BOMBARDIER SEA-DOO GS 5626 1998, Shop Manual

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Section 08 ELECTRICAL SYSTEM
Subsection 04 (STARTING SYSTEM)
08-04-6
STARTER REMOVAL
Disconnect BLACK cable ground connection from
battery.
Disconnect RED cable connection from battery.
717 and 787 Engines
Remove the following parts:
– cables from starter
– screw no. 13 of starter rear support
– starter mount screws no. 16
947 Engine
Disconnect starter cables and loosen Allen screws
no. 16 retaining starter bracket to engine.
1. Positive starter cable
2. Negative starter cable
3. Allen screw
Remove bracket and starter.
NOTE: To remove the starter drive assembly, mag-
neto flywheel has to be removed. Refer to MAG-
NETO SYSTEM 04-04 and BOTTOM END 04-06.
STARTER DISASSEMBLY
717 and 787 Engines
Before disassembling, trace index marks on yoke
no. 1 and clutch housing no. 10 to ease further
assembly.
TYPICAL
1. Trace indexing marks
Remove starter support nuts no. 12 then through
bolts no. 5 . Separate end frame no. 3 from yoke
assembly no. 1 . Withdraw yoke assembly from
armature no. 11 .
Brush holder no. 2 can be removed from end frame
no. 3 by unscrewing nut retaining terminal.
Check that the radial play between the armature
shaft and end frame is not greater than 0.20 mm
(.008 in). Replace end frame if so.
Tap the pinion stop collar no. 7 using a screwdriv-
er. Remove circlip no. 6 . Disassemble pinion stop
collar no. 7 and spring no. 8 .
1. Pinion stop collar
◆
WARNING
Always disconnect ground cable first and re-
connect last.
F06H1EA
2 3
3 1
F01H0PA
1
A03E04A
1