Can-Am Renegade 500 Operator'S Manual Download

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Summary of Contents for Renegade 500

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Page 2: ...imes WARNING Disregarding any of the safety precautions and instructions contained in this Operator s Guide SAFETY VIDEO and on product labels could cause injury including the possibility of death WARNING This vehicle may exceed the performance of other vehicles you have ridden in the past This category S sport is a high performance vehicle for off road use only It is for sport type recreational a...

Page 3: ...not followed could severely damage vehicle components NOTE Indicates supplementary information needed to fully complete an instruc tion All safety documentation should remain with the vehicle at the time of sale All content of the SAFETY INFORMATION section should be interpreted by the reader as a warning which if not followed may result in injury including the pos sibility of death The following ...

Page 4: ...following website www operatorsguide brp com Al so note that the guide is available in several languages The information and components system descriptions contained in this document are correct at the time of publication BRP however maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured Due to la...

Page 5: ...OW TO IDENTIFY YOUR VEHICLE 60 BREAK IN PERIOD 61 CONTROLS INSTRUMENTS EQUIPMENT 62 1 Throttle Lever 65 2 2WD 4WD Selector 65 3 Rear Brake Lever 65 4 Front Brake Lever 65 5 Parking Brake 66 6 Transmission Lever 66 7 Multi Switch Housing 67 8 Multifunction Gauge 69 9 12 Volt Power Outlet 73 10 Ignition Switch 73 11 Fuel Tank Cap 73 12 Rear Brake Pedal 74 13 Footpeg 74 14 Seat Latch 74 15 Central Pa...

Page 6: ...IONS 84 General 84 Pre Operation Check 84 Starting the Engine 84 Shifting the Transmission 85 Stopping the Engine 85 Post Operation Care 85 SPECIAL PROCEDURES 86 Turn Over 86 Vehicle Immersion 86 CARGO AND TRANSPORTATION 87 TROUBLESHOOTING 89 SPECIFICATIONS 93 MAINTENANCE INFORMATION MAINTENANCE CHART 100 GENERAL 104 ENGINE 105 Air Filter 105 Oil Change and Oil Filter Replacement 105 Radiator 106 ...

Page 7: ... 120 SUSPENSION 122 Lubrication 122 Inspection 122 Adjustment 122 BRAKE 125 Inspection 125 BODY FRAME 126 Recovery Hook Condition 126 Frame Fasteners 126 Seat Fasteners 126 Vehicle Cleaning and Protection 126 STORAGE AND PRESEASON PREPARATION 127 WARRANTY BRP INTERNATIONAL LIMITED WARRANTY 2008 CAN AMTM ATV 130 BRP EUROPEAN UNION MEMBER STATES LIMITED WARRANTY 2008 CAN AMTM ATVS 134 PRIVACY OBLIGA...

Page 8: ...6 _______________________ ...

Page 9: ...f this vehicle To fully appreciate the pleasures en joyment and excitement of using this vehicle there are some basic rules that MUST be observed and followed by any user European Community This warning applies only in the Euro pean Countries where on road usage is allowed WARNING On road use This vehicle is built for OFF ROAD purposes only It may be used for short distances on paved surfaces at r...

Page 10: ...s particular to the area Riding conditions vary from place to place Each is subject to weather conditions which may radically change from time to time and from season to season Riding on sand is different than rid ing on snow or through forests or marshes Each location may require a greater degree of awareness and skill Show good judgement Always proceed with caution Please do not take any unneces...

Page 11: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 9 ...

Page 12: ...erate this vehicle on any paved surfaces unless it is for short distances at reduced speed and in order to move the vehicle from an off road location to another Always respect the road traffic laws when you operate this vehicle on the roadway even a dirt or gravel road Never take place on this vehicle without wearing an approved hel met that fits properly You should also wear eye protection goggle...

Page 13: ...r to a side if pointed straight uphill Turn the vehicle around and remount following the procedure described further in this Operator s Guide Always check for obstacles before operating in a new area Never at tempt to operate over large obsta cles such as large rocks or fallen trees Always follow proper proce dures when operating over obsta cles as described further in this Op erator s Guide Alway...

Page 14: ...n proper tire pressure as described further in this Operator s Guide Never modify this vehicle through improper installation or use of ac cessories Only use BRP s ap proved accessories NEVER install a passenger seat or use the cargo area to carry a passenger 12 ___________ SAFETY INFORMATION ___________ ...

Page 15: ...N HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete a training course They should then regularly practice the skills learned in the course and the operating techniques described in this Operator ...

Page 16: ...o severe injury or death of the child Even though a child may be within the age group for which this vehicle is recommended he may not have the skills abilities or judgment needed to operate this vehicle safely and may be involved in a serious accident HOW TO AVOID THE HAZARD No one under 16 should operate this vehicle 14 ___________ SAFETY INFORMATION ___________ ...

Page 17: ...o balance and control this vehicle Could cause an accident resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry passenger Even with a long seat that provides unrestricted operator movement it is not designed nor intended to carry passenger s ____________ SAFETY INFORMATION ___________ 15 ...

Page 18: ...trol HOW TO AVOID THE HAZARD If a road usage is allowed in your area operate your vehicle on paved sur faces only for short distance and for the only purpose of moving the vehicle from an off road usage to another Always operate your vehicle at low speed never exceed 65 km h 40 MPH and reduce the speed before making a turn Always respect all road traffic laws when operating your vehicle on public ...

Page 19: ...ding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident riding without protective clothing increases the chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved helmet that fits properly You should also wear eye protection goggles or face shield rigid chin guard recommended for the p...

Page 20: ... HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident or death HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle 18 ___________ SAFETY INFORMATION ___________ ...

Page 21: ...f the vehicle which can result in an accident HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain visibility and op erating conditions and your experience The maximum speed authorized with this vehicle is 65 km h 40 MPH Always reduce speed before making a turn ____________ SAFETY INFORMATION ___________ 19 ...

Page 22: ... wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Do not try to show off 20 ___________ SAFETY INFORMATION ___________ ...

Page 23: ...follow the inspection and maintenance procedures and schedules described further in this Operator s Guide WARNING POTENTIAL HAZARD Riding on frozen waterways WHAT CAN HAPPEN Severe injury or death can result if the vehicle and or operator break through the ice HOW TO AVOID THE HAZARD Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support...

Page 24: ...hicle or could cause you to lose your balance and fall off the vehicle If you remove a foot from the footrests your foot or leg may come into contact with the rear wheels which could injure you or cause an accident HOW TO AVOID THE HAZARD Always keep both hands on the handlebars or on grab handles and both feet on the footrests during vehicle operation 22 ___________ SAFETY INFORMATION ___________...

Page 25: ...ome upon hidden rocks bumps or holes without enough time to react Could result in the vehicle overturning or loss of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the vehicle ____________ SAFETY INFORMATION ___________ 23 ...

Page 26: ...ion or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain Always be especially cautious on these kinds of terrain 24 ___________ SAFETY INFORMATION ___________ ...

Page 27: ...ol causing a collision or overturn HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described further in this Operator s Guide Practice turning at low speeds before attempting to turn at faster speeds Do not turn at excessive speed ____________ SAFETY INFORMATION ___________ 25 ...

Page 28: ... can overturn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate this vehicle on hills too steep for the vehicle or for your abil ities Practice on smaller hills before attempting larger hills 26 ___________ SAFETY INFORMATION ___________ ...

Page 29: ...s Guide Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ve hicle could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill...

Page 30: ...cribed further in this Operator s Guide NOTE A special technique is required when braking as you go down a hill Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side Go straight down the hill where possible 28 ___________ SAFETY INF...

Page 31: ... tered the turning technique as described further in this Operator s Guide on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible When crossing the side of a hill Always follow proper procedures as described further in this Operator s Guide Avoid hills with excessively slippery or loose surfaces Shift your weight to the uphill side of the vehic...

Page 32: ...ock parking brake after you are stopped Dismount on uphill side or to a side if pointed straight uphill If you begin rolling backwards Keep your weight uphill Never open the throttle suddenly or make sudden gear changes The vehicle could flip over backwards Never apply the rear brake while rolling backwards Apply the front brake gradually When fully stopped apply rear brake as well and lock parkin...

Page 33: ...cause the vehicle to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as de scribed further in this Operator s Guide ____________ SAFETY INFORMATION ___________ 31 ...

Page 34: ...edly which may cause the vehicle to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control 32 ___________ SAFETY INFORMATION ___________ ...

Page 35: ...operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator s Guide Check water depth and current before you attempt to cross any water Wa ter should not go above footrests Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the pads ____________ ...

Page 36: ...N You could hit an obstacle or person behind the vehicle resulting in serious injury HOW TO AVOID THE HAZARD When you select reverse gear make sure there are no obstacles or people behind the vehicle When it is safe to proceed go slowly 34 ___________ SAFETY INFORMATION ___________ ...

Page 37: ...n tire pressure may cause loss of control tire blow outs tire to move around on its rim and increases the risk of an accident HOW TO AVOID THE HAZARD Always use the size and type of tires specified further in this Operator s Guide for this vehicle Always maintain proper tire pressure as described further in this Opera tor s Guide Always replace wheels or tires that are damaged ____________ SAFETY ...

Page 38: ...rts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions If you have questions consult an authorized Can Am distributor dealer NEVER install passenger seat or use the cargo area to carry a passenger Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty...

Page 39: ... Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater dis tance for braking Always follow the instructions in this Operator s Guide for carrying cargo or pulling a trailer ____________ SAFETY INFORMATION ___...

Page 40: ... HAPPEN This can cause serious injury or death HOW TO AVOID THE HAZARD Never transport flammable or dangerous material While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 38 ___________ SAFETY INFORMATION ___________ ...

Page 41: ...experience knowledge and suitable riding condi tions Not all vehicles are the same Each has its own unique performance char acteristics controls and features Each will ride and handle differently Never assume that the vehicle will go everywhere safely Sudden changes in terrain caused by holes depressions banks softer or harder ground or other irregularities may cause the vehicle to topple or becom...

Page 42: ...to the cargo area eyelets Look and feel for loose parts while engine is off Check fasteners Ensure the path of travel is free of persons and obstacles Check operation of ignition switch engine start button engine stop switch headlamps taillight and in dicator lights Check operation of direction indica tor switches as well as hazard warn ing button Start engine remove parking brake and drive forwar...

Page 43: ... you may encounter en route Operator must nev er wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs Depending on conditions antifogging goggles or sunglasses may be required Different colored lenses available for goggles or sunglasses help you distinguish terrain variations Sunglasses should only be worn during the daytime Boots Long sturdy pan...

Page 44: ...e vehicle and trailer wheels from possible movement Always make sure load is evenly distributed on the trailer Use caution when disconnecting a loaded trail er it or its load may topple on you or others Do not turn at high speeds Always use low gear range and slow down a lot Working with your Vehicle Your vehicle can help you perform a number of different LIGHT tasks ranging from snow removal to p...

Page 45: ...itive areas Do not drive over forest crops or shrubs nor cut down trees or take down fencing nor spin your wheels and destroy the terrain Tread Lightly Chasing wildlife is in many areas illegal Wildlife can die of exhaustion after being chased by a motorized vehicle If you encounter animals on the trail stop and observe quietly and with caution It will be one of the better memories of your life Ob...

Page 46: ... of stability resulting in tipover or rollover Never operate the vehicle if the controls do not function normally When operating in reverse check that the path behind the vehicle is free of peo ple or obstacles Proceed slowly and avoid sharp turns When stopped or parked always apply the parking brake This is especially im portant when parking on a slope On very steep inclines or if the vehicle is ...

Page 47: ...the passenger before performing this oper ation Side hilling on steep inclines could result in rollover In addition slippery or unfirm surfaces could result in uncontrollable side sliding Do not attempt to turn the vehicle downhill with the slide Avoid all objects or depressions that will intensify the raising of one side of the vehicle higher than the other thus causing rollover Drop Offs This ve...

Page 48: ... To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls The same holds true for your feet To minimize the possibility of any leg or foot injury keep your feet on the footrests at all times Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may con...

Page 49: ...d for pedestrian use Water can be a unique hazard If it is too deep the vehicle may float and topple Check the water depth and current before you attempt to cross any water Water should not go above the footrest Be wary of slippery surfaces such as rocks grass logs etc both in the water and on its banks A loss of traction may occur Do not attempt to enter the water at high speed The water will act...

Page 50: ...down If this occurs look for a firmer base Again the best advice is to slow down and be watchful of the conditions When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag This will help make your location more visible to others over the next sand dune Proceed carefully should you see another safety flag ahead Since the antenna type safety flag can snag and r...

Page 51: ...ees may be safely crossed approach at a 90 angle Stand on the footrests while keeping your knees flexed Adjust speed without losing momentum and do not gun the throttle Hold handlebar or grab handles firm ly Place your body weight rearwards and proceed Do not try to lift the vehicle front wheels off the ground Be aware that the object may be slippery or may move while crossing When driving on hill...

Page 52: ...ly the brake being careful not to slide Dismount then use the U turn or K turn while walking back next to the vehicle on the up hill side and with a hand on the brake lever slowly back the rear of the vehicle toward the top of the hill then drive downhill Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels Do not try to hold on to the vehic...

Page 53: ...Keep your body weight rearwards Apply the brake gradually to prevent skidding Do not coast down the slope using solely engine compression or in neutral gear V00A0YL ____________ SAFETY INFORMATION ___________ 51 ...

Page 54: ...d be avoided wherever possible If it is necessary to do so however it is important that you ALWAYS keep your body weight on the upside of the slope and be prepared to dismount on that side should the vehicle begin to topple Do not try to stop or save the vehicle from damage V00A0ZL 52 ___________ SAFETY INFORMATION ___________ ...

Page 55: ...ake care of your ve hicle If further assistance is required your authorized Can Am distributor dealer is always willing to help Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle limited warranty In addition certain modifi cations including the removal of engine or exhaust components are illegal under most laws Changing the wheel and ...

Page 56: ...des this vehicle should read and understand this information before riding with a passenger passengers affect balance and steering and inc rease risk of losing control be careful on p aved surfaces paveme nt may seriously affect handling and control vmo2008 015 001_en 54 ___________ SAFETY INFORMATION ___________ ...

Page 57: ... be replaced free of charge See an authorized Can Am distributor dealer NOTE The following illustrations used in this Operator s Guide are a general representation only Your model may differ vmo2007 015 001_b vmo2007 015 002_b vmo2007 015 003_c vmo2007 015 004_a vmo2007 015 006_a vmo2007 015 005_c TYPICAL ____________ SAFETY INFORMATION ___________ 55 ...

Page 58: ...0 66 216 J N KU 12 FP 5 20 5 5 5 5 7 21 352 8 76 1 6 23 5 725 6 8 25 0 17 1 1 63 7 216 92 5 8 8 21 8 7 85 3285 6 63e 7 216 175 7 16 5 16 1 0 176 685 6326 7 17 32 87 21 9e 8 67 57 e 3285 21 7 211 5 66 1 6 16 3 20 7 5e321 8 1250 6 3 7 5e 0 17 7 216 251 11 6 3285 6 977 027 85 6 0 66 21 21752 1 250 7 21 7 6 9 6 57 72 23 5 7 21 81 62 1 1 0 76 72 8 6 3 1 251 5 8 7 216 25 79 6 1 1 6 XXXX XXXXX XXXXXX XXX...

Page 59: ...driving this quadricycle on roads always refrain from speeding and substantially reduce vehicle speed when turning Failure to do so can cause a loss of vehicle control possibly resulting in serious injury or death Front Winch The front winch hook of the so equiped quadricycle must be removed and stored when riding the vehicle on public trails and or roads Failure to do so can increase the risk of ...

Page 60: ...58 ___________ SAFETY INFORMATION ___________ ...

Page 61: ...VEHICLE INFORMATION _____________________ 59 ...

Page 62: ...l the serial numbers on your vehicle and supply them to your insurance company Vehicle Identification Number MFD DATEFAB 12 2003 2BPS1234X2V000123 1234 MODEL VIN NIV MANUFACTURED BY FABRIQUÉ PAR MADE IN FABRIQUÉ AU XXXXX TYPE ATV VTT 2 1 vmo2008 011 094_a TYPICAL VEHICLE SERIAL NUMBER LABEL 1 VIN Vehicle Identification Number 2 Model number vmo2007 015 015_b 1 Vehicle serial number label location ...

Page 63: ...rheating are detrimental during the break in period Belt A new belt requires a break in peri od of 50 km 30 mi Avoid strong acceleration deceleration pulling a load or high speed cruising 10 Hour Inspection NOTE The 10 hour inspection is at the expense of the vehicle owner As with any precision piece of me chanical equipment we suggest that after the first 10 hours 300 km 185 mi or 30 days after t...

Page 64: ...CONTROLS INSTRUMENTS EQUIPMENT NOTE Some controls instruments equipment are optional 15 5 3 11 17 23 23 4 29 26 8 vmo2008 005 100_d TYPICAL 62 ______________________ ...

Page 65: ...22 13 12 6 vmo2008 005 009_a TYPICAL _____________________ 63 ...

Page 66: ...08 005 010_b TYPICAL vmo2008 014 002_a FRONT SERVICE COMPARTMENT While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death 64 ______________________ ...

Page 67: ...tional on the European Community models 3 Rear Brake Lever When compressed the rear brake is applied When released the brake lever should automatically return to its original position Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain NOTE The brake will have also an ef fect on front wheels through the drive train 1 V07K01Y 2 TYPICAL 1 Bra...

Page 68: ...essed and applying the rear brake NOTE The parking brake will have al so an effect on front wheels through the drive train CAUTION Ensure when the park ing brake is applied that the vehi cle stays securely in place If not have braking system inspect by an authorized Can Am dealer as soon as possible 1 V07K02Y 2 TYPICAL 1 Brake lever lock 2 Press to apply parking brake To release mechanism Squeeze ...

Page 69: ...igh gear This selects the high speed range of the transmission in the gear box It is the normal driving speed range It al lows the vehicle to reach its maximum speed L Low gear This selects the low speed range of the transmission in the gear box It is the working position It allows the vehicle to move slowly with the maxi mum traction and power NOTE Use the low speed range to pull any load or to c...

Page 70: ...place the engine stop switch to RUN Press and hold the engine start button Release immediately after engine is started V07I06Y 2 1 TYPICAL 1 Engine start button 2 Engine stop switch NOTE The engine will not turn over if the engine stop switch and or ignition switch are turned to the OFF position Override Button This button is used to override the re verse speed limiter system while pow er backing ...

Page 71: ...tor lamp Unit Selection MPH vs km h The speedometer odometer and trip meter are factory preset in miles but it is possible to change them to kilo meter reading Contact an authorized Can Am dealer Multifunction Display normal display mode After vehicle startup the normal dis play mode shows either vehicle speed engine revolution per minute RPM both parameters simultaneously combined mode Speed Mode...

Page 72: ...ay the selected mode for 10 seconds then will return to the normal display mode While in a resettable mode push and HOLD selector button for 2 seconds to reset it Odometer ODO Odometer records the total distance travelled either in miles or kilometers Trip Meter trip The trip meter records distance trav elled since it has been reset Distance travelled is displayed either in miles or kilometers It ...

Page 73: ...gine that can change the normal operation of the engine check engine indicator lamp will also blink refer to TROUBLESHOOTING for more details CHECK ENGINE Engine fault check engine indicator lamp will also be ON refer to TROUBLESHOOTING for more details MAINTENANCE SOON 3 Periodic maintenance required See an authorized Can Am dealer NO ECM COMMUNICATION Communication error between gauge and engine...

Page 74: ...l tank approximately 6 L 1 6 U S gal vmr2007 050 002_e 1 Fuel level display 2 Low fuel indicator lamp Indicator Lamps vmr2007 050 002_f 1 4WD indicator lamp 2 Low fuel level indicator lamp 3 Check engine indicator lamp 4 High beam indicator lamp 5 Flasher hazard signal indicator lamp 6 MPH or km h indicator lamp When this indicator is ON it indicates the 4WD system is activated When this indicator...

Page 75: ...ectrical system will take a few seconds to shut down The ON with lights position turns on all lights with either the engine run ning or not Remember that having the lights on without the engine run ning discharges the battery Always turn ignition to the OFF position after engine has been stopped NOTE While engine can be stopped by turning ignition key to OFF posi tion we recommend the engine be st...

Page 76: ... to its original posi tion Braking effect is proportional to the force applied on the pedal and to the type and condition of the terrain NOTE The brake will have also an ef fect on front wheels through the drive train vmo2008 005 001_a 1 Brake pedal 13 Footpeg Use this area to keep your feet stable vmo2008 005 001_b 1 Footpeg 14 Seat Latch It allows the removal of seat to give access to engine com...

Page 77: ... to the air filter box and if the console is removed to the service compart ment The service compartment con tains different maintenance items like rear brake pedal fluid reservoir radi ator cap coolant reservoir and fuse holders 16 Rear Storage Compartment Convenient location to carry person al articles such as a tool kit Opera tor s Guide spare spark plugs first aid kit etc Stretch and unhook la...

Page 78: ...not interfere with visibility Do not carry pas senger s Refer to SPECIFICATIONS for carry ing loads and cargo weight distribution recommendations 18 Recovery Hook Convenient hook that can be use to recover a stuck ATV 19 Radiator Cap Located in service compartment un der central panel WARNING In order to avoid getting burned do not remove the radiator cap when the engine is hot To remove the radia...

Page 79: ...10 13 mm 1 open wrench 15 17 mm 1 socket wrench 10 13 mm 1 socket wrench 16 18 mm 1 tire pressure gauge 1 shock absorber key 1 fuse 30 A 1 fuse 20 A 1 fuse 15 A 1 22 Dipstick Allow to check the oil level in the en gine vmo2008 005 001_c 1 Dipstick Refer to LIQUIDS to check the engine oil level correctly 23 Brake Levers Fluid Reservoir Located above front and rear brake lever on the handlebar V07K0...

Page 80: ...ated on the left side of handlebar vmo2007 017 001_a TYPICAL 1 Horn button 2 Direction indicator switch To activate the direction indicator lamps push the switch button on the right or the left side depending which direction you picked Reposition the switch in the middle when the ma neuver is completed 28 Horn Button The horn button is located on the left side of handlebar vmo2007 017 001_a 1 Horn...

Page 81: ...hicle is stationary to indicate that the vehicle is temporarily obstructing traffic Press the hazard warning button once to activate the device Press once again to deactivate The hazard warning button blinks also when the hazard warning lights blink NOTE Hazard warning button can be activated even when the vehicle elec trical system is shut down _____________________ 79 ...

Page 82: ...arts in the fuel system and engine components Fuel Level WARNING Always stop engine before refu eling Open cap slowly If a dif ferential pressure condition is no ticed whistling sound heard when loosening fuel tank cap have ve hicle inspected and or repaired before further operation Fuel is flammable and explosive under certain conditions Never use an open flame to check fuel level Never smoke or ...

Page 83: ... 0 C 32 F 10 C 14 F 20 C 4 F 30 C 22 F Oil Level CAUTION Check level frequently and refill if necessary Do not over fill Operating the engine with an improper level may severely dam age engine Wipe off any spillage vmo2008 005 001_c RH SIDE OF ENGINE 1 Dipstick With vehicle on a level surface and engine cold not running check the oil level as follows 1 Unscrew dipstick then remove it and wipe clea...

Page 84: ...h the bottom of the oil level hole Refill as required until gearbox oil level flows through oil level hole Engine Coolant Recommended Coolant Always use ethylene glycol antifreeze containing corrosion inhibitors specifi cally for internal combustion aluminum engines Cooling system must be filled with BRP premixed coolant P N 219 700 362 or with distilled water and an tifreeze solution 50 distilled...

Page 85: ...r proper lev el They should be above MIN mark Add fluid as required Do not overfill Clean filler cap before removing CAUTION Use only DOT 4 brake fluid from a sealed container Do not use brake fluid taken from old or already opened containers NOTE A low level may indicate leaks or worn brake pads See an autho rized Can Am distributor dealer Front and Rear Brake Lever Fluid Reservoir V07K0AA TYPICA...

Page 86: ...eely It must return to idle position when released Activate the brake levers and brake pedal to make sure the brakes fully apply Levers and pedal must fully return when released Ensure transmission lever is work ing then reset in PARK position Check fuel oil and coolant levels Check for oil leaks on the engine gearbox and drive train compo nents Clean headlamps direction indica tor lamps and brake...

Page 87: ... versa always completely stop the vehicle and apply the brake prior to moving the transmission lever The same procedures as SHIFTING THE TRANSMISSION above apply ex cept for the following Set the transmission lever in RE VERSE position Stopping the Engine WARNING Avoid parking on slope Release throttle and completely stop the vehicle Apply the parking brake Set transmission lever in PARK posi tion...

Page 88: ...l if necessary If the oil pressure light stays ON after start ing engine stop engine and see an au thorized Can Am distributor dealer as soon as possible Vehicle Immersion Should the vehicle become immersed it will be necessary to take it to an au thorized Can Am distributor dealer as soon as possible DO NOT START THE ENGINE CAUTION Immersion of the vehi cle can cause serious damage if the correct...

Page 89: ...ter of gravity Failure to follow the recommendations here could cause changes in vehicle handling which could lead to an accident re sulting in severe injuries including the possibility of death When transporting cargo on the vehi cle respect these maximum loads MAXIMUM LOADS Total load allowed 141 kg 310 lb Includes driver all other loads and added accessories Rear cargo area 16 kg 35 lb Evenly d...

Page 90: ...Front Location vmo2008 005 004_a TYPICAL Rear Location vmo2008 005 005_a TYPICAL WARNING Do not tow this vehicle behind a car or other vehicle Use a trailer 88 ______________________ ...

Page 91: ... this spe cial mode can be activated to prevent fuel injection and to cut ignition while cranking Proceed as follows Insert key in ignition switch and turn to ON position Press completely and HOLD throttle lever Press the engine START button The engine should be cranked for 20 seconds Release engine START but ton Release throttle lever and start crank engine again to allow starting If it does not ...

Page 92: ... of fuel to engine Check item ENGINE TURNS OVER BUT FAILS TO START 3 Engine is overheating CHECK ENGINE indicator light will turn on and HI TEMP will appear in the multifunction display Try the following Check and clean radiator fins See MAINTENANCE INFORMATION sec tion Reduce vehicle speed but try to keep vehicle moving to supply air to ra diator If engine is still overheating after approximately...

Page 93: ...damaged worn spark plug Clean verify spark plug and heat range Replace as required 2 Water in fuel Drain fuel system and refill with fresh fuel VEHICLE CANNOT REACH FULL SPEED 1 Engine See ENGINE LACKS ACCELERATION OR POWER 2 Parking brake Ensure parking brake is completely removed 3 Air filter housing plugged or dirty Check air filter and clean if necessary Check deposits in air filter housing dr...

Page 94: ... transmission lever to be set 2 CVT dirty or worn out Contact an authorized Can Am distributor dealer THE RPM INCREASES BUT THE VEHICLE DOES NOT MOVE 1 The transmission is on PARK or NEUTRAL position Select the R HI or LO position 2 CVT dirty or worn out Contact an authorized Can Am distributor dealer 3 Water in the CVT housing Contact an authorized Can Am distributor dealer 92 ___________________...

Page 95: ...ceable Capacity oil change with filter 2 L 2 11 quarts Lubrication Engine oil Recommended SAE 5W 30 API classification SM SL or SJ see OIL VISCOSITY CHART Exhaust system Spark arrestor approved by USDA Forest Service Air filter Synthetic paper filter with foam GEARBOX Type Dual range HI LO with park neutral and reverse Capacity 400 mL 14 U S oz Gearbox oil Recommended XP S chaincase oil P N 413 80...

Page 96: ...n Forward RPM 8000 Engine RPM limiter setting Reverse RPM 3200 Type Dry battery type Voltage 12 volts Nominal rating 18 A h Battery Power starter output 0 7 KW Headlamp W 4 x 60 Taillight W 8 26 Director indicator European models only W 10 Accessories 20 A Fan 20 A Main 30 A Ignition coils 5 A Fuel injectors 5 A Speedometer speed sensor tail lamp 7 5 A Fuel pump 7 5 A Engine control module ECM 5 A...

Page 97: ...when display light turns ON 6 L 1 6 U S gal DRIVE TRAIN Front drive Shaft driven single auto lock differential pump driven Front drive ratio 3 6 1 Rear drive Shaft driven single differential Rear drive ratio 3 6 1 Front 500 mL 17 U S oz Capacity Rear 250 mL 8 5 U S oz Differential oil Recommended BRP differential oil P N 293 600 043 or synthetic oil 75W90 API GL5 CV joint grease CV joint grease P ...

Page 98: ...sion type TTI independent Suspension travel mm in 229 9 Qty 2 Shock absorber Type Oil 5 settings HPG X HPG Clicker BRAKES Front brake Type Hydraulic discs Rear brake Type Hydraulic disc Capacity 125 mL 4 3 U S oz Brake fluid Type DOT 4 Parking brake LH brake lever includes a lock on rear wheels and locks front wheels through the drive train Caliper Floating Front Organic Brake pad material Rear Me...

Page 99: ...ximum 48 kPa 7 PSI Minimum 38 kPa 5 5 PSI Minimum tire thread depth mm in 3 0 118 Front 25 x 8 x 12 Size Rear 25 x 10 x 12 WHEELS Front 12 x 6 Size Rear 12 x 7 5 Wheel nuts torque 100 N m 74 lbf ft DIMENSION Overall length m in 2 18 86 Overall width m in 1 17 46 Overall height m in 1 14 45 Dry weight kg lb 275 607 Wheel base m in 1 30 51 Front mm in 965 38 Wheel track Rear mm in 914 36 Ground clea...

Page 100: ...6 1050 Towing capacity kg lb 591 1300 A Ampere A h Ampere hour RPM Revolution Per Minute USDA United States Department of Agriculture W Watt Because of our ongoing commitment to product quality and innovation BRP reserves the right at any time to make changes in design and specifications and or to make additions to or improvements in its products without imposing any obligation upon itself to inst...

Page 101: ...MAINTENANCE INFORMATION _____________________ 99 ...

Page 102: ...er Engine oil and filter R R Customer Valve adjustment I A I A Dealer Condition of engine seals I I Dealer Engine mounting fasteners I I Dealer Air filter 2 C 4 R 4 Customer Exhaust system I I Dealer Muffler spark arrester C Customer Engine coolant 2 I I 3 R Customer Radiator cap cooling system pressure test I I Dealer Radiator condition cleanliness 4 I I Customer 2 Pre ride inspection item 3 Ever...

Page 103: ...tion without disconnecting I Dealer Electrical connections and fastening ignition system starting system fuel injectors etc I I Dealer Digitally Encoded Security System DESS I I Dealer Condition of ignition switch engine start button and engine stop switch 2 I I Customer Condition of lighting system HI LO intensity brake lamp headlamp aiming etc 2 I I Customer 1 Emission related component 2 Pre ri...

Page 104: ...r propeller shaft joint 4 I I L Dealer Wheel bearings I Customer Wheel nuts studs I I Customer Tires pressure and wear 2 EVERY RIDE Customer Front rear differentials oil level seals and vents I I R Dealer 2 Pre ride inspection item 4 More often under severe use such dusty area sand snow wet or muddy conditions STEERING SYSTEM Handlebar fasteners I Dealer Steering system column bearing etc 4 I I De...

Page 105: ... TASK LEGEND BRAKES Brake fluid 2 I I R 6 Dealer Customer Brake pads I 4 Dealer Brake system discs hoses etc I Customer 2 Pre ride inspection item 4 More often under severe use such dusty area sand snow wet or muddy conditions 6 Brake fluid replacement or any brake system repairs must be performed by an authorized Can Am dealer BODY FRAME Frame fastener I Customer Frame I Dealer Chassis fasteners ...

Page 106: ... cooled down to avoid potential burns WARNING Should removal of a locking device e g lock tabs self locking fasten ers etc be required when un dergoing disassembly assembly always replace with a new one The following covers the maintenance items that can be performed by the customer if desired Other items found in MAINTENANCE CHART must be performed by an authorized Can Am distributor dealer NOTE ...

Page 107: ...ilter soaks clean inside the air filter housing Rinse the filter with warm water until all cleaning solution disappears Then let the filter dry completely Installation Properly reinstall removed parts in the reverse order of their removal Oil Change and Oil Filter Replacement Oil and filter are to be replaced at the same time Oil change should be done with a warm engine WARNING The engine oil can ...

Page 108: ...let idle for a few min utes Ensure oil filter area and oil drain plug areas are not leaking Stop engine Wait a while to allow oil to flow down to crankcase then check oil level Refill as necessary Dispose of oil as per your local envi ronmental regulations Radiator Periodically check the radiator area for cleanliness vmo2007 015 012_a 1 Radiator Inspect radiating fins They must be clean free of mu...

Page 109: ...g if the engine is hot Open the front access panel and re move the radiator cap vmo2008 014 002_e 1 Radiator cap Unscrew the coolant drain plug and drain the coolant into a suitable con tainer vmo2006 007 021_a 1 Coolant drain plug 2 Brake pedal NOTE Do not unscrew the coolant drain plug completely Remove the RH side panel Unscrew the bleeding screw on the top of thermostat housing vmo2006 007 022...

Page 110: ...ically purged of accumulated carbon WARNING Never run engine in an enclosed area Never perform this opera tion immediately after the engine has been run because exhaust sys tem is very hot Make sure that there are no combustible materi als in the area Wear eye protec tion and gloves Never stand be hind the vehicle while purging ex haust system Respect all applica ble laws and regulations Select a ...

Page 111: ...ealer to check the width and the con dition of drive belt CVT Cover Drain Screw Any time you suspect that water has entered the CVT cover drain the CVT housing by removing the drain screw vmr2006 021 007_b BEHIND LH FOOTREST 1 Drain screw _____________________ 109 ...

Page 112: ...icle toward the right side When the gearbox is empty in stall the drain plug and replace the ve hicle on the ground Refill gearbox using XP S chaincase oil P N 413 801 900 or an equivalent CAUTION Do not use other unrec ommended types of oil when ser vicing Do not mix with other types of oil The oil should be level with the bottom of the oil level hole Refill as required until gearbox oil level fl...

Page 113: ...fness Open the throttle lever housing V07I0FY 1 1 Remove these screws Separate the housing Slide rubber protector back to expose throttle ca ble adjuster 4 V07I0GY 3 2 1 1 Cable protector 2 Throttle cable adjuster 3 Lock nut 4 Throttle lever housing Screw in the throttle cable adjuster Remove inner housing protector V07I0HY 1 1 Inner housing protector the cable from the throttle lever housing NOTE...

Page 114: ...around the throttle cable adjuster to prevent the lubricant from splashing Add lubricant until it runs out at throttle body end of the throttle cable Reinstall and adjust the cable Throttle Lever Adjustment Slide rubber protector back to expose throttle cable adjuster Loosen lock nut then turn the adjuster to obtain correct throttle lever free play NOTE Measure throttle free play at the tip of thr...

Page 115: ...32 in With the transmission lever on PARK position start the engine Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful ly left If the engine RPM increases readjust the throttle lever free play _____________________ 113 ...

Page 116: ... plug Installation Prior to installation make sure that contact surfaces of cylinder heads and spark plugs are free of grime Using a feeler gauge set the spark plug gap between 0 6 to 0 7 mm 0 024 to 0 027 in Apply anti seize lubricant over spark plug threads to prevent a possible seizure Screw spark plugs into cylinder heads by hand and tighten with a torque wrench and a proper socket Torque spar...

Page 117: ...Installation Reinstall battery in vehicle WARNING Connect RED cable first then BLACK cable Always connect RED cable first Fuses WARNING Always turn the ignition switch to OFF position before replacing a de fective fuse If a fuse is damaged replace it by one of the same rating CAUTION Do not use a higher rat ed fuse as this can cause severe damage Fuses are located in the front service compartment ...

Page 118: ...acing a de fective bulb Always check light operation after re placement Headlamps CAUTION Never touch glass por tion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a film on the bulb To replace the headlamp bulb proceed as follows NOTE The same headlamp is used on both sides of vehicle and for LO and HI b...

Page 119: ...PICAL 1 Adjustment screws Front Position Lamp To replace the front position lamp bulb located in the headlamp housing pro ceed as follows Remove front central panel Pull on rubber bulb housing to gain ac cess to bulb Pull on bulb to remove Replace bulb vmo2007 017 004_b 1 Position lamp 2 Access to bulb housing Brake Light and Rear Position Lamp Unscrew lens screws to expose bulb V07G27Y 2 1 2 TYPI...

Page 120: ... Indicator Remove the screw retaining the lens to the housing Gently pull on lens to remove vmo2007 017 005_a REAR DIRECTION INDICATOR 1 Screw vmo2007 017 006_a FRONT DIRECTION INDICATOR 1 Screw Push and turn the bulb counterclock wise Pull the bulb to remove it Install the new bulb by first pushing in while turning clockwise Reinstall the lens 118 _____________________ ...

Page 121: ...t boots 1 V07H02Y 1 2 2 TYPICAL REAR OF VEHICLE 1 Drive shaft protector 2 Drive shaft boots Wheel Occasionally wheel nuts should be re moved to apply antiseize lubricant on studs to ease future removal This is particularly important when vehicle is used in salt water environment or in mud Remove one nut at a time lu bricate then retorque Wheel Bearing Condition Push and pull the wheels from the up...

Page 122: ...re pres sure changes with temperature and altitude Recheck pressure if one of these conditions has changed For your convenience a pressure gauge is supplied in tool kit TIRE PRESSURE FRONT REAR MAX 48 kPa 7 PSI 48 kPa 7 PSI UP to 141 kg 310 lb MIN 34 5 kPa 5 PSI 38 kPa 5 5 PSI Although the tires are specifically de signed for off road use a flat may still occur Therefore it is recommended to carry...

Page 123: ...com mended wheel nuts P N 250 100 082 Using a different nut could cause damages to the rim While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death _____________________ 121 ...

Page 124: ...of suspension adjustments vary with driver s weight personal preference riding speed and field condition The best way to set up the suspen sion is to start from factory settings then customize each adjustment one at a time Front and rear adjustments are interre lated It may be necessary to readjust the rear shock absorbers after adjust ing front shock absorbers for instance Test run the vehicle un...

Page 125: ... TYPICAL PRELOAD ADJUSTMENT REAR A Same length Shock Damping Strength Adjustment X Package Only Perform adjustments one position click at a time Test run the vehi cle under the same conditions trail speed driver riding position etc Pro ceed methodically until you are satis fied Compression low speed Use a flat screwdriver to adjust it vmo2008 021 004_a TYPICAL 1 Compression adjuster flat screwdriv...

Page 126: ...iffer Turning it counterclockwise S de creases shock damping action soft er Rebound Use a flat screwdriver to adjust it vmo2008 021 005_a 1 Rebound adjuster flat screwdriver Turning it clockwise H increases shock damping action stiffer Turning it counterclockwise S de creases shock damping action soft er 124 _____________________ ...

Page 127: ...d surface condition brake pads for wear damage or looseness SERVICE LIMITS Brake pads thickness 1 mm 040 in Front discs thickness 3 5 mm 138 in Rear disc thickness 4 3 mm 170 in Maximum discs warpage 0 2 mm 010 in See your authorized Can Am distributor dealer if a problem is de tected concerning the brake system WARNING The brake fluid replacement or brake system maintenance and repairs should be ...

Page 128: ...r use a high pressure washer to clean the vehicle USE LOW PRES SURE ONLY like a garden hose High pressure can cause electrical or mechanical damages Painted parts which are damaged should be properly repainted to pre vent rust When required wash the body with hot water and soap only use mild de tergent Apply non abrasive wax CAUTION Never clean plastic parts with strong detergent degreasing agent ...

Page 129: ...pecified in MAINTENANCE CHART When a vehicle is not in use for more than one month proper storage is a necessity See an authorized Can Am dealer for proper procedures When using your vehicle after storage a preparation is required See an au thorized Can Am dealer for proper pro cedures _____________________ 127 ...

Page 130: ...128 _____________________ ...

Page 131: ...WARRANTY _____________________ 129 ...

Page 132: ...nts Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing Can Am distributor dealer Damage caused by abuse abnormal use negle...

Page 133: ...while this warranty is in effect 4 WARRANTY COVERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of SIX 6 CONSECUTIVE MONTHS for private use or commercial use The repair or replacement of parts or the performance of service under this war ranty does not extend the...

Page 134: ...ch parts with new genuine Can Am ATV parts without charge for parts and labour at any authorized Can Am distributor dealer BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a product is transferred during the warranty coverage period this warranty shall also be transferred...

Page 135: ...3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2007 Bombardier Recreatio...

Page 136: ...l wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damage resulting from removal of parts improper repairs service mainte nance modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing Distribu...

Page 137: ...his warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private and commercial use The repair or replacement of parts or the performance of service under this war ranty does not extend the life of this warranty beyond its original expiration d...

Page 138: ...se maintenance and service or replac ing such parts with new genuine Can Am parts without charge for parts and labor at any authorized BRP Distributor Dealer during the warranty coverage period BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured 8 TRANSFER If the ownership of a product is transferred duri...

Page 139: ...3208 111 For all other countries please contact your local distributor or our North America office BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Québec J1L 1W3 Tel 819 566 3366 For the territory covered by this limited warranty products are distributed and serviced by Bombardier Recreational Products Inc or its affiliates 2007 Bombardier Recreatio...

Page 140: ...vices and offers please let us know by writing to the address below Also note that from time to time carefully selected and trustworthy organiza tions may be permitted to use the coordinates of our clients to promote quality products and services If you prefer not to have your name and address released please let us know by writing to the address below BRP EUROPEAN DISTRIBUTION Warranty Department...

Page 141: ... responsibility to notify BRP STOLEN UNITS If your personal ATV is stolen you should notify BRP or an authorized Can Am distributor dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen BRP EUROPEAN DISTRIBUTION Warranty Department Chemin de Messidor 5 7 1006 Lausanne Switzerland V00A2F CHANGE OF ADDRESS CHANGE OF OWNERSHIP VE...

Page 142: ...140 _____________________ ...

Page 143: ...eted by the dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE V00A2IL Please verify with your distributor dealer to ensure your vehicle has been registered with BRP While reading this Operator s Guide remember that WARNING Indicates a potential hazard that if not avoided could result in serious in jury or death ...

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