Liangzi Power UTV1000-3, Maintenance Manual

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3. ENGINE
3- 82
Check main shaft for wear
A. Bearing journal MAG side
B. Free pinion bearing
C .Bearing journal CVT side
Shift Shaft
Check shift shaft for worn splines and gears.
Check shift shaft spring for damages.
Shift Drum
NOTICE Do not disassemble shift drum.
Check if shifting gates move easily on shift
drum splines and check condition of springs.
Check shift drum tracks for scouring or heavy
wear, like rounded engagement slots.
1. Track for the low/reverse range gear shift
fork
2. Track for the high range gear shift fork
3. Springs
Shift Forks
Check both shift forks for visible damage,
wear or bent shift fork claws.
Check engagement rollers for wear and
smooth movement.
Measure the shift fork claw thickness.
COUNTERSHAFT BEARING JOURNALS
MAG SIDE
NEW 19.977 mm to19.990 mm
(.786in to.787in)
SERVICE LIMIT 19.973 mm(.786in)
CVT SIDE
NEW 24.977mm to24.990mm
(.983in to.984in)
SERVICE LIMIT 24.970 mm(.983 in)
MAIN SHAFT
FREE PINION BEARING
NEW 24.987mm to25.000 mm
(.984in to.984in)
SERVICE LIMIT 24.984 mm(.984 in)
BEARING JOURNAL CVT/MAG SIDE
NEW 16.980mm to16.991 mm
(.669in to.669in)
SERVICE LIMIT 16.976mm(.668in)