BOMBARDIER SEA-DOO GS 5626 1998, Shop Manual

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Section 04 ENGINE
Subsection 08 (EXHAUST SYSTEM)
04-08-4
REMOVAL
Tuned Pipe
SPX, GS and GSX Limited
Remove seat.
Remove air vent tube support from body opening.
XP Limited
Open engine cover.
Remove storage basket.
GTS, GTI and GTX Limited
Remove seat(s).
Remove seat support (GTI and GTX Limited).
GS, GTS and GTI Models
Disconnect water supply hose and water injection
hose.
Disconnect tuned pipe bleed hose.
TYPICAL
1. Bleed hose removed
2. Injection hose removed
3. Supply hose removed
Loosen exhaust hose collar no. 1 at tuned pipe
outlet.
Disconnect strap no. 2 retaining muffler no. 11 .
Remove exhaust hose no. 3 from tuned pipe by
pulling muffler.
Remove clamp no. 4 from tuned pipe.
Remove tuned pipe cone no. 5 .
Remove tuned pipe retaining screw no. 6 from
exhaust manifold side.
Remove screws no. 7 , nut no. 8 and flat washers
no. 9 from tuned pipe flange.
NOTE: Slightly lift tuned pipe to release nut as
necessary. Take care not drop nut and flat washer.
Withdraw tuned pipe head no. 10 in a forward and
rotating movement.
SPX Model
Remove electrical box from watercraft.
Disconnect water supply hose and water injection
hose at tuned pipe head.
1. Water supply hose
2. Water injection hose
Loosen exhaust hose collar no. 1 at tuned pipe
cone outlet.
Remove clamp no. 4 securing tuned pipe cone to
tuned pipe head.
Remove screws no. 7 and nut no. 8 with flat
washers no. 9 at tuned pipe head flange.
F01D8NA
1
2
3
F01D3YA
2 1
F01D7IA