ComAp InteliDrive DCU Industrial Global Manual Download

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InteliDrive DCU Industrial 3.4.0 Global Guide

5. Configure comparator limits Input ON, Input OFF as PLC setpoints

6. Edit setpoint name in PLC setpoints list.

Result look like this

7. Drag & drop PLC functional block Ana Switch, configure Input 1 and Input 2 as PLC setpoints and edit the

setpoint names to RPM 1 and RPM 2.

Summary of Contents for InteliDrive DCU Industrial

Page 1: ...l 420 246 012 111 E mail info comap control com www comap control com Global Guide InteliDrive DCU Industrial Expandable engine controller SW version 3 4 0 1 Document information 6 2 System overview 9...

Page 2: ...lay contrast 18 2 1 7 How to check the serial number and software revision 18 2 1 8 How to find active alarms 18 2 1 9 How to select engine mode 18 2 1 10 How to view and edit setpoints 19 2 1 11 How...

Page 3: ...gine without ECU mechanical engine 44 4 2 4 I CB wiring and configuration 44 4 2 5 Wiring example Complete system without RPU 45 4 3 Getting started 45 4 3 1 How to install 45 4 3 2 Analog as Binary i...

Page 4: ...ion 89 6 1 1 Example of standard J1939 engine 89 6 1 2 Tier 4 Final StageV 89 7 Technical data 93 7 1 ID DCU Industrial 93 7 2 CAN bus interface 95 8 Appendix 97 Controller objects 98 8 1 List of cont...

Page 5: ...InteliDrive DCU Industrial 3 4 0 Global Guide 5 8 2 13 Theory of binary inputs and outputs 347...

Page 6: ...tional modes The controller can communicate with Engine Management System via the CAN serial line using standard J1939 or another KWP2000 communication protocol InteliDrive controllers are equipped wi...

Page 7: ...System Registered Products The Documentation is not intended and applicable for any other purpose Official version of the ComAp s End User s Guide Manual is the version published in English ComAp rese...

Page 8: ...4 2019 Jan Kova ka 1 3 0 0 28 5 2018 Jan Kova ka 1 5 Backward compatibility InteliDrive DCU Industrial has these backward compatiblity HW 1 0 1 and older are compatible with SW 3 3 W and older HW2 0 1...

Page 9: ...2 2 Controller configuration and monitoring 20 2 3 List of supported modules 25 6 back to Table of contents 2 1 Operator Interface Cycle forward through engine operation modes OFF RUN Cycle backward...

Page 10: ...t point value Confirm set point value Note Stop button hold time is 0 5 sec to avoid unwanted engine stop The 2nd 0 5 sec push of the Stop button cancels the cooling state of the engine and stops the...

Page 11: ...gle barograph 3 Analog 5 to Analog 8 4x single barograph if they are configured 4 Battery ID DCU Industrial bargraph Engine Cylinders statistic temperatures Engine states timer 5 ID DCU Industrial BI...

Page 12: ...m p W R N 6 2 9 F L S E n g C o o l T e m p F L S S P 1 1 0 O C 7 F M 3 E 1 0 SP SPN number Suspect Parameter Number is a particular code for each fault OC OC number Occurrence Count is ECU internal c...

Page 13: ...is displayed as 0 0 If FuelConsumpt is 0 then MomAvgFlCon L is displayed as invalid value Note Statistic values can be adjusted from InteliMonitor password 3 level protected by default Note Internal d...

Page 14: ...y YES ID RPU Sd1 Broken wire WRN ID RPU Sd2 Broken wire WRN ID RPU Sd3 Broken wire WRN ID RPU Sd4 Broken wire WRN ID RPU Sd5 Broken wire WRN ID RPU Stop sol Broken wire WRN ID RPU Fuel sol Broken wire...

Page 15: ...Off from Modem SMS control Received command from GSM modem CAN control Received command via CAN bus e g from ID DCU Industrial or IG IB IB NT ActCallCH1 OK Successful active call on channel 1 ActCall...

Page 16: ...activated SdOverride OFF Sd Override function deactivated Note Value name can t exceed 11 characters to be recorded to History file with prefix Wrn Fls etc Longer names characters are canceled Corresp...

Page 17: ...screen Backlight decrease Enter Go to Language screen Page Info screen exit Automatic after 10 sec to Main screen Language selection or Language screen Language screen exit Enter The system supports f...

Page 18: ...n SS AS Branch DCU Industrial Note Only in MEASUREMENT screen 2 1 8 How to find active alarms Active alarm list and J1939 alarm list are the last two screens in the MEASUREMENT menu Select MEASUREMENT...

Page 19: ...Press Enter to confirm or Page to leave without change 9 Press Page to leave selected set points group 2 1 11 How to view measured data Pressing the Page button repeatedly will scroll the user throug...

Page 20: ...nteliDDE server DriveConfig and InteliMonitor is based on Windows Vista Win7 Win8 or higher platform 2 2 1 AirGate connection to the PC This connection type is used for connection to controller s that...

Page 21: ...og inputs as Protection or Function Define user sensors Configure History record Configure password protection Configure additional PLC logic Modify screens for InteliVision displays Manage ECU Fault...

Page 22: ...ify it and download back There must be corresponding version of Application file with firmware in controller Note Configuration aid file does not contain the History record when had been read from the...

Page 23: ...rect RS232 connection Modem and internet connection 2 2 5 Modbus protocol Direct connection RS232 RS485 Modem connection 9600 19200 38400 57600 or 115200 bps 8 data bits 1 stop bit no parity Transfer...

Page 24: ...t or Modem until this level is set in InteliMonitor direct or Modem Setpoints opened from front panel are automatically closed 15 minutes after the last key has been depressed or when wrong value of p...

Page 25: ...ported from ID DCU Industrial version 3 1 specifically from ID DCU INDUSTRIAL W 3 1 mhx firmware 2 3 List of supported modules Product Description Order code Inteli AIN8 8 Analog inputs R I V and 1 pu...

Page 26: ...IS AIN8 IS AIN8TC 8 analog inputs for thermocouple measurement supports J K L types IS AIN8TC IGS PTM 8 Binary inputs 8 Binary outputs 4 Analog inputs and 1 Analog output IGS PTM IB NT Internet bridge...

Page 27: ...I Remote Start BI Remote Stop BI Rem Start Stop ID DCU IndustrialStart Stop button 3 1 2 Operational modes LOC Local mode LOC Local mode can be set in any mode mentioned above AUX EME HRB PRP ID DCU I...

Page 28: ...engine is started outside controller by hand or when controller power supply is switched on on already running engine 3 1 3 Universal states State is a value joined to each Analog input or value State...

Page 29: ...InteliDrive DCU Industrial 3 4 0 Global Guide 29...

Page 30: ...he InteliDrive controller is intended for installation in an overall enclosure rubber seal for IP 65 Technical data page 93 Left RED Active alarm indication Blinks when new alarm is activated Steady l...

Page 31: ...lectronic signal J1939 or Modbus protocol Generally can read binary and analog values from engine inputs and transmit binary outputs e g Start Stop commands and analog outputs e g Speed request ECU si...

Page 32: ...0 25 Nm 4 1 5 ID COM terminals Communication interface ID COM is mounted directly to ID DCU Industrial box The new standard ID COM will only be with the RS485 interface Note Maximal torque to tight m...

Page 33: ...onnect the internal 120 terminating resistor for CAN2 interface ID COM module is not required when inter controller CAN2 line is not used In this case connect Extension modules CAN1 directly to Extens...

Page 34: ...o BO14 Binary outputs Low side switch 0 5 Amps each D D plus terminal AIN1 to AIN4 Analog inputs group 1 AIN5 AIN5 AIN6 AIN6 AIN7 AIN7 AIN8 AIN8 Analog inputs group 2 4 1 7 ID DCU xx LT version with d...

Page 35: ...is magnetic pickup with maximal frequency range up to 8 kHz The output values SCM Freq1 SCM Freq2 calculation use setpoints SCM unit FreqRate1 and FreqRate2 see below Closed jumper divides input frequ...

Page 36: ...torque to tight main screw is 0 25 Nm Outputs 4 1 9 ID SCM1 Technical data Power supply internal supply from ID DCU Industrial 8 to 36 VDC Operating temperature range 40 C to 70 C Number of analog ou...

Page 37: ...N InteliVision 5 CAN Backlit The only HW difference between two versions is presence of standard or backlight keyboard version i e if there is present a feature of back lighted buttons or not Both ver...

Page 38: ...connector wiring 1 GND 5 UBatt 2 A B IN 6 CAN L 3 BO A 7 COM 4 BO B 8 CAN H 1 5 Power supply 8 36VDC 6 8 CAN bus with galvanic separation 3 4 Binary output configured for Horn function It is Solid St...

Page 39: ...sistive pot for continuous backlit change 0 0 2400 100 Or just place contact to switch between 0 and 100 intensity Note It is possible to connect up to five InteliVision 5 CAN or four InteliVision 8 d...

Page 40: ...ug and Play solution and delivers high visibility of all engine data monitoring information and trend history in a bright colorful and impressive industrial capacitive touch based design The Plug and...

Page 41: ...CU Industrial 3 4 0 Global Guide 41 Image 4 2 InteliVision 12Touch dimensions Image 4 3 Wiring example ID DCU Industrial to InteliVision 12Touch Note For more information see InteliVision 12Touch OEM...

Page 42: ...and or IG MU Direct cable analog modem or GSM modem interface and or IB NT Internet interface and or The data rate is selectable in two levels 250 kBd for 200 meters line and 50 kBd for 900 meters li...

Page 43: ...er setting on CAN1 bus Use D SUB9 male connector CAN H 5 CAN L 9 COMMON 3 and 8 IGS PTM unit contains internal jumper removable 120 resistor To be sure check resistor presence by ohmmeter Unit with in...

Page 44: ...Generci extensions I CB configuration associates selected values from ECU database received from Engine Control Unit to selected CAN addressees fictive IS AIN IS BIN inputs and outputs 2 Configure co...

Page 45: ...onents shall be used within marked electrical ratings see chapter Technical data Binary output protections Do not connect binary outputs directly to DC relays without protection diodes Use protection...

Page 46: ...the grounding terminal for proper grounding Wiring for binary inputs and analog inputs must not be lead parallel with high voltage current cables Analog and binary inputs should be provided with shie...

Page 47: ...modules Controller and I O modules should never be connected directly to the starting battery Fuse value and type depends on number of connected devices and wire length Recommended fuse not fast type...

Page 48: ...ions outside its capabilities an outside protection device should be used 4 3 2 Analog as Binary input To use Analog input as binary configure following characteristics Primary Converted 0 0 1000 1 4...

Page 49: ...CU 0 2500 4 3 5 Analog Sensors availability with extension modules Table of supported sensors on various modules Do not configure sensors that are not supported on the input IS AIN8 I AIN8 IS AIN8TC I...

Page 50: ...configuration but for User define input curve only sensor 0 2400 IGS PTM 0 100 mV 0 2400 20 mA IS AIN8 0 100 mV 0 2400 0 2 4 V 0 10V 20 mA 0 20 mA passive 4 20 mA active 4 20 mA passive I AIN8 0 2 4 V...

Page 51: ...ry output separation In some special cases e g when Relays plus terminal is disconnected via EMERGENCY STOP contact the binary outputs must be separated using diodes to avoid false Binary output LED i...

Page 52: ...on terminal COM has to be connected to ID minus Power supply terminal Mixed connection of ID DCU Industrial analog inputs AI2 AI7 current sensor AI1 AI5 resistive sensor AI3 AI8 voltage input AI6 ther...

Page 53: ...t sensor AI5 to AI8 Resistance sensor Current Measurement Jumper on pins 1 2 Voltage thermocouples AI5 AI8 measurement Jumper on pins 2 3 Resistance measurement Jumper on pins 3 4 Note Maximal voltage...

Page 54: ...Drive controller See Sensor availability in table below Resolution Output value reading resolution DriveConfig indicates when Resolution is out of the value range Sensor range Full output value readin...

Page 55: ...For 20 mA input Current 1 2 0 250 0 2400 For 250 or 2400 Input Resistance 3 4 Tristate Resistance 3 4 0 to 4 VDC Adjustable Voltage 2 3 Sensors available on ID DCU Industrial AI5 AI8 Resolution Senso...

Page 56: ...Note HW configuration CU 0 1 V can be used for characteristics 1 V but this characteristics can be configured to AI5 to AI8 inputs only Sensor range gray background automatically follows the User sen...

Page 57: ...raph indicates only positive values 0 to 100 Conversion from 20mA to 100 request with User sensor Sensor characteristics 20mA works in full range on ID DCU Industrial AI5 to AI8 only ID DCU Industrial...

Page 58: ...al 3 4 0 Global Guide 58 2 Configure user sensor instead default 20mA sensor User sensor examples Availability Configuration AI1 to AI4 AI5 to AI8 Analog input jumper 1 2 current 0 20mA 600 AI1 to AI4...

Page 59: ...00 AI1 to AI4 AI5 to AI8 Analog input jumper 3 4 resistance 0 1200 100 Note It is possible to set up to 30 points non linear sensor characteristics Connect external resistors voltage divider to extend...

Page 60: ...ates the ability to adjust the output value from the decimal point of view Resolution If the output value normalization is active the item indicates the expected number of decimal places in the target...

Page 61: ...ever with signal 0 16 mA to speed regulator working with signal 0 10V Image 4 7 Active conversion of the input variable to the output value of the physical output Conversion Speed request 0 100 0 to P...

Page 62: ...c ECU output with no conversion The integer input is transmitted to the ECU where is expected to be value with one decimal place The source value factually takes the same values as the target value 0...

Page 63: ...oller etc The mentioned 3 are the most common issues 1 Ready Engine is ready to start no red alarm or emergency stop is activated Controller mode is switched to PRP AUX anything except for OFF mode 2...

Page 64: ...Shutdown Any 2nd level alarm is active 13 Ventil Activation of ventilation if gas engine was unsuccessful in starting 14 EmergMan Emergency manual is active 15 Cooldown 2nd level alarm cooldown is act...

Page 65: ...InteliDrive DCU Industrial 3 4 0 Global Guide 65 How to configure analog input window protection 1 Switch DriveConfig to EXPERT mode 2 Configure standard two level analog protection...

Page 66: ...The delay of Delay Setpoint Value can be applied to the protection Alarm notification in the alarm list and in history Sensor defect when receiving invalid or no value announces the Fls Analog input n...

Page 67: ...n logical 0 Fls will be triggered based on real failure in logical 0 only for electronic units Fls will not be triggered if binary is in logical 1 and for physical inputs When the Fls is declared base...

Page 68: ...of LBO ECU Comm Lost LBI ECU Comm Fail Block or deactivated ECU power relay if used also blocks FLS protection on ECU inputs Requested RPM Overload protection AS only Idle Offset RPM Idle RPM RPM Idl...

Page 69: ...0 0 of Engine Values Speed Request sends the value of the setpoint Idle offset The setpoints Nominal speed RPM and Idle speed RPM have to be set to real values that the engine is running at 100 TP res...

Page 70: ...0 to disable Overload protection functionality i e if the protection is not requested by an application Under speed protection Under speed protection is activated 5 sec after RPM Engine params Startin...

Page 71: ...r not When there is any state configured as protection the corresponding Binary output appears in Analog protection list and can be used for selective external indication of the Alarm State is resette...

Page 72: ...g to controller s physical Binary Output DriveConfig I O sheet Each function limit parameter can be configured as constant limit fix just write requested value into the field 32768 to 32767 setpoint...

Page 73: ...red as physical analog output Used values are visible at controller screen PLC resource Unsigned value that is automatically used for Counter and Timer functions 16 PLC resources are available Values...

Page 74: ...ndustrial 3 4 0 Global Guide 74 PLC Function Selection Available Number of available blocks in ID DCU Industrial 3 4 0 Comp Win 16x Math Fc 16x Ext Math Fc 8x Interpol Fc B 16x Nonlin I Fc 4x Math AxB...

Page 75: ...e DCU Industrial 3 4 0 Global Guide 75 PLC Function Selection Available Number of available blocks in ID DCU Industrial 3 4 0 PID Ana C 8x Ramp 4x Up Down 4x Inc Dec 2x Mov Avg 4x Timer 4x Delay 16x D...

Page 76: ...Industrial 3 4 0 Ana Switch 16x Force Hist 4x Force Prot 16x Jump 8x Mux Const 4x Counter 16x Decomp 8x Convert 16x 3D Map 2x 5 2 3 PLC configuration example Let suppose a diesel compressor The engine...

Page 77: ...ction Based on adjustable pressure limits ID controller switch the engine between RPM1 to RPM2 When Pressure drops below Pressure ON limit engine increases from RPM1 to RPM2 and after Pressure increas...

Page 78: ...configure pressure sensor characteristic suppose range 0 to 10 0 Bars on ID DCU Industrial Analog input 4 Wrn and Sd protection limits should be adjusted over Pressure OFF limit 3 Go to PLC window an...

Page 79: ...e comparator limits Input ON Input OFF as PLC setpoints 6 Edit setpoint name in PLC setpoints list Result look like this 7 Drag drop PLC functional block Ana Switch configure Input 1 and Input 2 as PL...

Page 80: ...Configure binary Input SW PLC values PLC Bout 1 1 9 Rename output to RPM out 10 Go to I O window and configure analog SCM AOUT1 as RPM out Then configure output convert Low limit 0 RPM 0 00V output an...

Page 81: ...when RPM1 500 and RPM2 1800 is 9V when pressure is low and 2 5V when pressure is high 11 Final PLC layout in DriveConfig PLC locking sheet by sheet From DriveConfigversion 3 8 0 it is possible to loc...

Page 82: ...words window user can Login by entering correct password and clicking red button Logout by clicking green button Create change password by slicking on Change button To change password current and new...

Page 83: ...sheets Certification authorities may request their unlocking if necessary 5 3 Shared IO and Virtual IO 5 3 1 Virtual Binary Outputs VBOUT module Several virtual modules are available One of them is V...

Page 84: ...nputs and Outputs may be used exactly in the same way as standard physical Inputs and Outputs If SHBIN or SHAIN modules are configured at least one corresponding module of SHBOUT or SHAOUT respectivel...

Page 85: ...an SHBIN and SHBOUT Each controller has one pack of eight DISTBOUT available if not configured or no function is assigned to any output it does not broadcast them The number of DISTBOUT module is not...

Page 86: ...nor voltage regulator ignition etc These interfaces can be used for communication with ECU modules CAN 1 J1939 for CAN bus communication usually J1939 protocol based communication RS485 for Modbus com...

Page 87: ...ule Module name user adjustable string with up to 10 characters Default values are ECU ECU 1 to ECU 9 depending on order in which are modules added Module address user adjustable number from 0 to 255...

Page 88: ...display hide module related screens Display data as information how are analog values displayed Analog inputs Number of analog input values available with module Note Total number of available analog...

Page 89: ...Diff Press bar Battery Potential Voltage V Fuel Delivery Pressure bar Engine Oil level Crankcase Pressure bar Coolant Pressure bar Coolant Level Fault reset accepts confirms diagnostic message remove...

Page 90: ...n is then shown until operator switch it to another one Alarm list screen has lower priority so even new alarm appears After treatment screen is still displayed To avoid displaying blank screen inacti...

Page 91: ...ctive icon Inactive icon Notes Amber warning lamp Note This value can light or blink on both frequencies Red stop lamp Note This value can light or blink on both frequencies Engine wait to start lamp...

Page 92: ...or blink on both frequencies This lamp also activates alarm After treatment Fluid tank low level indicator Note This lamp also activates alarm After treatment DPF regeneration inhibited Note Indicate...

Page 93: ...at causes wrong Date Time information only Operating temperature ID DCU Industrial 20 to 70 C Storage temperature 30 to 80 C Humidity 95 non condensing EN 60068 2 30 Flash memory data retention time 1...

Page 94: ...nded Input impedance 10 k Minimum input voltage 2 Vpk pk from 4 Hz to 4 kHz Maximum input voltage 50 Veff Minimum measured frequency 4 Hz Maximum measured frequency 10 kHz min input voltage 6Vpk pk Fr...

Page 95: ...tive 0 20 mA passive Input impedance 50 for mA measuring Input impedance 100 k for V measuring Resistance measurement tolerance 0 5 2 out of measured value Voltage measurement tolerance 0 5 1 mV out o...

Page 96: ...Allen Bradley DeviceNet 3086A DeviceBus for Honeywell SDS 3087A DeviceBus for Honeywell SDS 3084A DeviceBus for Allen Bradley DeviceNet 3085A DeviceBus for Allen Bradley DeviceNet 3105A Paired EIA Ind...

Page 97: ...InteliDrive DCU Industrial 3 4 0 Global Guide 97 8 Appendix 6 back to Table of contents...

Page 98: ...writing of setpoints e g do NOT have a MODBUS watchdog system where PLC periodically writes down a figure into register and then reads the figure The setpoints are stored in EEPROM memory which can be...

Page 99: ...me 120 AfterCoolTime 121 D function 121 Fuel Solenoid 122 BI Speed Ramp 122 FireAlarmSpeed 123 EnLocalSpeed 123 Local Speed 123 Group of setpoints Engine protection Horn Timeout 124 RunOnlyBlkDel1 124...

Page 100: ...SMS Group of setpoints Date Time Time 153 Date 153 Time Stamp Per 153 SummerTimeMod 154 EnTimeSync 154 Group of setpoints ID SCM unit FreqRate1 155 FreqRate2 155 TransferRate1 155 TransferRate2 156 Gr...

Page 101: ...closed 15 minutes after the last key has been depressed or when wrong value of setpoint is set Note It is possible to protect remote Start Stop commands from InteliMonitor as well This three level co...

Page 102: ...mands window 3 Set Password 0 no protection or level 1 or 2 or 3 Note Engine commands password protection works according to the description above from firmware version ID DCU MARINE 2 1 and firmware...

Page 103: ...ame after firmware upgrade Engine Name 6 back to List of setpoints Setpoint group Basic settings Related FW 3 4 0 Range units Default value OFF Force value Alternative config Step Comm object 8315 Rel...

Page 104: ...tions AS SS Description Nominal engine speed base for Overspeed protection limit and Speed Request page 256 percentage calculation Note Nominal RPM must correspond to 100 Throttle position in ECU for...

Page 105: ...CU mode BIN INPUT ISOCH DROOP mode is switched via BI DROOP PAGE 180 DROOP when closed Governor Mode 6 back to List of setpoints Setpoint group Basic settings Related FW 3 4 0 Range units IDLE NOMINAL...

Page 106: ...ng Nominal RPM must correspond to ECU Nominal RPM for 100 Throttle position in AS and 50 in SS Speed Select 6 back to List of setpoints Setpoint group Basic settings Related FW 3 4 0 Range units AUTO...

Page 107: ...lternative config Step 1 Comm object 10121 Related applications AS SS Description Timeout for ID display backlight automatic switch off Zero setting disables display backlight switch off Backlight is...

Page 108: ...group Basic settings Related FW 3 4 0 Range units Never Mon Fri Mon Sat Mon Sun Sat Sun Default value NEVER Force value Alternative config Step Comm object 10045 Related applications AS SS Descriptio...

Page 109: ...tings Related FW 3 4 0 Range units 32C 8C Default value 32C Force value Alternative config Step Comm object 24499 Related applications AS SS Description Inter controller IG IB IB NT CAN2 bus speed sel...

Page 110: ...as to have its own unique number Default value is 1 Note The InteliDrive ControllerAddr must correspond to InteliMonitor or DriveConfig communication setup setting when opening Direct or Modem connect...

Page 111: ...lly after 5 min of inactivity and next communication request from the same terminal is considered as a new connection When logging is enabled in certain conditions the history may be filled up with la...

Page 112: ...ription of Modbus protocol include some examples see in InteliGen Communication guide RS232 Mode 6 back to List of setpoints Setpoint group Communication Settings Related FW 3 4 0 Range units 19200 38...

Page 113: ...p Communication Settings Related FW 3 4 0 Range units STANDARD MODBUS ECU LINK Default value STANDARD Force value Alternative config Step Comm object 24451 Related applications AS SS Description Commu...

Page 114: ...ENABLED Force value Alternative config Step Comm object 11024 Related applications AS SS Description This setpoint is used to enable disable evaluation of collisions of virtual shared peripherial modu...

Page 115: ...3 4 0 Range units 30 1500 RPM Default value 350 Force value Alternative config Step 1 Comm object 9095 Related applications AS SS Description Firing speed when controller stops cranking one of the en...

Page 116: ...Note Step Range and dimension depend on corresponding Analog input sensor characteristic Starting POil 6 back to List of setpoints Setpoint group Engine params Related FW 3 4 0 Range units 0 0 10 0 Ba...

Page 117: ...ime otherwise the Starting procedure is not activated Prestart Time 6 back to List of setpoints Setpoint group Engine params Related FW 3 4 0 Range units 1 200 s Default value 8 Force value Alternativ...

Page 118: ...HRB only The setpoint is not followed if Sd Override is active crank attempts number is then unlimited in case of Blackout Start Together with request of unlimited start attempts was created PRESTARTO...

Page 119: ...ive config Step 1 Comm object 9097 Related applications AS SS Description Idle time delay starts when RPM exceeds Starting RPM During the Idle time the IDLE NOMINAL PAGE 197 is opened and after then i...

Page 120: ...ication starts immediately when controller power supply turns on mode changes from OFF to another Emergency Stop is released PrelubrPause 6 back to List of setpoints Setpoint group Engine params Relat...

Page 121: ...ack to List of setpoints Setpoint group Engine params Related FW 3 4 0 Range units ENABLED CHRGFAIL DISABLED Default value DISABLED Force value Alternative config Step Comm object 9683 Related applica...

Page 122: ...binary output Gas is closed is opened 1 sec after Ignition output Gas output opens after stop command or in pause between repeated start If the gas engine is unsuccessful in starting the starter outpu...

Page 123: ...S Description ENABLED Speed Request page 256 is defined by Local Speed page 123 setpoint that can be modified by Fast edit function from front panel 4 sec Enter Enter DISABLED Speed Request page 256 t...

Page 124: ...RunOnlyBlkDel1 i e running only group 1 are started to be evaluated The running only alarms are not beeing evaluated while the engine is not running or then after start while the adjusted delay is run...

Page 125: ...el3 i e running only group 3 are started to be evaluated The running only alarms are not beeing evaluated while the engine is not running or then after start while the adjusted delay is running Note E...

Page 126: ...DriveConfig to BinInp delay 1 For details see BinInp Delay 3 page 127 description BinInp Delay 1 6 back to List of setpoints Setpoint group Engine protect Related FW 3 4 0 Range units 0 60 s Default v...

Page 127: ...on Binary input protection is activated when input is closed for longer time than BinInp delay 3 To use this filter binary input protection Delay must be configured in DriveConfig to BinInp delay 3 No...

Page 128: ...ction is activated deactivated independent on engine running or not running state ForceBlockDel1 6 back to List of setpoints Setpoint group Engine protect Related FW 3 4 0 Range units 0 60 s Default v...

Page 129: ...Del3 6 back to List of setpoints Setpoint group Engine protect Related FW 3 4 0 Range units 0 200 Default value 110 Force value Alternative config Step 1 of Nominal RPM page 104 Comm object 8263 Relat...

Page 130: ...LOAD PAGE 1 when panel I 0 button is used to connect load to engine MinLoadSpeed 6 back to List of setpoints Setpoint group Engine protect Related FW 3 4 0 Range units Batt V 40 0 V Default value 30...

Page 131: ...tect Related FW 3 4 0 Range units 0 0 100 0 Default value 20 0 Force value Alternative config Step 0 1 Comm object 9950 Related applications AS Description Engine overload protection limit See Functio...

Page 132: ...value and it is gradually decrement when engine runs Note Once the service time has elapsed the Service time will have to be adjusted to non zero value to clear the alarm and begin a new countdown Ser...

Page 133: ...ristics Note The particular RPM dependent protection is fully disabled if both xxxIdlexxx and xxxNomxxx parameters are set to value 0 0 I e the protection is not activated even if measured value is ne...

Page 134: ...value Alternative config Step 0 1 Comm object 10142 Related applications AS Description Linear Shutdown characteristic is defined by two points for Idle RPM page 118 and Nominal RPM page 104 OPIdleRP...

Page 135: ...with OIL PRESS PAGE 235 Note RPM dependent oil pressure protection is fix configured Protection block type Engine running only with RunOnlyBlkDel1 delay OilPrRPMdel 6 back to List of setpoints Setpoi...

Page 136: ...Force value Alternative config Step 0 1 Comm object 10146 Related applications AS Description Linear Shutdown characteristic is defined by two points for Idle RPM page 118 and Nominal RPM page 104 CP...

Page 137: ...ion RPM dependent Coolant pressure protection delay Corresponding protection is activated when Coolant pressure is below limit for CoolPrRPMdel To activate RPM dependent coolant pressure protection an...

Page 138: ...g Related FW 3 4 0 Range units 0 0 100 0 Default value 10 0 Force value Alternative config Step 0 1 Comm object 8713 Related applications AS Description Relative Integration factor of the load sharing...

Page 139: ...0 corresponds to Idle speed Idle offset value 100 0 corresponds to Nominal speed ClutchMinSpeed 6 back to List of setpoints Setpoint group Load sharing Related FW 3 4 0 Range units ClutchMinSpeed 100...

Page 140: ...TED RPM PAGE 236 reading via analog input is out of range sensor fail is detected Back Up Speed1 6 back to List of setpoints Setpoint group Load sharing Related FW 3 4 0 Range units 0 0 100 0 Default...

Page 141: ...CK UP SPEED1 PAGE 173 is active and REQUESTED RPM PAGE 236 reading via analog input is out of range sensor fail is detected Back Up Speed3 6 back to List of setpoints Setpoint group Load sharing Relat...

Page 142: ...is recognized on the CAN bus OTHRCOMMER PAGE 223 is closed in this case DetectOtherCAN 6 back to List of setpoints Setpoint group Load sharing Related FW 3 4 0 Range units 0 1000 Default value 5 Forc...

Page 143: ...InteliDrive DCU Industrial 3 4 0 Global Guide 143 Setpoint group Load sharing Related FW 3 4 0 Range units 0 100 s Default value 5 Force value Alternative config Step 1 RQSP Ramp...

Page 144: ...ramp RQSP aver value after ramp specified by Loadsharing RQSP Ramp setpoint YES YES ThrottlePos Throttle position YES YES Engine values group Speed Request Speed request YES NO Image 8 1 Load sharing...

Page 145: ...point group Analog inputs Related FW 3 4 0 Range units 32767 32767 Default value 0 Force value Alternative config Step Comm object 8407 Related applications AS SS Description Adjustable offset for AIN...

Page 146: ...roup Analog inputs Related FW 3 4 0 Range units 32767 32767 Default value 0 Force value Alternative config Step Comm object 8794 Related applications AS SS Description Adjustable offset for AIN5s for...

Page 147: ...d applications AS SS Description Adjustable offset for AIN7 for calibrating purposes AIN7 Offset 6 back to List of setpoints Setpoint group Analog inputs Related FW 3 4 0 Range units 32767 32767 Defau...

Page 148: ...d FW 3 4 0 Range units DISABLED ENABLED Default value DISABLED Force value Alternative config Step Comm object 8484 Related applications AS SS Description Enables or disables active calls to selected...

Page 149: ...ted EML SMS Channel sends short e mail with SMS like content Only when InteliBridge NT is connected Email contains header with serial number and application info Alarm list 20 History records reason d...

Page 150: ...larm list 20 History records reason date time Example of EML SMS AL Sd Water Temp Wrn Water Temp Emerg Stop ActCallCH1Fail Note Both SMS and E MAIL active call types are supported in conjunction with...

Page 151: ...list 20 History records reason date time Example of EML SMS AL Sd Water Temp Wrn Water Temp Emerg Stop ActCallCH1Fail Note Both SMS and E MAIL active call types are supported in conjunction with Intel...

Page 152: ...scription Number of rings prior to open modem connection from PC to controller Note Num Rings AA change is not accepted immediately but only after controller is switched on or when modem is connected...

Page 153: ...e units DD MM YY Default value 8 6 2006 Force value Alternative config Step Comm object 24553 Related applications AS SS Description Actual date adjustment Date 6 back to List of setpoints Setpoint gr...

Page 154: ...ere SUMMER The automatic change is enabled the current season is summer and the controller is located in the northern hemisphere WINTER S The automatic change is enabled the current season is winter a...

Page 155: ...ate1 6 back to List of setpoints Setpoint group SCM unit Related FW 3 4 0 Range units 0 500 Default value 0 Force value Alternative config Step 1 Comm object 10903 Related applications AS SS Descripti...

Page 156: ...meters per minute set FreqRate 10 when sensor gives 10 pulses per liter or cubic meters Example To measure total water consumption in liters or cubic meters set TransferRate 100 when sensor gives 100...

Page 157: ...t value 30 0 s Force value Alternative config Step 0 1 s Comm object 10300 Related applications AS SS Description Decrease ramp specifies rate at which is the timing reduction signal analog output dec...

Page 158: ...0 25 4 s Default value 1 0 s Force value Alternative config Step 0 1 s Comm object 10303 Related applications AS SS Description Delay after load reduction defines delay of timing signal reduction pro...

Page 159: ...d to any physical input ID DCU Industrial binary inputs Remote Start Remote Stop Rem Start Stop are not active in LOC local mode Note Minimal input pulse duration is 120 ms to be detected as valid bin...

Page 160: ...4 Back Up Speed3 174 Fire Speed 174 Rem Clutch 174 StartBlocking1 174 StartBlocking2 175 StartBlocking3 175 StartBlocking4 175 StartBlocking5 175 Load Blocking 175 RunIndication1 176 RunIndication2 17...

Page 161: ...ted stopped via Binary inputs e g REMOTE START PAGE 1 or via front panel buttons Note When this Access Lock input is active it is still possible to initiate programming from a remotely connected Drive...

Page 162: ...dules Bin Inputs Start Stop Y Y N Remote OFF Y Y N Remote HBR Y Y N RS232 or CAN2 STOP Y N N FLT RES Y N N HORN RES Y N N Setpoint change Y N N Mode change Y N N InteliMonitor START Y N N serial line...

Page 163: ...ed setpoints or commands use password protection or activate the corresponding Access Lock for the used external terminal AccessLock int 6 back to List of LBI Related FW 3 4 0 Related applications AS...

Page 164: ...ive it is still possible to initiate programming from a remotely connected DriveConfig AccessLockCOM2 6 back to List of LBI Related FW 3 4 0 Related applications AS SS Comm object 794 Description If t...

Page 165: ...ctive it is still possible to initiate programming from a remotely connected DriveConfig AcsLockCAN2 2 6 back to List of LBI Related FW 3 4 0 Related applications AS SS Comm object 796 Description If...

Page 166: ...ctive it is still possible to initiate programming from a remotely connected DriveConfig AcsLockCAN2 4 6 back to List of LBI Related FW 3 4 0 Related applications AS SS Comm object 1056 Description If...

Page 167: ...t from production set to maximum Low Brightness 6 back to List of LBI Related FW 3 4 0 Related applications AS SS Comm object 16 Description Active input blocks protections that are configured as Forc...

Page 168: ...back to previous mode after is opened Input is not active in LOC Local mode Active binary input Remote OFF is indicated by L character in the right upper corner on ID DCU Industrial screen Note Remote...

Page 169: ...witched off Note LBI ECUComFailBlck is possible to use during ECU initialization for start of the engine when ECU POWERRELAY PAGE 206 is used By simple logic in PLC editor is possible to avoid alarms...

Page 170: ...on clutch GCB coilGCB ON coil GCB OFF coil for breaker control Logical Binary Outputs that are deactivated directly or indirectly when Emerg manual is active could be only if they are available in con...

Page 171: ...AGE 200 and PRELUBRICATION PAGE 198 are deactivated as well This input cannot be overriden with the input Sd override Note Because of safety reasons it is recommended to configure this input as Normal...

Page 172: ...tive Minimal pulse duration to safely detect the edge is at least the 120 ms binary input sampling rate is 100 ms Remote Stop 6 back to List of LBI Related FW 3 4 0 Related applications PRP Comm objec...

Page 173: ...arams Crank Attempts 1 x Engine starting signals Remote Stop Panel STOP button 1 sec holding time for Stop button activation Input sensitive Edge sensitive 2nd edge skips Cooling Edge sensitive 2nd ed...

Page 174: ...s page 262 0 0 when analog request is out of range and Binary input Back Up Speed is not active Back Up Speed3 6 back to List of LBI Related FW 3 4 0 Related applications AS Comm object 160 Descriptio...

Page 175: ...6 back to List of LBI Related FW 3 4 0 Related applications AS SS Comm object 582 Description OR logical function of all StartBlocking Logical Binary inputs forces controller NotReady state i e disabl...

Page 176: ...ng indication e g via Oil pressure contact Active Running indication blocks engine start to avoid starter damage Engine running state RPM Starting RPM page 115 or Analog input Oil pressure Starting PO...

Page 177: ...is started by the other running engine via closed clutch binary output Clutch Connect See MaxClStrtPer page 141 protection setpoint EnClutchStart 6 back to List of LBI Related FW 3 4 0 Related applica...

Page 178: ...initialization is valid when REQUESTED RPM PAGE 236 is not configured Speed Request Idle 0 0 Inputs are active in LOC Local mode Speed Request Running 50 0 for AUX ECU 50 Nominal RPM Speed Request Ru...

Page 179: ...ge 257 page 257 and page 257 page 257 modes The Binary inputs SpeedUp and SpeedDown ramp function is for the 0 6 sec constant 0 4 s and does not depend on BI Speed Ramp page 122 setting This function...

Page 180: ...INAL PAGE 197 that can be configured as J1939 output to change ECU mode Input is active only when Idle Nominal page 105 BIN INPUT BI Idle 6 back to List of LBI Related FW 3 4 0 Related applications AS...

Page 181: ...m object 182 Description ClutchBlocking can block CLUTCH CONNECT PAGE 196 Active input is indicated in Alarm list as Clutch Blocking message ClutchBlocking 6 back to List of LBI Related FW 3 4 0 Relat...

Page 182: ...utton 6 back to List of LBI Related FW 3 4 0 Related applications AS SS Comm object 205 Description Input simulates the panel button Down Button 6 back to List of LBI Related FW 3 4 0 Related applicat...

Page 183: ...ect 584 Description Rising edge forces to fill register Statistics Memo1 by MEMORY1 PAGE 240 actual value Memo1 Statistics value can be set or resetted by InteliMonitor command Memo1 Trigger 6 back to...

Page 184: ...Logical binary inputs Mask 1 4 can be used to define any custom condition for this swapping function User Mask 1 6 back to List of LBI Related FW 3 4 0 Related applications AS SS Comm object 568 Desc...

Page 185: ...nary inputs Mask 1 4 can be used to define any custom condition for this swapping function User Mask 3 6 back to List of LBI Related FW 3 4 0 Related applications AS SS Comm object 570 Description Thi...

Page 186: ...r applications with transmission where it is necessary to indicate the engine running and the possibility of gear shifting Usually used as a source for the ECU output value Current Gear 6 back to List...

Page 187: ...SS Comm object 722 Description Rising edge of this input will provide reset of controller processor Watchdog test 6 back to List of LBI 8 1 3 Binary outputs Depending on Modules configuration there a...

Page 188: ...204 Operational 205 Timer Active 205 Alarm BlinkAct 205 Common SdO 205 Derating Alarm 205 RdyForRemStart 206 ECU PowerRelay 206 StartButtEcho 206 StopButtEcho 207 FltResButtEcho 207 HrnResButtEcho 207...

Page 189: ...10 221 PLC Message 11 221 PLC Message 12 221 PLC Message 13 221 PLC Message 14 222 PLC Message 15 222 PLC Message 16 222 Emergency Stop 222 Engine RPM 222 Overload 222 OthrCommEr 223 ChrgAlternFail 2...

Page 190: ...o List of LBO Related FW 3 4 0 Related applications AS SS Comm object 2 Description The output is closed if there is a communication failure with the controller front panel The timeout for communicati...

Page 191: ...ess 1 The timeout for communication failure of CAN2 interface is adjusted by the setpoint CAN2 Timeout page 110 Note When communication with any terminal is lost the LBO HORN PAGE 193 is closed and a...

Page 192: ...f CAN2 interface is adjusted by the setpoint CAN2 Timeout page 110 Note When communication with any terminal is lost the LBO HORN PAGE 193 is closed and a history record is written This history record...

Page 193: ...Lamp 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 1373 Description Indicates High Exhaust System Temperature HEST It may be active during DPF regeneration to indicate...

Page 194: ...st of LBO Related FW 3 4 0 Related applications AS SS Comm object 4 Description The output closes when any Shut down alarm is active Output opens when all Sd alarms disappear and Fault reset is presse...

Page 195: ...3 4 0 Related applications PRP AUX HRB Comm object 9887 Description PRP Mode PRP only The output is closed in controller PRP mode AUX Mode AUX only The output is closed in controller AUX mode HRB Mode...

Page 196: ...its above Can t be opened by button when REM CLUTCH PAGE 174 is closed BI Rem clutch is not active in LOC Local mode Clutch Connect 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Co...

Page 197: ...MINAL IDLE PAGE 204 to electronic speed governor to switch the speed opened IDLE closed RATED Idle Nominal 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 1373 Descriptio...

Page 198: ...bort the process and thus deactivate the active Stop Solenoid by reactivating the Start local or remote command Image 8 2 Stop Solenoid diagram 1 Image 8 3 Stop Solenoid diagram 2 Stop Solenoid 6 back...

Page 199: ...to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 67 Description Output closes if the engine is in Running state and can be loaded Opens in Cooling state Active only if RPM MinLoa...

Page 200: ...RUNNING PAGE 231 to COOLING PAGE 200 state Unload 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 74 Description Closes in cooling state opens after engine stop Cooling 6...

Page 201: ...en engine is in Running state and engine RPM is over MinLoadSpeed Output opens when RPM is below MinLoadSpeed page 130 Close load can be opened remotely e g from InteliMonitor when REMOTE ON OFF PAGE...

Page 202: ...d to select the rated speed where the exact settings depend on the connected ECU There is still combination of rated speed additional speed request Example As a study case we use controller with ECU p...

Page 203: ...0 Related applications AS SS Comm object 271 Description Communication warning fail when any Analog output module address does not communicate 2 s timeout Comm AOUT Fail 6 back to List of LBO Related...

Page 204: ...when at least one alarm is active Output opens when Alarm list is empty Alarm Blink 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 276 Description The output is closed w...

Page 205: ...E 180 Timer is active in all controller modes include OFF mode Timer Active 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 278 Description It follows the panel Red LED S...

Page 206: ...red which means configured on physical binary output or VBOUT output announcement of the communication error is blocked if the engine is switched off including the stopping procedure as shown in the f...

Page 207: ...button is pressed The pulse is generated only in case that Alarm List screen is displayed on the controller i e in the time of possibility to acknowledge alarms FltResButtEcho 6 back to List of LBO Re...

Page 208: ...eMonitor Modbus Modem as well HrnResBtToggle 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 1832 Description Indicates that emissions related engine fault code is active...

Page 209: ...BO Related FW 3 4 0 Related applications AS SS Comm object 727 Description InteliVision function buttons can be assigned to these LBOs User Button 1 16 The configuration of button s functionality is d...

Page 210: ...ed applications AS SS Comm object 752 Description InteliVision function buttons can be assigned to these LBOs User Button 1 16 The configuration of button s functionality is done via ScreenEditor feat...

Page 211: ...ed applications AS SS Comm object 1091 Description InteliVision function buttons can be assigned to these LBOs User Button 1 16 The configuration of button s functionality is done via ScreenEditor fea...

Page 212: ...onfiguration of button s functionality is done via ScreenEditor feature in DriveConfig PC application User Button 16 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 960 D...

Page 213: ...SS Comm object 142 Description Those eight LBOs can be handled from InteliMonitor Remote switch window This way can operator directly handle controller binary outputs or other e g PLC functions Remote...

Page 214: ...s way can operator directly handle controller binary outputs or other e g PLC functions RemoteControl6 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 147 Description Tho...

Page 215: ...back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 1998 Description J1939 communication fail indication ECU1 Comm Fail 6 back to List of LBO Related FW 3 4 0 Related applicati...

Page 216: ...ated applications AS SS Comm object 2004 Description J1939 communication fail indication ECU7 Comm Fail 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 2005 Description J...

Page 217: ...ed applications AS SS Comm object 2010 Description J1939 communication fail indication ECU13 Comm Fail 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 2011 Description J1...

Page 218: ...ject 303 Description Output is closed when at least one item is in ECU Alarm list ECU AlarmList 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 185 Description Universal...

Page 219: ...0 Description Universal states 1 to Universal states 7 indication See Universal states page 28 description UnivState 6 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 191...

Page 220: ...losed while the alarm generated by the PLC block Force Prot is present in the alarm list PLC Message 4 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 372 Description The...

Page 221: ...sed while the alarm generated by the PLC block Force Prot is present in the alarm list PLC Message 10 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object 532 Description The...

Page 222: ...ns AS SS Comm object 793 Description The output is closed while the alarm generated by the PLC block Force Prot is present in the alarm list PLC Message 16 6 back to List of LBO Related FW 3 4 0 Relat...

Page 223: ...ne cranking Starting RPM StartingPOil and D function when ENABLED Starter goes off when any of these conditions becomes valid ChrgAlternFail 6 back to List of LBO Related FW 3 4 0 Related applications...

Page 224: ...lated FW 3 4 0 Related applications AS SS Comm object 1293 Description Indication when battery voltage ID DCU Industrial power supply is out of Batt V page 130 and Batt V page 130 limits Battery Volt...

Page 225: ...elated applications AS SS Comm object Description Out of Cooling pressure RPM dependent limit indication CP RPMdep 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object Descrip...

Page 226: ...was switched power supply to the battery B SwitchToBatt B 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object Description Start blocking indication Start Blocking 6 back to L...

Page 227: ...CU Industrial 3 4 0 Global Guide 227 Source Ana protections List of Analog inputs protection indication is dynamic Any protection configured e g on Analog input appears in Source Ana protection Binary...

Page 228: ...nteliDrive DCU Industrial 3 4 0 Global Guide 228 Source Bin protections List of Binary inputs protection indication is dynamic Any protection configured on Binary input appears in Source Bin protectio...

Page 229: ...al 3 4 0 Global Guide 229 Source Binary Inputs CU Binary CU list contains all ID DCU Industrial binary inputs that can be configured to Binary outputs This source contains binary inputs physical state...

Page 230: ...bal Guide 230 Source Binary Inputs List depend on modules configuration contains all Extension modules binary inputs that can be configured to any Binary outputs This source contains binary inputs phy...

Page 231: ...indication OilTemp Oil temperature out of limit indication CoolantTemp Coolant temperature out of limit indication Coolant Level Coolant level out of limit indication Related FW 3 4 0 Related applica...

Page 232: ...Related applications AS SS Comm object 435 Description Oil temperature out of limit indication OilTemp 6 back to List of LBO Related FW 3 4 0 Related applications AS SS Comm object Description Coolan...

Page 233: ...List of LAI LCD Brightness 235 Engine Speed 235 Oil Press 235 Oil Temp 235 Coolant Press 235 Coolant Temp 236 Fuel Level 236 Requested RPM 236 Engine Torque 236 Fuel ConsAct 237 FuelConsump 237 MainSc...

Page 234: ...emp 2 243 Cyl Temp 3 243 Cyl Temp 4 243 Cyl Temp 5 243 Cyl Temp 6 243 Cyl Temp 7 244 Cyl Temp 8 244 Cyl Temp 9 244 Cyl Temp 10 244 Cyl Temp 11 244 Cyl Temp 12 244 Cyl Temp 13 245 Cyl Temp 14 245 Cyl T...

Page 235: ...1939 Engine Speed 6 back to List of LAI Related FW 3 4 0 Related applications AS SS Comm object 9 Description Engine oil pressure which is displayed at the first controller screen Note Configure OIL P...

Page 236: ...el level in percentage Fuel Level 6 back to List of LAI Related FW 3 4 0 Related applications AS SS Comm object 68 Description AI influences directly Speed Request page 256 register when configured wi...

Page 237: ...from ECU Fuel Rate l h or separate Actual Fuel consumption sensor connected to physical Analog input Both statistics values is possible to modify in InteliMonitor Set Statistics command or clear by C...

Page 238: ...ue from AIN3 AirTemp1 instead OilPress the first position and AIN4 AirTemp2 instead CoolTemp value a Select AIN3 Property Function MainScrAna1 b Select AIN4 Property Function MainScrAna2 c Create new...

Page 239: ...e from AIN3 AirTemp1 instead OilPress the first position and AIN4 AirTemp2 instead CoolTemp value a Select AIN3 Property Function MainScrAna1 b Select AIN4 Property Function MainScrAna2 c Create new l...

Page 240: ...ere are two Statistics registers Memo1 and Memo2 Those statistic values are based on Logical Analog Input Memory1 or Memory2 value in the time of Logical Binary input Memo1 Trigger or Memo2 Trigger ri...

Page 241: ...6 Description If there is an additional terminal board between a thermocouple sensor and the IS AIN8 TC module and there is a significant temperature difference between this terminal board and the mod...

Page 242: ...ule it is necessary to measure the temperature at this terminal board and use this temperature for the thermocouple compensation instead of the internal temperature of the module Cold Temp 1 Logical A...

Page 243: ...ns AS SS Comm object 19 Description Analog inputs for engine Cylinder temperature measuring Cyl Temp 3 6 back to List of LAI Related FW 3 4 0 Related applications AS SS Comm object 20 Description Anal...

Page 244: ...s AS SS Comm object 25 Description Analog inputs for engine Cylinder temperature measuring Cyl Temp 9 6 back to List of LAI Related FW 3 4 0 Related applications AS SS Comm object 26 Description Analo...

Page 245: ...s AS SS Comm object 30 Description Analog inputs for engine Cylinder temperature measuring Cyl Temp 14 6 back to List of LAI Related FW 3 4 0 Related applications AS SS Comm object 31 Description Anal...

Page 246: ...InteliDrive DCU Industrial 3 4 0 Global Guide 246 Analog inputs from J1939 configuration...

Page 247: ...e 247 Analog inputs protection Three level protection configuration 1 Switch to I O analog inputs e g ID AIN8 2 Switch to Expert mode 3 Configure standard two level protection Expert field is now empt...

Page 248: ...figured protection are now visible in Expert field and corresponding limits as well 5 Add the third protection button and edit Property e g Wrn Under Any protection limit delay can be set to Constant...

Page 249: ...DCU Industrial 3 4 0 Global Guide 249 In example above there is Wrn limit type set to Const 60 There is visible setpoint corresponding to Wrn Over protection It is possible to change limit name value...

Page 250: ...lobal Guide 250 Use button to add new limit for the third Wrn Under protection Name Limit3 can be changed Limit and Delay type must be in this case set to Setpoint Use button to add Delay setpoint and...

Page 251: ...tection on BO 1 Select free universal state for selected protection Note Configure this UnivState to some Binary output and modify Bin output Name Oil pressure and Water temperature on the first ID co...

Page 252: ...InteliDrive DCU Industrial 3 4 0 Global Guide 252 2 Reading from J1939 logical function Please note that Protections can be configured as well...

Page 253: ...de This protection stays active in the case of Sd override is activated Alarm only Only Alarm list indication disappear without confirmation HistRecOnly History record only Protection types 8 1 5 Valu...

Page 254: ...s Log Bout LogBout1 268 LogBout 2 268 LogBout 3 268 LogBout 6 269 LogBout 7 269 LogBout 8 269 RemoteControl 269 Group of values Info Engine State 270 PasswordDecode 270 Build date 270 SW version 270 A...

Page 255: ...s Related FW 3 4 0 Resolution units 1 RPM Comm object 11401 Related applications AS SS Description Filtered current engine speed for nice displaying without nozzle oscillations Note limit is defined b...

Page 256: ...InteliDrive DCU Industrial 3 4 0 Global Guide 256 Engine Values Value group Engine values Related FW 3 4 0 Resolution units 1 Comm object 10137 Related applications AS SS Speed Request...

Page 257: ...DCU Industrial 3 4 0 Global Guide 257 Description Internal Speed Request value which can be used to control engine speed See following flow charts how the Speed Request value is generated in case of A...

Page 258: ...RPM Comm object 10006 Related applications AS SS Description Application AS conversion 0 0 0 3 NominalRPM 100 0 1 1 NominalRPM Application SS conversion 0 0 0 9 NominalRPM 100 0 1 1 NominalRPM In the...

Page 259: ...T Cyl Max 6 back to List of values Value group Engine values Related FW 3 4 0 Resolution units 1 C Comm object 10527 Related applications AS SS Description Detected minimal temperature value from CYL...

Page 260: ...GE 236 Fuel Level 6 back to List of values Value group Engine values Related FW 3 4 0 Resolution units Comm object 16071 Related applications AS SS Description A value belonging to a particular Volvo...

Page 261: ...e J1587 interface Data message PID 444 Battery 2 Potential Voltage Measured electrical of the isolated battery 2 Sec Battery 6 back to List of values Loadsharing Value group Loadsharing Related FW 3 4...

Page 262: ...and if both following conditions are met Actual Engine speed is in range specified by setpoints ClutchMinSpeed page 139 and ClutchMaxSpeed page 139 REM CLUTCH PAGE 174 is active or I 0 front panel but...

Page 263: ...InteliDrive DCU Industrial 3 4 0 Global Guide 263 6 back to List of setpoints...

Page 264: ...g CU Related FW 3 4 0 Resolution units 1 V Comm object 10603 Related applications AS SS Description Engine alternator output voltage detected at D controller terminal D 6 back to List of values Value...

Page 265: ...The name Ain CU 4 is just default value which can be changed in analog input Property Name AIN CU 4 6 back to List of values Value group Analog CU Related FW 3 4 0 Resolution units 1 Comm object 9159...

Page 266: ...The name Ain CU 7 is just default value which can be changed in analog input Property Name AIN CU 7 6 back to List of values Value group Analog CU Related FW 3 4 0 Resolution units 1 Comm object 9162...

Page 267: ...omm object 8235 Related applications AS SS Description Controller binary inputs state indication ID BIN 6 back to List of values Value group Binary CU Related FW 3 4 0 Resolution units Comm object 823...

Page 268: ...tputs LogBout 2 6 back to List of values Value group Log Bout Related FW 3 4 0 Resolution units Comm object 9145 Related applications AS SS Description List of logical binary outputs LogBout 3 6 back...

Page 269: ...of logical binary outputs LogBout 7 6 back to List of values Value group Log Bout Related FW 3 4 0 Resolution units Comm object 9150 Related applications AS SS Description List of logical binary outpu...

Page 270: ...t of values Value group Info Related FW 3 4 0 Resolution units Comm object 9090 Related applications AS SS Description This value contains encrypted serial number of the controller and administrator p...

Page 271: ...tions AS SS Description This value contains actual controller mode The controller mode is selected by Mode ID page 103 but the setpoint can be overridden by REMOTE OFF PAGE 168 Mode ID 6 back to List...

Page 272: ...this value show 1 if the controller receives messages from the controller which has address corresponding with the bit position Bit 0 represents address 17 etc This value contains information about co...

Page 273: ...f values Value group Info Related FW 3 4 0 Resolution units Comm object 10916 Related applications AS SS Description States of predefined ECU alarms which are available with Modbusreading Note Alarm l...

Page 274: ...specific bit is defined in ESC Engine Specific Code and is not user configurable ECU Alarms 4 6 back to List of values Value group Info Related FW 3 4 0 Resolution units 1 Comm object 24118 Related ap...

Page 275: ...0 1 kts Comm object 12165 Related applications AS SS Description Speed in knots received from IB NT 1 knot 1 852 km h GPS Speed 6 back to List of values Value group Info Related FW 3 4 0 Resolution u...

Page 276: ...t of values Value group Statistics Related FW 3 4 0 Resolution units 1 Comm object 10149 Related applications AS SS Description Unsuccessful starts counter The counter is incremented always when Start...

Page 277: ...AS SS Description Trip fuel consumption calculated by controller from FUEL CONSACT PAGE 237 TripCons 6 back to List of values Value group Statistics Related FW 3 4 0 Resolution units 1 Comm object 82...

Page 278: ...alue in the time of Logical Binary input Memo1 Trigger or Memo2 Trigger rising edge Both statistics values is possible to modify in InteliMonitor Set Statistics command Memo2 6 back to List of values...

Page 279: ...nt DEF Level 6 back to List of values Value group Aftertreatment Related FW 3 4 0 Resolution units Comm object 15765 Related applications AS SS Description The rate of soot in DPF Diesel particulate f...

Page 280: ...or pwm not supported by ID DCU Marine 2 2 ECU J1939 4 virtual Format depends on ECU Analog outputs availability Analog output configuration It is possible to convert Source analog value by linear int...

Page 281: ...InteliDrive DCU Industrial 3 4 0 Global Guide 281 6 back to Appendix 6 back to Table of contents...

Page 282: ...2 4 IS BIN16 8 305 8 2 5 Inteli AIO9 1 I AIO9 1 312 8 2 6 IS AIN8 317 8 2 7 IS AIN8TC 327 8 2 8 IGS PTM 331 8 2 9 InternetBridge NT 338 8 2 10 I CB Communication bridge 339 8 2 11 I AOUT8 340 8 2 12...

Page 283: ...Analog inputs 8 channels Can be configured as Resistor three wire input Current input Voltage input Impulse input 1 channel Can be configured as Impulse Impulse time RPM All inputs can be configured...

Page 284: ...l 3 4 0 Global Guide 284 Sensors 0 2 4V fix linear 0 5V fix linear 0 10V fix linear 4 20mA passive fix linear 4 20mA active fix linear 0 20mA passive fix linear 20mA active fix linear Dimensions Unit...

Page 285: ...correct function CAN terminator Terminating CAN resistor active in position ON TEST jumper Upgrade of sw AT LINK Connector for AT LINK Address and DIP switch setting Address configuration DIP switch...

Page 286: ...nge and zero CAN address is set in case zero CAN address module doesn t communicate with the controller Impulse input configuration This input is supported in sw IGS NT3 0 and higher InteliGen NT and...

Page 287: ...e In case electricity meter is used the valid pulse from eletricity meter is defined by norm DIN 43864 and norm IEC 62053 31 for equipment class A In these norms the valid pulses are defined with thes...

Page 288: ...nge 4 294 967 295 So 100 pulses 0 01kWh range is 4 294 967 2 95 kWh Output value is in MWh so range is 4 294 9 67 295 MWh kWh MWh If counter value achieves this number 4 294 9 67 295 MWh then it is cl...

Page 289: ...value RPM Imp time The value shows the flow of the cooling water in the last hour Value is perpetually recounted Impulse Impulse time In this option you can choose the combination of Impuls and Impul...

Page 290: ...t100 Pt1000 Ni100 Ni1000 0 250 0 2400 0 10k Measuring current Active sensor Ranges 20mA 4 20mA Passive sensor Ranges 0 20mA 4 20mA Note In case of power supply of sensor from the same source like powe...

Page 291: ...llers or up to 4 modules to the ID DCU Inteli AIN8 module is connected to controller CAN1 bus Technical data Dimension W H D 110 110 46 mm 4 3 4 3 1 8 Weight 221 5 grams Interface to controller CAN1 A...

Page 292: ...consumption 35 mA at 24 V 100 mA at 8 V Storage temperature 40 C to 80 C Operating temperature 30 C to 70 C Heat radiation 3 W RPM input required level of signal for correct sensing Minimum input vol...

Page 293: ...ins NT controllers or up to 4 modules to the ID DCU Inteli AIN8TC module is connected to controller CAN1 bus Supported sensors Sensors Thermocpl J C fix Thermocpl K C fix Thermocpl L C fix Thermocpl J...

Page 294: ...InteliDrive DCU Industrial 3 4 0 Global Guide 294 Dimensions Note Unit is 35 mm DIN rail mounted Terminals...

Page 295: ...are Firmware is upgraded via AT link TTL For programming it is necessary to close jumper TEST For programming FlashProg PC tool version 4 2 or higher must be used LED indication LED at power connector...

Page 296: ...tual value 100 V 3 C Internal sensor for measuring cold junction Accuracy 1 C in temperature range 20 C 70 C Galvanic separation CANbus is galvanic separated from the measurement and power supply All...

Page 297: ...ary inputs 8 binary outputs and 2 analog outputs Inteli IO16 0 16 binary inputs 0 binary outputs and 2 analog outputs This module is compatible with MTU ECU 7 at communication speed 125 kbps when uplo...

Page 298: ...tion is designed for short circuit or other failure which causes change of set state of binary output Analog outputs 2 channels Can be configured as Voltage 0 10V Current 0 20mA PWM level 5V with adju...

Page 299: ...InteliDrive DCU Industrial 3 4 0 Global Guide 299 Binary inputs pull up Binary outputs low side Analog output current range 0 20mA Dimensions Note Unit is 35 mm DIN rail mounted...

Page 300: ...ate binary outputs active non active 16 binary inputs are active CAN terminator Terminating CAN resistor active in position ON TEST jumper Upgrade of sw Upgrade of sw AT LINK Connector for AT LINK Add...

Page 301: ...ary output Each binary output has LED which indicates output signal Binary output LED is shining when binary output is set Binary output status LED When this LED is shining then module is configured a...

Page 302: ...right side is case of wiring between pins BI1 and GND Both ways are correct Pull down Two options of wiring There are two options of wiring On left side you can see case when binary input is connecte...

Page 303: ...ze of fuse depends on load Low side Analog outputs Terminator for analog output has special analog ground AGND which must not be connected to the GND Limit of analog ground AGND is 100mA Technical dat...

Page 304: ...00 2400Hz Imax 20 mA minimal step of pulse is 2 s Max current of AGND 100 mA Galvanic separation CAN bus is galvanic separated from the measurement and power supply All Inputs outputs are not galvanic...

Page 305: ...N1 address in the range of 1 to 7 for IS BIN16 8 output 1 3 5 7 9 11 13 for IS BIN18 8 inputs In case of use generic module in configuration you can set CAN address from 1 12 In case of set 0 CAN addr...

Page 306: ...InteliDrive DCU Industrial 3 4 0 Global Guide 306 Dimensions Note Unit is 35 mm DIN rail mounted...

Page 307: ...lowing procedure Press Address buttons for INPUTS address and OUTPUT address during IS BIN8 power supply on to switch to addressing mode Then repeatedly press or keep pressed address button to adjust...

Page 308: ...rresponding external IS AIN IS BIN unit address setting LED indication Tx Rx Dark Blink Light Dark Blink Light Any data are transmitted on the CAN1 line Data are transmitted on the CAN1 line Any data...

Page 309: ...e closed to positive supply terminals Input voltage range for opened contact is from 8 VDC to Power supply VDC Input voltage range for closed contact is from 0 to 2 VDC Voltage level is defined betwee...

Page 310: ...er extension units and relays power supply fusing Fuse value and type depends on number of connected devices and wire length Controller or unit Fuse Controller T1A or T2A IS AIN8 T2A IS BIN16 8 T1A Ta...

Page 311: ...e of sensor Contact or Active sensor Minimal pulse width 10 ms integration mode Maximum measured frequency 60 Hz integration mode Relays outputs galvanic separated only HW 3 0 non galvanic separated H...

Page 312: ...er The detection of communication speed is indicated by fast flashing of status LED Once the speed is detected the module remains set for the speed even when the communication is lost Renewal of commu...

Page 313: ...the InteliGen NT InteliSys NT or InteliMains NT controllers In case of connection Inteli AIO9 1 module to ID DCU controller number of module depends on using fw Inteli AIO9 1 module is designed for c...

Page 314: ...InteliDrive DCU Industrial 3 4 0 Global Guide 314 Dimensions Unit is 35 mm DIN rail mounted Terminals...

Page 315: ...f sw LED indication LED at power connector status LED LED status Description Dark Fw in module does not work correctly Flashing Module does not communicate with controller in case non zero CAN address...

Page 316: ...from power supply but IN is not interconnected with GND there is floating measurement Accuracy of measurement 0 1 of actual value 100 V 3 C AIN5 AIN8 Voltage inputs Range 75 mV nominal measurement up...

Page 317: ...8 2 6 IS AIN8 Description IS AIN8 is input extension module equipped with 8 analog inputs The module can be used for ID IGS NT controller IS AIN8 can be configured to Resistor two wire input Resistor...

Page 318: ...ation speed is indicated by fast flashing of status LED Once the speed is detected the module remains set for the speed even when the communication is lost Renewal of communication speed detection is...

Page 319: ...by following procedure 1 Press Address button during IS AIN8 power supply on to switch to addressing mode 2 Then repeatedly press or keep pressed address button to adjust required address according to...

Page 320: ...r output Address x is configured but corresponding unit is not recognized no message is received from CAN bus Check IS configuration and corresponding external IS AIN8 IS BIN8 16 unit address setting...

Page 321: ...ic from the list or define user sensor characteristic in PC configuration tool Resistor sensor input two wire connection Range 0 to 2400 Pt100 Pt1000 Ni100 Ni1000 D terminal is shielding Resistor sens...

Page 322: ...voltage range connects external resistors R1 R2 and select sensor characteristic 10 V R1 10 k R2 2 7 k D terminal is shielding Note If the thermocouples are connected to IS AIN8 appropriate jumpers mu...

Page 323: ...djust Range 0 250 ohm Adjust Range 0 2400 ohm Adjust Range 0 2 4 V 1 V 0 10 V 0 100mV Pt100 F Pt1000 F Ni100 F Ni1000 F Thermocouple J F Thermocouple K F Thermocouple L F Cold Junction Compensation CJ...

Page 324: ...ed by T1 Example 3 shows the incorrect temperature measurement The 3rd metal the cable between IS AIN8 and thermocouple is connected in ambient environment which temperature is not 0 C but T1 C Result...

Page 325: ...IS AIN8 IS AIN8 is placed in the same ambient temperature as thermocouple terminal it means IS AIN8 s internal temperature sensor measures the same temperature as is on thermocouple terminal In this c...

Page 326: ...e configured input is not compensated anyway Any of non thermocouple input with sensor adjusted as compensated is not compensated by external compensation IS AIN8 compensates it itself IS AIN8 on addr...

Page 327: ...es J K L type 0 2 0 mV 100 mV 0 2 1000 mV 1000 mV 0 5 0 mA 2500 mV 0 5 Standard conformity Low Voltage Directive EN 61010 1 95 A1 97 Electromagnetic Compatibility EN 50081 1 94 EN 50081 2 96 EN 50082...

Page 328: ...inputs can be configured to any logical function or protection It is possible to connect up to 10 IS AIN8TC with IGS NT or up to 4 with ID external units to one controller IS AIN8TC is connected to c...

Page 329: ...5 IS AIN8TC 5 6 IS AIN8TC 6 7 IS AIN8TC 7 8 IS AIN8TC 8 9 IS AIN8TC 9 10 IS AIN8TC 0 Table 8 7 Table of recommended CAN1 address setting SW version check Shortly press address button Following sequen...

Page 330: ...and cable shielding to the ground in one point External units can be connected on the CAN bus line in any order but line arrangement no tails no star is necessary Recommended CAN bus data cables see...

Page 331: ...ted from the measurement and power supply All analog inputs are galvanic separated from power supply Analog inputs are not galvanic separated between channels Power supply 8 to 36 V DC Protection IP20...

Page 332: ...and higher The detection of communication speed is indicated by fast flashing of status LED Once the speed is detected the module remains set for the speed even when the communication is lost Renewal...

Page 333: ...wires resistance compensation Note Configuration jumpers IGS ADR1 ADR2 are OPEN by default CAN_R jumper is CLOSE by default IG IOM mode Analog inputs are configured for resistance measurement by defa...

Page 334: ...er BOOT RESET jumper is used to reset the device Close jumper to reset the device For programming is used FlashProg PC tool LED indication Binary inputs Each binary input has LED which indicates input...

Page 335: ...stance compensation Process of compensation 1 Short all wires to analog sensors at the end replace sensors with shorting links 2 Hold the compensation button on IGS PTM through the hole in upper cover...

Page 336: ...f two leads from IGS PTM to sensor and back can be 20W Otherwise the compensation fails Unused analog inputs must be shorted at the IGS PTM Analog inputs connection Image 8 11 Two wire resistor sensor...

Page 337: ...V DC Analog inputs Not electric separated Resolution 10 bits Sensor resistance range 0 to 250 Maximal voltage range 0 to 100 mV Maximal current range 0 to 20 mA Resistance measurement tolerance 1 2 ou...

Page 338: ...n about IB NT please see InternetBridge NT Global Guide Note Connect ID DCU HW 2 0 and newer ID COM with RS485 connected to IB NT over RS485 works fine But only one couple of balancing resistors has t...

Page 339: ...ding sensors are not needed on controller Use ICBEdit software for I CB configuration included in installation package I CB wiring and configuration 1 Configure I CB using I CBEdit software Configured...

Page 340: ...ller CAN1 terminating 120 resistor jumper is connected as default AGND terminals are on the same potential General Description I AOUT8 is an extension unit with 8 Analog outputs Each analog output can...

Page 341: ...10 mA Power supply 8 to 36 VDC Current consumption 100 300 mA at 24 VDC Communication interface CAN1 with jumper selectable address 1 to 4 Jumper selectable terminating resistor 120 RS232 interface T...

Page 342: ...ial 3 4 0 Global Guide 342 Dimensions Note Unit is 35 mm DIN rail mounted Connectors POWER Power supply CAN 1 CAN1 line OUT1 OUT8 Analog output FLASH AT link J1 J8 Output mode A1 A2 CAN 1 address CAN...

Page 343: ...w the p I I U symbols on the module sticker There are two equivalent positions for current output AOUT Symbol Function p PWM Pulse Width Modulation l 0 to 20 mA DC U 0 to 10 V DC Table 8 14 Setting ou...

Page 344: ...cal data Dimension W H D 95 96 43 mm 3 7 3 8 1 7 Interface to controller CAN Output 8 analog no galvanic separation Type of analog output 0 to 10V DC 1 max 5 mA DC 0 to 20 mA DC 1 max 500 PWM 1200 Hz...

Page 345: ...plays There are 2 variants of the ID COM module that differ in the interface in the middle of the module The standard version includes the RS485 interface for Modbus connection or remote display conne...

Page 346: ...ings CAN1 termination CAN1 has its own terminating resistor 120 ohm directly on controllers board PCB Close jumper CAN R connecting terminating resistor to CAN bus open jumper CAN R disconnecting term...

Page 347: ...nsumption Power supply range Current consumption 0 1A Operating temperature 30 C to 70 C 6 back to Extensional modules 8 2 13 Theory of binary inputs and outputs 6 back to Extensional modules Binary i...

Page 348: ...e of internal connection is showed on picture below The bulb presents internal state of binary input In case of connection terminal BIN with terminal COM Ucc then the internal state is logical 1 In ca...

Page 349: ...s permanently connected to the ground GND By activating of Binary output Bout 1 is closed switch which causes connection of load to the VHS Voltage High side and Ucc Low side switch LSS Principle of i...

Page 350: ...InteliDrive DCU Industrial 3 4 0 Global Guide 350 6 back to Theory of binary inputs and outputs...

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