BOMBARDIER SEA-DOO GS 5626 1998, Shop Manual

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Section 04 ENGINE
Subsection 04 (MAGNETO SYSTEM)
04-04-13
Install gasket no. 8 between magneto housing
and engine crankcase.
Install magneto housing and torque screws no. 9
to 9 N•m (80 lbf• in ).
4,5, Rotor and Flywheel
When reinstalling magneto rotor to engine fly-
wheel, apply Loctite 648 to mating surfaces.
One of the protusion end of magneto rotor must
align with hole of engine flywheel.
1. Protusion
2. Hole
Apply Loctite 648 (green) on screws no. 11 and
torque to 10 N•m (88 lbf• in ).
Apply Loctite 242 (blue) on crankshaft taper.
Apply Loctite 242 (blue) on nut no. 6 . Install nut
with lock washer and torque to 105 N•m (77 lbf•ft).
1, Cover
Before installation, properly install O-ring no. 3 in
engine magneto cover.
Apply Loctite 767 anti-seize compound on screws
no. 2 . Torque screws in a criss-cross sequence to
9 N•m (80 lbf• in ).
947 Engine
8,9, Stator and Trigger Coil
Install the stator and trigger coil in engine magne-
to cover. Torque screws to 9 N•m (80 lbf•
in ).
Reinstall wiring harness bracket no. 12 using tap-
tite screws no. 13 .
Torque trigger coil screws no. 11 to 9 N•m (80 lbf• in ).
Torque stator screws no. 10 to 13 N•m (115 lbf• in ).
NOTE: The trigger coil is not adjustable.
1. Torque to 9 N•m (80 lbf• in )
2. Taptite screws
3. Torque to 13 N•m (115 lbf•
in )
F04D0CA
F01D83A
1 1 2
-
CAUTION
Never use any type of impact wrench at mag-
neto installation.
F06D0NB
1 2 3