3.ENGINE
3-
21
HOLDING STRIP SCREWS
Service product
LOCTITE243
Tightening torque
4N·m± 0.5N·m
(35lbf·in±4lbf·in)
STATOR RETAINING SCREWS
Tightening torque
11N·m± 1N·m
(97lbf·in±9lbf·in)
HOLDING STRIP SCREWS
Service product
LOCTITE243
Tightening torque
4N·m± 0.5N·m
(35lbf·in±4lbf·in)
ROTOR
Rotor Removal
Remove MAGNETO COVER. See procedure in
this subsection.
Lock
crankshaft(refer
to
CRANKSHAFT
LOCKING PROCEDURE in the BOTTOM END
subsection).
REQUIRED TOOL
CRANKSHAFT LOCKING
BOLT
Heat screw in order to break the glue.
Remove screw and washer securing rotor to
crankshaft.
Remove rotor.
REQUIRED TOOL
MAGNET0 PULLER
CRANKSHAFT PROTECTOR
NOTE: Use grease to place protector on crank-
shaft end prior to screw on the magneto puller.
1. Rotor
2. Magneto puller
Screw magneto puller bolt to remove rotor.
Rotor Inspection
Check inner side of rotor for scratches or other
damage.
Blow pressurized air in the rotor oil bore and make
sure it is not clogged.
1. Rotor
2. Oil bole
Check keyway of the rotor for wear or damages.
Check if trigger wheel teeth are bent or otherwise
damaged.
Check woodruff key and keyway on the crank-
shaft for wear or damages.
Replace parts as necessary.
Rotor Installation
For installation, reverse the removal procedure.
Summary of Contents for UTV1000-3
Page 10: ......
Page 30: ......
Page 38: ...3 ENGINE 3 8 LUBRICATION SYSTEM COMPONENTS...
Page 47: ...3 ENGINE 3 17 MAGNETO SYSTEM...
Page 75: ...3 ENGINE 3 47 ENGINE DRIVE SHAFT CRANKCASE AND PTO COVER...
Page 76: ...3 ENGINE 3 48 CRANKSHAFT...
Page 77: ...3 ENGINE 3 49...
Page 101: ...3 ENGINE 3 73 GEARBOX...
Page 130: ......
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Page 152: ...8 SUSPENSION SYSTEM 8 6...
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