3. ENGINE
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89
ENGINE INSTALLATION
The engine installation is the reverse of the removal procedure. However, pay attention to the following.
1. Prior to install engine, inspect condition of engine mountings. If necessary, replace the engine
mountings, you can insert a punch in hole of engine mounting bushing and push the other bushing out of
the housing.
2. Make sure coolant and oil drain plugs are reinstalled and tight.
3. Refill engine oil and check the oil level with the dipstick.
4. Install new gaskets on the exhaust pipes. Secure the exhaust pipe on cylinder head with exhaust nuts.
5. Ensure tighten the bolts to the specified torque.
Installation location
Specifications (mm)
Torque N.m(kgf.m)
Mounting nut of engine
M10
70(7.1)
Nut of exhaust pipe
M8
30(3.1)
Bolt of front propeller shaft flange
M8
40(4.1)
Bolt of rear propeller shaft flange
M10
80(8.2)
6. Install the connectors rightly of ignition coil, fuel injector and oxygen sensor, the wire mark of front
cylinder is red, the wire of rear cylinder is blue.
7. After installing the engine, route the wire harness and hoses properly.
8. Adjustment the parking brake, refer to PERIODIC MAINTENANCE.
9. Replacement the coolant, refer to PERIODIC MAINTENANCE
10. Start vehicle, let engine reaches the operating temperature, test drive vehicle to confirm proper
operation, then stop engine and check if coolant and oil levels are correct, refill as necessary.
Summary of Contents for UTV1000-3
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Page 38: ...3 ENGINE 3 8 LUBRICATION SYSTEM COMPONENTS...
Page 47: ...3 ENGINE 3 17 MAGNETO SYSTEM...
Page 75: ...3 ENGINE 3 47 ENGINE DRIVE SHAFT CRANKCASE AND PTO COVER...
Page 76: ...3 ENGINE 3 48 CRANKSHAFT...
Page 77: ...3 ENGINE 3 49...
Page 101: ...3 ENGINE 3 73 GEARBOX...
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Page 152: ...8 SUSPENSION SYSTEM 8 6...
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