11. TROUBLESHOOTING
11-
13
Intake valve(s) is (are) leaking. Repair or replace valve(s).
5.
Check if fuel supply is sufficient.
Fuel line is contaminated and/or bent (engine gets lean). Clean and/or
replace defective part(s).
6.
Check engine ground.
Poor engine ground. Clean.
Symptom: ENGINE DOES NOT OFFER MAXIMUM POWER AND/OR DOES NOT REACH
MAXIMUM OPERATING RPM
1.
Check spark plugs condition and/or gap.
Fouled spark plugs or wrong spark plug gap. Readjust gap and clean spark
plugs or replace.
2.
Check spark plugs type.
Improper spark plugs heat range. Install recommended spark plugs (refer
to TECHNICAL SPECIFICATIONS).
3.
Perform engine leak test.
Damaged head gasket and/or seal and/or leaking intake/exhaust valve(s).
replace and/or repair defective parts.
4.
Check for water in fuel (wrong fuel).
There is water in fuel or wrong fuel. Drain fuel system, search for leakage
and refill it with appropriate fuel.
5.
Check engine compression.
Worn piston(s) and/or piston ring(s). Replace defective part(s).+
6.
Check fuel pressure.
Low fuel pressure. Perform fuel pressure test (refer to FUEL SYSTEM).
7.
Check air intake system.
Air filter is clogged due to contamination. Replace air filter.
8.
Check if EMS (engine management system) is in limp home mode. Check fault
codes in DELPHI. system.
Check if electrical actuator(s) is/are defective. Replace defective part(s).
9.
Check drive belt.
Worn. Replace belt if its width is less than specified.
Symptom: HIGH ENGINE OPERATING TEMPERATURE
1.
Check if cooling system shows any failure (see COOLING SYSTEM).
System is leaking. Repair and/or replace damaged part(s).
2.
Check function of lubrication system (see LUBRICATION SYSTEM).
Lubrication is not working properly. Repair and/or replace damaged
part(s).
3.
Check condition and heat range of spark plugs.
Melted spark plug tip or inadequate heat range. Replace.
4.
Check air leakage on engine intake.
Leakage causes overheating. Replace/repair damaged part(s).
5.
Check air inlet and outlet of the CVT cover.
Air circulation is clogged (overheating). Clean air circulation from
Summary of Contents for UTV1000-3
Page 10: ......
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Page 38: ...3 ENGINE 3 8 LUBRICATION SYSTEM COMPONENTS...
Page 47: ...3 ENGINE 3 17 MAGNETO SYSTEM...
Page 75: ...3 ENGINE 3 47 ENGINE DRIVE SHAFT CRANKCASE AND PTO COVER...
Page 76: ...3 ENGINE 3 48 CRANKSHAFT...
Page 77: ...3 ENGINE 3 49...
Page 101: ...3 ENGINE 3 73 GEARBOX...
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Page 152: ...8 SUSPENSION SYSTEM 8 6...
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