Liangzi Power UTV1000-3, Maintenance Manual

Page: 89 / 184

3.ENGINE
3- 61
1. Partition
2. Oil bore
3. Crankcase half PTO (inside)
Crankcase Assembly
The assembly of crankcase is essentially the re-
verse of removal procedure. However, pay
attention to the following details.
Install a NEW crankcase gasket.
Oil the plain bearings before mounting the crank-
shaft.
NOTICE Correctly reinstall crankshaft (refer to
CRANKSHAFT)
Properly reinstall engine oil strainer and screws.
Refer to LIBRICATION SYSTEM subsection.
Reinstall water pump intermediate shaft and gears.
Refer to WATER PUMP GEARS in the COOLING
SYSTEM subsection.
Tightening sequence for screws on crankcase is as
per following illustration.
TIGHTENCE SEQUENCE
CRANKCASE SCREWS
Tightening torque- M6 10N·m±1N·m
(89lbf
·
in
士
9lbf
·
in)
Tightening torque- M8 25N·m±3N·m
(18lbf·ft
±
2 lbf
·
ft)
CRANK SHAFT
1. Crankcase MAG
2. Crankshaft
Crankshaft Locking Procedure
NOTE: When crankshaft is locked, the rear piston
no. 2 is at TDC. Crankshaft can not be locked at
piston no.1 TDC.
NOTICE To see if the rear piston no. 2 is at TDC
ignition refer to CRANKSHAFT TIMING GEAR
in the TIMING CHAIN subsection.
Remove:
1. Spark plug cables and spark plugs of both
cylinders.
2. Plug screw and O-ring of magneto cover.
1. Plug screw
2. O-ring
3. Crankshaft position sensor.