E-Z-GO ST SHUTTLE 4/6 E 2008 Owner'S Manual And Service Manual Download

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ISSUED AUGUST 2007 REVISED MARCH 2010

Summary of Contents for ST SHUTTLE 4/6 E 2008

Page 1: ...ISSUED AUGUST 2007 REVISED MARCH 2010...

Page 2: ...h Precision Drive System PDS must be towed with the Run Tow Maintenance switch located under the passenger seat in the Tow Maintenance position Signs similar to the ones illustrated should be used to...

Page 3: ...ge without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual These are th...

Page 4: ...ries depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C For win...

Page 5: ...DISC BRAKES 4 RUN TOW MAINTENANCE SWITCH 4 Fig 8 Run Tow Maintenance Switch 4 HORN 5 Fig 9 Horn Button 5 OPERATING THE VEHICLE 5 PERFORMANCE 6 Fig 10 Performance Characteristics 6 Speed Control 6 Ped...

Page 6: ...16 BATTERIES AND CHARGING 17 SAFETY 17 BATTERY 17 BATTERY MAINTENANCE 18 Fig 21 Correct Electrolyte Level 18 Fig 22 Water Purity Table 19 Fig 23 Automatic Watering Gun 19 Battery Cleaning 19 Fig 24 P...

Page 7: ...IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf of E Z GO I am directing that E Z GO Branch personnel Distributor...

Page 8: ...o more than the speed of other vehicles when used in a golf course environment Additionally speed should be further moderated by the environmental conditions terrain and common sense Operation of the...

Page 9: ...ntain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehi...

Page 10: ...Owner s Manual and Service Guide Page viii SAFETY INFORMATION Notes...

Page 11: ...vironment and establish and train carrier operators to comply with additional specific safety practices 4 3 Nameplates Markings Capacity and Modifications 4 3 1 The user shall maintain in a legible co...

Page 12: ...good operating condition 4 9 2 The user shall determine if operating conditions require the carrier to be equipped with additional sound pro ducing and or visual devices and be responsible for provid...

Page 13: ...9 Carriers shall not be parked or left unattended such that they block or obstruct fire aisles access to stair ways or fire equipment 5 5 Traveling 5 5 1 Observe all traffic regulations including auth...

Page 14: ...d until it has been restored to safe operating condition 5 7 3 Do not make repairs or adjustments unless specifically authorized to do so 5 7 4 The engine shall be stopped and the operator shall leave...

Page 15: ...cted to ensure that maintenance preserves the original approved safe operating features n Fuel systems shall be checked for leaks and condition of parts If a leak is found action shall be taken to pre...

Page 16: ...Owner s Manual and Service Guide Notes Page xiv SAFETY INFORMATION...

Page 17: ...n instructions safety rules and practices established to meet actual operating terrain and conditions The safety information contained in Part II is intended to provide the controlling party with basi...

Page 18: ...olf car operators of the pedestrian traffic and to drive slowly and use extreme caution 6 MAINTENANCE 6 1 Introduction 6 1 1 Golf cars may become hazardous if maintenance is neglected or improperly pe...

Page 19: ...and in no way supersede the manufacturer s specific instructions 6 2 5 1 Follow manufacturer s instructions for immobilizing golf car before beginning any maintenance 6 2 5 2 Block chassis before work...

Page 20: ...id fuels in accordance with applicable fire and safety requirements 7 2 Storage and handling of liquefied petroleum gas fuels shall be in accordance with American Gas Association recommendations and a...

Page 21: ...Owner s Manual and Service Guide Page xix SAFETY INFORMATION Notes...

Page 22: ...Owner s Manual and Service Guide Notes Page xx SAFETY INFORMATION...

Page 23: ...ere injury or death Charging must take place in an area that is adequately ventilated minimum of 5 air exchanges per hour To reduce the chance of battery explosion that could result in severe injury o...

Page 24: ...g The DC plug can be damaged by driving over or catching the cord on the vehicle when driving away To reduce the possibility of a physical hazard that could result in an electrical shock or elec trocu...

Page 25: ...stom accessories some accessories remain operational with the key switch in the OFF position DIRECTION SELECTOR To prevent loss of control do not move vehicle direction selector while the vehicle is i...

Page 26: ...o operate the service brake system FRONT DISC BRAKES The front disc brakes activate as the brake pedal reaches the park or latch position Depressing the brake pedal further will increase the effective...

Page 27: ...ting from loss of vehicle control the following warnings must be observed When driving vehicle consider the terrain traffic conditions and the environmental fac tors which effect the terrain and the a...

Page 28: ...another position the warning beeper will sound and the vehicle will slow rapidly until it reaches the speed of approximately 2 mph 3 kph Pedal Up Feature The pedal up feature slows the vehicle when th...

Page 29: ...the failure mode STARTING AND DRIVING To reduce the possibility of roll back which could result in severe injury or vehicle damage do not release the service brake until motor has started Remove char...

Page 30: ...r scratches may be removed using a commercial plastic polish or Plexus plastic cleaner available from the service parts department Normal cleaning of vinyl seats and plastic or rubber trim requires th...

Page 31: ...e tire with small amount of air applied intermittently to seat beads Due to the low volume of the small tires overinfla tion can occur in seconds Never exceed the tire manufacturer s recommendation wh...

Page 32: ...ghten lug nuts to more than 85 ft lbs 115 Nm torque It is important to follow the cross sequence pattern when installing lug nuts This will assure even seating of the wheel against the hub With the va...

Page 33: ...is to be transported at highway speeds the sun top must be removed and the seat bottoms secured When transporting vehicle below highway speeds check for tightness of hardware and cracks in sun top at...

Page 34: ...nician to carefully follow the procedures recom mended in this manual Preventative maintenance applied at recommended intervals is the best guarantee for keeping the vehicle both dependable and econom...

Page 35: ...charge condition and all connections WIRING 3 Check all wiring for loose connections and broken missing insulation CHARGER RECEPTACLE Clean connections keep receptacles free of dirt and foreign matte...

Page 36: ...ets of vehi cles several vehicles should be tested when new and the range of stopping locations or distances recorded Drive the vehicle at maximum speed on a flat dry clean paved surface Ref Fig 16 on...

Page 37: ...replaced vehicle must be ele vated and the oil pan removed or the oil siphoned through the check fill hole Ref Fig 17 on page 15 Fig 17 Add Check and Drain Axle Lubricant LUBRICATION Do not use more t...

Page 38: ...identified by 6 marks on the head Unmarked hardware is Grade 2 Ref Fig 19 on page 16 CAPACITIES AND REPLACEMENT PARTS Fig 20 Capacities and Replacement Parts ALL TORQUE FIGURES ARE IN FT LBS Nm BOLT...

Page 39: ...es Any electrolyte spills should be neutralized with a solution of 1 4 cup 60 ml sodium bicarbonate baking soda dissolved in 1 1 2 gallons 6 liters of water and flushed with water Overfilling batterie...

Page 40: ...nd the vent tube The electrolyte level is important since any portion of the plates exposed to air will be ruined beyond repair Of equal importance is too much water which will result in electrolyte b...

Page 41: ...dic Service Schedule Ref Fig 15 on page 13 When cleaning the outside of batteries and terminals first spray with a solution of sodium bicarbonate baking soda and water to neutralize any acid deposits...

Page 42: ...ing and painting with a corrosion resistant paint The batteries should be placed into the battery racks and the battery hold downs tightened to 45 55 in lbs 5 6 Nm torque to prevent movement but not t...

Page 43: ...y chargers contain an electronic module that may not activate and the battery charger will not function Automatic chargers will determine the correct duration of charge to the battery set and will shu...

Page 44: ...tery should be replaced with a good battery of the same brand type and approximate age Hydrometer A hydrometer P N 50900 G1 is used to test the state of charge of a battery cell Ref Fig 27 on page 22...

Page 45: ...ity of 1 250 and the electrolyte temperature is 90 F 32 C add four points 004 to the 1 250 which gives a corrected reading of 1 254 Similarly if the temperature was 70 F 21 C subtract four points 004...

Page 46: ...s OPERATION AND SERVICE INFORMATION Page 24 Owner s Manual and Service Guide Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warni...

Page 47: ...Page 25 Owner s Manual and Service Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS...

Page 48: ...s STEERING Self compensating single reduction rack and pinion DASH PANEL Four drink holders of scuff resistant thermoplastic SEATING Formed fabric backed vinyl covers over cushion foam Seating for two...

Page 49: ...Page 27 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Fig 29 Vehicle Dimensions 138 in 350 52 cm 95 in 241 3 cm 46 5 in 118 cm...

Page 50: ...uide GENERAL SPECIFICATIONS Fig 30 Vehicle Dimensions and Incline Specifications RECOMMENDED MAX RAMP GRADE 25 or 14 MAX RECOMMENDED MAX SIDE TILT 25 or 14 MAX 52 5 in 133 35 cm Rear 38 5 in 97 8 cm F...

Page 51: ...Page 29 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Fig 31 Vehicle Turning Clearance TURNING CLEARANCE DIAMETER 25ft 6inches 7 8 m 78 in 198 cm 78 in 198 cm INTERSECTING AISLE CLEARANCE...

Page 52: ...Page 30 Owner s Manual and Service Guide GENERAL SPECIFICATIONS Notes...

Page 53: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...

Page 54: ...74821G0 1 To Prevent Roll Back On a Hill From a Stopped Position 2 Apply Service Brake With Left Foot 3 Fully Release Park Brake 4 Depress Accelerator While Releasing Service Brake As Vehicle Starts...

Page 55: ...TER OF GRAVITY MAXIMUM HEIGHT x in xx cm MAX LOAD XXX LBS XXX KG WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS AWAY FROM DUMP B...

Page 56: ...NING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYIN...

Page 57: ...LERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN PARK Q APPLY PARKIN...

Page 58: ...Appendix A 6 Owner s Manual and Service Guide LABELS AND PICTOGRAMS...

Page 59: ...Appendix B 1 Owner s Manual and Service Guide VEHICLE WARRANTIES VEHICLE WARRANTIES...

Page 60: ...ICLE WARRANTIES DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local distributor authorized Branch or the Warranty Department with...

Page 61: ...Appendix C 1 Owner s Manual and Service Guide DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY EUROPE ONLY...

Page 62: ...Appendix C 2 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 63: ...Appendix C 3 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 64: ...Appendix C 4 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 65: ...ervice vehicle In any product components will eventually fail to perform properly as the result of normal use age wear or abuse It is virtually impossible to anticipate all possible compo nent failure...

Page 66: ...Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Copyrighted Material This manual...

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