Section 13
TECHNICAL DATA
Subsection 05
(GTI AND GTX LIMITED)
13-05-5
TIGHTENING TORQUES
GTI (5836/5841)
GTX Limited (5837/5842)
EN
GINE
Exhaust manifold screw
24 N•m (17 lbf•ft) (4)
40 N•m (30 lbf•ft)
(4)
Magneto flywheel nut
145 N•m (107 lbf•ft) (1)
115 N•m (85 lbf•ft)
(1)
Flywheel (PTO side)
110 N•m (81 lbf•ft) (5)
115 N•m (85 lbf•ft)
(1)
Crankcase screws
M8
24 N•m (17 lbf•ft) (3) (4)
27 N•m (20 lbf•ft)
(3) (4)
M10
40 N•m
(30 lbf•ft)
(3) (4)
Crankcase/engine support nuts
35 N•m (26 lbf•ft) (1)
25 N•m (18 lbf•ft)
(1)
Engine mount/hull
25 N•m
(18 lbf•ft)
(1)
Cylinder head screws
24 N•m (17 lbf•ft) (1) (4)
34 N•m (25 lbf•ft)
(1) (4)
Cylinder head nuts
Not applicable
34 N•m (25 lbf•ft)
(1)
Crankcase/cylinder screws
24 N•m (17 lbf•ft) (1) (4)
Not applicable
Tuned pipe flange screws/nut
25 N•m (18 lbf•ft) (1)
40 N•m (30 lbf•ft)
(1)
Tuned pipe fixation screws
25 N•m
(18 lbf•ft)
(1)
Flame arrester screws
10 N•m (89 lbf•
in
) (1)
Not applicable
Magneto housing cover screws
9 N•m
(80 lbf•
in
)
(5)
Starter mounting screws
22 N•m (16 lbf•ft) (1)
10 N•m (89 lbf•
in
)
(1)
Spark plugs
24 N•m
(17 lbf•ft)
(5)
JET PUMP
Impeller
70 N•m
(52 lbf•ft)
(2)
Pump/hull nuts
31 N•m
(23 lbf•ft)
(1)
Venturi/pump housing screws
21 N•m
(16 lbf•ft)
(1)
Pump housing cover screws
4 N•m
(35 lbf•
in
)
(1)
Inlet grate screws
8 N•m
(71 lbf•
in
)
(1)
Riding plate screws
22 N•m
(16 lbf•ft)
(1)
S
TEERIN
G
Cable retaining block bolts
6 N•m
(53 lbf•
in
)
Steering cable/stem arm bolt
3 N•m
(26 lbf•
in
)
Steering stem arm bolts
6 N•m
(53 lbf•
in
)
Handlebar clamp bolts
26 N•m
(19 lbf•ft)
Steering cable ball joint (nozzle)
2 N•m (18 lbf•
in
)
7 N•m (62 lbf•
in
)
Steering support bolts
15 N•m
(11 lbf•ft)
(1)
Handlebar grip screw
13 N•m
(10 lbf•ft)
ADDITIONAL INFORMATION: apply where indicated;
(1) Loctite 242 (blue)
(2) Loctite 271 (red)
(3) Loctite 518
(4) Synthetic grease
(5) Anti-seize lubricant
;
WARNING
Correct torques and use of Loctite must be strictly followed.
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