3. ENGINE
3-
83
1. Micrometer
A. Shift fork claw thickness
Shift Fork Shaft
Check shift fork shaft for visible damage or
wear.
Check if shift fork shaft is straight.
Index Lever and Parking Lever
Index lever with roller must move freely.
Check parking lever for cracks or other damages.
Output Shaft
Check output shaft and its gear for cracks, bend,
pitting or other visible damages.
Check output shaft splines for wear or other
damages.
Check if the output shaft bearings turn freely and
smoothly.
Replace oil seal if brittle, hard or damaged.
4
×
4 Coupling Sleeve
Check splines of coupling sleeve for wear or other
damages.
1. Inspect splines
Measure the coupling sleeve groove width
A.
Groove width
COUPLING SLEEVE GR00VE WIDTH
NEW
5.25mm to5.35mm
(.207in to.211 in)
SERVICE LIMIT
5.50mm(.217in)
Coupling Fork
Check coupling fork for visible damage, wear
or bent coupling fork claws.
Check coupling fork claw thickness.
SHIFT FORK CLAW THICKNESS
NEW
5.10 mm to5.20 mm
(.201 in to.205in)
SERVICE LIMIT
5.00 mm(.197 in)
Summary of Contents for UTV1000-3
Page 10: ......
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Page 38: ...3 ENGINE 3 8 LUBRICATION SYSTEM COMPONENTS...
Page 47: ...3 ENGINE 3 17 MAGNETO SYSTEM...
Page 75: ...3 ENGINE 3 47 ENGINE DRIVE SHAFT CRANKCASE AND PTO COVER...
Page 76: ...3 ENGINE 3 48 CRANKSHAFT...
Page 77: ...3 ENGINE 3 49...
Page 101: ...3 ENGINE 3 73 GEARBOX...
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Page 152: ...8 SUSPENSION SYSTEM 8 6...
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