27 04 2020 140 5 204 Teles...

Page 130: ...the hook reaches the highest permissible position the weight on the chain is lifted and the lifting limit switch contact is opened A signal is transmitted to the control device of the load moment lim itation via the longitudinal and angle indicator The lift loads lower boom and extend boom functions are deactivated Messages are issued on the SENCON and optical warning signals light up on the LML t...

Page 131: ...tertreatment reduces the level of pollutants in the exhaust gas Depending on the emissions level of the engine the following components are available n Oxidation catalytic converter The oxidation catalytic converter reduces the level of carbon monoxide CO and hydrocarbons HC in the exhaust gas n Particulate filter The particulate filter removes soot from the exhaust gas n Selective catalytic reduc...

Page 132: ...the engine speed The hydraulic pump setting is automatically adjusted so that the operating pressure in the hydraulic system does not change n regeneration during operation The machine operator increases the engine speed to regen erate the exhaust aftertreatment system during normal opera tion This option is provided to let the machine operator independ ently set the time of regeneration Both opti...

Page 133: ...dal nor by raising the idle speed n The machine control requests manual regeneration n The machine operator must park the machine safely n The machine operator must manually initiate regeneration n Normal operation is not possible during manually initiated regeneration Initiating regeneration manually Design and function 27 04 2020 140 5 204 Telescopic crane 133 F o r R e f e r e n c e O n l y ...

Page 134: ...nts 192 5 3 7 Warning and information symbols 193 5 3 8 Main menu 197 5 3 9 Setup menu 202 5 3 10 Device settings menu 219 5 3 11 General information menu 224 5 3 12 Diagnostics menu 227 5 4 Operating the SENCON diagnostics and control system 234 5 4 1 Overview of the most important operating and dis play elements 235 5 4 2 Enabling disabling the quick select icons 235 5 4 3 Selecting a menu 236 5...

Page 135: ...activated n before engine start n to warn persons in the machine danger zone Acoustic signal The intermittent horn sounds n when reversing with 0 uppercarriage position n when traveling forward with 180 uppercarriage position n when slewing the uppercarriage option LML traffic light intermittent horn Horn Intermittent horn Control and display elements operating modes 27 04 2020 140 5 204 Telescopi...

Page 136: ...00 Capacity utilization 100 Intermittent horn sounds can be switched off after 5 s Load increasing functions are switched off Data recording activated Red 3 flashing LML traffic light intermittent horn 4 No load torque monitoring Intermittent horn sounds permanent signal cannot be switched off Data recording activated RCL light Normal operation LML bypassed with key switch and push button in the c...

Page 137: ... 2 Control and display elements 5 2 1 Undercarriage control and display elements Arrow in the direction of travel The arrow on the crawler track indicates the direction of travel with 0 uppercarriage position Optical warning signals Further notes Direction light Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 137 F o r R e f e r e n c e O n l y ...

Page 138: ...e middle bridge The maximum track width is set Track width marking Track width marking track width A Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 138 F o r R e f e r e n c e O n l y ...

Page 139: ...ver away from you The track width is increased The track width is decreased Track width marking track width B Emergency control lever Emergency control setting the track width Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 139 F o r R e f e r e n c e O n l y ...

Page 140: ...gger cylinder is extended The outrigger cylinder is retracted Pull lever toward you Push lever away from you The outrigger cylinder is extended The outrigger cylinder is retracted Emergency control right front out rigger cylinder Emergency control right rear out rigger cylinder Emergency control left front out rigger cylinder Emergency control left rear out rigger cylinder Control and display elem...

Page 141: ...d into the tank The electrical system of the machine is discon nected from the battery 5 2 2 2 Uppercarriage left 5 2 2 2 1 Combination tank Fill level Indicates the fill level in the diesel tank Fill level Indicates the fill level in the hydraulic tank Fill level Indicates the fill level in the hydraulic tank Battery disconnect switch Diesel tank sight glass Hydraulic tank sight glass Hydraulic t...

Page 142: ... counterweight emer gency control n Extend retract ballasting cylinder emergency control n Stabilize machine emergency control n Set track width emergency control The emergency control is deactivated Overview emergency control and diagnostic plug connection Activate deactivate emergency con trol Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 142 F o r R e f e r ...

Page 143: ... and hold the lever down The right ballasting cylinder is extended The right ballasting cylinder is retracted Bush Connect the diagnostics plug to read out the engine data faults Emergency control Bolt unbolt counterweight Emergency control extend retract left ballasting cylinder Emergency control extend retract right ballasting cylinder Diagnostics plug connection Control and display elements ope...

Page 144: ...nd hand lever 6 Right crawler track drive pedal and hand lever 7 Drive engine speed adjustment 8 SENCON 9 Right front control panel 10 Right joystick 11 Outer right control panel 12 Right hand control panel next to the seat Overview of the controls inside the cab Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 144 F o r R e f e r e n c e O n l y ...

Page 145: ...joystick feature a total of six buttons and one movement indication n four buttons on the top of the joystick n two buttons on the back of the joystick on the ergonomic handle n one movement indicator in the middle of the joystick Each joystick can be tilted in four directions Different functions are assigned to the buttons and movement directions The joystick standard assignment is described belo...

Page 146: ... being wound up or unwound The rope on winch 2 is not being wound up or unwound Press button Positioning slewing gear brake pedal fully depressed This engages disengages the slewing gear freewheel Swing park brake Not used Motion indicator winch 2 Slewing gear freewheeling Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 146 F o r R e f e r e n c e O n l y ...

Page 147: ...s in its position The holding function is enabled Folding the fly boom or heavy duty jib against the boom is made easier The holding function is disabled Tilt the joystick The uppercarriage is slewed to the left Tilt the joystick The uppercarriage is slewed to the right Not used Slewing speed changeover Fold the fly boom heavy duty jib in out Slew left Slew right Control and display elements opera...

Page 148: ... button No function Motion indicator vibrates Motion indicator does not vibrate The rope on winch 1 is being wound up or unwound The rope on winch 1 is not being wound up or unwound Lift winch 2 Lower winch 2 Not used Not used Motion indicator winch 1 Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 148 F o r R e f e r e n c e O n l y ...

Page 149: ...otion indicator on off on or off for both joysticks The function can only be activated or deactivated for both joysticks simultaneously Press button No function Not used Horn Winch movement indicator on off Not used Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 149 F o r R e f e r e n c e O n l y ...

Page 150: ...itch posi tion Tilt the joystick The telescopic thrusters secure locking unit are retracted Luffing down up Telescope in out changeover switch in right switch posi tion Tilt the joystick The boom is lowered Lifting the boom Retract telescope Lowering the boom Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 150 F o r R e f e r e n c e O n l y ...

Page 151: ...nd The hook is lowered 5 2 3 2 Pedals and levers Safety lever engaged Safety lever pushed in direction of travel All hydraulic functions are unavailable Work movements cannot be performed The slewing gear brake is engaged All hydraulic functions are available All work movements can be performed Extend telescope Lift winch 1 Lower winch 1 Safety lever Control and display elements operating modes 27...

Page 152: ...ine runs at idle speed The drive pedal and the hand lever are interconnected When the drive pedal moves the hand lever moves too and vice versa If the uppercarriage is in 180 position the drive operations described below take place in the opposite direction Movement of hand levers pedals Movement with uppercarriage position 0 Release both hand levers pedals The machine stops Positioning slewing ge...

Page 153: ...e position 0 Release the left hand lever left pedal Move the right hand lever pedal in the direction of travel The machine travels forward to the left Movement of hand levers pedals Movement with uppercarriage position 0 Release the left hand lever left pedal Move the right hand lever pedal against the direction of travel The machine travels in reverse to the left Travel forward in a straight line...

Page 154: ...d levers pedals Movement with uppercarriage position 0 Move the left hand lever pedal against the direction of travel Release the right hand lever pedal The machine travels in reverse to the right Movement of hand levers pedals Movement with uppercarriage position 0 Move the left hand lever pedal in the direction of travel Move the right hand lever pedal against the direction of travel The machine...

Page 155: ...f the lower lumbar sup port is reduced Switch position up Switch position down The curvature of the upper lumbar sup port is increased The curvature of the upper lumbar sup port is reduced Left hand control panel next to the seat Lower lumbar support Upper lumbar support Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 155 F o r R e f e r e n c e O n l y ...

Page 156: ... bypass push button not pressed and or LML bypass key switch released The LML is bypassed The speed of crane control functions is not limited The load moment limitation is activated Right hand control panel next to the seat LML bypass key switch and push button Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 156 F o r R e f e r e n c e O n l y ...

Page 157: ...onal The ignition is switched on Power supply is applied Electric functions are available The engine is started The engine is run ning Electric and hydraulic functions are available 1 Emergency stop 2 Activate drive mode 3 Drive slow fast 4 Tilting the cab 5 Lift lower cab option Ignition switch Right front control panel Control and display elements operating modes 27 04 2020 140 5 204 Telescopic ...

Page 158: ...ssible Higher speed and lower tractive force are set Switch position left Switch position Center Switch position right The cab incline increases The cab does not move The cab incline decreases Switch position left Switch position Center Switch position right The cab moves up The cab does not move The cab moves down Emergency stop Activate drive mode Drive slow fast Tilting the cab Lift lower cab o...

Page 159: ...d is increased Press button on the right at least 2 seconds Press button on the right at least 2 seconds The engine is started The engine is stopped Outer right control panel Hand throttle Engine start Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 159 F o r R e f e r e n c e O n l y ...

Page 160: ...lector switch 2 Recirculating air mode 3 Temperature display C or F 4 Outside air mode 5 Air diffusion selector switch 6 Air conditioning system on off 7 Temperature regulator 8 Outside temperature display Radio Air conditioning system Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 160 F o r R e f e r e n c e O n l y ...

Page 161: ...5 2 3 5 Roof control panel Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 161 F o r R e f e r e n c e O n l y ...

Page 162: ... work lighting 3 Telescopic boom working light 4 Working lights uppercarriage 5 Windshield wiper Roof control panel Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 162 F o r R e f e r e n c e O n l y ...

Page 163: ...ion left Switch position right The work lights on the cab are switched off The work lights on the cab are switched on Switch position left Switch position right The work light on the telescopic boom at the front are switched off The work light on the telescopic boom at the front are switched on The description includes controls or machine configurations that are not available in all countries of o...

Page 164: ...speed The windshield wiper for the glass roof panel is working at high speed Switch position left Switch position right The washer system on the glass roof panel is switched off The washer system on the glass roof panel is switched on Switch position left Switch position Center Switch position right The windshield wiper for the windshield is switched off The windshield wiper for the windshield is ...

Page 165: ...re not available in all countries of operation Switch position left Switch position right Lubrication is started automatically at a certain point in time The lubrication cycle is pre set at the fac tory The lubrication process is started immedi ately The switch must be pressed for at least 2 seconds Switch position left Switch position right Winch 1 is not activated The hoisting rope on winch 1 ca...

Page 166: ...tch position left Switch position right Winch 1 is operated with the right joy stick Winch 2 is operated with the left joystick Winch 2 is operated with the right joy stick Winch 1 is operated with the left joystick Switch position left Switch position right The telescopic cylinder is not activated The telescopic cylinder cannot be moved Retracting and extending the telescopic thrusters secure loc...

Page 167: ...witch position right The diesel filter heating is switched off The diesel filter heating is switched on Switch position left Switch position Center Switch position right Exhaust aftertreatment system regeneration is trig gered manually Automatic exhaust after treatment system regener ation is permitted Automatic exhaust after treatment system regener ation is suppressed Manual remote radio control...

Page 168: ...1 For viewing the machine when reversing Camera 2 For the right side of the machine Camera 3 For the winches Camera 4 Not used For more information please refer to the manufacturer s operating manual Camera system Auxiliary heating system option Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 168 F o r R e f e r e n c e O n l y ...

Page 169: ...cking angle limits the upper and lower boom angle n Height limits the max height of the pulley head n Radius limits the inner and outer working radius n Pivot angle limits the slewing angle of the uppercarriage in both directions Operating console working range limitation Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 169 F o r R e f e r e n c e O n l y ...

Page 170: ...retract right ballasting cylinder 10 Horn release remote radio control 11 Switch remote radio control on off 12 Extend retract right rear outrigger 13 Extend retract all outrigger cylinders 14 Extend retract left rear outrigger Press the push button The horn sounds The remote radio control is activated The engine can be started Control elements of the setup remote radio control Horn release remote...

Page 171: ...s deactivated The remote radio control is activated A brief signal tone sounds Push lever to the left Push lever to the right Starts the drive engine during normal operation Stops the drive engine during normal operation Push and hold the lever up Push and hold the lever down The left front outrigger cylinder is extended The left front outrigger cylinder is retracted Emergency stop Operating displ...

Page 172: ...e right rear outrigger cylinder is retracted Push and hold the lever up Push and hold the lever down All outrigger cylinders are extended All outrigger cylinders are retracted Push lever to the left Push lever to the right The track width is decreased The track width is increased Extend retract right front outrigger cylinder Extend retract left rear outrigger cylinder Extend retract right rear out...

Page 173: ...der is extended Push lever to the left Push lever to the right The locking bolts for securing the coun terweight are extended The locking bolts for securing the coun terweight are retracted The counterweight locking mechanism is released Extend retract left ballasting cyl inder Extend retract right ballasting cyl inder Lock unlock counterweight Control and display elements operating modes 27 04 20...

Page 174: ...audible signals on off 8 Changeover crane mode drive mode 9 Horn release remote radio control 10 Remote radio control on off Press the push button Starts or stops the drive engine during normal operation Control elements of the remote radio control option Start stop the drive engine Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 174 F o r R e f e r e n c e O n l...

Page 175: ...Stage 3 n Stage 2 n Stage 1 n Idling speed Push and hold the lever idle speed is set LED green Yellow LED flashing Red LED The remote radio control is ready for use The battery state of charge is low There is a fault n Battery empty n No radio connection to the machine Press lever upward Press lever downward Slow crane working speed is set Fast crane working speed is set Emergency stop Increase re...

Page 176: ...tick functions for drive operation can be performed The joystick functions for drive operation are identified by icons on a green back ground Crane operation is switched on All drive movements are deactivated The joystick functions for crane operation can be performed The joystick functions for crane operation are identified by icons on a blue back ground Press the push button The horn sounds The ...

Page 177: ...s switched on A brief signal tone sounds The self test routine is executed A second signal tone sounds and the operating indicator flashes The remote radio control is ready for use Switch remote radio control on off Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 177 F o r R e f e r e n c e O n l y ...

Page 178: ...ight crawler back ward III Slew uppercarriage left III III Lifting the boom IV Slew uppercarriage right IV IV Lowering the boom The Changeover telescope winch 2 and Changeover winch 1 winch 2 switches on the control panel in the cab are non functional when the remote radio control is in use Joystick assignment Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 178 F...

Page 179: ... messages 3 Warning indicator 4 Track width monitoring 5 Current operating mode code 6 Actual load capacity 7 Load capacity scale Machine data display Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 179 F o r R e f e r e n c e O n l y ...

Page 180: ...is low The fuel level is very low 3 DEF level No warning The DEF level is normal DEFlevel is low The DEF level is very low 4 Boom height The current boom height is displayed 5 Working radius The current working radius is displayed 6 Actual load The current actual load is displayed 7 Coolant temperature No warning The coolant temperature is normal Operation parameters Control and display elements o...

Page 181: ...ture is too high 9 Machine inclination No warning Machine inclination permitted for the selected operating mode Machine inclination not permitted for the selected operating mode 10 Boom length The current boom length is displayed 11 Boom angle The current boom angle is displayed 12 Maximum lifting capacity The maximum load capacity is displayed Control and display elements operating modes 27 04 20...

Page 182: ...itted for the selected operating mode Track width not permitted for the selected oper ating mode Track width monitoring Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 182 F o r R e f e r e n c e O n l y ...

Page 183: ...system No warning Automatic cleaning of the exhaust after treatment system is switched on The depletion level of the exhaust after treatment system is normal The depletion level of the exhaust after treatment system is high Load status of the exhaust aftertreatment system is at a critical level 4 Automatic cleaning of the exhaust aftertreat ment system sup No warning Automatic cleaning of the exha...

Page 184: ...The machine is operating normally There is a machine fault There is a serious machine fault 8 Lifting capacity warning No warning The load is normal The load capacity is about to be exceeded The load capacity has been exceeded 9 LML bypassed No warning The overload warning device is active The overload warning device is bypassed 10 Lifting limit switch No warning The lifting limit switch has not b...

Page 185: ...s the operating parameters pertaining to the current setup of the machine The SENCON user interface is structured according to a uniform principle The only exception to this principle is the Diagnostics menu Fig 16 Main areas of the SENCON user interface 1 Control elements 2 Toolbar with quick select icons 3 Display elements 4 Warning and information symbols 5 Main menu or menu page 6 Toolbar with...

Page 186: ...numbered The number of the opened page and the total number of all menu pages are dis played In the main menu the toolbar contains the menu icons On the menu pages of the respective menu the toolbar displays the quick select icons The menu icons and quick select icons are selected using the quick select buttons The Diagnostics menu differs from the other menus in its screen display The Diagnostics...

Page 187: ...ine when the error has been cor rected If a parameter field contains the value EEEE an error has occurred Faults can only be corrected by personnel authorized by the manufacturer If a parameter field contains the value the value is not available Menu symbols and quick select symbols can appear in different colors The colors have the following meaning n Gray The function is not enabled or not avail...

Page 188: ...he set values Press button Return to the main menu Turn to the left Turn to the right Press Decreases the counter index of the menu page Decreases a value Navigates between adjustment options Scrolls in lists Increases the counter index of the menu page Increases a value Navigates between adjustment options Scrolls in lists Selects a configuration item Esc SET HOME SCROLL wheel Control and display...

Page 189: ...n Operating parameters functions configuration of functions n Setup Configuration menu page operating parameters of the LML for the desired mode n Setup menu page set up the counterweight machine inclination n Speed menu page speeds of crane control functions n Characteristics menu page response behavior of crane control functions n Pin Boom menu page retracting and extending of the boom USB conne...

Page 190: ...ation information menu page information about the user and authorization level Green Displays the fault history and fault descriptions n Active Faults Engine menu page current drive engine faults n Previous Faults Engine menu page previous faults of the overall machine n Active Faults RCL menu page current faults of the LML n Active Faults Machine menu page current faults of the overall machine n ...

Page 191: ...ack bar The audible warning device is switched on A warning signal sounds when an impermis sible operating state is reached or when spe cific crane control functions are initiated The audible warning device is switched off The warning signal is suppressed A fault is indicated by a relevant information symbol Yellow bar Black bar The actual load is set to zero The Tare load function is deactivated ...

Page 192: ...rey Orange Red The diesel fuel level is above 15 The diesel fuel level is between 5 and 15 The diesel fuel level is below 5 Grey Orange Red The coolant temperature is in the permissible range The coolant temperature is about to exceed the per missible range The coolant temperature is too high Uppercarriage slewing speed Overview of display elements Engine speed Diesel fuel level Coolant temperatur...

Page 193: ...ht hand corner of the information and warning symbols display the current number of status and warning notifications requiring acknowledgment Number field gray Number field red There are no unacknowledged status and warning notifications There are unacknowledged status and warning notifications Grey Red STOP The engine is working properly A serious engine fault has occurred An error message is sho...

Page 194: ...ry high The output of the diesel engine is reduced Manual regeneration is required Grey Orange Exhaust temperature is normal Exhaust temperature is high Exhaust aftertreatment system regeneration is encouraged Grey Orange The DEF quality is normal The DEF quality is poor Engine faults Load status of the exhaust after treatment system Exhaust temperature DEF quality Control and display elements ope...

Page 195: ...ad moment is about to be exceeded An error message is shown The maximum permissible load moment has been exceeded An error message is shown Grey Orange Red The load is in the permissible range The load capacity is about to be exceeded The maximum permissible load capacity has been exceeded An acoustic signal will sound No load torque monitoring The LML is bypassed Engine preheating Machine fault d...

Page 196: ...ad hook and the pulley head Grey Red The emergency stop is not actuated All machine functions are available The emergency stop is actuated The engine and all machine movements have been stopped Grey Red Battery charging The battery power supply is interrupted The battery is drained Lifting limit switch Emergency stop Battery charge level Control and display elements operating modes 27 04 2020 140 ...

Page 197: ...ion of winches 7 Actual load 8 Maximum lifting capacity 9 Current load capacity 10 Load capacity scale 11 Pin boom display 12 Working diagram 13 Currently set operation parameters 5 3 8 1 Display elements Grey Red The actual load for the configured setup status is in the permissible range The actual load for the configured setup status exceeds the maximum load capacity The actual load has been tar...

Page 198: ...t Green range Yellow range Red range The load is in the permissible range The load capacity value is 90 The load is in the critical range The maximum permissible load capacity has been exceeded Display The current position of each of the telescopic thrusters is displayed in The currently set extension mode is displayed white Grey Black The telescopic thruster is locked The secure locking unit is n...

Page 199: ...g the uppercarriage is possible The swing park brake is actuated Slewing the uppercarriage is not possible Grey Green The slewing gear freewheel is disengaged The uppercarriage remains stationary once the joystick that has been moved is released The slewing gear freewheel is engaged The uppercarriage continues to slew without the speed being reduced once the joystick that has been moved is release...

Page 200: ...ilable The work equipment cannot be moved The values are in the permis sible range The work equipment can be moved The limit switch is engaged The work equipment cannot be moved The limit switch is bypassed The work equipment can be moved Directions of movement of work equipment Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 200 F o r R e f e r e n c e O n l y ...

Page 201: ...locking unit retracts The secure locking unit does not move Display The current boom height is displayed Display The current working radius is displayed Boom angle Wind speed option Boom length Secure locking unit motion indi cator Boom height Working radius Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 201 F o r R e f e r e n c e O n l y ...

Page 202: ...on are adapted to the desired oper ating mode The Setup Configuration menu page automatically appears after the ignition is turned on and the SENCON starts 1 Operation parameters for setup 2 Config code 3 Load change lock 4 Menu icons quick select icons 5 3 9 1 1 Operation parameters The following settings can be made Machine inclination Control and display elements operating modes 27 04 2020 140 ...

Page 203: ...sible Green The optional Pick Carry mode is set A travel speed of up to 0 4 m s is permissible The following settings can be made Green The maximum track width is set Machine inclination 0 3 Machine inclination 1 5 Machine inclination 4 0 option Stationary pick and carry work option Stationary work Pick and carry option Track width Track width A Control and display elements operating modes 27 04 2...

Page 204: ...n be made Green A counterweight of 0 t is set The machine is not equipped with ballast Green A counterweight of 21 3 t is set The machine is partially equipped with ballast Track width B Track width C Track width D Undercarriage ballast Undercarriage ballast 0 t Counterweight Counterweight 0 t Counterweight 21 3 t Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 2...

Page 205: ... up Green The auxiliary jib is set up Green The fly boom is set up The fly boom angle is set to 0 Green The fly boom is set up The fly boom angle is set to 20 Green The fly boom is set up The fly boom angle is set to 40 Counterweight 35 3 t Boom Auxiliary jib Fly boom 0 Fly boom 20 Fly boom 40 Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 205 F o r R e f e r e ...

Page 206: ...ty jib is set up The heavy duty jib angle is set to 0 Green The boom with elevating work platform is set up Green The fly boom or fly boom extension with elevating work platform is set up Fly boom extension 0 Fly boom extension 20 Fly boom extension 40 Heavy duty jib 0 Boom with elevating work platform Fly boom with elevating work plat form Control and display elements operating modes 27 04 2020 1...

Page 207: ...e is valid and confirmed The config code is being processed and has not yet been confirmed The operation parameters that are currently set do not generate a valid config code is shown instead of a numerical value The display is flashing Setup ballast Setup attachment Winch reeving Winch reeving for winch 1 Winch reeving for winch 2 Config code Control and display elements operating modes 27 04 202...

Page 208: ...operation parameters can be changed Yellow bar Black bar The Setup attachment setup mode with preset operation parameters is activated The Setup attachment setup mode with preset operation parameters is deactivated The operation parameters can be changed Yellow bar Black bar The Tilt Up Panel Lifting working mode is activated The load capacity of the machine is limited to double reeving as a maxim...

Page 209: ... level 2 Machine inclination 3 Information symbols 4 Menu icons quick select icons 5 3 9 2 1 Display elements X Y X Y Machine inclination To the right Machine inclination To the rear Machine inclination To the left Machine inclination To the front Electronic level Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 209 F o r R e f e r e n c e O n l y ...

Page 210: ...low bar Black bar The ballasting mode is activated The Setup remote radio control is used to con trol the machine during certain setup proce dures The ballasting mode is deactivated The machine is controlled using the controls in the cab Uppercarriage at 0 Uppercarriage locking mechanism Uppercarriage locking mechanism Ballasting mode Control and display elements operating modes 27 04 2020 140 5 2...

Page 211: ... 4 Extend retract telescope speed 5 Raise lower winch 1 speed 0 to 100 Set the speed for the Slew uppercarriage crane control function 0 to 100 Set the speed for the Raise boom Lower boom crane control function Uppercarriage slewing speed Raise lower boom speed Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 211 F o r R e f e r e n c e O n l y ...

Page 212: ...ered value or n acknowledge an error in the Diagnostics menu 5 3 9 4 Characteristics menu page The Characteristics menu page is used to set the response behavior for the respective work functions The values in corre spond to the relative increase in speed for the same joystick deflection Raise lower winch 2 speed Extend retract telescope speed Raise lower winch 1 speed Reset Control and display el...

Page 213: ...ponse behavior 6 diagram 0 to 100 Set the response behavior for the Slew uppercarriage crane control function 0 to 100 Set the response behavior for the Raise boom Lower boom crane control function Slew uppercarriage response behavior Raise lower boom response behavior Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 213 F o r R e f e r e n c e O n l y ...

Page 214: ...onse behavior for the Raise winch 1 Lower winch 1 crane control func tion 5 3 9 4 1 Menu icons Green n Reset the entered value or n acknowledge an error in the Diagnostics menu Raise lower winch 2 response behavior Extend retract telescope response behavior Raise lower winch 1 response behavior Reset Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 214 F o r R e f...

Page 215: ...ing unit position indicator current secure locking unit stroke display 11 Previous next possible bolt position 12 Menu symbols quick select buttons 5 3 9 5 1 Display elements Display Indicates the current boom length The secure locking unit extends The secure locking unit retracts The secure locking unit does not move Pin boom Secure locking unit motion indi cator Control and display elements oper...

Page 216: ...for the adjusted setup state in tons is displayed Grey Red The actual load for the configured setup status is in the permissible range The actual load for the configured setup status exceeds the maximum load capacity The actual load has been tared and is in the permissible range The actual load has been tared and exceeds the maximum load capacity Black The current boom angle is displayed Extension...

Page 217: ...ay The current position of each of the telescopic thrusters is displayed in white Grey Black The telescopic thruster is locked The secure locking unit is near a securing position in the lower boom section The secure locking unit is secured in the relevant telescopic thruster Working radius Load change lock Telescopic thruster position indi cator Control and display elements operating modes 27 04 2...

Page 218: ...to read the operating manual because using the function without knowledge of the mode of operation may cause damage to the machine 5 3 9 5 2 Quick select icons Yellow bar Black bar Semi automatic telescoping mode standard mode is selected The locking and unlocking processes are initi ated automatically Stopping at an intermediate position is possible Manual telescoping mode emergency opera tion is...

Page 219: ...ow bar Black bar The telescopic thruster is unlocked The locking process is acti vated but not yet complete The telescopic thruster is locked 5 3 10 Device settings menu 5 3 10 1 Language menu page The Language settings menu page is used to set the language for the screen texts 1 New New language 2 Current Current language 3 Available languages Securing of secure locking unit Locking of telescopic...

Page 220: ...nation and buttons is high The brightness for display illumination and buttons is low 5 3 10 3 Date and time menu page The Date and time menu page is used to set the date and time 1 Time setting 2 Date setting 3 Time format 12 24 h 4 Set time 5 Date format 6 Set date Brightness Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 220 F o r R e f e r e n c e O n l y ...

Page 221: ... Units menu page is used to set the displayed units 1 Temperature unit setting 2 Pressure unit setting 3 Weight unit setting 4 Length unit setting 5 Volume unit setting Select temperature unit Set the unit for the temperature display n C n F Date Time Temperature units Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 221 F o r R e f e r e n c e O n l y ...

Page 222: ...l t UK n s t US n lb Set the length unit Set the unit for the length display n m n ft Set the volume unit Set the unit for the volume display n l n gal UK n gal US Pressure units Weight units Length units Volume units Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 222 F o r R e f e r e n c e O n l y ...

Page 223: ...ersonnel for diagnostics and configuration purposes 5 3 10 6 Request access menu page The Request access menu page can be used for diagnostics and configuration purposes Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 223 F o r R e f e r e n c e O n l y ...

Page 224: ...NCON 1 Machine number 2 SENCON serial number 3 Software version 5 3 11 2 Registration information menu page The Registration information menu page can only be used by manufacturer authorized personnel for diagnostics and configura tion purposes Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 224 F o r R e f e r e n c e O n l y ...

Page 225: ...be reset Speed ranges are shown as a percentage of total operation In the example the diesel engine was operated 25 of the overall oper ating time with a speed from 751 to 850 rpm and 75 of the overall operating time with 851 to 1490 rpm 1 Total diesel engine operating hours 5 3 11 3 1 Display elements Display Displays the overall operating hours Operating hours Control and display elements operat...

Page 226: ...f 2 5 t to 12 5 t 2 7 US tons to 13 7 US tons for 25 of the overall oper ating time and 12 5 t to 25 t 13 7 US tons to 27 5 US tons for 75 of the overall operating time Line pull is shown in decitons Accordingly a value of 125 on the X axis corresponds to a line pull of 12 5 t 13 7 US tons 1 Total winch operating hours 5 3 11 4 1 Display elements Display Displays the overall operating hours Operat...

Page 227: ... is not in the overview it must be sent to your service partner Be sure to include the SPN code and FMI code with the error message This information allows the Service Partner to diagnose the fault and take appropriate measures 1 Icon orange or red depending on severity of error 2 OC Occurrence Count frequency of fault 3 SPN code Suspect Parameter Number 4 FMI code Failure Mode Indicator 5 Brief d...

Page 228: ...lts Engine menu page The Active Faults Engine window displays all the engine faults that have occurred Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 228 F o r R e f e r e n c e O n l y ...

Page 229: ...menu page The Active Faults RCL menu page displays the pending load moment limitation faults Active Faults RCL Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 229 F o r R e f e r e n c e O n l y ...

Page 230: ...u page The Active Faults Machine menu page displays the pending faults for the overall machine Active Faults Machine Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 230 F o r R e f e r e n c e O n l y ...

Page 231: ...vious faults of the overall machine 5 3 12 4 1 Menu icons Green n Reset the entered value or n acknowledge an error in the Diagnostics menu Previous faults machine Reset Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 231 F o r R e f e r e n c e O n l y ...

Page 232: ...are used to connect the sensors and actuators to the SENCON n Can 1 is the connection to the machine functions Here is the status of the individual and network nodes is shown n Can 2 is the connection to the diesel engine functions Network Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 232 F o r R e f e r e n c e O n l y ...

Page 233: ...g on the type of sensor or actuator the actual and target values are output in mA V or as the logical values 1 or 0 Values outside the defined range can indicate a sensor actuator fault 1 Sensor actuator signal value 2 Operating state symbol 3 Sensor actuator output value 4 Sensor actuator description 5 Sensor actuator operating state description Incoming signals Control and display elements opera...

Page 234: ...tside the defined range can indicate a sensor actuator fault 1 Actual output signal value in mA 2 Output signal symbol 3 Target value in mA 4 Output description 5 Output state description 5 4 Operating the SENCON diagnostics and control system In the following chapters screenshots of the user interface illus trate the steps to operate the SENCON The values shown in the menu pages are examples and ...

Page 235: ... adjustment options Scrolls in lists Selects a configuration item Press button Tap on touch element Grey Green Confirm the set values The function is cannot be selected Confirm the set values Press button n A menu opens n A quick select icon is activated or deactivated 5 4 2 Enabling disabling the quick select icons SCROLL wheel SET Quick select button Activating the quick select symbol Control an...

Page 236: ...setting 5 4 3 Selecting a menu Requirement The main menu is open 5 4 4 Navigating between menu pages Requirement No values are selected on the menu page Deactivating the quick select icon Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 236 F o r R e f e r e n c e O n l y ...

Page 237: ... n Deactivate the selection of a value n Go back to the corresponding menu page Cancel action Go back to the corresponding menu page 5 4 7 Setting operating parameters Requirement The Setup Configuration menu page is open HOME Esc Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 237 F o r R e f e r e n c e O n l y ...

Page 238: ...d The operation parameters that are currently set do not generate a valid config code is shown instead of a numerical value The display is flashing 5 4 8 Confirming setup status The setup state must be confirmed via a pop up window following each change that affects the LML Confirmation is required Config code Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 238 F...

Page 239: ...rmed using SET n after a quick select button has been selected n after a switch has been activated 5 4 9 Setting values There are various ways to go about setting a value Action ok Cancelling an action Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 239 F o r R e f e r e n c e O n l y ...

Page 240: ...hing green C red The currently set value cannot be adopted by pressing SET if the value is outside the specified working range The respective limit value is shown in red Procedure 1 Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 240 F o r R e f e r e n c e O n l y ...

Page 241: ...ig 20 Setting a value based on the example of Winch reeving for winch 1 Procedure 2 Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 241 F o r R e f e r e n c e O n l y ...

Page 242: ...tting a value based on the example of Change display brightness A black B GREEN Procedure 3 Control and display elements operating modes 27 04 2020 140 5 204 Telescopic crane 242 F o r R e f e r e n c e O n l y ...

Page 243: ... the transport vehicle construction sites and work sites at zero load The machine can be moved with maximum medium or minimum track width as well as with or without counterweight subject to compli ance with specific conditions No specific operating mode is selected to move the machine between the transport vehicle construction sites and work sites The machine parameters are not monitored Ä Chapter...

Page 244: ... oper ating mode is used to monitor the setup or work process of the machine and to inform the user when limit values have been reached or if it is no longer possible to work safely 5 5 4 1 Setting a setup mode A valid setup mode is required when changing the status of the machine when ballasting or adding attachments for example The setup mode can be set either by selecting individual operating p...

Page 245: ... the working radius is restricted The Setup ballast setup mode with preset operation parameters is deactivated The operation parameters can be changed Data Value Unit Minimum limit value of the working radius 5 0 m Minimum limit value of the working radius 16 4 ft 5 5 4 1 2 Setting Setup attachment The Setup attachment setup mode is used for n Installing removing the ballast bracket and the indivi...

Page 246: ...ect button can only be activated if the Maximum track width and Maximum counterweight operating parameters have been selected 5 5 4 2 Setting a working mode A valid operating mode is required for the task being undertaken moving the load for example The operating mode is set by selecting the individual operating parameters The individual operating parameters must reflect the current setup of the m...

Page 247: ... and an attachment Two hook operation is permitted with the following attachments n Auxiliary jib n Fly boom n Fly boom with fly boom extension n Heavy duty jib The quick select button can be used to configure the Tilt Up Panel Lifting setup mode on the SENCON Setup configuration menu page Yellow bar Black bar The Tilt Up Panel Lifting working mode is activated The load capacity of the machine is ...

Page 248: ...ting the track width 266 6 6 8 Attaching the hoist rope 290 6 6 9 Ballasting the machine 305 6 7 Setting up 322 6 7 1 Lower the boom completely 322 6 7 2 Mounting the deflection sheave 323 6 7 3 Enabling disabling the holding function 324 6 7 4 Setting up the fly boom 327 6 7 5 Setting up the auxiliary jib 377 6 7 6 Setting up the heavy duty jib 382 6 7 7 Removing the ballast 403 6 7 8 Partially b...

Page 249: ... or the attachments Do not climb onto equipment parts for example boom sections ballast parts hanging from a crane Use secure climbing equipment when bolting the attach ments Depending on the work height use a ladder in accordance with the applicable standards and regulations Risk of crushing due to unintended machine movement when starting the engine If the joystick or drive pedal is operated at ...

Page 250: ...allation location work site 6 3 2 1 Work site usage The operator must carry out the following checks for the machine usage planning n Conformity of the intended operation with the machine s tech nical data n Effects of external conditions on the operation at the work site n Fitness for use of all machine parts n Requirement of specific safety measures or equipment due to specific hazards on site s...

Page 251: ...This is the responsibility of the machine owner 1 Pontoon level 2 Stops 1 Fasten stable stops on the pontoon 1 Pontoon level 2 Lashing chains 2 Lash the machine to the tethering points on the undercar riage Securing the machine against slip page Usage scenarios on the pontoon and the resulting operation require ments Start up and setup 27 04 2020 140 5 204 Telescopic crane 251 F o r R e f e r e n ...

Page 252: ...he slewing gear or using a heeling scale This can be carried out optionally Contact the manufacturer s customer service beforehand n Not supported High swell e g during offshore use n For this use special offshore standards may perhaps have to be complied with n Specific load lift charts are applicable n Standard load lift charts do not apply n Coordinate this use with the manufacturer beforehand ...

Page 253: ...must be taken into account when deter mining wind speeds Ä Chapter 2 6 6 3 Permissible maximum wind speeds on page 58 6 4 1 Procedure when the maximum permissible wind speed has been reached out of operation Carry out the necessary safety measures before the preset limit values are reached The machine has not picked up any load 1 Retract the boom fully 2 Lower the boom completely 3 Turn off the ma...

Page 254: ...the attached load 2 Position the boom at 70 3 Turn off the machine Ä Chapter 2 6 6 3 Permissible maximum wind speeds on page 58 Ä Chapter 7 17 1 Parking the machine on page 512 6 5 Unloading the machine after transport Ä Chapter 9 7 Unloading the machine on page 628 Further notes Further notes Start up and setup 27 04 2020 140 5 204 Telescopic crane 254 F o r R e f e r e n c e O n l y ...

Page 255: ... 6 6 8 Attaching the hoist rope 290 6 6 9 Ballasting the machine 305 6 6 1 Folding in out steps Risk of injury due to slippery surface Clean the steps immediately of mud oil lubricating grease or snow Always wear shoes that meet the requirements specified in the applicable accident prevention regulations in the country where the machine is operated Persons can slip on dirty steps and injury themse...

Page 256: ...These steps must be folded out while working 1 Pull the folded in step upward 2 Tilt the step by 90 3 Slowly lower the step until it is fully horizontal ð The step is folded out Folding out a step Start up and setup 27 04 2020 140 5 204 Telescopic crane 256 F o r R e f e r e n c e O n l y ...

Page 257: ...nd then lower it ð The step is now stowed 6 6 2 Folding the walkways The walkways at the cab and the uppercarriage can be folded away for transport Stowing a step Start up and setup 27 04 2020 140 5 204 Telescopic crane 257 F o r R e f e r e n c e O n l y ...

Page 258: ...et 2 Pull out the bolt 3 Fold the walkway up by 90 4 Secure the walkway in vertical position with the bolt 5 Secure the bolt with the locking pin Folding up the walkway Start up and setup 27 04 2020 140 5 204 Telescopic crane 258 F o r R e f e r e n c e O n l y ...

Page 259: ...0 4 Secure the walkway in horizontal position with the bolt 5 Secure the bolt with the locking pin 6 6 3 Folding the railing The railing on the uppercarriage can be folded away for transport Folding down the walkway Start up and setup 27 04 2020 140 5 204 Telescopic crane 259 F o r R e f e r e n c e O n l y ...

Page 260: ...m the bolts of the hinge at the uppercarriage railing 2 Remove the bolts of the hinge of the uppercarriage railing Folding in the railing Start up and setup 27 04 2020 140 5 204 Telescopic crane 260 F o r R e f e r e n c e O n l y ...

Page 261: ... the uppercarriage railing by 90 4 Insert the bolts into the hinges of the uppercarriage railing 5 Secure the bolts with the safety pins Start up and setup 27 04 2020 140 5 204 Telescopic crane 261 F o r R e f e r e n c e O n l y ...

Page 262: ...he uppercarriage railing 2 Remove the bolts of the hinge of the uppercarriage railing 3 Raise the angled part of the uppercarriage railing by 90 Unfolding the railing Start up and setup 27 04 2020 140 5 204 Telescopic crane 262 F o r R e f e r e n c e O n l y ...

Page 263: ...ailing extension of the access to the roof of the uppercarriage is retracted for transport The railing extension of the access to the roof of the uppercarriage is extended during operation 1 Release the strike of the railing extension Retracting the railing extension Start up and setup 27 04 2020 140 5 204 Telescopic crane 263 F o r R e f e r e n c e O n l y ...

Page 264: ...of the railing in the upper position and secure it 1 Remove the strike of the railing extension 2 Pull out the railing extension Extending the railing extension Start up and setup 27 04 2020 140 5 204 Telescopic crane 264 F o r R e f e r e n c e O n l y ...

Page 265: ...re it 6 6 5 Establishing a power supply for the lifting limit switch on the boom 1 Boom 2 Bypass flag 3 Lifting limit switch on boom 4 Parking socket 5 Power socket Overview Start up and setup 27 04 2020 140 5 204 Telescopic crane 265 F o r R e f e r e n c e O n l y ...

Page 266: ... person in the motion area of the machine during track adjustment Damage to the machine due to improper mounting of the bolts Never drive in obstructed bolts with hammers or mallets Increase or decrease the track width until the bolt can be mounted properly Undercarriage and bolts are damaged due to improper bolt insertion Risk of damage to the machine by not removing the cover plates from the cro...

Page 267: ...bar Black bar Uppercarriage is locked Uppercarriage is unlocked 6 6 7 2 Setting the extension mode boom length and boom angle To change the track width a specific extension must be set and the boom must be extended to a predefined length The boom must be lowered to the specified angle 6 6 7 2 1 Setting the extension mode and boom length Data Value Unit Extension mode EM5 Boom length 24 1 m Boom le...

Page 268: ...racting extending the boom on page 481 6 6 7 2 2 Setting the boom angle Data Value Unit Boom angle 13 Tilt the joystick in Lower boom direction Lower the boom until it has reached the predefined length 6 6 7 2 3 Overview of the most important operating and display elements This display element only appears during semi automatic opera tion Green Grey The extension mode is selected and can be change...

Page 269: ...ch in right switch posi tion Tilt the joystick The boom is lowered Luffing down up Telescope in out changeover switch in right switch posi tion Tilt the joystick The telescopic thrusters secure locking unit are extended Lifting the boom Lowering the boom Extend telescope Start up and setup 27 04 2020 140 5 204 Telescopic crane 269 F o r R e f e r e n c e O n l y ...

Page 270: ... ders Do not move work equipment while the machine is stabi lized When work implements are moved while the machine is stabi lized the outrigger cylinders can be overloaded This may cause damage to the ground and to the outrigger cylinders Danger of material damage if used on unsuitable ground Only perform the tasks on solid level ground with suffi cient soil strength Observe the permissible ground...

Page 271: ... icon lights up yellow The engine is switched off The Setup remote radio control is used to control the machine during setup Yellow bar Black bar The ballasting mode is activated The Setup remote radio control is used to con trol the machine during certain setup proce dures The ballasting mode is deactivated The machine is controlled using the controls in the cab 6 6 7 3 2 Folding out the outrigge...

Page 272: ...rs into the center position 3 Secure the unfolded outrigger cylinders with the locking bar 4 Repeat these steps to unfold and secure the remaining out rigger cylinders Unfolding the outrigger cylinders into the center position Start up and setup 27 04 2020 140 5 204 Telescopic crane 272 F o r R e f e r e n c e O n l y ...

Page 273: ...gger pads from their storage location 1 Outrigger pad 2 Stabilizing cylinders 2 Position the outrigger pads vertically underneath the out rigger cylinders 6 6 7 3 3 Switching on the Setup remote radio control Preconditions Stabilizing cylinder positions Positioning the outrigger pads Start up and setup 27 04 2020 140 5 204 Telescopic crane 273 F o r R e f e r e n c e O n l y ...

Page 274: ...control is activated A brief signal tone sounds Press the push button The horn sounds The remote radio control is activated The engine can be started 6 6 7 3 4 Mounting the outrigger pad Risk of accidents from outrigger cylinders moving incorrectly on the stroke mechanism Observe the uppercarriage position of the machine Take note of the colored marking on the outrigger cylin ders and the remote r...

Page 275: ...pring washers 4 Repeat these steps to mount the remaining outrigger pads Push and hold the lever up Push and hold the lever down The left rear outrigger cylinder is extended The left rear outrigger cylinder is retracted Push and hold the lever up Push and hold the lever down The right rear outrigger cylinder is extended The right rear outrigger cylinder is retracted Extend retract left rear outrig...

Page 276: ...linder is retracted Data Value Unit A 30 mm A 1 2 in Tilt and hold upward the Extend retract all outrigger cylinders lever until the required distance between the track wheel chain and the track wheels is reached ð The tension is released from the track wheel chain Extend retract left front outrigger cylinder Extend retract right front outrigger cylinder Relieving the track wheel chain Start up an...

Page 277: ...he lever up Push and hold the lever down The left front outrigger cylinder is extended The left front outrigger cylinder is retracted Push and hold the lever up Push and hold the lever down The right front outrigger cylinder is extended The right front outrigger cylinder is retracted 6 6 7 4 Increasing the track width Requirement Extend retract all outrigger cylin ders Extend retract left rear out...

Page 278: ...ge Secure the handle of each bolt in its holder 3 On the remote radio control tilt lever Increase reduce track to the right until the right hand track wheel carrier has reached the required track width ð The track width marking arrow for the respective track width points to the middle bridge Start up and setup 27 04 2020 140 5 204 Telescopic crane 278 F o r R e f e r e n c e O n l y ...

Page 279: ...nnot be fully inserted into the bore leave the bolt in the bore Slightly increase or decrease the track width until the bolt falls into the bore ð The track wheel carrier is secured Start up and setup 27 04 2020 140 5 204 Telescopic crane 279 F o r R e f e r e n c e O n l y ...

Page 280: ...o increase the track width of the left track wheel carrier Push lever to the left Push lever to the right The track width is decreased The track width is increased Decrease increase track width Start up and setup 27 04 2020 140 5 204 Telescopic crane 280 F o r R e f e r e n c e O n l y ...

Page 281: ... points to the middle bridge The maximum track width is set Track width marking Track width marking track width A Start up and setup 27 04 2020 140 5 204 Telescopic crane 281 F o r R e f e r e n c e O n l y ...

Page 282: ...In work mode when performing maintenance on or setting up the machine with full counterweight never work with the minimum track width Move the uppercarriage into the 0 position and engage the slewing gear brake before reducing the track width Do not slew the uppercarriage while retracting Follow the instructions for reducing the track width Follow the instructions for loading and unloading Require...

Page 283: ...he tension is released from the track wheel chain 1 Remove the cover plates from the bores of the cross mem bers Start up and setup 27 04 2020 140 5 204 Telescopic crane 283 F o r R e f e r e n c e O n l y ...

Page 284: ...e track on the remote radio con trol to the left until the left hand track wheel carrier has reached the required track width ð The track width marking arrow for the middle track width points to the middle bridge or the track wheel carrier rea ches the stop Start up and setup 27 04 2020 140 5 204 Telescopic crane 284 F o r R e f e r e n c e O n l y ...

Page 285: ...ck wheel carrier is secured 5 For the middle track width Insert the cover plates into the bores of the cross members 6 Repeat these steps to decrease the track width of the right track wheel carrier Push lever to the left Push lever to the right The track width is decreased The track width is increased Decrease increase track width Start up and setup 27 04 2020 140 5 204 Telescopic crane 285 F o r...

Page 286: ... points to the middle bridge The maximum track width is set Track width marking Track width marking track width A Start up and setup 27 04 2020 140 5 204 Telescopic crane 286 F o r R e f e r e n c e O n l y ...

Page 287: ... cylinders lever until the machine rests completely on the track wheel carriers Push and hold the lever up Push and hold the lever down All outrigger cylinders are extended All outrigger cylinders are retracted Track width marking track width B Extend retract all outrigger cylin ders Start up and setup 27 04 2020 140 5 204 Telescopic crane 287 F o r R e f e r e n c e O n l y ...

Page 288: ...the locking bracket and the spring washers 3 Remove the outrigger pad 4 Completely retract the outrigger cylinder 5 Repeat these steps to remove the remaining outrigger pads Push and hold the lever up Push and hold the lever down The left rear outrigger cylinder is extended The left rear outrigger cylinder is retracted Extend retract left rear outrigger cylinder Start up and setup 27 04 2020 140 5...

Page 289: ... Requirement n The engine is switched off Turn the rotary switch Switch remote radio control on off on the remote radio control to position 0 ð The remote radio control is off Turn rotary switch to position 0 Turn rotary switch to position I The remote radio control is deactivated The remote radio control is activated A brief signal tone sounds 6 6 7 8 Disabling ballasting mode The information sym...

Page 290: ...ions are available The emergency stop is actuated The engine and all machine movements have been stopped Yellow bar Black bar The ballasting mode is activated The Setup remote radio control is used to con trol the machine during certain setup proce dures The ballasting mode is deactivated The machine is controlled using the controls in the cab 6 6 8 Attaching the hoist rope 6 6 8 1 Attaching the w...

Page 291: ...the red plug of the winch brake to the red socket ð The winch brake will then be ready for operation 6 6 8 2 Reeving diagram Reeving options for main boom pulley head Table 3 Load hook maximum load bearing capacity 15 t rope diameter 26 mm 1 strands 12 5 t Start up and setup 27 04 2020 140 5 204 Telescopic crane 291 F o r R e f e r e n c e O n l y ...

Page 292: ...1 strands 12 5 t 2 strands 25 t 3 strands 37 5 t Table 5 2 roll bottom hook block load bearing capacity 60 t rope diameter 26 mm 1 strands 12 5 t 2 strands 25 t 3 strands 37 5 t 4 strands 50 t Start up and setup 27 04 2020 140 5 204 Telescopic crane 292 F o r R e f e r e n c e O n l y ...

Page 293: ...ll bottom hook block max load bearing capacity 80 t rope diameter 26 mm 1 strands 12 5 t 2 strands 25 t 3 strands 37 5 t 4 strands 50 t Start up and setup 27 04 2020 140 5 204 Telescopic crane 293 F o r R e f e r e n c e O n l y ...

Page 294: ...ock max load bearing capacity 120 t rope diameter 26 mm 2 strands 25 t 3 strands 37 5 t 4 strands 50 t 5 strands 62 5 t 6 strands 75 t 7 strands 87 5 t 8 strands 100 t 9 strands 112 5 t Start up and setup 27 04 2020 140 5 204 Telescopic crane 294 F o r R e f e r e n c e O n l y ...

Page 295: ...d and other improper use During inspections make sure ropes are lubricated and check for leaks and damage Adapt maintenance and inspection steps to extreme envi ronmental conditions Contact the manufacturer s cus tomer service if necessary Improperly handling winches and ropes can cause them to malfunction There is a risk of an accident occurring This can cause serious injury n Machine operator n ...

Page 296: ...s keep the hoist rope taut when uncoiling it from the winch Uncoil the hoisting rope from winch 2 in the same way using the corresponding controls Yellow bar Black bar The Setup ballast setup mode with preset operation parameters is activated The minimum limit value of the working radius is restricted The Setup ballast setup mode with preset operation parameters is deactivated The operation parame...

Page 297: ...cator vibrates Motion indicator does not vibrate The rope on winch 1 is being wound up or unwound The rope on winch 1 is not being wound up or unwound Motion indicator vibrates Motion indicator does not vibrate The rope on winch 2 is being wound up or unwound The rope on winch 2 is not being wound up or unwound Activate winch 2 Lower winch 1 Motion indicator winch 1 Motion indicator winch 2 Start ...

Page 298: ...SENCON n The boom is fully lowered n The hoisting rope is located forward of the rope grab 1 Guide the hoisting rope through both of the corresponding rope grab sheaves Reeving the hoisting cable in the pulley head Start up and setup 27 04 2020 140 5 204 Telescopic crane 298 F o r R e f e r e n c e O n l y ...

Page 299: ...icable to fly boom without with fly boom extension and heavy duty jib Pay attention to the allocation of the hoisting ropes for the main boom and attachments 4 Continue to wind the hoisting rope from the winch until enough rope is available for reeving between the pulley head and bottom hook block 5 Reeve the hoist rope according to the reeving plan 6 Mount all jump off guards at the pulley head 7...

Page 300: ... diagram on page 291 1 Pouch socket 2 Securing plate 3 Locking clamp 4 Rope 5 Locking pin with retaining spring 6 Retaining spring 7 Pin 1 Remove the pouch socket from the accessories box 2 Remove the retaining spring from the bolt Further notes Anchoring the hoisting rope Start up and setup 27 04 2020 140 5 204 Telescopic crane 300 F o r R e f e r e n c e O n l y ...

Page 301: ...tom hook block depending on the reeving 4 Remove the retaining spring from the locking pin Remove the locking pin from the pouch socket 5 Flip the locking plate up 6 Hook the locking clamp into the pouch socket 7 Flip the locking plate down 8 Attach the locking pin to the pouch socket Start up and setup 27 04 2020 140 5 204 Telescopic crane 301 F o r R e f e r e n c e O n l y ...

Page 302: ...ch weight is used when operating the machine with the following components n Fly boom n Fly boom with fly boom extension n Heavy duty jib n Auxiliary jib n Reeving 1 strand 1 2 Halves of the lifting limit switch weight 3 Retaining spring 4 Rope end point 1 Place both halves of the lifting limit switch weight around the strand of the hoisting rope attached to the rope end point 2 Secure the two hal...

Page 303: ...eight chain 2 Lifting limit switch rope 3 Attach the chain of the lifting limit switch weight to the rope of the lifting limit switch Start up and setup 27 04 2020 140 5 204 Telescopic crane 303 F o r R e f e r e n c e O n l y ...

Page 304: ... limit switch bracket 5 Side brackets 1 Mount the chains of the lifting limit switch bracket and the lifting limit switch in the bores in the pulley head 2 Attach the rope on the lifting limit switch to the chain of the lifting limit switch bracket 3 Remove the side brackets of the lifting limit switch bracket Mounting the lifting limit switch bracket Start up and setup 27 04 2020 140 5 204 Telesc...

Page 305: ...Check that the ballast blocks are secured in the correct position and are firmly in place Danger of accident by locking bolts coming loose Secure the locking bolt with an additional mechanical locking mechanism Perform a daily visual inspection of the locking mecha nism and locking bolts Locking bolts may become loose when the system is de ener gized The counterweight is no longer bolted to the up...

Page 306: ...llowing components are required for full ballasting of the machine Data Value Unit Ballast bracket 1 Quantity Ballast stone 6 Quantity Safety chain 4 Quantity The following components are required for partial ballasting of the machine Data Value Unit Ballast bracket 1 Quantity Ballast stone 2 Quantity Safety chain 2 Quantity Chain extension 2 Quantity 6 6 9 1 1 Pre assembling the counterweight on ...

Page 307: ...ansport vehicle with the ballast bracket and the ballast blocks parallel to the machine Fig 24 Exemplary representation 1 Transport vehicle 2 Wooden beams 3 Prepare suitable wooden beams as a support for the counter weight alongside the transport vehicle 4 Attach the suspension gear to the lifting points on the ballast bracket The suspension gear must not be twisted and must be the same length on ...

Page 308: ...t 8 Repeat these steps to mount the remaining ballast blocks onto the ballast bracket The protrusions and recesses on the top and bottom faces of the ballast blocks must be aligned precisely 6 6 9 1 2 Securing the counterweight for full ballasting Four safety chains are mounted to secure the counterweight n One safety chain on each outer side n One safety chain on each inner side Mounting the safe...

Page 309: ...top ballast block 2 Turn the turnbuckle handle until the safety chain is tensioned 3 Place the turnbuckle handle in the groove between the bal last blocks 4 Repeat these steps to mount the remaining safety chains ð The counterweight is secured 6 6 9 1 3 Securing the counterweight for partial ballasting A chain extension is required to secure the counterweight in the case of partial ballasting The ...

Page 310: ... 4 Chain extension 5 Holder for safety chain on the outer side ballast bracket 6 Holder for safety chain on the inner side ballast bracket 1 Turn the turnbuckle handle ð The chain is tensioned Start up and setup 27 04 2020 140 5 204 Telescopic crane 310 F o r R e f e r e n c e O n l y ...

Page 311: ... ballast blocks The turnbuckle is located on the top in the center of the ballast block Place the chain extension on the rear face of the counter weight and over the ballast blocks Start up and setup 27 04 2020 140 5 204 Telescopic crane 311 F o r R e f e r e n c e O n l y ...

Page 312: ... inner side of the ballast bracket Connect the chain with the chain shortener Connect chain and chain extension on the inner side so that 6 chain links of the chain extension project 5 Turn the turnbuckle handle until the safety chain is tensioned 6 Repeat these steps to mount the safety chain on the other side ð The counterweight is secured 6 6 9 1 4 Setting the extension mode and boom length In ...

Page 313: ...t has reached the predefined length If two functions are assigned on the joystick the relevant switch must be in the correct position in order to carry out the respective function Ä Chapter 7 15 2 Retracting extending the boom on page 481 6 6 9 1 5 Moving the machine to the counterweight n Machine operator n Banksman Extension mode and boom length for setting up the counterweight Further notes Per...

Page 314: ... page on the SENCON 2 Press the Ballasting mode quick select button ð The status indicator of the quick select icon lights up yellow The engine is switched off The Setup remote radio control is used to control the machine during setup Yellow bar Black bar The ballasting mode is activated The Setup remote radio control is used to con trol the machine during certain setup proce dures The ballasting ...

Page 315: ...n I The remote radio control is deactivated The remote radio control is activated A brief signal tone sounds Press the push button The horn sounds The remote radio control is activated The engine can be started 6 6 9 4 Mounting the counterweight on the uppercarriage 6 6 9 4 1 Retracting the ballasting cylinders Requirement n The ballasting cylinders are extended 1 Tilt the Extend retract right bal...

Page 316: ...is extended Push and hold the lever up Push and hold the lever down The right ballasting cylinder is retracted The right ballasting cylinder is extended Extend retract left ballasting cyl inder Extend retract right ballasting cyl inder Start up and setup 27 04 2020 140 5 204 Telescopic crane 316 F o r R e f e r e n c e O n l y ...

Page 317: ...g the locking mechanism 1 Locking bolt 2 Latching bolt 2a Latching notch 2b Plunger pin 2c Latching bolt lever 3 Locking lever Start up and setup 27 04 2020 140 5 204 Telescopic crane 317 F o r R e f e r e n c e O n l y ...

Page 318: ...ecure the latching bolt lever in the latching notch ð The plunger pin is drawn in The locking lever is released and can be moved 2 Pull out the locking lever as far as it will go ð The locking lever extends beyond the ballast blocks Positions of the latching bolt Tools Start up and setup 27 04 2020 140 5 204 Telescopic crane 318 F o r R e f e r e n c e O n l y ...

Page 319: ...counterweight up to the stop 6 6 9 4 4 Bolting the counterweight to the uppercarriage n Ladder 1 Tilt the Lock unlock counterweight lever on the Setup remote radio control to the left ð The locking bolts are extended The counterweight is bolted to the uppercarriage 2 Perform a visual inspection n All locking bolts are extended n The counterweight is secured Push lever to the left Push lever to the...

Page 320: ...ured The counterweight is locked 6 6 9 5 Switching off the Setup remote radio control Requirement n The engine is switched off Turn the rotary switch Switch remote radio control on off on the remote radio control to position 0 ð The remote radio control is off Turn rotary switch to position 0 Turn rotary switch to position I The remote radio control is deactivated The remote radio control is activ...

Page 321: ...using the controls in the cab The engine can be started from the machine Grey Red The emergency stop is not actuated All machine functions are available The emergency stop is actuated The engine and all machine movements have been stopped Yellow bar Black bar The ballasting mode is activated The Setup remote radio control is used to con trol the machine during certain setup proce dures The ballast...

Page 322: ... load hook slowly Maintain the specified safety distance between the load hook and the pulley head When the load hook is resting on the ground do not con tinue lowering the hook When the boom limit shutdown is bypassed the load hook hits the pulley head This can cause severe damage to the machine The rope is damaged if the joystick is tilted further in the Lower hook direction when the load hook i...

Page 323: ...oystick in Lower boom direction until the boom has reached the desired position 6 7 2 Mounting the deflection sheave The deflection sheave must be mounted for any tasks with attach ments n Ladder Requirement n The boom is fully retracted n The boom is fully lowered 1 Release the jump off guard at the upper pulley head and pull it out Tools Start up and setup 27 04 2020 140 5 204 Telescopic crane 3...

Page 324: ...6 7 3 Enabling disabling the holding function 6 7 3 1 Enabling the holding function The holding function is used for folding the following attachments into the working position or into the transport position n Fly boom with fly boom extension n Heavy duty jib Requirement Start up and setup 27 04 2020 140 5 204 Telescopic crane 324 F o r R e f e r e n c e O n l y ...

Page 325: ...boom or Lower boom direction ð The holding function remains enabled 6 7 3 2 Disabling the holding function Requirement The holding function is enabled Press button Fold fly boom heavy duty jib in out on the joy stick ð The holding function is disabled Other options for disabling the holding function n extending the boom n pulling the safety lever 6 7 3 3 Overview of the most important operating an...

Page 326: ...d The boom remains in its position The holding function is enabled Folding the fly boom or heavy duty jib against the boom is made easier The holding function is disabled Switch position left Switch position right The Luffing down up function is acti vated Lifting and lowering of the boom is pos sible The Telescope in out function is acti vated Retracting and extending of the boom is possible Tele...

Page 327: ...Establishing a power supply for the lifting limit switch 370 6 7 4 13 Reeving the hoist rope 372 6 7 4 14 Folding the fly boom with fly boom extension into various angled positions 373 6 7 4 15 Removing the fly boom extension 377 6 7 4 16 Disassembling the fly boom 377 Risk of crushing and shearing from dropping fly boom Observe the assembly sequence when bolting the fly boom An incorrect bolting ...

Page 328: ...ons may be carried out while setting up We recommend exiting the cabin after setting the operating mode If the holding function is enabled the safety lever must remain pushed in the direction of travel Folding in the fly boom requires sufficient space on the right hand side of the machine Data Value Unit Swing clearance of the fly boom 12 m Swing clearance of the fly boom 39 4 ft 6 7 4 1 Safe stor...

Page 329: ...with area for winding cables 2 Area for winding cables 6 7 4 2 Setting the operating mode 1 Open menu page Setup status on the SENCON 2 Configure the Setup attachment setup mode Ä Chapter 5 5 4 1 2 Setting Setup attachment on page 245 Safe storage location for plugs and cables Further notes Start up and setup 27 04 2020 140 5 204 Telescopic crane 329 F o r R e f e r e n c e O n l y ...

Page 330: ...r n Lifting equipment Requirement n Uppercarriage is at 0 n The boom is fully retracted n The boom is lowered to 0 n The hoisting rope is unreeved n The deflection sheave is mounted on the boom n The Setup attachment setup mode is set on the SENCON 1 Fly boom lifting point 1 Attach suitable hoisting gear to the fly boom at its lifting points to an auxiliary crane 2 Lift the fly boom to the boom s ...

Page 331: ...boom must line up with those of the boom 1 Mount and secure the bottom left bolt between the fly boom and the boom 2 Insert the bolt in the top left as far as it will go Bolting the fly boom at the left bottom Start up and setup 27 04 2020 140 5 204 Telescopic crane 331 F o r R e f e r e n c e O n l y ...

Page 332: ... the bottom of the fly boom 1 Support 3 Tilt the joystick in Lower boom direction ð The boom is lowered The support contacts the ground Folding out the support on the fly boom Start up and setup 27 04 2020 140 5 204 Telescopic crane 332 F o r R e f e r e n c e O n l y ...

Page 333: ...ide 1 Tilt the joystick in Raise boom direction until the support can be folded up 2 Stow the support 3 Use the bolt and the retaining spring to secure the support on the fly boom Bolting the fly boom at the left top Folding in the support Start up and setup 27 04 2020 140 5 204 Telescopic crane 333 F o r R e f e r e n c e O n l y ...

Page 334: ...t climb onto the boom or the attachments Do not climb onto equipment parts for example boom sections ballast parts hanging from a crane Use secure climbing equipment when bolting the attach ments Depending on the work height use a ladder in accordance with the applicable standards and regulations Bolting the fly boom on the right Removing the lifting equipment L WARNING Start up and setup 27 04 20...

Page 335: ...m n Uppercarriage is at 0 n The boom is fully retracted n The boom is lowered to 0 n The hoisting rope is unreeved n The deflection sheave is mounted on the boom n The Setup attachment setup mode is set on the SENCON Personnel Tools Start up and setup 27 04 2020 140 5 204 Telescopic crane 335 F o r R e f e r e n c e O n l y ...

Page 336: ...lign the fly boom extension with the fly boom The holes of the fly boom must line up with those of the fly boom extension 4 Mount and secure the bolts between the fly boom extension and fly boom on the left and right hand side ð The fly boom extension is mounted on the fly boom Mounting the fly boom extension Start up and setup 27 04 2020 140 5 204 Telescopic crane 336 F o r R e f e r e n c e O n ...

Page 337: ...he transport or working position 1 Release the bolt connection at the ramp 2 Fold out the ramp 3 Secure the unfolded ramp with the bolt and spring cotter pin 6 7 4 5 2 Folding in the ramp Always fold in the pilot ramp after folding the fly boom with fly boom extension into the transport or working position Removing the lifting equipment Start up and setup 27 04 2020 140 5 204 Telescopic crane 337 ...

Page 338: ...e the bolt connection at the ramp 2 Fold in the ramp 3 Secure the folded in ramp with the bolt and spring cotter pin Start up and setup 27 04 2020 140 5 204 Telescopic crane 338 F o r R e f e r e n c e O n l y ...

Page 339: ... side of the machine Data Value Unit Swing clearance of the fly boom 12 m Swing clearance of the fly boom 39 4 ft n Machine operator n Instructed personnel n Ladder n Rope Requirement n Uppercarriage is at 0 n The boom is fully retracted n The boom is lowered to 0 n The hoisting rope is unreeved n The deflection sheave is mounted on the boom n The Setup attachment setup mode is set on the SENCON n...

Page 340: ... fly boom on the left hand side 1 Pivot 2 Pull in the fly boom extension with a rope until it reaches the fly boom s pivot point Folding in the fly boom extension Start up and setup 27 04 2020 140 5 204 Telescopic crane 340 F o r R e f e r e n c e O n l y ...

Page 341: ...ecure the bolts at the pivot point 4 Remove the bolts on the right hand side 5 Fold in the fly boom extension all the way Start up and setup 27 04 2020 140 5 204 Telescopic crane 341 F o r R e f e r e n c e O n l y ...

Page 342: ...1 Remove the bolts between the fly boom and the boom on the left hand side Securing the fly boom extension to the fly boom Folding in the fly boom with fly boom extension Start up and setup 27 04 2020 140 5 204 Telescopic crane 342 F o r R e f e r e n c e O n l y ...

Page 343: ...sion with a rope until it reaches the boom s pivot point 3 Push the lever of the bearing block on the boom downward ð The bolts at the pivot point are mounted Start up and setup 27 04 2020 140 5 204 Telescopic crane 343 F o r R e f e r e n c e O n l y ...

Page 344: ... the fly boom with the fly boom extension over the pilot ramp and fold it fully in Secure the fly boom extension to the fly boom using the bolt Securing the fly boom extension to the fly boom Start up and setup 27 04 2020 140 5 204 Telescopic crane 344 F o r R e f e r e n c e O n l y ...

Page 345: ...Mount and secure the bolt between the fly boom and the pilot ramp Securing the fly boom to the pilot ramp Start up and setup 27 04 2020 140 5 204 Telescopic crane 345 F o r R e f e r e n c e O n l y ...

Page 346: ...d side of the machine Data Value Unit Swing clearance of the fly boom 12 m Swing clearance of the fly boom 39 4 ft n Machine operator n Instructed personnel n Ladder n Rope Requirement n Uppercarriage is at 0 n The boom is fully retracted n The boom is lowered to 0 n The hoisting rope is unreeved n The deflection sheave is mounted on the boom n The Setup attachment setup mode is set on the SENCON ...

Page 347: ... operators Check the bolting on the basic body is correct prior to setup Set the main boom in a horizontal position during the setup process Secure a rope which can be used to fold down and guide the tip by hand to the head of the fly boom Observe the prescribed sequence when setting the angle L WARNING Start up and setup 27 04 2020 140 5 204 Telescopic crane 347 F o r R e f e r e n c e O n l y ...

Page 348: ... extension and the boom 2 Remove the bolt between the fly boom extension and the boom Releasing the fly boom with fly boom extension from the boom Start up and setup 27 04 2020 140 5 204 Telescopic crane 348 F o r R e f e r e n c e O n l y ...

Page 349: ...the bolt between the fly boom and the pilot ramp Releasing the fly boom with fly boom extension from the pilot ramp Start up and setup 27 04 2020 140 5 204 Telescopic crane 349 F o r R e f e r e n c e O n l y ...

Page 350: ...ramp until it reaches the boom s bolting point 2 Mount and secure the bolts between the fly boom and the boom on the right hand side Folding out the fly boom with fly boom extension Start up and setup 27 04 2020 140 5 204 Telescopic crane 350 F o r R e f e r e n c e O n l y ...

Page 351: ... pivot point are removed 4 Completely fold out the fly boom with fly boom extension using the rope 5 Mount and secure the bolts between the fly boom and the boom on the left hand side Start up and setup 27 04 2020 140 5 204 Telescopic crane 351 F o r R e f e r e n c e O n l y ...

Page 352: ...nsion 1 Bolt position next to the pivot point 2 Fold out the fly boom extension until the bolts can be fitted next to the pivot point Folding out the fly boom extension Start up and setup 27 04 2020 140 5 204 Telescopic crane 352 F o r R e f e r e n c e O n l y ...

Page 353: ...3 Mount and secure the bolts next to the pivot point 4 Remove the bolts at the pivot point Start up and setup 27 04 2020 140 5 204 Telescopic crane 353 F o r R e f e r e n c e O n l y ...

Page 354: ...uirement n Uppercarriage is at 0 n The boom is fully retracted n The boom is lowered to 0 n The hoisting rope is unreeved n The deflection sheave is mounted on the boom n The Setup attachment setup mode is set on the SENCON n The holding function is enabled The safety lever is pushed in direction of travel n The pilot ramp is folded out Start up and setup 27 04 2020 140 5 204 Telescopic crane 354 ...

Page 355: ...boom on the left hand side 1 Bolt position on the pivot point 2 Pull in the fly boom with a rope until it reaches the boom s pivot point Fold in the fly boom Start up and setup 27 04 2020 140 5 204 Telescopic crane 355 F o r R e f e r e n c e O n l y ...

Page 356: ...bolts at the pivot point are mounted 4 Remove the bolts between the fly boom and the boom on the right hand side 5 Pull the fly boom over the pilot ramp and fold it fully in Start up and setup 27 04 2020 140 5 204 Telescopic crane 356 F o r R e f e r e n c e O n l y ...

Page 357: ...Mount and secure the bolt between the fly boom and the pilot ramp Securing the fly boom to the pilot ramp Start up and setup 27 04 2020 140 5 204 Telescopic crane 357 F o r R e f e r e n c e O n l y ...

Page 358: ...o one remains in the swing range except for the operators Check the bolting on the basic body is correct prior to setup Set the main boom in a horizontal position during the setup process Secure a rope which can be used to fold down and guide the tip by hand to the head of the fly boom Observe the prescribed sequence when setting the angle Requirement Connecting the fly boom with the fly boom exte...

Page 359: ...tup attachment setup mode is set on the SENCON n The holding function is enabled The safety lever is pushed in direction of travel n The pilot ramp is folded out Release the bolt between the fly boom extension and the fly boom Releasing the fly boom from the fly boom extension Start up and setup 27 04 2020 140 5 204 Telescopic crane 359 F o r R e f e r e n c e O n l y ...

Page 360: ...pull the fly boom over the pilot ramp until it rea ches the bolting point on the pulley head Releasing the fly boom with fly boom extension from the pilot ramp Unfold the fly boom Start up and setup 27 04 2020 140 5 204 Telescopic crane 360 F o r R e f e r e n c e O n l y ...

Page 361: ...on the right hand side 3 Push the lever of the bearing block on the boom upward ð The bolts at the pivot point are removed 4 Completely fold out the fly boom using the rope Start up and setup 27 04 2020 140 5 204 Telescopic crane 361 F o r R e f e r e n c e O n l y ...

Page 362: ...nt when bolting the attach ments Depending on the work height use a ladder in accordance with the applicable standards and regulations Folding in the fly boom requires sufficient space on the right hand side of the machine Data Value Unit Swing clearance of the fly boom 12 m Swing clearance of the fly boom 39 4 ft n Machine operator n Instructed personnel n Ladder n Rope L WARNING Space requiremen...

Page 363: ...he boom n The Setup attachment setup mode is set on the SENCON n The holding function is enabled The safety lever is pushed in direction of travel n The pilot ramp is folded out 1 Remove the bolts between the fly boom and the boom on the left hand side Fold in the fly boom Start up and setup 27 04 2020 140 5 204 Telescopic crane 363 F o r R e f e r e n c e O n l y ...

Page 364: ...rope until it reaches the boom s pivot point 3 Push the lever of the bearing block on the boom downward ð The bolts at the pivot point are mounted Start up and setup 27 04 2020 140 5 204 Telescopic crane 364 F o r R e f e r e n c e O n l y ...

Page 365: ...and side 5 Pull the fly boom over the pilot ramp and fold it fully in Mount and secure the bolt between the fly boom and the pilot ramp Securing the fly boom to the pilot ramp Start up and setup 27 04 2020 140 5 204 Telescopic crane 365 F o r R e f e r e n c e O n l y ...

Page 366: ...ure a rope which can be used to fold down and guide the tip by hand to the head of the fly boom Observe the prescribed sequence when setting the angle Folding in the fly boom requires sufficient space on the right hand side of the machine Data Value Unit Swing clearance of the fly boom 12 m Swing clearance of the fly boom 39 4 ft n Machine operator n Instructed personnel n Ladder n Rope Requiremen...

Page 367: ...mp 1 Using a rope pull the fly boom over the pilot ramp until it rea ches the boom s bolting point Releasing the fly boom from the pilot ramp Unfold the fly boom Start up and setup 27 04 2020 140 5 204 Telescopic crane 367 F o r R e f e r e n c e O n l y ...

Page 368: ...on the right hand side 3 Push the lever of the bearing block on the boom upward ð The bolts at the pivot point are removed 4 Completely fold out the fly boom using the rope Start up and setup 27 04 2020 140 5 204 Telescopic crane 368 F o r R e f e r e n c e O n l y ...

Page 369: ...5 Mount and secure the bolts between the fly boom and the boom on the left hand side Start up and setup 27 04 2020 140 5 204 Telescopic crane 369 F o r R e f e r e n c e O n l y ...

Page 370: ...switch on boom 4 Parking socket 5 Fly boom 6 Lifting limit switch for fly boom or fly boom exten sion 7 Fly jib extension 8 Power socket 9 Parking socket 10 Power socket 11 Parking socket 12 Power socket Overview Start up and setup 27 04 2020 140 5 204 Telescopic crane 370 F o r R e f e r e n c e O n l y ...

Page 371: ... which are not being used into the parking socket 6 7 4 12 2 Establishing a power supply for the lifting limit switch on the fly boom extension Plug plugs which are not being used into the parking socket Start up and setup 27 04 2020 140 5 204 Telescopic crane 371 F o r R e f e r e n c e O n l y ...

Page 372: ...6 7 4 13 Reeving the hoist rope Ä Chapter 6 6 8 Attaching the hoist rope on page 290 Further notes Start up and setup 27 04 2020 140 5 204 Telescopic crane 372 F o r R e f e r e n c e O n l y ...

Page 373: ...N 3 Tilt the joystick in the Extend telescope or Retract telescope direction Extend or retract the boom until it has reached the predefined length If two functions are assigned on the joystick the relevant switch must be in the correct position in order to carry out the respective function Ä Chapter 7 15 2 Retracting extending the boom on page 481 6 7 4 14 2 Folding the fly boom with fly boom exte...

Page 374: ...the ground 2 Remove the bolts from the holes of the current angle posi tion 3 Mount and secure the bolts in the new angle position The bolts must be mounted in the holes for the same angle position 4 Depending on the new angle position slowly tilt the joystick in the Lift boom or Lower boom direction Do not push the fly boom into the ground ð The pulley head of the fly boom or of the fly boom exte...

Page 375: ...nsion mode is selected and can be changed The currently set extension mode is displayed Luffing down up Telescope in out changeover switch in right switch posi tion Tilt the joystick The telescopic thrusters secure locking unit are extended Extension mode EM Extend telescope Start up and setup 27 04 2020 140 5 204 Telescopic crane 375 F o r R e f e r e n c e O n l y ...

Page 376: ...own up Telescope in out changeover switch in right switch posi tion Tilt the joystick The boom is lowered Luffing down up Telescope in out changeover switch in right switch posi tion Tilt the joystick The boom is raised Retract telescope Lowering the boom Lifting the boom Start up and setup 27 04 2020 140 5 204 Telescopic crane 376 F o r R e f e r e n c e O n l y ...

Page 377: ...p ters 6 7 5 Setting up the auxiliary jib 6 7 5 1 Mounting the auxiliary jib 377 6 7 5 2 Establishing a power supply for the lifting limit switch on the auxiliary jib 381 6 7 5 3 Reeving the hoist rope 381 6 7 5 4 Dismounting the auxiliary jib 382 6 7 5 1 Mounting the auxiliary jib Danger of falling Do not climb onto the boom or the attachments Do not climb onto equipment parts for example boom se...

Page 378: ... n The boom is lowered to 0 n The hoisting rope is unreeved n The Setup attachment setup mode is set on the SENCON 1 Attach the auxiliary jib at its lifting points to an auxiliary crane using suitable hoisting gear Tools Start up and setup 27 04 2020 140 5 204 Telescopic crane 378 F o r R e f e r e n c e O n l y ...

Page 379: ...2 Lift the auxiliary jib to the boom s pulley head using the auxil iary crane Start up and setup 27 04 2020 140 5 204 Telescopic crane 379 F o r R e f e r e n c e O n l y ...

Page 380: ...en the auxiliary jib and the boom 1 Remove the lifting equipment 2 Move the auxiliary crane out of the work area Removing the lifting equipment Start up and setup 27 04 2020 140 5 204 Telescopic crane 380 F o r R e f e r e n c e O n l y ...

Page 381: ... switch on auxiliary jib 5 Power socket 6 Auxiliary jib 7 Parking socket 8 Power socket 9 Parking socket 10 Power socket 11 Parking socket 12 Power socket 6 7 5 3 Reeving the hoist rope Ä Chapter 6 6 8 Attaching the hoist rope on page 290 Overview Further notes Start up and setup 27 04 2020 140 5 204 Telescopic crane 381 F o r R e f e r e n c e O n l y ...

Page 382: ...chap ters 6 7 6 Setting up the heavy duty jib 6 7 6 1 Overview Park and working position of the diag onal tie 382 6 7 6 2 Safe storage location for plugs cables and bolts 383 6 7 6 3 Mounting the heavy duty jib 384 6 7 6 4 Folding the heavy duty jib in transport position 387 6 7 6 5 Folding the heavy duty jib in its working position 395 6 7 6 6 Establishing a power supply for the lifting limit swi...

Page 383: ...ing position Ä Chapter 4 1 11 Heavy duty jib on page 125 6 7 6 2 Safe storage location for plugs cables and bolts Removed bolts can be secured in the holders on the heavy duty jib until they are ready to be reused Further notes Safe storage location for bolts Start up and setup 27 04 2020 140 5 204 Telescopic crane 383 F o r R e f e r e n c e O n l y ...

Page 384: ...or the attachments Do not climb onto equipment parts for example boom sections ballast parts hanging from a crane Use secure climbing equipment when bolting the attach ments Depending on the work height use a ladder in accordance with the applicable standards and regulations Safe storage location for plugs and cables L WARNING Start up and setup 27 04 2020 140 5 204 Telescopic crane 384 F o r R e ...

Page 385: ...attachment setup mode is set on the SENCON n The diagonal tie of the heavy duty jib is in the working position n The bolts at the connection points to the boom have been removed 1 Attach suitable hoisting gear to the heavy duty jib at the lifting point to an auxiliary crane 2 Using the auxiliary crane lift the heavy duty jib to the boom s pulley head Personnel Tools Start up and setup 27 04 2020 1...

Page 386: ...ount and secure the bolts between the heavy duty jib and the boom on both sides ð The heavy duty jib is mounted onto the boom 1 Remove the lifting equipment 2 Move the auxiliary crane out of the work area Removing the lifting equipment Start up and setup 27 04 2020 140 5 204 Telescopic crane 386 F o r R e f e r e n c e O n l y ...

Page 387: ...gulations n Machine operator n Instructed personnel 6 7 6 4 1 Moving the diagonal tie into the park position There are two ways to move the diagonal tie into the park or working position in order to fold the heavy duty jib n With the auxiliary crane n With a suitable support Requirement n Uppercarriage is at 0 n The boom is fully retracted n The boom is fully lowered n The hoisting rope is unreeve...

Page 388: ... the lifting point to an auxiliary crane 2 Use the auxiliary crane to lift the diagonal tie until the bolt can be removed 3 Remove the bolt With the auxiliary crane Start up and setup 27 04 2020 140 5 204 Telescopic crane 388 F o r R e f e r e n c e O n l y ...

Page 389: ...t and secure the bolt Fig 30 Heavy duty jib deposited on the support The specified values are recommended dimensions for level sur faces Data Value Unit A 12291 mm A 483 9 in B 4 9 C 780 mm C 30 7 in With a suitable support Start up and setup 27 04 2020 140 5 204 Telescopic crane 389 F o r R e f e r e n c e O n l y ...

Page 390: ... Continue tilting the joystick in the Lower boom direction until the bolt can be removed 3 Remove the bolt 4 Continue tilting the joystick in the Lower boom direction until the diagonal tie is in the park position Start up and setup 27 04 2020 140 5 204 Telescopic crane 390 F o r R e f e r e n c e O n l y ...

Page 391: ...ling the holding function on page 324 1 Disconnect the power supply for the lifting limit switch on the heavy duty jib 2 Establish a power supply for the lifting limit switch on the boom Ä Chapter 6 7 6 6 Establishing a power supply for the lifting limit switch on the heavy duty jib on page 402 Ä Chapter 6 6 5 Establishing a power supply for the lifting limit switch on the boom on page 265 Tools F...

Page 392: ...rope to the eye of the heavy duty jib 2 Remove the bolts between the heavy duty jib and the boom on the right hand side Start up and setup 27 04 2020 140 5 204 Telescopic crane 392 F o r R e f e r e n c e O n l y ...

Page 393: ...jib around until it reaches the boom s pivot point 4 Push the lever of the bearing block on the boom downward ð The bolts at the pivot point are mounted Start up and setup 27 04 2020 140 5 204 Telescopic crane 393 F o r R e f e r e n c e O n l y ...

Page 394: ...m s fastening point 7 Connect the heavy duty jib on the boom with a washer and the hex nuts Secure the heavy jib on the boom by locking the hex nuts ð The heavy duty jib is folded in and secured to the boom 8 Remove the rope from the eye at the heavy duty jib Start up and setup 27 04 2020 140 5 204 Telescopic crane 394 F o r R e f e r e n c e O n l y ...

Page 395: ...gulations n Machine operator n Instructed personnel 6 7 6 5 1 Unfolding the heavy duty jib n Ladder n Rope Requirement n Uppercarriage is at 0 n The boom is fully retracted n The boom is lowered to 0 n The hoisting rope is unreeved n The Setup attachment setup mode is set on the SENCON n The holding function is enabled The safety lever is pushed in direction of travel Ä Chapter 6 7 3 Enabling disa...

Page 396: ...1 Attach a rope to the eye of the heavy duty jib 2 Release the heavy duty jib from the boom Remove the hex nuts and the washer ð The heavy duty jib can be folded out Start up and setup 27 04 2020 140 5 204 Telescopic crane 396 F o r R e f e r e n c e O n l y ...

Page 397: ...nt 4 Mount and secure the bolts between the heavy duty jib and the boom on the left hand side 5 Push the lever of the bearing block on the boom upward ð The bolts at the pivot point are removed Start up and setup 27 04 2020 140 5 204 Telescopic crane 397 F o r R e f e r e n c e O n l y ...

Page 398: ...onal tie is in the park position 8 Remove the rope from the eye at the heavy duty jib 6 7 6 5 2 Moving the diagonal tie into the working position There are two ways to move the diagonal tie into the park or working position in order to fold the heavy duty jib n With the auxiliary crane n With a suitable support Start up and setup 27 04 2020 140 5 204 Telescopic crane 398 F o r R e f e r e n c e O ...

Page 399: ...nt setup mode is set on the SENCON 1 Attach suitable hoisting gear to the heavy duty jib at the lifting point to an auxiliary crane 2 Use the auxiliary crane to lift the diagonal tie until the bolt can be removed 3 Remove the bolt With the auxiliary crane Start up and setup 27 04 2020 140 5 204 Telescopic crane 399 F o r R e f e r e n c e O n l y ...

Page 400: ... Fig 31 Heavy duty jib deposited on the support The specified values are recommended dimensions for level sur faces Data Value Unit A 12291 mm A 483 9 in B 4 9 C 780 mm C 30 7 in With a suitable support Start up and setup 27 04 2020 140 5 204 Telescopic crane 400 F o r R e f e r e n c e O n l y ...

Page 401: ...rt 2 Continue tilting the joystick in the Lower boom direction until the bolt can be removed 3 Remove the bolt 4 Tilt the joystick in the Raise boom direction until the diag onal tie is in the working position Start up and setup 27 04 2020 140 5 204 Telescopic crane 401 F o r R e f e r e n c e O n l y ...

Page 402: ...h on the heavy duty jib 1 Boom 2 Bypass flag 3 Lifting limit switch on boom 4 Lifting limit switch on heavy duty jib 5 Power socket 6 Heavy duty jib 7 Parking socket 8 Power socket Overview Start up and setup 27 04 2020 140 5 204 Telescopic crane 402 F o r R e f e r e n c e O n l y ...

Page 403: ... machine or accessories from incorrect lifting Ensure that the sling gear has sufficient load bearing capacity and is not damaged Only attach the machine and all accessory parts at the defined lifting points If the machine or accessories are lifted incorrectly the load could fall This can cause serious injury Risk of injury due to improperly placed ballast blocks When slewing the uppercarriage bal...

Page 404: ... only be equipped with ballast when it is placed on the ground n Ballast must only be applied with the machine set to the max imum track width n Ensure all personnel is outside the danger zone during the bal lasting procedure n Do not stand on or under the counterweight Disassembly The machine is disassembled in reverse assembly order Detailed information on assembly can be found in the correspond...

Page 405: ...ack width is set n The suspension gear is mounted onto the hook n The counterweight is removed from the uppercarriage 1 Park the machine parallel to the counterweight 2 Set the extension mode and boom length 3 Release all the securing chains on the counterweight 4 Set the Setup ballast setup mode using the Setup ballast quick select button 5 Attach the top ballast block to the lifting points The s...

Page 406: ...ine is ensured n The machine is horizontally aligned n The locking bolts of the counterweight are in locked position n All protective covers and warning labels in place on the machine and complete n The running gear is undamaged n The boom sections are undamaged n The V belts are undamaged and tensioned n All screw connections particularly on the cab are undam aged and tight n All cab fastening an...

Page 407: ... limitation n Emergency stop switch n The operating and environmental conditions an known n The weight of the load is known n The correct counterweight ballast is attached n The machine and sling devices are appropriate for the loads to be attached n The danger points power lines pits etc on the work site marked and secured n An experienced banksman is available if required n All persons have clea...

Page 408: ...7 7 Warm up the machine 438 7 8 Checking functions 439 7 9 Using the remote radio control option 440 7 9 1 Switching on remote radio control option 441 7 9 2 Switching off remote radio control option 442 7 10 Switching machine lighting on off 443 7 10 1 Switching work light on off 443 7 10 2 Switching the rotating beacon on off 445 7 11 Moving the cab 446 7 11 1 Tilting the cab 446 7 12 Moving the...

Page 409: ... machine 515 7 18 1 Opening the seat belt 515 7 18 2 Opening closing the cab door 516 7 18 3 Leaving the machine 517 7 18 4 Disconnecting the energy supply 518 7 18 5 Secure machine 519 7 19 General settings 520 7 19 1 Setting the air conditioning system 520 7 19 2 Setting the auxiliary heating system option 521 7 19 3 Setting the radio 522 7 19 4 Operating the camera system 522 7 19 5 Switching t...

Page 410: ...n the maximum load capacity is exceeded Before extending the boom adjust the applicable oper ating parameters in the SENCON to reflect the current setup of the machine Observe the load moment limitation If the load is lifted too far or the boom is extended too far on inclined ground the maximum load capacity will be exceeded This may cause the machine to fall over and cause serious or fatal injuri...

Page 411: ... up Do not operate the machine if a defect has been discov ered Failure to properly perform routine maintenance can result in unexpected functioning This can cause serious injury 7 2 1 General maintenance work Carry out the following inspections every day n Visually inspect the machine for defects according to the checklist n Check the machine s safety equipment for completeness and proper mountin...

Page 412: ...ghts up 1 Close the service door 2 Engage the locking mechanisms of the service access door with the lever and lock with the ignition key Lights up Flashes approximately 10 minutes Off The electrical system of the machine is connected to the battery The disconnection of the machine s electrical system from the battery is prepared The engine operating data are saved The DEF in the lines is pumped i...

Page 413: ...hen refueling from a tanker ensure that the maximum filling rate of 120 l min 32 US gpm is not exceeded Always supervise the refilling process Contact with fuel can be seriously harmful your health Fuel seeping into the soil or bodies of water will harm the environ ment The machine can be refueled in two ways n Manually n Using a fuel pump option Observe the information on the fuel system in the e...

Page 414: ...ed off 1 Use the walkways to climb up to the fuel filler neck 1 Cover lockable 2 Wide mesh screen 2 Open the cap of the filler neck 3 Clean the strainer 4 Insert a funnel into the fuel filler neck 5 Carefully pour the fuel in through the funnel 6 Close the lid Operation 27 04 2020 140 5 204 Telescopic crane 414 F o r R e f e r e n c e O n l y ...

Page 415: ...witched on Power supply is applied Electric functions are available The engine is started The engine is run ning Electric and hydraulic functions are available 1 Release the locking mechanisms of the service access door with the ignition key and unlock with the lever 2 Open service access door with the handle ð L WARNING Danger of falling Carefully open service access door The service access door ...

Page 416: ...er neck cover before refueling 1 Open the cap of the filler neck ð Air can escape from the fuel tank 2 Remove the refueling hose from its bracket 3 Insert the refueling hose into the external fuel tank Filling up using the fuel pump Operation 27 04 2020 140 5 204 Telescopic crane 416 F o r R e f e r e n c e O n l y ...

Page 417: ...ve the refu eling hose from the external fuel tank The refueling hose must be fully discharged 6 Place the refueling hose back in its bracket on the uppercar riage 7 Close the filler neck with the sealing cover 1 Close the service door 2 Engage the locking mechanisms of the service access door with the lever and lock with the ignition key 1 Enter the cab 2 Turn ignition key to position 0 7 5 Refil...

Page 418: ...d off n The machine is on firm and level ground 1 DEFtank 2 Cap 1 Check the DEF tank for exterior soiling and spilled DEF Clean as needed 2 Carefully open the sealing cover of the DEF tank 3 Pour new DEF into the DEF tank 4 Close the sealing cover Ä DEF level on page 433 Further notes Operation 27 04 2020 140 5 204 Telescopic crane 418 F o r R e f e r e n c e O n l y ...

Page 419: ...undercarriage the operator may get injured n Enter and exit machine only when stationary and after the cab has been lowered completely never during any motion n Do not carry any objects when climbing up or down Lift equip ment items onto the machine with a rope or hoist n Do not use operating elements in the cab as grip handles 7 6 1 Climbing up to the cab Handles access ladders and walkways are a...

Page 420: ...Unlock the cab door with the ignition key 2 Pull the door handle 3 Pull the cab door backwards until it locks into place Open the cab door from the outside Operation 27 04 2020 140 5 204 Telescopic crane 420 F o r R e f e r e n c e O n l y ...

Page 421: ...t must be adjusted so that the operator can always reach the pedals even when the road surface is poor n Do not adjust the driver seat when in drive or work mode n Always only adjust one function at a time n Do not use the driver seat as a climbing aid n Do not place any objects on the driver seat n Do not cover the driver seat The machine is equipped with an air suspended driver seat that can be ...

Page 422: ...eight and the desired operator weight The shock absorption of the driver seat can be infinitely adjusted to the conditions of the road surface or the terrain 1 Driver seat shock absorption lever 1 To increase the damping force pull the driver seat shock absorption lever up 2 To decrease the damping force push the driver seat shock absorption lever down Adjusting the operator weight and seat height...

Page 423: ...ny longer The position of the driver seat can be adjusted lengthwise 1 Driver seat length adjuster handle 1 Pull the driver seat length adjuster handle up and push the driver seat back or forwards 2 Release the handle ð The driver seat audibly engages The driver seat does not move any longer Adjusting the position of the seat surface Adjusting the position of the driver seat lengthwise Operation 2...

Page 424: ...ntrol panels 1 Handle for driver seat length adjustment with control panels 1 Pull the handle for driver seat length adjustment with brackets up and push the driver seat back or forwards together with the control panels 2 Release the handle ð The driver seat with the control panels audibly engages The driver seat and the control panels do not move any longer Adjusting the inclination of the seat s...

Page 425: ...tward ð The arm rest is raised 2 Turn the arm rest inclination handwheel inward ð The arm rest is lowered The arm rests can be folded back if necessary Adjusting the inclination of the arm rests Operation 27 04 2020 140 5 204 Telescopic crane 425 F o r R e f e r e n c e O n l y ...

Page 426: ...ired inclination by increasing or decreasing your weight on the backrest 3 Release the lever ð The backrest audibly engages The backrest does not move any longer Adjusting the inclination of the backrest Operation 27 04 2020 140 5 204 Telescopic crane 426 F o r R e f e r e n c e O n l y ...

Page 427: ...sh the lower lumbar support and upper lumbar support switches up to increase the curvature of the lumbar supports 2 Push the lower lumbar support and upper lumbar support switches down to reduce the curvature of the lumbar sup ports Switch position up Switch position down The curvature of the upper lumbar sup port is increased The curvature of the upper lumbar sup port is reduced Adjusting the hei...

Page 428: ...The ignition key is in position I 1 Seat heater switch 1 Press the seat heater switch down into position I ð The seat heater is switched on 2 Press the seat heater switch up into position 0 ð The seat heater is switched off Lower lumbar support Switching the seat heater on and off Operation 27 04 2020 140 5 204 Telescopic crane 428 F o r R e f e r e n c e O n l y ...

Page 429: ...ing the seat belt Insufficient fuse of the machine operator during operation Fasten the seat belt Close the cab door Risk of injury due to falling out of the cab during operation Risk of injury due to defective seat belt Check belt for signs of wear before machine start up Replace a belt immediately if damaged Collisions or sudden machine movements can throw per sonnel against parts of the cab res...

Page 430: ...tricted view when reversing The mirrors enable you to monitor the work area Use the reversing camera to monitor the work area Observe the reversing alarm In certain situations the driving area cannot be seen while reversing The individual settings of the rearview mirror must be made when commissioning the machine and every time the operator changes Fastening the seat belt Safety instructions L WAR...

Page 431: ...tor must ensure no one is in the hazard area before putting the machine into operation Keep a safe distance from the danger zone The operator should warn persons of any hazards Shut down the machine if persons do not leave the danger zone despite this warning Only the operator should be in the cab while the machine is in operation If the operator s view is restricted while driving and working the ...

Page 432: ... LML is ready for operation A pop up window for confirming the setup state is dis played 5 Press the SET button to confirm the setup status ð The system is ready for operation 7 7 1 2 Checking messages in the SENCON 1 Check warning and information symbols on the SENCON start screen for status messages and warning messages 2 Rectify the displayed faults 3 Reset the rectified faults 7 7 1 3 Checking...

Page 433: ...he DEF level is between 5 and 10 An acoustic signal will sound The DEF level is below 5 An acoustic signal will sound 7 7 2 Starting the engine There is a risk of asphyxiation caused by inhaling exhaust gasses Use an extraction system in areas with poor ventilation Keep the concentration of exhaust gasses to a minimum at all times The concentration of exhaust gas in the air can increase if the die...

Page 434: ...ess the horn button on the joystick 2 Turn the ignition key to position II Press button The horn is triggered An acoustic signal will sound Position P Position 0 Position I Position II With fuel pump option The machine can be refueled using the fuel pump Without fuel pump no function The ignition is off No power supply is applied The control and dis play elements are non functional The ignition is...

Page 435: ...sed to restart the engine if the engine was stopped temporarily through the Engine start switch or the automatic idle system Requirement n The ignition key is in position I or II n The engine was stopped by the automatic idle system or n The engine was stopped with the Engine start switch 1 Press the horn button on the joystick 2 Press the Engine start switch to the right ð The engine is started H...

Page 436: ...recommends switching on the diesel filter heater Requirement n The Coolant temperature display on the SENCON indicates that the coolant temperature is too low Turn the Diesel filter heating to the right ð The Exhaust temperature information symbol lights up orange until the fuel has reached its operating tempera ture Requirement n The Exhaust temperature information symbol is gray Turn the Diesel ...

Page 437: ...Exhaust temperature is normal Exhaust temperature is high Exhaust aftertreatment system regeneration is active 7 7 4 Setting engine speed Turn to the left Turn to the right The engine speed is decreased The speed is increased Turn the hand throttle to the right Turn the hand throttle to the left Diesel filter heater Coolant temperature Exhaust temperature Hand throttle Increasing the engine speed ...

Page 438: ...de Yellow bar Black bar Engine power is reduced Fuel consumption is lower The maximum engine power is available EcoMode reduces the maximum engine speed This saves fuel and protects the environment Press the EcoMode quick select icon on the SENCON 7 7 7 Warm up the machine Risk of injury due to insufficient machine warm up Observe the warm up period Operating the machine without allowing sufficien...

Page 439: ...5 F ð The machine can be operated at full engine speed Grey Orange Red The coolant temperature is in the permissible range The coolant temperature is about to exceed the per missible range The coolant temperature is too high Grey Orange Red The hydraulic oil tempera ture is below 80 C The hydraulic oil tempera ture is between 80 C and 85 C The hydraulic oil tempera ture is above 85 C 7 8 Checking ...

Page 440: ... before engine start n to warn persons in the machine danger zone 7 9 Using the remote radio control option Risk of injury from operating control elements incorrectly when using remote radio controls When using remote radio controls lock the control sta tions or control elements which are not in use If the machine is subject to remote radio control control ele ments may be operated incorrectly Thi...

Page 441: ...g on remote radio control option Requirement n The ignition key is in position I 1 Press the Manual remote radio control switch to the right ð The machine switches from manual to remote radio con trol The engine is switched off 2 Exit the cab 3 Turn the rotary switch Switch remote radio control on off on the remote radio control to position I 4 Press the Horn release remote radio control push butt...

Page 442: ...rol is activated 7 9 2 Switching off remote radio control option Requirement n The engine is switched off 1 Turn the rotary switch Switch remote radio control on off on the remote radio control to position 0 ð The remote radio control is off 2 Enter the cab 3 Press the Manual remote radio control switch to the left ð The machine switches from remote radio control to manual control The engine can b...

Page 443: ...Remote radio control is activated The crane movements are performed using the remote radio control 7 10 Switching machine lighting on off 7 10 1 Switching work light on off Switch position left Switch position right The work lights on the cab are switched off The work lights on the cab are switched on Switch position left Switch position right The work lights on the uppercarriage are switched off ...

Page 444: ...eft Switch position right The work lights on the uppercarriage are switched off The work lights on the uppercarriage are switched on Switch position left Switch position right The work light on the telescopic boom at the front are switched off The work light on the telescopic boom at the front are switched on The description includes controls or machine configurations that are not available in all...

Page 445: ...ff The work light on the telescopic boom at the front are switched on The description includes controls or machine configurations that are not available in all countries of operation Requirement n The ignition key is in position I 7 10 2 Switching the rotating beacon on off Switch position left Switch position right The rotating beacon is switched off The rotating beacon is switched on Switching o...

Page 446: ...tor may fall down from the cab Risk of injury due to collision between cab and machine Avoid machine movements while the cab is being lifted or lowered Simultaneous movement of cab and machine can cause inju ries 7 11 1 Tilting the cab The cab can be tilted backward This enables the operator to adjust the working position to the requirements of the job Although the boom is being operated at steep ...

Page 447: ... due to moving parts in the work area of the machine Ensure that no one is in the work area during the machines operation In case if danger give warning signals for people Stop all work immediately if unauthorized persons are in the danger zone Persons in the work area of the machine will be caught and injured by moving machine parts Risk of damage to machine when slewing and stopping the uppercar...

Page 448: ...ewing of the uppercarriage can damage the uppercar riage locking mechanism Requirement n The engine is switched on n The SENCON is ready for operation n The safety lever is pushed forward Press the Unlock lock uppercarriage quick select button ð Uppercarriage is unlocked The Unlock lock uppercarriage status display shows a black bar The uppercarriage locking icon on the SENCON start screen is gree...

Page 449: ...bolt has been retracted 2 If the locking bolt is not completely retracted carefully slew the uppercarriage a few degrees and repeat the unlocking process in the SENCON Grey Green Uppercarriage is unlocked Uppercarriage is locked Uppercarriage locking mechanism Operation 27 04 2020 140 5 204 Telescopic crane 449 F o r R e f e r e n c e O n l y ...

Page 450: ...tom set uppercarriage slewing speed The status field shows a yellow bar operation at a reduced uppercarriage slewing speed Reduced slewing speed must be used when the fly boom is attached Press button Switches between reduced uppercarriage slewing speed and custom set uppercar riage slewing speed Yellow bar Black bar The uppercarriage slewing speed is reduced The uppercarriage slewing speed corres...

Page 451: ...Uppercarriage slewing speed setting value to the respective working conditions 4 Set the desired uppercarriage slewing speed in 0 to 100 Set the speed for the Slew uppercarriage crane control function 7 12 3 Release slewing gear brake Requirement n The engine is switched on n The SENCON is ready for operation n The safety lever is pushed forward Press the Activate deactivate slewing gear brake but...

Page 452: ...ng gear freewheel deactivated Requirement n The engine is switched on n The SENCON is ready for operation n The safety lever is pushed forward n The swing park brake is disengaged n The slewing gear freewheel is disengaged Tilt the joystick in the desired direction Tilt the joystick The uppercarriage is slewed to the right Tilt the joystick The uppercarriage is slewed to the left Swing park brake ...

Page 453: ...ce the joystick that has been moved is released The slewing gear freewheel is engaged The uppercarriage continues to slew without the speed being reduced once the joystick that has been moved is released Slewing gear freewheel not available The uppercarriage inclination is more than 0 6 The slewing gear freewheel protects the slewing gear from exces sive strain This occurs for example when swingin...

Page 454: ...ing park brake is activated The swing park brake is deactivated Grey Green The swing park brake is disengaged Slewing the uppercarriage is possible The swing park brake is actuated Slewing the uppercarriage is not possible Press the Activate deactivate slewing gear brake button on the joystick Unintended slewing of the uppercarriage with activated slewing gear freewheel is prevented by the actuate...

Page 455: ...n The SENCON is ready for operation n The safety lever is pushed forward n The swing park brake is disengaged n This engages the slewing gear freewheel 1 Tilt the joystick in the direction slewing left 2 Tilt the joystick in the direction slewing right Tilt the joystick The uppercarriage is slewed to the right Tilt the joystick The uppercarriage is slewed to the left Deactivate the slewing gear fr...

Page 456: ...uptly The swing park brake is activated Only use the safety lever in an emergency to stop the uppercarriage Slewing gear freewheeling enabled Pedal not depressed Slewing gear freewheeling enabled Pedal depressed Uppercarriage slewing will not be stopped Uppercarriage slewing will be stopped Tilt the joystick The uppercarriage is slewed to the right Tilt the joystick The uppercarriage is slewed to ...

Page 457: ... on the joystick ð The slewing gear brake information symbol on the SENCON lights up green Press button The swing park brake is activated The swing park brake is deactivated Grey Green The swing park brake is disengaged Slewing the uppercarriage is possible The swing park brake is actuated Slewing the uppercarriage is not possible 7 12 4 6 Locking the uppercarriage Requirement n The engine is swit...

Page 458: ...n Uppercarriage is unlocked Uppercarriage is locked Yellow bar Black bar Uppercarriage is locked Uppercarriage is unlocked 7 12 5 Set up the swing barrier protection option The swing barrier protection indicates the swing range of the uppercarriage in work mode During work mode all persons must stay clear of the swing range Uppercarriage locking mechanism Uppercarriage locking mechanism Operation ...

Page 459: ...1 Pull out the locking bolt of the swing barrier protection 2 Completely fold out the swing barrier protection Operation 27 04 2020 140 5 204 Telescopic crane 459 F o r R e f e r e n c e O n l y ...

Page 460: ...3 Insert and secure the locking bolts in at the position shown 4 Pull out the bolts of the swing barrier protection Operation 27 04 2020 140 5 204 Telescopic crane 460 F o r R e f e r e n c e O n l y ...

Page 461: ...g barrier protection at the position shown 7 Unfold and pull out the swing barrier protection on the second track wheel carrier in the same manner 8 Attach the barrier tape at the ends of the swing barrier pro tection Operation 27 04 2020 140 5 204 Telescopic crane 461 F o r R e f e r e n c e O n l y ...

Page 462: ...e operator Risk of injury due to restricted view when reversing The mirrors enable you to monitor the work area Use the reversing camera to monitor the work area Observe the reversing alarm In certain situations the driving area cannot be seen while reversing Machine is tilting on unsustainable surface Before starting work check the surface for strength and load bearing capacity Keep the maximum a...

Page 463: ...e is brought to the construction site on a transport vehicle Once the machine has been unloaded and commissioned it is moved to the area of the construction site in which it is to be deployed via a road It is put to work as intended in this area of the site and will com plete a variety of tasks The machine can be moved to a different area of the same con struction site or to another construction s...

Page 464: ... lifting straps of the uppercarriage n The uppercarriage position is 0 Exception The uppercarriage may only be slewed with restricted visibility if the environmental conditions are unfavor able n The boom angle is 20 n The boom is fully retracted n Negotiate corners with as wide a radius as possible n Do not drive over crests and bumps The following conditions must additionally be met before and d...

Page 465: ...ok block swinging while driving Secure the bottom hook block If the bottom hook block begins swinging while driving machine components may be damaged Risk of damage to machine due to too much tension in hoist rope Slowly and carefully tension the hoist rope If the hoist rope tension is too high when securing the bottom hook block machine components may be damaged n Machine operator n Instructed pe...

Page 466: ...attach the hook to the lifting eyelets on the uppercarriage and secure it to prevent swinging 4 Slowly tilt the joystick in Raise winch 1 direction until the hoisting rope is slightly taut 5 Tilt the joystick in Lower boom direction Move the boom to a position between 30 and 60 6 Adjust the tension of the hoisting rope if necessary Slowly tilt the joystick in Raise winch 1 direction until the hois...

Page 467: ...elescope in out changeover switch in right switch posi tion Tilt the joystick The boom is raised Luffing down up Telescope in out changeover switch in right switch posi tion Tilt the joystick The boom is lowered Lower winch 1 Lift winch 1 Lifting the boom Lowering the boom Operation 27 04 2020 140 5 204 Telescopic crane 467 F o r R e f e r e n c e O n l y ...

Page 468: ...ing the uppercarriage position to 180 inverts the direction of travel and the direction of steering If the machine is incor rectly moved against the expected direction of travel this can lead to accidents This can cause injury to persons Machine tipping due to shift in center of gravity Familiarize yourself with the conditions for travel mode Do not perform any crane movements while driving Crushe...

Page 469: ...ontrol the load using ropes n Do not perform any additional crane movements such as moving the boom n Keep the pendular movement of the load as low as possible n Negotiate corners with as wide a radius as possible 7 13 2 2 3 Setting the Pick Carry working mode in the SENCON For distances with varying track conditions n select the operating mode that accommodates the most critical section of the tr...

Page 470: ...d moment limitation If the load is lifted too far or the boom is extended too far on inclined ground the maximum load capacity will be exceeded This may cause the machine to fall over and cause serious or fatal injuries to persons Danger of crushing impact and tipping from a swinging load Keep loads as close as possible to the ground when moving Only operate the machine at the slowest speed Negoti...

Page 471: ...working mode is not set in the SENCON control monitoring will only be performed for the machine for the currently set Stationary work working mode n Observe country specific regulations on moving machines with a load n Machine parameters are only monitored by the SENCON for the Stationary work working mode n It is the operator s responsibility to specify the permissible load capacity n The load mo...

Page 472: ...tact the manufacturer Moving the machine in work mode without the Pick Carry working mode is performed in the same way as moving the machine in work mode with the Pick Carry working mode 7 13 3 Moving the machine at the work site Moving the machine with a load at a work site is only permitted in work mode with the Stationary work working mode 7 13 3 1 Working mode Stationary work The machine is mo...

Page 473: ...etup status of the machine 7 13 3 4 Moving the machine in the Stationary work working mode Danger of tipping over due to moving at an incline Observe the load lift charts in accordance with the machine inclination Put the machine in a safe state Lifting and lowering loads at an incline can make the machine tip over or damage the machine There is a risk of tipping when the maximum load capacity is ...

Page 474: ... Drive fast slow switch 3 Depress the pedals or tilt the levers to move the machine as desired 7 13 4 Stopping the machine Release both drive pedals or release both hand levers ð The machine stops 7 13 5 Overview Control elements for moving the machine The most important operating and display elements for carrying out the described instructions are Switch position left Switch position right The ma...

Page 475: ...vels forward in a straight line Movement of hand levers pedals Movement with uppercarriage position 0 Move both hand levers pedals against the direction of travel The machine travels in reverse in a straight line Movement of hand levers pedals Movement with uppercarriage position 0 Release the left hand lever left pedal Move the right hand lever pedal in the direction of travel The machine travels...

Page 476: ...nt of hand levers pedals Movement with uppercarriage position 0 Move the left hand lever pedal against the direction of travel Release the right hand lever pedal The machine travels in reverse to the right Movement of hand levers pedals Movement with uppercarriage position 0 Move the left hand lever pedal against the direction of travel Move the right hand lever pedal in the direction of travel Th...

Page 477: ...aring capacity Keep the maximum allowable ground pressure People can be crushed by the falling machine 1 Make sure the ground conditions are viable for the maximum machine load 2 Move the machine back from the edge of the excavations 3 Position the machine on ground that is solid level and safe 7 15 Move the load Risk of death or serious injury due to suspended loads Always lower the load when wor...

Page 478: ...ious or fatal injuries to persons Danger of tipping over due to moving at an incline Observe the load lift charts in accordance with the machine inclination Put the machine in a safe state Lifting and lowering loads at an incline can make the machine tip over or damage the machine Unsuitable lifting tackle Only use lifting tackle designed and approved for the load and the area of application Check...

Page 479: ...e working loads and oper ating parameters of the load moment limitation are not observed Do not bypass the LML Always select the appropriate LML program If the permitted load capacities and operating parameters of the LML are not observed serious personal damage including death is possible Danger of tipping Emergency freefall can be activated manually This bypasses the emergency stop and the main ...

Page 480: ...respective working conditions 3 Tilt the joystick in Raise boom direction ð The boom is raised The boom raising speed depends on the speed of the diesel engine and the deflection of the joystick 4 Tilt the joystick in Lower boom direction ð The boom is lowered The boom lowering speed depends on the speed of the diesel engine and the deflection of the joystick Luffing down up Telescope in out chang...

Page 481: ... the machine operator When working near cables carrying hazardous voltage an electric arc could develop between the machine and the cable The electric voltage could injure the machine operator Risk of crushing and collision by extending and retracting the boom too far Before extending the boom select the correct operating mode Observe the load moment limitation Extending the boom too far will caus...

Page 482: ...he joystick function for retracting extending the boom is activated 6 Tilt the joystick in the Extend telescope direction and hold it there to increase the boom length Tilt the joystick in the Retract telescope direction and hold it there to decrease the boom length ð The boom is extended or retracted depending on the joy stick deflection In certain cases the boom moves in reverse first before mov...

Page 483: ...ated The telescopic cylinder cannot be moved Retracting and extending the telescopic thrusters secure locking unit is not pos sible The telescopic cylinder is activated The telescopic cylinder can be moved Retracting and extending the telescopic thrusters secure locking unit is possible Switch position left Switch position right The Luffing down up function is acti vated Lifting and lowering of th...

Page 484: ...lower boom section The secure locking unit is secured in the relevant telescopic thruster Yellow bar Flashing yellow bar Black bar The telescopic thruster is unlocked The locking process is acti vated but not yet complete The telescopic thruster is locked 0 to 100 Set the speed for the Extend telescope Retract telescope crane control function Retract telescope Telescopic thruster position indi cat...

Page 485: ...o machinery Yellow bar Black bar Semi automatic telescoping mode standard mode is selected The locking and unlocking processes are initi ated automatically Stopping at an intermediate position is possible Manual telescoping mode emergency opera tion is selected The locking and unlocking processes are initi ated manually Requirement n The machine and the SENCON are ready for operation n The valid o...

Page 486: ...nit is not connected to a telescopic thruster Yellow bar Flashing yellow bar Black bar The telescopic thruster is unlocked The locking process is acti vated but not yet complete The telescopic thruster is locked Display The current position of each of the telescopic thrusters is displayed in white Grey Black The telescopic thruster is locked The secure locking unit is near a securing position in t...

Page 487: ...r position indicator show 0 approx 50 or 100 Securing of secure locking unit yellow Locking mechanism of telescopic thruster yellow The secure locking unit is secured in the telescopic thruster and cannot be moved The telescopic thruster with the secured secure locking unit has a gray back ground on the Telescopic thruster position indicator The telescopic thruster is not locked and can be moved T...

Page 488: ...scopic thruster Actual securing posi tion in Securing position in m Securing posi tion in ft 1 0 0 02 0 66 50 4 10 13 45 100 8 21 26 94 2 0 0 32 1 05 48 4 12 13 52 100 8 56 28 08 3 0 0 63 2 07 54 4 76 15 62 100 8 70 28 54 4 0 0 89 2 92 52 4 57 14 99 100 8 73 28 64 5 0 1 15 3 77 58 5 07 16 63 100 8 75 28 71 The values have a tolerance range of 0 02 m 0 07 ft The securing position of the secure lock...

Page 489: ... out function is acti vated Retracting and extending of the boom is possible Display Indicates the current stroke of the secure locking unit The secure locking unit is positioned far from the securing position The secure locking unit is positioned too deep to be secured The secure locking unit needs to be extended further in order to be secured The secure locking unit is positioned too high to be ...

Page 490: ...tracted 1 Push the Activate telescopic cylinder switch to the right 2 Push the Luffing down up Telescope in out changeover switch to the right ð The joystick function for retracting extending the boom is activated 3 Determine the current position of the secure locking unit using the Secure locking unit position indicator Extend telescope Retract telescope Moving the secure locking unit toward a te...

Page 491: ...select button ð The securing process starts The status indicator for the Securing secure locking unit quick select button flashes The status indicator for the Securing secure locking unit quick select button lights up yellow The secure locking unit is secured 1 Refer to the table to establish the unlocking position of the secured telescopic thruster 2 Slowly tilt the joystick in the Extend telesco...

Page 492: ...is as follows n 0 Move the telescopic thruster as far as the stop n 50 or 100 Refer to the table to establish the locking posi tion of the secured telescopic thruster 1 Tilt the joystick in the Extend telescope or Retract telescope direction depending on the locking posi tion that is to be approached and hold it there ð The telescopic thruster extends or retracts The current position of the telesc...

Page 493: ...t button flashes The status indicator for the Securing secure locking unit quick select button is black The secure locking unit has been unfastened from the telescopic thruster 7 15 4 Move attachment tool 7 15 4 1 Setting the hook speed The hook speed depends on the speed of the engine and the deflection of the joystick 1 Open the Speed menu page in the SENCON 2 Adjust the Raise lower winch 1 spee...

Page 494: ...ault assignment for the joysticks Winch 1 is operated with the left joystick Winch 2 is operated with the right joystick 7 15 4 3 Moving the load with a winch 7 15 4 3 1 Setting the operating mode Symbol for operating parameters Value to be applied All selectable values 0 1 m s A or B 0 t All selectable values according to current setup status Hook with load according to current setup status If tw...

Page 495: ...load lift chart 4 Set the number of strands for the winch with the unloaded hook to 0 Once the ignition is switched off the strand count is reset to the initial value Green Configure the winch reeving for winch 1 Green Configure the winch reeving for winch 2 7 15 4 3 3 Tracking the hook without a load The unloaded hook must be tracked when the boom is moved This prevents the hook from being pulled...

Page 496: ...joystick for lifting or lowering the hook in the appro priate direction With two reeved hooks track the unloaded hook Tilt the joy stick for lifting or lowering the unloaded hook in the appro priate direction Tilt the joystick The rope on winch 1 is unwound The hook is lowered Tilt the joystick The rope on winch 1 is wound up The hook is raised Tilt the joystick The rope on winch 2 is wound up The...

Page 497: ...onnected to the end closest to crane and the auxiliary hoist line con nected to the end farthest from the crane n The anti two block system shall be installed and inspected to confirm that it is active to monitor both hoist lines n The LML winch selection shall be set to winch 2 and double reeved n The wire rope and sheaves shall be inspected prior to and fol lowing the lifting operations for dama...

Page 498: ...necessary Ä Chapter 2 6 1 8 Winch on page 22 n Machine operator n Slinger 7 15 4 4 1 Setting the operating mode Symbol for operating parameters Value to be applied All selectable values 0 1 m s All selectable values 0 t All selectable values HA Winch 1 01 Winch 2 02 Requirement n Winch 1 is single reeved n Winch 2 is double reeved n The Activate winch 1 switch is in the right switch position n The...

Page 499: ...ion is not permitted 7 15 4 4 2 Moving the load horizontally with two winches Requirement n The extension mode is set for the application at hand n The operation parameters for Tilt Up Panel Lifting have been set on the SENCON n The status indicator of the Tilt Up Panel Lifting quick select icon lights up yellow Tilt up panel lifting Operation 27 04 2020 140 5 204 Telescopic crane 499 F o r R e f ...

Page 500: ...he winches to the joysticks 1 Tilt the joystick in the Raise winch 2 direction until the load is at the horizontal position 2 Tilt the joysticks simultaneously in the Lower winch 1 and Lower winch 2 direction ð The load is lowered The load is horizontal during the entire lowering process 7 15 4 4 3 Moving the load vertically with two winches Requirement n The extension mode is set for the applicat...

Page 501: ...ocation of the winches to the joysticks 1 Tilt the joystick in Lower winch 1 direction until the load is hanging perpendicularly Make sure the rope has no slack on the attachment 2 Tilt the joysticks simultaneously in the Lower winch 1 and Lower winch 2 direction ð The load is lowered The rope on winch 1 is tracked Operation 27 04 2020 140 5 204 Telescopic crane 501 F o r R e f e r e n c e O n l y...

Page 502: ...ecome overloaded and tip over These operating modes are not permissible 7 15 4 4 5 Overview of the most important operating and display elements Tilt the joystick The rope on winch 1 is wound up The hook is raised Tilt the joystick The rope on winch 1 is unwound The hook is lowered Lift winch 1 Lower winch 1 Operation 27 04 2020 140 5 204 Telescopic crane 502 F o r R e f e r e n c e O n l y ...

Page 503: ...e from persons machinery and structures near the configured work area Move the machine slowly and carefully Risk of damage to machine and surroundings from failure to observe limits If the outermost point of the machine exceeds the configured limit value the machine may collide with objects in the work area This can cause serious property damage Always base the height limit on the highest point 1 ...

Page 504: ...s the inner and outer working radius n Pivot angle limits the slewing angle of the uppercarriage in both directions 1 Pulley head 2 Boom configuration When operating with an angled tip the safe distance of the height limit can be set to a value of 1 m 3 3 ft below the actual obstacle value Operating console working range limitation During operation with an angled tip Operation 27 04 2020 140 5 204...

Page 505: ...ion symbols are issued on the SENCON The machine operator must bring the machine out of overload as quickly as possible 7 15 6 1 Bringing the machine out of overload by bypassing the LML Danger of tipping when LML is bypassed Only bypass the LML in an emergency or in the event of component failure Use the bypassing function only to bring the machine out of overload Put the machine in a safe state ...

Page 506: ...maximum load moment is reached n No shutdown occurs if the radius limit is reached n No shutdown occurs in the event of faults errors 3 Bring the machine out of overload and into a safe state If the machine operator activates the bypass without overloading an acoustic warning signal sounds Red 3 flashing LML traffic light intermittent horn 4 No load torque monitoring Intermittent horn sounds perma...

Page 507: ...ls during the regeneration of the exhaust aftertreatment system Allow the exhaust system to cool with the engine running after the regeneration of the exhaust aftertreatment system 7 16 1 Carrying out regeneration during work operation Move the Exhaust aftertreatment system regeneration switch into the center position ð Regeneration is permitted The engine control starts regeneration automatically...

Page 508: ...witch position Center Switch position right Exhaust aftertreatment system regeneration is trig gered manually Automatic exhaust after treatment system regener ation is permitted Automatic exhaust after treatment system regener ation is suppressed Grey Orange Flashing orange The load status is normal The load status is high Regeneration can be carried out The load status is high Regeneration must b...

Page 509: ...ht Exhaust aftertreatment system regeneration is trig gered manually Automatic exhaust after treatment system regener ation is permitted Automatic exhaust after treatment system regener ation is suppressed Grey Orange Flashing orange The load status is normal The load status is high Regeneration can be carried out The load status is high Regeneration must be carried out Regeneration is suppressed ...

Page 510: ...creases 3 Wait for regeneration to end ð After regeneration the following happens n The Load status of the exhaust aftertreatment system information symbol is shown in gray again n The motor runs at idling speed n The exhaust gas and surfaces of the exhaust system have an increased temperature 4 Allow the exhaust system to cool for 5 10 minutes with the engine running after regeneration ð The exha...

Page 511: ...normal Exhaust temperature is high Exhaust aftertreatment system regeneration is active Switch position left Switch position Center Switch position right Exhaust aftertreatment system regeneration is trig gered manually Automatic exhaust after treatment system regener ation is permitted Automatic exhaust after treatment system regener ation is suppressed Load status of the exhaust after treatment ...

Page 512: ...The boom angle is available in the allowed wind speed table 5 Completely lower the cab 6 Put the cab to 0 position 7 Apply the slewing gear brake 8 Close the windows 9 Pull the safety lever toward the driver seat Position P Position 0 Position I Position II With fuel pump option The machine can be refueled using the fuel pump Without fuel pump no function The ignition is off No power supply is app...

Page 513: ...ignition is shut off Some consumers may keep running after the ignition has been shut off They are switched off automatically after a short period of time If the machine is switched off you must wait for at least 15 seconds before a restart The Engine start is used to switch the engine off temporarily during operation e g when pausing work Requirement n The safety lever has been pulled back Press ...

Page 514: ...peration 5 Turn ignition key to position 0 ð The ignition is off The SENCON is off Position P Position 0 Position I Position II With fuel pump option The machine can be refueled using the fuel pump Without fuel pump no function The ignition is off No power supply is applied The control and dis play elements are non functional The ignition is switched on Power supply is applied Electric functions a...

Page 515: ...ine 7 18 1 Opening the seat belt Lift up the metal cover of the belt buckle ð The metal tongue releases from the belt buckle The seat belt is open Operation 27 04 2020 140 5 204 Telescopic crane 515 F o r R e f e r e n c e O n l y ...

Page 516: ...r backward ð The cab door is unlocked 2 Pull the cab door backward ð The cab door engages the locking mechanism The cab door is open Opening the cab door from the inside Operation 27 04 2020 140 5 204 Telescopic crane 516 F o r R e f e r e n c e O n l y ...

Page 517: ...riage so that safe entry exit is ensured via the steps Use handles access ladders and walkways when climbing up on and down from the machine Keep the access ladders and walkways clean and clear of dirt snow and ice There is a risk of the operator slipping and falling when climbing up on down from the machine If the uppercarriage is in an unfavorable position in relation to the undercarriage the op...

Page 518: ...ended period or for long transport distances the machine s electrical system must be isolated from the battery using the battery disconnect switch Danger machine damage Leave the battery disconnect switch switched on when the engine is running or other electrical consumers are switched on If the battery disconnect switch is switched off while the machine is still in operation the electrical system...

Page 519: ...he electrical system of the machine is connected to the battery The disconnection of the machine s electrical system from the battery is prepared The engine operating data are saved The DEF in the lines is pumped into the tank The electrical system of the machine is discon nected from the battery 7 18 5 Secure machine Secure the machine after parking it n lights n warning triangle n chocks Battery...

Page 520: ...ionality Switch on the automatic air conditioning system once a month for at least 30 minutes at maximum blower speed keeping the cab windows and doors open during the process Requirement n The ignition key is in position I 1 Open the air inlet vents in the cab 2 Switch on the blower with the Blower speed selector switch 3 Close the cab doors and cab windows and keep closed 4 Set the desired tempe...

Page 521: ...4 Push the Recirculating air mode button once more to switch off recirculating air mode ð The air conditioning system will run in ambient air mode with the selected temperature settings 1 Press the Ambient temperature display switch for more than 5 seconds ð The temperature display switches from C to F 2 Press the Ambient temperature display switch for more than 5 seconds again ð The temperature d...

Page 522: ...erating manual The manufacturer s operating manual is located inside the cab 7 19 4 Operating the camera system Risk of injury due to restricted view when reversing The mirrors enable you to monitor the work area Use the reversing camera to monitor the work area Observe the reversing alarm In certain situations the driving area cannot be seen while reversing Safety instructions L WARNING Operation...

Page 523: ... camera system in TIMER OFF mode Clean dirty camera lenses Machines with a non functional camera system may only be operated with the assistance of a banksman The camera system is only an aid and does not release the operator from exercising due caution A faulty camera system can result in serious injury A faulty camera system may be caused by the following L WARNING Operation 27 04 2020 140 5 204...

Page 524: ...amera 1 For viewing the machine when reversing Camera 2 For the right side of the machine Camera 3 For the winches Camera 4 Not used The machine is equipped with a camera system that allows the operator to remotely view the areas next to and behind the machine Camera system Operation 27 04 2020 140 5 204 Telescopic crane 524 F o r R e f e r e n c e O n l y ...

Page 525: ...e the camera image displayed is darker 2 Press the Day night button again ð In Day mode the camera image displayed is brighter Up to four cameras can be installed on the machine Use the Display mode button to switch between the following display modes n Single image n Split image n Image split into three sections n Image split into four sections Use the Display mode button to select the desired mo...

Page 526: ...AGE MIRRORING VIDEO POC ON OFF TIMER ON OFF TIMER SETUP FINISH 1 Press the Menu button ð The menu selection appears on the monitor 2 Navigate to the LANGUAGE menu item using the Plus Minus buttons 3 Press the Menu button ð The language selection appears on the monitor 4 Use the Plus Minus buttons to select the desired language 5 Press the Menu button ð The selected language is marked with a þ 6 Na...

Page 527: ...menu selection appears on the display 2 Use the Plus Minus buttons to navigate to the BRIGHTNESS menu item 3 Press the Menu button ð The current settings appear on the display 4 Set the desired brightness with the Plus Minus buttons 5 Press the Menu button to exit the menu item 1 Press the Menu button ð The menu selection appears on the display 2 Navigate to the CONTRAST menu item using the Plus M...

Page 528: ...plied 4 Navigate to the EXIT menu item using the Plus Minus buttons 5 Press the Menu button to exit the menu item 1 Press the Menu button ð The menu selection appears on the display 2 Navigate to the MIRRORING menu item using the Plus Minus buttons 3 Press the Menu button ð The camera selection appears on the display 4 Select the camera to be mirrored with the Plus Minus but tons 5 Press the Menu ...

Page 529: ...d camera system Only operate the camera system in TIMER OFF mode The operator may lose orientation via the camera display due to automatically alternating camera images This can lead to accidents 1 Press the Menu button ð The menu selection appears on the display 2 Navigate to the TIMER ON OFF menu item using the Plus Minus buttons 3 Press the Menu button to switch between TIMER ON and TIMER OFF ð...

Page 530: ...door ð The inside light turns on automatically The inside light will only be turned on and off by the cab door if the switch is in position I 2 Close the cab door or Press the rocker switch to position 0 ð The inside light is switched off Turning the inside light on and off Operation 27 04 2020 140 5 204 Telescopic crane 530 F o r R e f e r e n c e O n l y ...

Page 531: ...ress the rocker switch to position 0 ð This turns the spotlight off The beam can be moved by adjusting the reading light 7 19 6 Fold sun visor The cab is equipped with a sun visor Turning the reading light on and off Operation 27 04 2020 140 5 204 Telescopic crane 531 F o r R e f e r e n c e O n l y ...

Page 532: ...osition II 7 19 7 Moving the roller shade The cab is equipped with a roller shade 1 Roller shade 2 Handle 1 Take the roller shade by the handle and pull out 2 Hook the roller shade into position I Fold sun visor Extending the roller shade Operation 27 04 2020 140 5 204 Telescopic crane 532 F o r R e f e r e n c e O n l y ...

Page 533: ...r activate the windshield wiper with the windshield open If the windshield wiper is activated with the windshield open the windshield wiper arm can be damaged 1 Locking button 2 Handle 1 Press both locking buttons at the same time ð The windshield is unlocked 2 Push the handles forward ð The front windshield is open Winding up the roller shade Safety instructions NOTICE Opening the windshield Oper...

Page 534: ...ess door window locking mechanism downwards 2 Pull the locking mechanism of the door windows back as viewed in the direction of travel 3 Open the door window Pull the door window forward ð The locking mechanism engages Closing front windshield Opening the door windows Closing the door window Operation 27 04 2020 140 5 204 Telescopic crane 534 F o r R e f e r e n c e O n l y ...

Page 535: ...w speed The windshield wiper for the glass roof panel is working at high speed Switch position left Switch position Center Switch position right The windshield wiper for the windshield is switched off The windshield wiper for the windshield is working at low speed The windshield wiper for the windshield is working at high speed Requirement n The ignition key is in position I 1 Push the Windshield ...

Page 536: ...ystem for the windshield is switched on Requirement n The ignition key is in position I 1 Press and hold the Windshield wiper switch ð The washer fluid is sprayed on the windshield The wind shield wiper wipes a few times 2 Release the Windshield wiper switch ð The windshield washer system is off 7 20 Malfunctions 7 20 1 Possible malfunctions and faults All maintenance inspection and troubleshootin...

Page 537: ...atus messages SENCON symbol SPN FMI Description Solution 1011001 15 16 Hydraulic oil temperature too high n Run diesel engine at idle speed n Check cooler for soiling and clean as needed 1011002 0 15 16 Hydraulic return line filter con taminated Acknowledgment required n Contact the service partner 1011003 0 15 16 Hydraulic leakage oil filter contaminated Acknowledgment required n Contact the serv...

Page 538: ...oad capacity has been exceeded n Check the status of the load moment limi tation on the SENCON n If required reduced the machine load moment The work area limitation is active n Shut off the work area limitation or adjust the work area limitation settings The hydraulic system is working with reduced power n Check SENCON for fault messages n Increase the diesel engine speed n Open the hydraulic sto...

Page 539: ...iagnostics menu on the SENCON Check input output vec tors The machine only moves at one speed or too slowly The operating temperature too low n Run the machine until warm The diesel filter is dirty n Change the diesel filter Defect in the diesel engine or hydraulic system n Contact the service partner The solenoid coil is not ener gized n Check if the solenoid coil switches on LED The brake power ...

Page 540: ...gine power loss Intake air flow resistance too high n Replace filter element of the water separator Machine does not move Gearbox defective n Have fault remedied Oil or fuel leaks on the engine Hose clampings loose n Fasten hose clampings Hoses or seals damaged n Replace hoses or seals Table 12 Overview of engine notifications SENCON symbol SPN FMI Description Solution 95 16 Fuel filter contaminat...

Page 541: ...oo high n Run diesel engine at idle speed n Check fuel level and add fuel as needed 175 16 Diesel engine temperature too high n Run diesel engine at idle speed n Check oil level and add oil as needed 623 31 Engine warning Acknowledgment required n Write down all engine warnings n Contact the service partner 624 31 Engine warning Acknowledgment required n Switch off the diesel engine n Write down a...

Page 542: ...is not working n Check that the plug for the fan con trol is secure n Contact the service partner Noises in the hydraulic system Hydraulic pump delivers insuffi cient oil n Check hydraulic oil level and refill oil Hydraulic pump draws in air n Contact the service partner Overpressure valve is defective n Contact the service partner Hydraulic pump suction line is not sealed n Contact the service pa...

Page 543: ...ick select icon flashes In semi automatic tel escoping mode the system does not respond The semi automatic telescoping mode is in search mode Activate the function for 15 seconds The control is in a deadlock n Switch to the Pin boom menu page n Check whether the status indicators for the quick select icons are flashing n Continue after the error description In semi automatic telescoping mode the s...

Page 544: ... has come loose n Set up the maintenance status n Attach the rope to the secure locking unit n Check function In semi automatic tel escoping mode the system does not respond and the status indicator for the Telescopic thruster locking mechanism quick select icon flashes The locking bolt cannot be unlocked n Select manual telescoping mode n Tilt the joystick in the Retract telescope direction until...

Page 545: ...t pres sure in the piston accumulator to activate the secure locking unit Cable break The secure locking unit can only be switched to the secured and not locked status Both tension springs are broken or the pre load residual pre load of the ten sion springs is too low n Set up the maintenance status n Replace the tension springs Insufficient pressure in the piston accumu lator to activate the secu...

Page 546: ...rtner Blower is not working Fuse blown or loose Make sure the fuse is properly seated and insert it correctly if necessary Replace defec tive fuse If the defect recurs within a short period of time this indicates a short circuit or a blockage Contact the service partner n Replace fuse Contact is loose n Check plug is secure Fan motor defective n Contact the service partner Defective control elemen...

Page 547: ...eplace defective fuse If another defect occurs within a short time it indicates a short circuit or a blockage Check the blower for blockages or other defects and rectify the fault Power supply interrupted n Check lines for loose contacts or breaks Blower motor defective n Replace the blower Defective control element n Check control element replace if necessary Blower cannot be shut off Short circu...

Page 548: ... foreign object Flap deformed n Check flap and straighten if necessary Flap bearing is defective n Check flap bearing and replace if necessary Control system defective n Check control system and replace if neces sary Fault description Cause Remedy Compressor not working Interruption in the solenoid coil of the compressor n Check the current flow to the clutch V belt loose or torn n Adjust the V be...

Page 549: ... Empty the climate control system replace the collector drier evacuate and fill service engineer Collector drier saturated n Empty the climate control system replace the collector drier evacuate and fill service engineer System cooling intermit tently Line break faulty ground connection or loose contacts in the solenoid coil of the compressor n Check lines repair or replace Blower motor defective ...

Page 550: ... the source of the disruption n Restart the remote radio control The uppercarriage cannot be rotated n Disengage the slewing gear brake Remote radio control in the cab is not active n Activate remote radio con trol in the cab The emergency stop switch has been actuated Activate the horn 7 20 1 9 Hydraulic system Fault description Cause Remedy Oil leaks on the hydraulic system Hose clampings loose ...

Page 551: ...sufficient oil n Check hydraulic oil level n Add hydraulic oil as needed Pressure relief valve chat ters n Have the fault corrected by a hydraulics specialist Table 13 Overview of messages for hydraulic system SENCON symbol SPN FMI Description Solution Orange Hydraulic temperature increased n Lower attached loads n Switch off the diesel engine n Turn off electric motor n Check combination cooler f...

Page 552: ... screws and bolts of cab suspension and fastening for damage cracking or defor mation n Have damaged parts exchanged immediately by trained and instructed specialist personnel 7 20 1 13 Load moment limitation Table 14 Overview of messages for LML SENCON symbol SPN FMI Description Solution Orange LML error acc to error number n Check error number in Diagnos tics window n Contact the service partner...

Page 553: ...unau thorized parties n To avoid fire over heating explosions or leakage of batteries never expose them to serious shock high weight loads or other damaging impacts Leaked fluids can catch alight n If leaking fluid comes into contact with the eye rinse the eye including under the eyelid with clean water for at least 15 minutes When doing so direct a gentle stream of water onto the eye and do not r...

Page 554: ...ion 70 mm2 n Jump cable with minimum cross section 0 11 sq in 1 Turn off the battery disconnect switch 2 Remove the battery cover 1 Donor battery 2 Machine battery 3 Connect the positive poles of the donor battery and the machine battery with a suitable jump cable Operation 27 04 2020 140 5 204 Telescopic crane 554 F o r R e f e r e n c e O n l y ...

Page 555: ...let the diesel engine run for a few minutes 8 Switch off the diesel engine and the battery disconnect switch 9 Loosen the jump cable on the negative pole 10 Loosen the jump cable on the negative pole 11 Replace the battery cover 7 20 2 3 Working in emergency operation The hydraulic power unit option can be used to complete all movements of the machine in emergency operation should the engine fail ...

Page 556: ...necessary 2 Bypass LML 3 Press the Release hydraulic power unit switch to the right ð The emergency pump is activated 4 Push the safety lever in direction of travel n Proceed slowly and with caution when working in emergency operation n The work platform must be in horizontal position at all times Stop the movement if necessary n Activate the emergency stop switch in the case of an emer gency 1 Pr...

Page 557: ...achine movements are stopped Switch position left Switch position right It is not possible to use the hydraulic power unit The hydraulic power unit has been released for use 7 20 2 4 Setting up the machine via emergency control The emergency control function can be used to complete the fol lowing tasks if the Setup remote radio control is out of order n Bolt unbolt the counterweight n Extend retra...

Page 558: ...xtending retracting the outrigger cylinders To use the emergency control function to extend or retract the out rigger cylinders you must comply with the specifications for stabi lizing the machine that apply to the relevant application Ä Chapter 6 6 7 Setting the track width on page 266 Ä Chapter 9 6 2 Loading the stabilized machine on page 587 Ä Chapter 9 7 2 Unloading the stabilized machine on p...

Page 559: ...er is retracted Pull lever toward you Push lever away from you The outrigger cylinder is extended The outrigger cylinder is retracted Pull lever toward you Push lever away from you The outrigger cylinder is extended The outrigger cylinder is retracted Further notes Retracting outrigger cylinders via emergency control Further notes Emergency control right front out rigger cylinder Emergency control...

Page 560: ...the Emergency control Set track width lever away from you Pull lever toward you Push lever away from you The track width is increased The track width is decreased 7 20 2 4 4 Extending retracting ballasting cylinders To use the emergency control function to extend or retract the bal lasting cylinders you must comply with the specifications for bal lasting the machine that apply to the relevant appl...

Page 561: ...ever down The left ballasting cylinder is extended The left ballasting cylinder is retracted Push and hold the lever up Push and hold the lever down The right ballasting cylinder is extended The right ballasting cylinder is retracted 7 20 2 4 5 Bolting unbolting the counterweight To bolt or unbolt the counterweight you must comply with the speci fications for ballasting the machine Extending the b...

Page 562: ... control Unbolt Bolt counterweight lever pushed up Push and hold the lever up Push and hold the lever down The counterweight is unbolted The counterweight is bolted 7 20 2 4 6 Deactivating emergency control 1 Deactivate the emergency control function 2 Close the electrical switch cabinet 3 Close the service door Further notes Bolting the counterweight in emer gency operation Unbolting the counterw...

Page 563: ...ine switches off if the hydraulic oil level is too low The engine has cut out 1 Check the warning and information symbols on the SENCON ð The Machine fault display warning symbol lights up red 2 Open the Diagnostics menu Go to the Active Faults Machine menu page ð Fault number SPN 1011007 is displayed 3 Park the machine in the control position immediately 4 Check the hydraulic oil level Add hydrau...

Page 564: ...2 7 20 2 6 Canceling fault mode on the control 7 20 2 6 1 Extending and retracting the boom in EM with 50 extension The boom has been extended and retracted for a prolonged period in an extension mode with 50 extension EM2 EM4 EM5 EM6 EM7 As time passes the machine may no longer be able to find the positions for securing or locking the secure locking unit or the boom and the control will switch to...

Page 565: ...ng unit has got jammed n The secure locking unit was extended too far The secure locking unit fell out of the guide n The cylinder of the secure locking unit is defective To recover the boom in an emergency the boom must be lowered and the telescopic thrusters pushed back in as far as possible The telescopic thrusters can be dismantled in this position n Suitable auxiliary vehicle such as wheel lo...

Page 566: ... 3 Remove all attachments Ä Chapter 6 7 1 Lower the boom completely on page 322 n Push back the telescopic thrusters fully in the order T5 to T1 n Start with the smallest telescopic thruster n Only ever push back and release in an emergency one tele scopic thruster at a time 7 20 2 7 2 Overview access openings of locking bolts The telescopic thrusters must be moved to a specific position to releas...

Page 567: ...00 T5 unlocked 2 Access opening 100 T4 unlocked 3 Access opening 100 T3 unlocked 4 Access opening 100 T2 unlocked 5 Access opening 100 T1 unlocked 7 20 2 7 3 Attaching hoisting slings to the telescopic thruster Attach the hoisting slings to the telescopic thruster to be unlocked Attach the hoisting slings to the anti twist devices to pull out tele scopic thruster T5 Option 2 T5 Attaching the hoist...

Page 568: ...isting slings around the anti twist devices on the left and right hand sides Attach the edge guard 2 Attach the hoisting slings to the auxiliary vehicle Option 1 for T4 to T1 Attaching the hoisting sling to the anti twist devices Operation 27 04 2020 140 5 204 Telescopic crane 568 F o r R e f e r e n c e O n l y ...

Page 569: ...0 2 7 4 Pulling out the telescopic thruster for emergency release The locking bolt of the telescopic thruster to be unlocked must be moved into the center of the access opening to enable it to be unlocked Fig 35 Positions of the locking bolt in the access opening 1 Locking bolt locked 2 Locking bolt free for emergency release Option 2 for T4 to T1 Attaching the hoisting sling to the collar of the ...

Page 570: ...re attached to the telescopic thruster to be unlocked 1 Use the auxiliary vehicle and hoisting slings to pull out the telescopic thruster until the locking bolt in the access opening has reached the emergency release position 2 Use a tool such as a wooden beam to check that the locking bolt can move freely Pulling out the telescopic thruster for emergency release Operation 27 04 2020 140 5 204 Tel...

Page 571: ...rocedure When using a tool such as a cordless screwdriver power drill or similar to screw in the locking bolt with the emer gency release screw the emergency release screw may break Screw the locking bolt in completely with the aid of the emer gency release screw ð The locking bolt is unlocked 3 Use the emergency release screw to screw in the right locking bolt on the same telescopic thruster in t...

Page 572: ... Readjust the telescopic thruster Move the locking bolt into the position for emer gency release 7 20 2 7 6 Pushing back a telescopic thruster which has been released in an emergency 1 Area for positioning using the auxiliary vehicle Difficulty screwing in the locking bolt using the emergency release screw Operation 27 04 2020 140 5 204 Telescopic crane 572 F o r R e f e r e n c e O n l y ...

Page 573: ... must not tilt while it is being inserted 7 20 2 7 7 Pushing back the remaining telescopic thrusters 1 Attach the hoisting slings to the telescopic thruster 2 Pull out the telescopic thruster for emergency release 3 Unlock the telescopic thruster with the appropriate emer gency release screw 4 Push back the telescopic thruster which has been released in an emergency 5 Push back the remaining teles...

Page 574: ...e machine via the emergency exit in an emergency The cab window to be used as the emergency exit is indicated with a label 1 Hit the bottom edge of the indicated window panel with the emergency hammer It is easiest to break the window panel at the bottom edge 2 Completely break the window panel 3 Leave the cab through the opening you have made Shown Meaning SEBO no Emergency exit label 187970 L WA...

Page 575: ...8 Maintenance Content for this chapter section will follow in the next version of the operating manual Maintenance 27 04 2020 140 5 204 Telescopic crane 575 F o r R e f e r e n c e O n l y ...

Page 576: ... 9 1 Safety instructions Falling machine or accessories from incorrect lifting Ensure that the sling gear has sufficient load bearing capacity and is not damaged Only attach the machine and all accessory parts at the defined lifting points If the machine or accessories are lifted incorrectly the load could fall This can cause serious injury Risk of accident from the machine slipping during transpo...

Page 577: ...oes not pose any hazards to other traffic participants n Set the load down before loading n Attachments walkways and access ladders are in the trans port position n If required remove the fly boom extension and the fly boom n The uppercarriage is locked in the 0 position n Ensure that the slewing gear brake is activated n Follow the notices for slewing the uppercarriage with reduced track width of...

Page 578: ...a 9 2 2 1 Overall machine with counterweight The lifting data applies to the following machine configuration n 2 x winch n Fly boom SA80 2 with fly boom extension SA70 2 n 80 t hook n Counterweight 35 t n 3 grouser base plates 900 mm Further notes Transport 27 04 2020 140 5 204 Telescopic crane 578 F o r R e f e r e n c e O n l y ...

Page 579: ...Data Value Unit A 1350 mm A 53 1 in B 2 x 22 2 t B 2 x 48 942 0 lb C 9 477 0 mm C 373 1 in D minimum 10 000 mm Transport 27 04 2020 140 5 204 Telescopic crane 579 F o r R e f e r e n c e O n l y ...

Page 580: ...e without counterweight The lifting data applies to the following machine configuration n 2 x winch n Fly boom SA80 2 with fly boom extension SA70 2 n 80 t hook n Counterweight 0 t n 3 grouser base plates 900 mm Transport 27 04 2020 140 5 204 Telescopic crane 580 F o r R e f e r e n c e O n l y ...

Page 581: ...Data Value Unit A 120 mm A 4 7 in B 2 x 6 5 t B 2 x 14 330 0 lb C 10 113 mm C 398 1 in D minimum 10 000 mm Transport 27 04 2020 140 5 204 Telescopic crane 581 F o r R e f e r e n c e O n l y ...

Page 582: ...hine without counterweight and without track wheels The lifting data applies to the following machine configuration n 2 x winch n Fly boom SA80 2 with fly boom extension SA70 2 n 80 t hook n Counterweight 0 t Transport 27 04 2020 140 5 204 Telescopic crane 582 F o r R e f e r e n c e O n l y ...

Page 583: ...Data Value Unit A 200 mm A 7 78 in B 2 x 4 3 t B 2 x 9 497 lb C 10 072 mm C 396 5 in D minimum 10 000 mm Transport 27 04 2020 140 5 204 Telescopic crane 583 F o r R e f e r e n c e O n l y ...

Page 584: ...llasting 9 4 Climbing up to the cab Danger of falling Use suitable stable ladders to climb up and down Position ladders on level ground Do not carry any objects by hand when climbing up or down Always face the machine Always make sure you have at least three points of con tact with the ladder and grip handles when climbing up or down Two hands and one foot or two feet and one hand must remain in c...

Page 585: ... the cab door by the handle until the door snaps into the locking mechanism 4 Use the grip handle to enter the cab 5 Have a second person remove the ladder 1 Pull the lever backward 2 Push the cab door forward until it locks into place Tools Entering the cab Closing the cab door from the inside Transport 27 04 2020 140 5 204 Telescopic crane 585 F o r R e f e r e n c e O n l y ...

Page 586: ...the grip handles at all times Steps and walkway gratings are folded in or dismounted for transport Therefore when climbing into and out of the machine there is an increased risk of falling and sustaining injuries n Machine operator n Instructed personnel n Ladder 1 Have a second person position a ladder at the machine so the ladder is easy to access from the machine s cab door 2 Open the cab door ...

Page 587: ...ge due to overloading of the outrigger cylin ders Do not move work equipment while the machine is stabi lized When work implements are moved while the machine is stabi lized the outrigger cylinders can be overloaded This may cause damage to the ground and to the outrigger cylinders Danger of material damage if used on unsuitable ground Only perform the tasks on solid level ground with suffi cient ...

Page 588: ...e is not ballasted 9 6 2 1 1 Setting the operating mode Symbol for operating parameters Value to be applied All selectable values 0 1 m s D 0 t 0 t Setup ballast according to current setup status of the machine 9 6 2 1 2 Activating ballasting mode 1 Open the Setup menu page on the SENCON 2 Press the Ballasting mode quick select button ð The status indicator of the quick select icon lights up yello...

Page 589: ...r Risk of crushing when swinging the outrigger out or in Ensure all personnel is outside the danger zone Indicate the danger through visual and audible warning signals People within the range of motion may be crushed and seri ously injured 1 Locking bar 2 Stabilizing cylinders 1 Remove the locking bar of a outrigger cylinder Ballasting mode L WARNING Fully unfolding the outrigger cylin ders Transp...

Page 590: ...itching on the Setup remote radio control Preconditions n The safety lever has been pulled back n The machine operator has stepped out of the machine 1 Turn the rotary switch Switch remote radio control on off on the remote radio control to position I 2 Press the push button Horn release remote radio control on the remote radio control ð The remote radio control is ready for use The engine can be ...

Page 591: ...ng the outrigger pad Risk of accidents from outrigger cylinders moving incorrectly on the stroke mechanism Observe the uppercarriage position of the machine Take note of the colored marking on the outrigger cylin ders and the remote radio control When using the Setup remote radio control the wrong out rigger cylinders may move Horn release remote radio control Switch remote radio control on off L ...

Page 592: ...igger pad 2 Stabilizing cylinders 2 Position the outrigger pads vertically underneath the out rigger cylinders Requirement Positioning the outrigger pads Mounting the outrigger pad Transport 27 04 2020 140 5 204 Telescopic crane 592 F o r R e f e r e n c e O n l y ...

Page 593: ...th spring washers 4 Repeat these steps to mount the remaining outrigger pads Push and hold the lever up Push and hold the lever down The left rear outrigger cylinder is extended The left rear outrigger cylinder is retracted Push and hold the lever up Push and hold the lever down The right rear outrigger cylinder is extended The right rear outrigger cylinder is retracted Extend retract left rear ou...

Page 594: ... the outrigger cylinders Fastening position P1 Fastening position P2 n The machine is placed on the track wheel car riers n Folding in or unfolding the outrigger cylinders n Changing the track width n Installing or removing the track wheel carriers n Loading or unloading the machine onto from the transport vehicle Extend retract left front outrigger cylinder Extend retract right front outrigger cy...

Page 595: ...ing position P1 1 Remove the bolt from fastening position P1 Changing the fastening position of the outrigger cylinders from P1 to P2 Transport 27 04 2020 140 5 204 Telescopic crane 595 F o r R e f e r e n c e O n l y ...

Page 596: ...ver until the out rigger cylinder has reached fastening position P2 3 Mount and secure the bolt in fastening position P2 4 Repeat these steps to change the fastening position of the remaining outrigger cylinders from P1 to P2 Transport 27 04 2020 140 5 204 Telescopic crane 596 F o r R e f e r e n c e O n l y ...

Page 597: ...he trans port vehicle 953 mm C Maximum lifting height for unloading from loading onto the trans port vehicle 37 5 in Lift the machine to the specified lifting height Alternately move the outrigger cylinders piece by piece The following combinations are available for supporting or lowering the machine Overview Lifting height of the out rigger cylinders Specifications for lifting or low ering the ma...

Page 598: ...mote radio control 1 Tilt and hold downward the Extend retract rear left outrigger cylinder and the Extend retract front left outrigger cylinder levers at the same time until the outrigger cylinders are a little retracted 2 Tilt and hold downward the Extend retract rear right outrigger cylinder and the Extend retract front right outrigger cylinder levers at the same time until the right outrigger ...

Page 599: ...disassembly are always carried out only on the track wheel carrier that is being disassembled 9 6 2 3 1 Disconnecting the hydraulic supply Requirement n The engine is switched off I Hydraulic clamping enabled II Hydraulic clamping disabled Place the lever of the hydraulic clamping in position II ð Hydraulic clamping is disabled Disabling hydraulic clamping Transport 27 04 2020 140 5 204 Telescopic...

Page 600: ...k nut 3 Bolts 4 wedge 2 Screw the lock nuts to the track wheel carrier plate 3 Holding the lock nuts with a wrench undo the bolts alter nately and in increments ð The wedge is released Releasing the wedge Transport 27 04 2020 140 5 204 Telescopic crane 600 F o r R e f e r e n c e O n l y ...

Page 601: ...ulic connections for the travel drive hydraulics and hydraulic clamping rear side of the undercarriage 1 Release the quick change couplings 2 Blank the quick change coupling with the cover Removing the hydraulic couplings Transport 27 04 2020 140 5 204 Telescopic crane 601 F o r R e f e r e n c e O n l y ...

Page 602: ... 6 2 3 2 Slinging the track wheel carriers 1 Installing 1 Mount and secure one included edge guard to the crawler track Transport 27 04 2020 140 5 204 Telescopic crane 602 F o r R e f e r e n c e O n l y ...

Page 603: ...g equipment provided to attach the track wheel carrier to the lifting points 9 6 2 3 3 Removing the track wheel carrier s mechanical fuse Requirement Transport 27 04 2020 140 5 204 Telescopic crane 603 F o r R e f e r e n c e O n l y ...

Page 604: ...k wheel carrier is being removed 2 Retract the cross members on the track wheel carrier to be removed by approx 20 cm 7 87 ft 3 Lower the outrigger cylinders until the cross members are no longer under load Do not fully lower the track wheel carrier 4 Extend the cross members until they are flush against the round steel rod 5 Use a hammer and crow bar to loosen the retainers Transport 27 04 2020 1...

Page 605: ...last setup mode a specific extension mode must be set and the boom must be extended to a predefined length Data Value Unit Extension mode EM1 Boom length 12 3 m Boom length 40 4 ft Requirement n The boom angle is 60 1 Open the Pin boom menu page 2 Set the specified extension mode on the SENCON 3 Tilt the joystick in the Extend telescope or Retract telescope direction Extend or retract the boom unt...

Page 606: ...to machine tipping over The transport vehicle is always positioned next to the track wheel carrier that is to be set up The track wheel carrier is lifted directly onto the transport vehicle or lifted by the transport vehicle directly to the respective cross member Do not slew the uppercarriage when the track wheel car rier is attached to the hook The machine may tip if subject to load on one side ...

Page 607: ...Park the transport vehicle parallel to the track wheel carrier Data Value Unit A 5000 mm A 196 9 in Requirement Preparing the transport vehicle for the first track wheel carrier Removing the first track wheel car riers Transport 27 04 2020 140 5 204 Telescopic crane 607 F o r R e f e r e n c e O n l y ...

Page 608: ...r the boom and tighten the hoisting rope Repeat the process until the track wheel carrier is removed from the cross member Ensure that the track wheel carrier does not bend ð The track wheel carrier is removed from the cross member 2 Place the track wheel carrier on the transport vehicle 3 Remove the lifting equipment 4 Remove the edge guard Transport 27 04 2020 140 5 204 Telescopic crane 608 F o ...

Page 609: ...he transport vehicle without being lifted over the second track wheel carrier Park the transport vehicle for the track wheel carrier at the specified distance next to the machine Park the transport vehicle parallel to the track wheel carrier Data Value Unit A 5000 mm A 196 9 in Preparing the transport vehicle for the second track wheel carrier Transport 27 04 2020 140 5 204 Telescopic crane 609 F ...

Page 610: ...bers Slightly lower the boom and tighten the hoisting rope Repeat the process until the track wheel carrier is removed from the cross member Ensure that the track wheel carrier does not bend ð The track wheel carrier is removed from the cross member 4 Place the track wheel carrier on the transport vehicle 5 Remove the lifting equipment Preparing the second track wheel carrier for loading Removing ...

Page 611: ...cargo bed of the transport vehicle provide wooden beams to support the cross member 6 Activate the ballasting mode 7 Switch on and enable the remote radio control 8 Place the machine onto the wooden beams Alternately retract the outrigger cylinders piece by piece The following combinations are available for supporting or lowering the machine Tools Specifications for lifting or low ering the machin...

Page 612: ...ar left outrigger cylinder and the Extend retract front left outrigger cylinder levers at the same time until the outrigger cylinders are a little retracted 2 Tilt and hold downward the Extend retract rear right outrigger cylinder and the Extend retract front right outrigger cylinder levers at the same time until the right outrigger cylinders are at the same height as the left outrigger cylinders ...

Page 613: ...nd hold the lever down The left front outrigger cylinder is extended The left front outrigger cylinder is retracted Push and hold the lever up Push and hold the lever down The right front outrigger cylinder is extended The right front outrigger cylinder is retracted Extend retract left rear outrigger cylinder Extend retract right rear outrigger cylinder Extend retract left front outrigger cylinder...

Page 614: ...ger cylinder lever down ward Only retract the outrigger cylinder until the outrigger pad can be removed 2 Remove the locking bracket and the spring washers 3 Remove the outrigger pad 4 Completely retract the outrigger cylinder 5 Repeat these steps to remove the remaining outrigger pads Transport 27 04 2020 140 5 204 Telescopic crane 614 F o r R e f e r e n c e O n l y ...

Page 615: ...ion of the outrigger cylinder 1 Adapter 2 Outrigger pad 1 Take the adapter out of the tool box 2 Fit the adapter into the outrigger pad Mounting the adapter Transport 27 04 2020 140 5 204 Telescopic crane 615 F o r R e f e r e n c e O n l y ...

Page 616: ...nd hold upward the Extend retract rear left outrigger cylinder lever until the out rigger cylinder is lowered into the adapter 1 Bolt in fastening position P2 1 Remove the bolt from fastening position P2 Lowering the outrigger cylinder in the adapter Changing the fastening position of the outrigger cylinders from P2 to P1 Transport 27 04 2020 140 5 204 Telescopic crane 616 F o r R e f e r e n c e ...

Page 617: ...lt in fastening position P1 4 Tilt and hold downward the Extend retract rear left outrigger cylinder lever until the out rigger cylinder is fully retracted 5 Repeat these steps to change the fastening position of the remaining outrigger cylinders from P2 to P1 1 Adapter 2 Outrigger pad Remove the adapter from the outrigger pad Removing the adapter Transport 27 04 2020 140 5 204 Telescopic crane 61...

Page 618: ...er is retracted Push and hold the lever up Push and hold the lever down The left front outrigger cylinder is extended The left front outrigger cylinder is retracted Push and hold the lever up Push and hold the lever down The right front outrigger cylinder is extended The right front outrigger cylinder is retracted Further notes Extend retract left rear outrigger cylinder Extend retract right rear ...

Page 619: ... of a outrigger cylinder 2 Completely fold in the outrigger cylinder 3 Secure the folded in outrigger cylinder with the locking bar 4 Repeat these steps to fold in and secure the remaining out rigger cylinders Transport 27 04 2020 140 5 204 Telescopic crane 619 F o r R e f e r e n c e O n l y ...

Page 620: ...chine accordingly Drive slowly and carefully Setting the uppercarriage position to 180 inverts the direction of travel and the direction of steering If the machine is incor rectly moved against the expected direction of travel this can lead to accidents This can cause injury to persons 9 6 3 1 Setting the operating mode Symbol for operating parameters Value to be applied 1 5 0 1 m s C 0 t 0 t Main...

Page 621: ...sitive driving is possible Higher speed and lower tractive force are set 9 6 4 Lifting the machine onto the transport vehicle Falling machine or accessories from incorrect lifting Only use the suspension gear provided with the machine Ensure that the sling gear has sufficient load bearing capacity and is not damaged Only attach the machine and all accessory parts at the defined lifting points If t...

Page 622: ...Therefore when attaching the machine to the lifting points there is an increased risk of falling and sustaining inju ries n Pay attention to the lifting data weight and center of gravity of the machine n Make sure that no person is at on or under the machine n Do not stand underneath a suspended load n Uppercarriage is locked n The machine has been prepared for loading The machine can be lifted on...

Page 623: ...e 3 Set the machine down at its destination Shown Meaning SEBO no Secure attachment n Lift the machine only at the marked points and with suit able slings 186792 Lifting point label Transport 27 04 2020 140 5 204 Telescopic crane 623 F o r R e f e r e n c e O n l y ...

Page 624: ...eaning SEBO no Secure attachment n Lift the machine only at the marked points and with suit able slings 186792 9 6 4 3 Lifting a machine that is not ballasted without track wheel carriers Preconditions n The machine is stabilized or rests on a suitable support Lifting point label Transport 27 04 2020 140 5 204 Telescopic crane 624 F o r R e f e r e n c e O n l y ...

Page 625: ...its destination Shown Meaning SEBO no Secure attachment n Lift the machine only at the marked points and with suit able slings 186792 Ä Chapter 9 2 2 Lifting data on page 578 Lifting point label Further notes Transport 27 04 2020 140 5 204 Telescopic crane 625 F o r R e f e r e n c e O n l y ...

Page 626: ...ing on the ground Data Value Unit Safety distance between the load hook and pulley head 1 m Safety distance between the load hook and pulley head 3 3 ft After loading the machine must be moved into a safe position for transport 1 Set the Setup ballast setup mode using the quick select button on the SENCON 2 Depending on the transport safeguard lower the boom as far as possible 3 Turn off the machi...

Page 627: ...nd accessories The lashing points on the machine are marked with a symbol 1 Secure the machine to the lashing points 2 Secure the working equipment against unintentional move ments 3 Secure all required auxiliary equipment such as ramp sec tions or timbers 4 Secure the load hook The lashing points on the load hook are not marked If an additional safeguard needs to be attached to the machine make s...

Page 628: ...chine Risk of tipping by slewing the uppercarriage with the machine supported Slew the uppercarriage into the direction of travel before stabilizing the machine Stabilize the machine only when the uppercarriage is locked When the machine is stabilized by the stroke mechanism in order to adjust the track its lateral stability is reduced Slewing the uppercarriage may cause the machine to tip Risk of...

Page 629: ...th insufficient soil strength When stabilized the fully ballasted machine exerts a maximum pressure on the ground via the outrigger pads Data Value Unit Diameter of outrigger pad 550 0 mm Diameter of outrigger pad 21 6 in Maximum pressure exerted by each outrigger pad 15 1 kg cm2 Maximum pressure exerted by each outrigger pad 214 8 psi If the load bearing capacity of the ground is insufficient a s...

Page 630: ...in setup proce dures The ballasting mode is deactivated The machine is controlled using the controls in the cab 9 7 2 1 3 Folding out the outrigger Risk of crushing when swinging the outrigger out or in Ensure all personnel is outside the danger zone Indicate the danger through visual and audible warning signals People within the range of motion may be crushed and seri ously injured 1 Locking bar ...

Page 631: ...itching on the Setup remote radio control Preconditions n The safety lever has been pulled back n The machine operator has stepped out of the machine 1 Turn the rotary switch Switch remote radio control on off on the remote radio control to position I 2 Press the push button Horn release remote radio control on the remote radio control ð The remote radio control is ready for use The engine can be ...

Page 632: ...y switch to position 0 Turn rotary switch to position I The remote radio control is deactivated The remote radio control is activated A brief signal tone sounds Horn release remote radio control Switch remote radio control on off Transport 27 04 2020 140 5 204 Telescopic crane 632 F o r R e f e r e n c e O n l y ...

Page 633: ... wheel car riers n Folding in or unfolding the outrigger cylinders n Changing the track width n Installing or removing the track wheel carriers n Loading or unloading the machine onto from the transport vehicle Overview Fastening positions of the outrigger cylinders Transport 27 04 2020 140 5 204 Telescopic crane 633 F o r R e f e r e n c e O n l y ...

Page 634: ...cylinders 2 Position the outrigger pads vertically underneath the out rigger cylinders 1 Adapter 2 Outrigger pad 1 Take the adapter out of the tool box Positioning the outrigger pads Mounting the adapter Transport 27 04 2020 140 5 204 Telescopic crane 634 F o r R e f e r e n c e O n l y ...

Page 635: ...e outrigger pad with the adapter vertically on the ground under the outrigger cylinder 2 Tilt and hold upward the Extend retract rear left outrigger cylinder lever until the out rigger cylinder is lowered into the adapter Lowering the outrigger cylinder in the adapter Transport 27 04 2020 140 5 204 Telescopic crane 635 F o r R e f e r e n c e O n l y ...

Page 636: ...on P2 3 Mount and secure the bolt in fastening position P2 4 Tilt and hold downward the Extend retract rear left outrigger cylinder lever until the out rigger cylinder is fully retracted 5 Repeat these steps to change the fastening position of the remaining outrigger cylinders from P1 to P2 Changing the fastening position of the outrigger cylinders from P1 to P2 Transport 27 04 2020 140 5 204 Tele...

Page 637: ...pter 2 Outrigger pad Remove the adapter from the outrigger pad Requirement Removing the adapter Mounting the outrigger pad Transport 27 04 2020 140 5 204 Telescopic crane 637 F o r R e f e r e n c e O n l y ...

Page 638: ...th spring washers 4 Repeat these steps to mount the remaining outrigger pads Push and hold the lever up Push and hold the lever down The left rear outrigger cylinder is extended The left rear outrigger cylinder is retracted Push and hold the lever up Push and hold the lever down The right rear outrigger cylinder is extended The right rear outrigger cylinder is retracted Extend retract left rear ou...

Page 639: ...The right front outrigger cylinder is extended The right front outrigger cylinder is retracted 9 7 2 1 6 Lifting the machine Data Value Unit A 550 mm A 21 6 in B 3600 mm B 141 0 in Extend retract left front outrigger cylinder Extend retract right front outrigger cylinder Overview Lifting height of the out rigger cylinders Transport 27 04 2020 140 5 204 Telescopic crane 639 F o r R e f e r e n c e ...

Page 640: ...nders piece by piece or n Extending or retracting the individual outrigger cylinders piece by piece The process for supporting the machine is described using exam ples of possible outrigger cylinder combinations The same steps must be used to lift the machine with the respective outrigger cyl inder control Take note of the color markings on the outrigger cylinders and on the setup remote radio con...

Page 641: ...ly move the outrigger cylinders piece by piece Shown Meaning SEBO no To provide assistance the outrigger cylinders are labeled in the same colors as on the remote control 247088 9 7 2 2 Driving the transport vehicle away 1 Fully lower the cargo bed of the transport vehicle 2 Move the transport vehicle out of the work area 9 7 2 3 Preparing to mount the track wheel carrier Requirement Stabilizing c...

Page 642: ...de EM1 Boom length 12 3 m Boom length 40 4 ft Requirement n The boom angle is 60 1 Open the Pin boom menu page 2 Set the specified extension mode on the SENCON 3 Tilt the joystick in the Extend telescope or Retract telescope direction Extend or retract the boom until it has reached the predefined length If two functions are assigned on the joystick the relevant switch must be in the correct positi...

Page 643: ... to machine tipping over The transport vehicle is always positioned next to the track wheel carrier that is to be set up The track wheel carrier is lifted directly onto the transport vehicle or lifted by the transport vehicle directly to the respective cross member Do not slew the uppercarriage when the track wheel car rier is attached to the hook The machine may tip if subject to load on one side...

Page 644: ...stance next to the machine Park the transport vehicle parallel to the track wheel carrier Data Value Unit A 5000 mm A 196 9 in Preparing the transport vehicle for the first track wheel carrier Transport 27 04 2020 140 5 204 Telescopic crane 644 F o r R e f e r e n c e O n l y ...

Page 645: ...1 Installing 1 Mount and secure one included edge guard to the crawler track Slinging the track wheel carriers Transport 27 04 2020 140 5 204 Telescopic crane 645 F o r R e f e r e n c e O n l y ...

Page 646: ...1 Lifting point 2 Use the lifting equipment provided to attach the track wheel carrier to the lifting points Transport 27 04 2020 140 5 204 Telescopic crane 646 F o r R e f e r e n c e O n l y ...

Page 647: ...the track wheel carrier off the transport vehicle 2 Lift the track wheel carrier toward the cross members on the undercarriage 3 Align the cross members with the track wheel carrier Tilt the respective outrigger cylinder lever upward or downward ð The outrigger cylinder in question is extended or retracted Installing the first track wheel car rier Transport 27 04 2020 140 5 204 Telescopic crane 64...

Page 648: ...the hoisting rope Repeat the process until the track wheel carrier rests completely on the cross member Ensure that the track wheel carrier does not bend ð The track wheel carrier is mounted to the cross members Requirement Mounting the holders Transport 27 04 2020 140 5 204 Telescopic crane 648 F o r R e f e r e n c e O n l y ...

Page 649: ... the lifting points 1 Holder 1 Mount the holders to the track wheel carrier 2 Remove the hoisting gear from the track wheel carrier 3 Remove the edge guard Transport 27 04 2020 140 5 204 Telescopic crane 649 F o r R e f e r e n c e O n l y ...

Page 650: ...he transport vehicle without being lifted over the second track wheel carrier Park the transport vehicle for the track wheel carrier at the specified distance next to the machine Park the transport vehicle parallel to the track wheel carrier Data Value Unit A 5000 mm A 196 9 in Preparing the transport vehicle for the second track wheel carrier Transport 27 04 2020 140 5 204 Telescopic crane 650 F ...

Page 651: ...ive outrigger cylinder lever upward or downward ð The outrigger cylinder in question is extended or retracted 6 Push the track wheel carrier horizontally and evenly onto the cross members Slightly lift the boom and uncoil the hoisting rope Repeat the process until the track wheel carrier rests completely on the cross member Ensure that the track wheel carrier does not bend ð The track wheel carrie...

Page 652: ...to the track wheel carrier 2 Remove the hoisting gear from the track wheel carrier 3 Remove the edge guard 9 7 2 6 Establishing the hydraulic supply Requirement Mounting the holders Connecting the hydraulic couplings Transport 27 04 2020 140 5 204 Telescopic crane 652 F o r R e f e r e n c e O n l y ...

Page 653: ... of the hydraulic connections for the right and left track wheel carrier 1 Hydraulic connections for the travel drive hydraulics and hydraulic clamping rear side of the undercarriage 2 Connect the quick change couplings Transport 27 04 2020 140 5 204 Telescopic crane 653 F o r R e f e r e n c e O n l y ...

Page 654: ...em back against the heads The hydraulic clamping does not work when the lock nuts are tightened 2 Mount the covers on the attachment shafts of the track wheel carriers Mounting the wedge Transport 27 04 2020 140 5 204 Telescopic crane 654 F o r R e f e r e n c e O n l y ...

Page 655: ...he remote radio control When using the Setup remote radio control the wrong out rigger cylinders may move 1 Lift the boom to at least 30 2 Retract the boom fully 3 Activate the ballasting mode 4 Switch on and enable the remote radio control 5 Place the machine onto the track wheel carriers Alternately retract the outrigger cylinders piece by piece The following combinations are available for suppo...

Page 656: ...ctive outrigger cyl inder control Take note of the color markings on the outrigger cylinders and on the setup remote radio control 1 Tilt and hold downward the Extend retract rear left outrigger cylinder and the Extend retract front left outrigger cylinder levers at the same time until the outrigger cylinders are a little retracted 2 Tilt and hold downward the Extend retract rear right outrigger c...

Page 657: ...wheel car riers n Folding in or unfolding the outrigger cylinders n Changing the track width n Installing or removing the track wheel carriers n Loading or unloading the machine onto from the transport vehicle Overview Fastening positions of the outrigger cylinders Transport 27 04 2020 140 5 204 Telescopic crane 657 F o r R e f e r e n c e O n l y ...

Page 658: ...ing position P2 1 Remove the bolt from fastening position P2 Changing the fastening position of the outrigger cylinders from P2 to P1 Transport 27 04 2020 140 5 204 Telescopic crane 658 F o r R e f e r e n c e O n l y ...

Page 659: ...emote radio control until the outrigger cylinder has reached fastening position P1 3 Mount and secure the bolt in fastening position P1 4 Repeat these steps to change the fastening position of the remaining outrigger cylinders from P2 to P1 Transport 27 04 2020 140 5 204 Telescopic crane 659 F o r R e f e r e n c e O n l y ...

Page 660: ...ever down ward Only retract the outrigger cylinder until the outrigger pad can be removed 2 Remove the locking bracket and the spring washers 3 Remove the outrigger pad 4 Completely retract the outrigger cylinder 5 Repeat these steps to remove the remaining outrigger pads Transport 27 04 2020 140 5 204 Telescopic crane 660 F o r R e f e r e n c e O n l y ...

Page 661: ... of a outrigger cylinder 2 Completely fold in the outrigger cylinder 3 Secure the folded in outrigger cylinder with the locking bar 4 Repeat these steps to fold in and secure the remaining out rigger cylinders Transport 27 04 2020 140 5 204 Telescopic crane 661 F o r R e f e r e n c e O n l y ...

Page 662: ... of travel this can lead to accidents This can cause injury to persons Risk of machine damage when unloaded improperly Use an underlay to mitigate any impact Driving the machine off the transport vehicle in an uncon trolled fashion may cause the machine to collide with the ground and damage the ballast suspension Risk of machine damage due to improper operation of the load hook when the limit shut...

Page 663: ...able stable ladder to access the lifting points at the uppercarriage Position the ladder on level ground Always face the machine when climbing onto and down from the machine Always make sure you have at least three points of con tact with the ladder and grip handles when climbing up or down Two hands and one foot or two feet and one hand must remain in contact with the ladder steps and the grip ha...

Page 664: ... Only have a suitable disposal company dispose of the machine Failure to properly dispose of the machine at the end of its service life can result in environmental harm NOTICE Disposal 27 04 2020 140 5 204 Telescopic crane 664 F o r R e f e r e n c e O n l y ...

Page 665: ...ine is defined via n the track width n the counterweight n the attachments 11 3 Operating modes table Specific operating modes can be disabled depending on the machine equipment Incline Track width UW counter weight t Rear ballast t Attachment Offset Config code 1 5 A 0 35 0 HA S 0 856331 1 5 A 0 21 0 HA S 0 856231 1 5 A 0 0 HA S 0 856131 1 5 B 0 35 0 HA S 0 855331 1 5 B 0 21 0 HA S 0 855231 1 5 B...

Page 666: ...356101 4 0 B 0 35 0 HA 0 355301 4 0 B 0 21 0 HA 0 355201 4 0 B 0 0 HA 0 355101 4 0 C 0 0 HA 0 354101 0 3 A 0 35 0 Setup attachment 0 156399 0 3 D 0 0 Setup ballast 0 106198 0 3 A 0 35 0 SA15 0 156351 0 3 A 0 35 0 SA15 20 156352 0 3 A 0 35 0 SA15 40 156353 0 3 A 0 35 0 SA8 0 156341 0 3 A 0 35 0 SA8 20 156342 0 3 A 0 35 0 SA8 40 156343 0 3 A 0 35 0 SLS 0 156335 1 5 A 0 35 0 SLS 0 856335 1 5 A 0 21 0...

Page 667: ...nformation If screws or nuts are changed only use new or reconditioned parts Screws nuts and all threads must be clean dry and free of grease There are 2 different tables for tightening torques n Standard connections n Rotary connection 11 4 2 Standard connections In order to avoid a screw connection failure only phosphate black screws may be used in the following applications n Sprocket n Slewing...

Page 668: ...5 M12 8 8 52 5 77 5 10 9 76 7 114 2 12 9 90 133 3 M14 8 8 83 3 123 3 10 9 121 7 181 7 12 9 142 5 212 5 M16 8 8 127 5 191 7 10 9 186 7 281 7 12 9 218 3 329 2 M18 8 8 183 274 10 9 262 391 12 9 306 458 M20 8 8 257 387 10 9 365 551 12 9 428 644 M22 8 8 348 528 10 9 496 753 12 9 580 881 M24 8 8 441 665 10 9 628 947 12 9 735 1108 M27 8 8 643 980 Appendix 27 04 2020 140 5 204 Telescopic crane 668 F o r R...

Page 669: ...3 8 8 1179 1801 10 9 1679 2565 12 9 1965 3001 M36 8 8 1521 2315 10 9 2167 3298 12 9 2535 3859 M39 8 8 1957 2998 10 9 2788 4269 12 9 3262 4995 11 4 3 Rotary connection Bolt Tightening torque Dimensions Strength class Zinc flake coating Nm Black phosphated Nm M33 10 9 Not permissible 2600 Appendix 27 04 2020 140 5 204 Telescopic crane 669 F o r R e f e r e n c e O n l y ...

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Manitowoc 140.5.204, Operation Manual

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