Liangzi Power UTV1000-3, Maintenance Manual

Page: 85 / 184

3.ENGINE
3- 57
Step: Push gear in
1. Water pump drive gear
2. Intermediate shaft
Remove needle pin and pull water pump drive gear
out.
Remove thrust washer from intermediate shaft.
1. Thrust washer
2. Water pump drive gear
3. Needle pin
Drive Gears Inspection
Intermediate Gear/Oil Pump Drive Gear/Water
Pump Drive Gear
Inspect gears for wear or other damage. Replace if
damaged.
Breather Gear
Check if oil seal is brittle, hard or damaged.
Replace if necessary.
1. Breather gear
2. Oil seal
Inspect gear for wear or other damage.
Check ball bearing for excessive play and smooth
operation. Replace breather gear assembly if
necessary.
Drive Gears Installation
The installation is essentially the reverse of the
removal procedure.
Adequately oil the ball bearing of the breather
gear.
CRANK CASE
Crankcase Disassembly
1. Refer to PERIODIC MAINTENANCE
PROCEDURES subsection and:
1.1 Drain cooling system.
1.2 Drain engine oil.
1.3 Drain gearbox oil.
2. Lock crankshaft. Refer to CRANKSHAFT
LICKING PROCEDURES in the this subsection.
3. Refer to COUNTINUOUSLY VARIABLE
TRAINSMISSION (CVT) subsection to remove
following parts:
- CVT cover
- Drive pulley
- Driven pulley
- CVT air guide.
4. Remove engine from vehicle. Refer to ENGINE
REMOVAL AND INSTALLATION subsection.
5. Detach gearbox from engine. Refer to
GEARBOX AND 4
×
4 COUPLING UNIT .
6. Refer to MAGENTO SYSTEM subsection to
remove the following parts: