BOMBARDIER SEA-DOO GS 5626 1998, Shop Manual

Page: 324 / 426

Section 10 STEERING SYSTEM
Subsection 03 (GTS MODEL)
10-03-2
REMOVAL AND INSTALLATION
1, Cover
To replace the cover, loosen set screws no. 30 of
handlebar housing.
1. Set screw
Remove and reinstall 4 screws no. 2 and washers
no. 3 .
1. Cover
2. Screws
4,8, Grip and Grip Insert
To remove grip, just pull out cap no. 5 from grip
end and remove screw no. 6 and washer no. 7 .
Pull out grip.
To verify grip insert for damage, remove it from
handlebar.
When installing the grip insert in handlebar
no. 29 , ensure that its notch is properly inserted
in the hole beneath the handlebar.
Install grip no. 4 on handlebar no. 29 matching it
to the hex form on the grip insert.
Install flat washer no. 7 and screw no. 6 .
Torque screw to 13 N•m (10 lbf•ft).
Install cap no. 5 .
1. Grip insert
2. Grip
3. Flat washer
4. Screw. Torque to 13 N•m (10 lbf•ft)
5. Cap
17,29, Steering Stem and Handlebar
Disconnect wiring harnesses leading out of dash-
board hole.
Disconnect throttle cable at carburetor.
Remove throttle cable from tie-block and clip.
Unscrew nut no. 11 retaining locking plate no. 9 ;
then remove locking plate and washers no. 12 .
Unscrew screw no. 13 of steering stem arm
no. 10 .
Pull out handlebar and steering stem.
NOTE: It is not necessary to disconnect steering
cable to remove handlebar and steering stem.
Inspect bushings no. 28 for wear, cracks, scoring,
etc. Replace as necessary.
Installation is essentially the reverse of removal
procedures. However, pay particular attention to
the following.
Insert throttle cable through dashboard hole and
slide grommet
no. 14 on cable.
F00K01A
1
F00K02A
2
1
-
CAUTION
Ensure to install flat washer otherwise screw
will damage grip end.
F01K1PA
1
2
3
4
5