ABB ACS880 Series Firmware Manual Download Page 8

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Oscillation damping .........................................................................................

Tuning procedure for oscillation damping ......................................

Settings and diagnostics ....................................................................

Resonance frequency elimination ..................................................................

Settings and diagnostics ....................................................................

Rush control .......................................................................................................

Settings and diagnostics ....................................................................

Encoder support ................................................................................................

Encoder echo and emulation ..............................................................

Load and motor feedback ...................................................................

Position counter ....................................................................................

Encoder error handling ........................................................................

Reading/writing position counter values through fieldbus ........

Configuration of HTL encoder motor feedback .............................

Example 1: Using the same encoder for both load and motor
feedback .................................................................................................

Example 2: Using two encoders .........................................................

Example 3: ACS 600 / ACS800 compatibility ..................................

Settings and diagnostics ....................................................................

Jogging ...............................................................................................................

101

Settings and diagnostics ....................................................................

101

Scalar motor control .........................................................................................

102

IR compensation for scalar motor control ......................................

102

Settings and diagnostics ....................................................................

102

Autophasing .......................................................................................................

104

Autophasing modes .............................................................................

105

Settings and diagnostics ....................................................................

105

Flux braking ........................................................................................................

106

Settings and diagnostics ....................................................................

106

DC magnetization .............................................................................................

106

Pre-heating .............................................................................................

106

Pre-magnetization ................................................................................

106

DC hold ....................................................................................................

107

Post-magnetization ..............................................................................

107

Continuous magnetization .................................................................

108

Settings and diagnostics ....................................................................

108

Motor temperature estimation ......................................................................

108

Settings and diagnostics ....................................................................

109

Application control ...................................................................................................

109

Application macros ...........................................................................................

109

Process PID control ...........................................................................................

109

Quick configuration of the process PID controller ........................

110

Sleep function for process PID control .............................................

111

Tracking ..................................................................................................

111

Settings and diagnostics ....................................................................

8 Table of contents

Summary of Contents for ACS880 Series

Page 1: ... ABB INDUSTRIAL DRIVES ACS880 ESP control program option N5600 Firmware manual ...

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Page 3: ...ACS880 ESP control program option N5600 Firmware manual Table of contents 3AXD50000041193 Rev C EN Original instructions EFFECTIVE 2022 10 07 ...

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Page 5: ...6 ESP application minimum configuration 4 Control locations and operating modes 39 What this chapter contains 39 Local control vs external control 40 Local control 41 External control 41 Using the control panel as an external control source 42 Operating modes of the drive 42 Speed control mode 43 Torque control mode 43 Frequency control mode 43 Special control modes 5 ESP program features 45 What ...

Page 6: ...equence 59 Overload recovery sequence 61 Settings and diagnostics 61 Sync loss function 62 Settings and diagnostics 62 Motor voltage control 63 Settings and diagnostics 63 Medium voltage direct settings 63 Settings and diagnostics 63 Automatic restart 64 Settings and diagnostics 64 Pump curves 65 Settings and diagnostics 65 Diagnostics 65 Signal supervision 65 Settings and diagnostics 6 Program fe...

Page 7: ...ink 79 Example parameter settings 80 Specifications of the fiber optic master follower link 80 Settings and diagnostics 81 External controller interface 81 General 81 Topology 82 Communication 83 Motor control 83 Direct torque control DTC 83 Settings and diagnostics 84 Reference ramping 84 Special acceleration deceleration ramps 84 Settings and diagnostics 85 Constant speeds frequencies 85 Setting...

Page 8: ... 600 ACS800 compatibility 99 Settings and diagnostics 99 Jogging 101 Settings and diagnostics 101 Scalar motor control 102 IR compensation for scalar motor control 102 Settings and diagnostics 102 Autophasing 104 Autophasing modes 105 Settings and diagnostics 105 Flux braking 106 Settings and diagnostics 106 DC magnetization 106 Pre heating 106 Pre magnetization 106 DC hold 107 Post magnetization ...

Page 9: ...rotections 127 Emergency stop 127 Settings and diagnostics 128 Motor thermal protection 128 Motor thermal protection model 128 Temperature monitoring using PTC sensors 130 Temperature monitoring using Pt100 or Pt1000 sensors 130 Temperature monitoring using KTY84 sensors 131 Motor fan control logic parameters 35 100 35 106 131 Ex motor support parameter 95 15 bit 0 131 Settings and diagnostics 132...

Page 10: ...ing calculators 138 Settings and diagnostics 138 Load analyzer 138 Peak value logger 139 Amplitude loggers 140 Miscellaneous 140 User parameter sets 140 Settings and diagnostics 140 Parameter checksum calculation 141 Settings and diagnostics 142 User lock 142 Settings and diagnostics 143 Data storage parameters 143 Settings and diagnostics 143 Reduced run function 144 Activation of the reduced run...

Page 11: ...rol macro 160 Torque control macro 160 Default parameter settings for the Torque control macro 161 Default control connections for the Torque control macro 163 Sequential control macro 163 Operation diagram 164 Selection of constant speeds 164 Default parameter settings for the Sequential control macro 165 Default control connections for the Sequential control macro 167 Fieldbus control macro 8 Pa...

Page 12: ...ed reference ramp 318 24 Speed reference conditioning 326 25 Speed control 338 26 Torque reference chain 347 28 Frequency reference chain 357 30 Limits 366 31 Fault functions 380 32 Supervision 389 33 Generic timer counter 397 35 Motor thermal protection 412 36 Load analyzer 417 37 User load curve 420 40 Process PID set 1 435 41 Process PID set 2 438 43 Brake chopper 441 44 Mechanical brake contro...

Page 13: ...6 System 614 97 Motor control 618 98 User motor parameters 621 99 Motor data 631 200 Safety 632 206 I O bus configuration 640 207 I O bus service 642 208 I O bus diagnostics 644 209 I O bus fan identification 9 Fault tracing 649 What this chapter contains 649 Safety 649 Indications 649 Warnings and faults 650 Pure events 650 Editable messages 650 Warning fault history and analysis 650 Event logs 6...

Page 14: ...ding process PID feedback and setpoint values through EFB 713 Register addressing 713 About the control profiles 714 The ABB Drives profile 714 Control Word 716 Status Word 717 State transition diagram 719 References 720 Actual values 721 Modbus holding register addresses 721 The Transparent profile 722 Modbus function codes 723 Exception codes 724 Coils 0xxxx reference set 725 Discrete inputs 1xx...

Page 15: ...source selection II 746 Speed reference ramping and shaping 747 Motor feedback configuration 748 Load feedback and position counter configuration 749 Speed error calculation 750 Speed controller 751 Torque reference source selection and modification 752 Operating mode selection 753 Reference selection for torque controller 754 Torque limitation 755 Torque controller 756 Frequency reference selecti...

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Page 17: ... Example Loading package version Parameter AINFB or AINFC 7 4 Firmware name 3 41 7 5 Firmware version AESLB or AESLC 7 6 Loading package name 1 09 0 0 7 7 Loading package version This ESP application program is based on IEC standard 61131 3 It is an in house application therefore the application code is locked and cannot be modified by the user Licensing The ESP control program N5600 version AESLx...

Page 18: ...rogram was loaded to the memory unit without the license key then the drive indicates a fault 64A5 Licensing fault See the auxiliary fault code in the Event logger to know the plus code of the missing license in this case N8019 For further assistance contact your local ABB representative Safety instructions Follow all safety instructions delivered with the drive Read the complete safety instructio...

Page 19: ... drives 160 to 3200 kW 9AKK107492A4721 ACS880 17LC drives 9AKK106930A9564 ACS880 31 drives 9AKK107045A8025 ACS880 34 drive modules 132 to 400 kW 200 to 450 hp 9AKK106930A3467 ACS880 37 drives 45 to 400 kW 60 to 450 hp 9AKK106354A1500 ACS880 37 drives 160 to 3200 kW 9AKK107492A4722 ACS880 37LC drives Other drive hardware manuals 3AXD50000025169 ACS880 04XT drive module packages 500 to 1200 kW hardw...

Page 20: ...Description Term Type of control unit BCU Frequency converter for controlling AC motors Drive Electromagnetic compatibility EMC Electromagnetic interference EMI Optional TTL incremental encoder interface module FEN 01 Optional TTL absolute encoder interface module FEN 11 Optional resolver interface module FEN 21 Optional HTL incremental encoder interface module FEN 31 Optional analog I O extension...

Page 21: ... network as the case may be Customer shall establish and maintain any appropriate measures such as but not limited to the installation of firewalls prevention of physical access application of authentication measures encryption of data installation of anti virus programs etc to protect the product the network its system and the interface against any kind of security breaches unauthorized access in...

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Page 23: ...Using the control panel Refer to ACS AP I S W and ACH AP H W Assistant control panels user s manual 3AUA0000085685 English 2 Using the control panel 23 ...

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Page 25: ... also set up the start up sequence using the Drive Composer PC tool Before you start Make sure that the drive is mechanically and electrically installed as described in the appropriate Quick installation guide and or Hardware manual Safety WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians only Never work on the drive the brake cho...

Page 26: ...st pages of the appropriate Hardware manual Check the installation See the installation checklist in the appropriate Hardware manual Check that the starting of the motor does not cause any danger De couple the driven machine if there is a risk of damage in case of an incorrect direction of rotation or a Normal ID run is required during the drive start up when the load torque is higher than 20 or t...

Page 27: ...ain Menu right appears Highlight Settings on the menu using and press Select In the Settings menu highlight Date time if not already highlighted and press Se lect In the Date time menu highlight Date if not already highlighted and press Se lect Quick start up guide 27 ...

Page 28: ...s in the bottom pane of the display After you have made the settings press Back or Exit repeatedly until the Home view right reappears 2 Supply voltage and motor data settings Switch to local control to ensure that external control is disabled by pressing the Loc Rem key Local control is indicated by the text Local in the top pane Note The ESP control program is active only in Remote control mode ...

Page 29: ...ate group 95 on the list After selecting a group a listing of paramet ers within the group is displayed Highlight parameter 95 01 Supply voltage if not already highlighted and press Edit The available parameter settings are listed Highlight the correct setting on the list and press Save Press Back to display the list of parameter groups again Select parameter group 99 Motor data and set parameter ...

Page 30: ... of a permanent magnet motor Example of a nameplate of an induction asynchronous motor M2AA 200 MLA 4 1475 1475 1470 1470 1475 1770 32 5 56 34 59 54 59 0 83 0 83 0 83 0 83 0 83 0 83 3GAA 202 001 ADA 180 IEC 34 1 6210 C3 6312 C3 Cat no 35 30 30 30 30 30 50 50 50 50 50 60 690 Y 400 D 660 Y 380 D 415 D 440 D V Hz kW r min A cos IA IN t E s Ins cl F IP 55 No IEC 200 M L 55 3 motor ABB Motors 99 06 Mot...

Page 31: ... motor speed p number of pole pairs 99 09 Motor nominal speed 99 10 Motor nominal power 99 11 Motor nominal cosfii 99 12 Motor nominal torque These values are not required but can be entered to improve control accuracy If not known leave at 0 99 13 Identification run request This parameter selects the mode of the identification run DTC motor control mode only WARNING The identification run modes m...

Page 32: ...the motor cabling or adjust parameter 99 16 Phase order 3 Control signal settings Check the positions of jumpers J1 and J2 on the control unit of the drive These jumpers determine whether analog inputs AI1 and AI2 are current or voltage Check adjust the following parameters 20 01 Ext1 commands By default the drive starts stops according to the status of digital input DI1 0 Stop 1 Start DI2 determi...

Page 33: ...is is controlled by the parameters in group 22 Parameters 12 17 and 12 18 set the low and high limits of the analog input signal Scaling parameters 12 19 and 12 20 define the internal signal levels that correspond to these limits as follows AI scaled AI mA V 12 18 12 19 12 17 12 20 The corresponding parameters for analog input AI2 are 12 27 12 30 Quick start up guide 33 ...

Page 34: ...ut at AI1 src max Parameter 13 12 selects the source for analog output AO1 by default motor speed in rpm Parameters 13 17 and 13 18 set low and high source signal values that correspond to the actual analog output values defined by parameters 13 19 and 13 20 Source signal AO mA 13 18 13 19 13 20 13 17 34 Quick start up guide ...

Page 35: ...rate between 0 and scaling speed parameter 46 10 Speed Time 46 10 23 12 23 14 23 13 23 15 Acc Dec 0 30 11 Minimum speed 30 12 Maximum speed 30 17 Maximum current 30 19 Minimum torque 30 20 Maximum torque Check and set if necessary the limits for motor speed current and torque Start the drive with a positive forward speed reference From control panel Local control In the Home view press Options sel...

Page 36: ...i sion page 46 ESP reference control 75 11 Pump speed ref source Select the source for the production speed reference 75 12 Fixed speed ref Set the frequency reference if parameter 75 11 Pump speed ref source is selected as Fixed speed ref 75 13 Speed reference scaler Set the frequency reference scaler Note The used speed reference 75 19 Maximum production speed 75 11 Pump speed ref source 75 13 S...

Page 37: ...ision signal Define response delay Select the type of response event Warning Fault or Recovery sequence 79 11 Underload limit type 79 12 Underload supervision signal 79 13 Underload limit 79 18 Underload delay time 79 19 Underload event reaction 79 01 Load curve speed point 1 Configure custom user load curve for dy namic load limit 79 02 Load curve speed point 2 Choose five speed points Set five c...

Page 38: ...zation function should be disabled for the manual user u f curve to have effect 80 21 Additive value 1 80 28 Additive value 8 Control mode Switch to remote control by pressing the Loc Rem key Remote control is indicated by the text Remote in the top pane Note The ESP control program is active only in Remote control mode 38 Quick start up guide ...

Page 39: ...orted by the control program Local control vs external control The ACS880 has two main control locations external and local The control location is selected with the Loc Rem key on the control panel or in the PC tool Note The ESP control program is active only in external Remote control mode 4 Control locations and operating modes 39 ...

Page 40: ... keypad or from a PC equipped with Drive Composer when the drive is set to local control Speed and torque control modes are available for local control frequency mode is available when scalar motor control mode is used see parameter 19 16 Local control is mainly used during commissioning and maintenance The control panel always overrides the external control signal sources when used in local contr...

Page 41: ...for the control panel are available in the start stop command source and reference source selection parameters Reference source selection parameters except PID setpoint selectors have two selections for the control panel The difference between the two selections is in the initial reference value after the reference source switches to the control panel The panel reference is saved whenever another ...

Page 42: ...ed error calculation Motor feedback configuration Torque reference source selection and modification Speed controller Load feedback and position counter configuration Operating mode selection Torque controller DTC motor control mode Scalarmotor control mode Reference selection for torque controller Torque limitation Process PID setpoint and feedback source selection Process PID controller Frequenc...

Page 43: ...uency control mode The motor follows a frequency reference given to the drive Frequency control is only available in scalar motor control mode Special control modes In addition to the control modes mentioned above the following special control modes are available Process PID control For more information see section Process PID control page 109 Emergency stop modes Off1 and Off3 Drive stops along t...

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Page 45: ...features What this chapter contains This chapter describes the functions within the control program that are specific to ESP application how to use them and how to program them to operate 5 ESP program features 45 ...

Page 46: ...new start command for a period of time set in parameter 74 21 after stop command is initiated The function prevents accidental pump restart at least for the given amount of time ABB recommends that you always enable restart delay and keep it active for several minutes even if the backspin speed observer function is enabled Backspin speed observer Backspin speed observer function can be used to mon...

Page 47: ...me The table below describes the control scenarios of Restart delay and Backspin speed observer functions Description Control scenario Parameter 74 20 function activates as soon as the user drive start command is set to OFF 1 New normal start command cannot accept for the period of time set in parameter 74 21 1 2 You can safely enable drive start command when restart delay is active 2 5 Backspin s...

Page 48: ...speed measure ment routine to ensure that the actual speed is within the safe to restart speed region The drive then proceeds with normal starting routine without any speed check time delay 13 14 If the speed is outside the safe to restart speed region then all the speed super vision procedure is repeated from point 8 The drive gets in to normal production state through the starting routines 14 15...

Page 49: ...ive voltage The number of starting routines are available for the user to take full advantage of the current controller benefits that improve motor starting procedure Kick start Kick start refers to pre magnetization of the motor before start in the ESP systems with step up transformers This is used where standard DC pre magnetization does not work The Kick start function provides sometime for the...

Page 50: ... efficient power transmission and prevents undesirable transformer saturation at start Current pulse start Current pulse start function enables when regular starting routines are not enough to accelerate the motor The most common reason can be pump waxing or sedimentation The function produces a series of thrusts to the pump impeller by sending short high current impulses You can adjust speed magn...

Page 51: ...celeration assistance function enables the user to set motor current reference used during acceleration This setting makes the drive to extremely develop energy in the motor that is necessary to accelerate high load at fast ramp rate The function works until the motor accelerates to a desired speed and then continues with energy efficiency settings set by the user in group 80 Voltage control page ...

Page 52: ... on actual load supervision Supervision high function can be used to abort currently running cleaning cycle to avoid motor overheating in case of abnormal load peaks Supervision low function can be used to abort the whole cleaning sequence if load detected in course of cleaning step is below a reasonable limit The reduced load can be interpreted as green light to switch to production state The pum...

Page 53: ...deceleration ramp time settings You can set the speed reference directly through a desired control interface Analog input Fieldbus Control panel and Drive parameter value 75 11 75 23 Time Used ramp time 75 15 Used ramp time Used ramp time Used ramp time 75 21 75 24 75 25 75 22 Speed reference Automatic process control mode The pump can be started immediately in Automatic process control mode Howev...

Page 54: ...elow the drive starts in manual mode following the user defined pump speed reference As delay time elapses the automatic process control takes over Speed reference 75 19 75 11 75 18 75 23 75 15 75 11 Speed reference controlled by PI controller Time Even if auto mode start delay is not in use the actual automatic procedure is activated only after the minimum production speed is reached In the figur...

Page 55: ...e 532 Events Underload and overload protection Load protection functions can constantly monitor selected load signal against defined limit which are fixed along the motor speed range or vary according to the load curve settings Each underload and overload protection function limit type can be configured separately for the user defined any kind of work zone in terms of load conditions ESP program f...

Page 56: ...e otherwise the speed range is used The range is defined by five speed parameters 79 01 79 05 values The values are positive but the monitoring is symmetrically active in the negative direction as the sign of the monitored signal is ignored Outside the speed frequency range the monitoring is disabled An underload 79 51 79 25 and overload 79 51 79 25 Underload curve point 5 page 540 limit is set fo...

Page 57: ...y time Delay time Load signal Limit Reference Overload delay Overload act Overload safe speed active Warning Fault Shutdown Underload ride through recovery sequence The Underload protection function protects the motor casing in the presence of fluid flowing over the motor cases When an ESP is pumping the fluid oil gas might be ingested by the ESP This results in a reduction or removal of a fluid f...

Page 58: ... Hz Ideal motor current curve Motor Underload trip current curve The table below describes some typical underload recovery sequence operation Operation Se quence A Normal operation B Underload C Back to normal at higher speed A Ori ginal speed 1 B Underload D Not ok at higher speed B Underload E Lower speed helps A Original speed 2 B Underload D Not ok at higher speed B Underload F Not ok at lower...

Page 59: ...recovered Recovery Warning recovered Delay time Recovery cycle time Reset attempts Reference Boost Drop speed Hz Overload recovery sequence The Overload protection function protects the motor against overheating due to continuous exposure to high electrical current in absence of appropriate cooling An overload situation can occur for different reasons and is more likely to occur on new wells due t...

Page 60: ...Underload Not ok at recovery speed Trip to fault 3 If the condition continues after the overload recovery sequence is complete the drive generates a warning or a trip The figure below illustrates various scenarios with overload ride through recovery sequence Recovery Warning not recovered Recovery Warning recovered Overload safe speed time Delay time Delay time Overload safe speed time Load signal...

Page 61: ...el 31 206 or if the drop of consecutive cos phi samples is equal to or larger than the user defined drop limit 31 205 When the function is active 31 201 it supervises the sync loss constantly The sync loss detection operates only when the drive output frequency is above the minimum frequency limit 31 202 The function supervises and detects the sync loss condition when permanent magnet motor losses...

Page 62: ... by default can manage the voltage control automatically Using the electrical circuit model and motor current measured on output phases the function attempts to find optimal operating point Energy optimizer even handles well situations when load conditions are rapidly changing When the function is enabled the motor current estimate Produced by the control program provides more reliable indication ...

Page 63: ...40 95 200 Cable data Parameters 95 201 95 204 ESP medium voltage data of the motor Parameters 99 201 99 207 Settings and diagnostics Parameter groups 95 HW configuration page 592 99 Motor data page 621 Automatic restart In a PLC controlled system after a power failure occurs the PLC does not start immediately The automatic restart function in ESP control program enables to restart the drive automa...

Page 64: ...intake and discharge pressure measurement signals directly to the drive through analog inputs of Fieldbus ESP control program allows you to enter up to five Q H curves for the pump running at corresponding frequencies The flow estimate calculation is then completed based on motor actual speed and head pressure measurement input For the speeds beyond the frequency range covered by the pump curves t...

Page 65: ...with the three existing signals Whenever a supervised signal exceeds or falls below predefined limits a bit in 32 200 Supervision status 2 activates and generates a warning or fault The contents of the message can be edited on the control panel by selecting Menu Settings Edit texts The supervised signal is low pass filtered The supervision operates on a 2 ms time level The configuration parameters...

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Page 67: ...ntains The control program contains all of the parameters including actual signals This chapter describes some of the more important functions of the control program how to use them and how to program them to operate 6 Program features 67 ...

Page 68: ... parameters Parameters configure all of the standard drive operations and can be set through the control panel as described in chapter Using the control panel the Drive Composer PC tool as described in Drive Composer start up and maintenance PC tool user s manual 3AUA0000094606 English or the fieldbus interface as described in chapters Fieldbus control through the embedded fieldbus interface EFB a...

Page 69: ...puts The output of the program can be used eg as a start signal external event or reference or connected to the drive outputs Note that connecting the output of the adaptive program to a selection parameter will write protect the parameter The status of the adaptive program is shown by parameter 7 30 The adaptive program can be disabled by 96 70 Please note that sequential programming is not suppo...

Page 70: ...page 670 and A8A0 AI Supervised Warning page 688 Programmable analog outputs The control unit has two current 0 20 mA analog outputs Each output can be filtered inverted and scaled The analog outputs on the control unit are updated on a 0 5 ms time level The number of analog outputs can be increased by installing FIO 11 or FAIO 01 I O extensions see Programmable I O extensions below The analog out...

Page 71: ...can be selected by parameters The relay outputs on the control unit are updated on a 0 5 ms time level Relay outputs can be added by installing FIO 01 or FDIO 01 I O extensions The relay outputs on extension modules are updated on a 2 ms time level Settings and diagnostics Parameter groups 10 Standard DI RO page 211 Events Programmable I O extensions Inputs and outputs can be added by using I O ex...

Page 72: ...ol The drive can be connected to several different automation systems through its fieldbus interfaces See chapter Fieldbus control through the embedded fieldbus interface EFB page705 andFieldbuscontrolthroughafieldbusadapter page729 Settings and diagnostics Parametergroups 50Fieldbusadapter FBA page463 51FBAAsettings page472 52FBAAdatain page474 53FBAAdataout page475 54FBABsettings page476 55 FBA ...

Page 73: ...ves follow its torque or speed reference In general a follower should be torque controlled when the motor shafts of the master and the follower are rigidly coupled by gearing chain etc so that no speed difference between the drives is possible speed controlled when the motor shafts of the master and the follower are flexibly coupled so that a slight speed difference is possible When both the maste...

Page 74: ...incoming torque reference for optimal load sharing between the master and the follower Some torque controlled follower applications eg where the torque is very low or very low speed operation is required may require encoder feedback If a drive needs to quickly switch between master and follower statuses one user parameter set see page 140 can be saved with the master settings another with the foll...

Page 75: ...ion The communication on the master follower link is based on the DDCS protocol which employs data sets specifically data set 41 One data set contains three 16 bit words The contents of the data set are freely configurable using parameters 61 1 61 3 The data set broadcast by the master typically contains the control word speed reference and torque reference while the followers return a status word...

Page 76: ...warded to other parameters using 62 4 62 12 To indicate faults in the followers each follower must be configured to transmit its status word as one of the above mentioned data words In the master the corresponding target parameter must be set to Follower SW The action to be taken when a follower is faulted is selected by parameter 60 17 External events see parameter group 31 Fault functions can be...

Page 77: ...rogramming detailed in Drive application programming manual IEC 61131 3 3AUA0000127808 English Connection examples are shown below Note that a star configuration using fiber optic cables requires an NDBU 95C DDCS branching unit Master follower wiring with electrical cable XD2D XD2D XD2D 1 2 3 4 B A BGND SHIELD 1 2 3 4 B A BGND SHIELD 1 2 3 4 B A BGND SHIELD Termination ON Termination ON Terminatio...

Page 78: ...es 1 R T R T R T R T R T R T R T R T FDCO FDCO RDCO CH2 Follower 2 Follower 1 Master ZCU Control unit ZCU Control unit BCU Control unit ZCU Control unit Follower 3 FDCO MSTR CH0 CH1 CH2 NDBU Where T Transmitter R Receiver 78 Program features ...

Page 79: ... The follower returns a status word and two actual values this is not compulsory but is shown for clarity Master settings Master follower link activation 60 1 M F communication port fiber optic channel or XD2D selection 60 2 M F node address 1 60 3 M F mode DDCS master for both fiber optic and wire connection 60 5 M F HW connection Ring or Star for fiber optic Star for wire Data to be broadcast to...

Page 80: ... reference 1 26 11 Torque ref1 source M F reference 2 Selection of data to be sent to master optional 61 1 M F data 1 selection SW 16bit 61 2 M F data 2 selection Act1 16bit 61 3 M F data 3 selection Act2 16bit Specifications of the fiber optic master follower link Maximum fiber optic cable length FDCO 01 02 or RDCO 04 with POF Plastic Optic Fiber 30 m For distances up to 1000 m use two NOCR 01 op...

Page 81: ...e RDCO an FDCO module can also be used with a BCU control unit but it will reserve one of the three universal option module slots Ring and star configurations are also possible much in the same way as with the master follower link see section Master follower functionality page 72 the notable difference is that the external controller connects to channel CH0 on the RDCO module instead of CH2 The ch...

Page 82: ...hat is defined as the control word is internally connected to the drive logic the coding of the bits is as presented in section Contents of the fieldbus Control word ABB Drives profile page 735 Likewise the coding of the status word is as shown in section Contents of the fieldbus Status word ABB Drives profile page 737 By default data sets 32 and 33 are dedicated for the mailbox service which enab...

Page 83: ...age controller or directly from an external torque reference source Motor control requires measurement of the DC voltage and two motor phase currents Stator flux is calculated by integrating the motor voltage in vector space Motor torque is calculated as a cross product of the stator flux and the rotor current By utilizing the identified motor model the stator flux estimate is improved Actual moto...

Page 84: ...on deceleration times for the jogging function can be defined separately see section Jogging page 99 The change rate of the motor potentiometer function page 112 is adjustable The same rate applies in both directions A deceleration ramp can be defined for emergency stop Off3 mode Settings and diagnostics Parameters Speed reference ramping 23 11 Ramp set selection 23 19 Shape time dec 2 and 46 1 Sp...

Page 85: ... is necessary to avoid certain motor speeds or speed ranges because of for example mechanical resonance problems The critical speeds function prevents the reference from dwelling within a critical band for extended times When a changing reference 22 87 enters a critical range the output of the function 22 1 freezes until the reference exits the range Any instant change in the output is smoothed ou...

Page 86: ...ry to avoid certain motor speeds or speed ranges because of for example mechanical resonance problems The critical speeds function prevents the reference from dwelling within a critical band for extended times When a changing reference 22 87 enters a critical range the output of the function 22 1 freezes until the reference exits the range Any instant change in the output is smoothed out by the ra...

Page 87: ...es of acceleration deceleration cycles the number of which can be adjusted by parameter 25 40 Higher values will produce more accurate results especially if the difference between initial and maximum speeds is small The maximum torque reference used during autotuning will be the initial torque ie torque when the routine is activated plus 25 38 unless limited by the maximum torque limit parameter g...

Page 88: ...uisites for performing the autotune routine are The motor identification run ID run has been successfully completed Speed and torque limits parameter group 30 Limits have been set The speed feedback has been monitored for noise vibrations and other disturbances caused by the mechanics of the system and speed feedback filtering parameter group 90 Feedback selection speed error filtering parameter g...

Page 89: ... high gain values for some applications The figure below shows speed responses at a speed reference step typically 1 20 n n N t A B C D Undercompensated A Normally tuned autotuning B Normally tuned manually Better dynamic performance than with B C Overcompensated speed controller D Autotune results At the end of a successful autotune routine its results are automatically transferred into parameter...

Page 90: ...25 40 Autotune repeat times page 336 Events AF90 Speed controller autotuning page 689 Oscillation damping The oscillation damping function can be used to cancel out oscillations caused by mechanics or an oscillating DC voltage The input a signal reflecting the oscillation is selected by parameter 26 53 The oscillation damping function outputs a sine wave 26 58 which can be summed with the torque r...

Page 91: ...ue of 0 degrees is usually a suitable initial value Note Changing the speed error low pass filter time constant or the integration time of the speed controller can affect the tuning of the oscillation damping algorithm It is recommended to tune the speed controller before the oscillation damping algorithm The speed controller gain can be adjusted after the tuning of this algorithm Settings and dia...

Page 92: ...etting these to zero disables rush control Settings and diagnostics Parameter groups 30 Limits page 357 31 Fault functions page 366 and 90 Feedback selection page 565 Parameters 26 81 Rush control gain page 346 and 26 82 Rush control integration time page 346 Encoder support The program supports two single turn or multiturn encoders or resolvers The following optional interface modules are availab...

Page 93: ...lso relays the encoder signal to the output but the signal is either scaled or position data converted to pulses Emulation can be used when absolute encoder or resolver position needs to be converted to TTL pulses or when the signal must be converted to a different pulse number than the original Load and motor feedback Three different sources can be used as speed and position feedback encoder 1 en...

Page 94: ...ew settings require validation by 91 10 Position counter The control program contains a position counter feature that can be used to indicate the position of the load The output of the counter function parameter 90 7 indicates the scaled number of revolutions read from the selected source see section Load and motor feedback The relation between revolutions of the motor shaft and the translatory mo...

Page 95: ...by 90 69 To define a time window for initializations 90 68 can be used to inhibit the signal from the proximity switch An active fault in the drive will also prevent counter initialization Encoder error handling When an encoder is used for load feedback the action taken in case of an encoder error is specified by 90 55 If the parameter is set to Warning the calculation will continue smoothly using...

Page 96: ...ollowing formats 16 bit integer if 16 bits are sufficient for the application 32 bit integer can be accessed as two consequent 16 bit words For example to read parameter 90 7 through fieldbus set the selection parameter of the desired dataset in group 52 to Other 90 7 and select the format If you select a 32 bit format the subsequent data word is also automatically reserved Configuration of HTL en...

Page 97: ...de 90 43 1 90 44 1 No gear is needed as the encoder is mounted directly on the motor shaft 90 51 Encoder 1 90 53 1 90 54 50 The cable drum turns one revolution per 50 revolutions of the motor shaft 90 61 1 90 62 1 These parameters need not be changed as position estimate is not being used for feedback 90 63 7 90 64 10 The load moves 70 centimeters ie 7 10 of a meter per one revolution of the cable...

Page 98: ...2 Module 1 92 10 2048 92 13 Enable 90 51 Encoder 1 90 63 8192 ie 4 value of 92 10 as the received number of pulses is 4 times nominal See also parameter 92 12 The desired data out parameter is set to Other 90 58 32 bit format Only the high word needs to be specified the subsequent data word is reserved for the low word automatically The desired sources such as digital inputs or user bits of the co...

Page 99: ...s The signal sources are selected by parameters 20 26 and 20 27 When jogging is activated the drive starts and accelerates to the defined jogging speed 22 42 or 22 43 along the defined jogging acceleration ramp 23 20 After the activation signal switches off the drive decelerates to a stop along the defined jogging deceleration ramp 23 21 The figure and table below provide an example of how the dri...

Page 100: ...ates to zero speed along the selected decel eration ramp parameters 23 11 23 19 0 0 x 11 12 Drive is stopped 0 0 x 12 13 Drive accelerates to the speed reference along the selec ted acceleration ramp parameters 23 11 23 19 1 0 x 13 14 Drive follows the speed reference As long as the start command is on the jog enable signal is ignored If the jog enable signal is on when the start command switches ...

Page 101: ...ameters 20 25Joggingenable page288 20 26Jogging1startsource page288 20 27Jogging2startsource page289 22 42Jogging1ref page306 22 43Jogging 2 ref page 306 23 20 Acc time jogging page 314 and 23 21 Dec time jogging page 314 Scalar motor control It is possible to select scalar control as the motor control method instead of DTC Direct Torque Control In scalar control mode the drive is controlled with ...

Page 102: ...eference unit page 278 and 99 4 Motor control mode page 621 Parameter group 28 Frequency reference chain page 347 Autophasing Autophasing is an automatic measurement routine to determine the angular position of the magnetic flux of a permanent magnet synchronous motor or the magnetic axis of a synchronous reluctance motor The motor control requires the absolute position of the rotor flux in order ...

Page 103: ... position found by autophasing can be corrected as soon as the zero pulse is detected for the first time after starting ș Absolute encoder resolver Rotor N S Theautophasingroutineisperformedwithpermanentmagnetsynchronousmotors and synchronous reluctance motors in the following cases 1 One time measurement of the rotor and encoder position difference when an absolute encoder a resolver or an encode...

Page 104: ...n loop control the shaft is turned only in one direction and the angle is smaller Another turning mode Turning with Z pulse can be used if there is difficulty using the normal turning mode for example because of significant friction With this mode the rotor is turned slowly until a zero pulse is detected from the encoder When the zero pulse is detected for the first time its position is stored int...

Page 105: ...leration by raising the level of magnetization in the motor By increasing the motor flux the energy generated by the motor during braking can be converted to motor thermal energy Motor speed TBr TN No flux braking Flux braking t s f Hz Flux braking No flux braking 60 40 20 TBr Braking torque TN 100 Nm The drive monitors the motor status continuously also during flux braking Therefore flux braking ...

Page 106: ...s Pre heating is deactivated at start or when one of the other DC magnetization functions is activated With the drive stopped pre heating is disabled by the safe torque off function a drive fault state or the process PID sleep function Pre heating can only start after one minute has elapsed from stopping the drive A digital source to control pre heating is selected by parameter 21 14 The heating c...

Page 107: ...e keeps the motor magnetized for a certain period parameter 21 11 after stopping This is to prevent the machinery from moving under load for example before a mechanical brake can be applied Postmagnetization is activated by parameter 21 8 The magnetization current and time are set by parameters 21 10 and 21 11 Note Post magnetization is only available when ramping is the selected stop mode see par...

Page 108: ...us magnetization command page 296 21 14 Pre heating input source page 297 and 21 16 Pre heating current page 297 Motor temperature estimation The Motor temperature estimation function identifies the stator resistance and estimates the initial temperature of the motor The estimated temperature of the motor can be used when the ambient temperature drops below zero celsius The temperature is estimate...

Page 109: ...l value at the desired level setpoint Process PID control operates on a 2 ms time level The simplified block diagram below illustrates the process PID control For a more detailed block diagram see page 758 Setpoint AI1 AI2 D2D FBA Process actual values Filter Limitation Process PID Speed torque or frequency reference chain The control program contains two complete sets of process PID controller se...

Page 110: ... the feedback changes the PID controller wakes the drive up Note The sleep function is disabled when mechanical brake control see page 113 is active Example The drive controls a pressure boost pump The water consumption falls at night As a consequence the process PID controller decreases the motor speed However due to natural losses in the pipes and the low efficiency of the centrifugal pump at lo...

Page 111: ...tsd Sleep mode STOP START Tracking In tracking mode the PID block output is set directly to the value of parameter 40 50 or 41 50 The internal I term of the PID controller is set so that no transient is allowed to pass on to the output so when the tracking mode is left normal process control operation can be resumed without a significant bump Settings and diagnostics Parameter 96 4 Macro select pa...

Page 112: ...r cycle The change rate is defined in 22 75 as the time it would take for the value to change from the minimum 22 76 to the maximum 22 77 or vice versa If the up and down signals are simultaneously on the motor potentiometer value does not change The output of the function is shown by 22 80 which can directly be set as the source of any selector parameter such as 22 11 The following example shows ...

Page 113: ...44 12 0 Request brake to open Start command 0 OR signal selected by parameter 44 12 1 Request brake to close Another external signal for example from a higher level control system can be connected via parameter 44 11 to prevent the brake from opening Other signals that affect the state of the control logic are brake status acknowledgement optional defined by 44 7 bit 2 of 6 11 indicates whether th...

Page 114: ...1 is checked if it is not 0 within a reasonable time the drive trips on a 71A5 fault1 BRAKE OPENING WAIT Opening conditions have been met and open signal activated 44 1 b0 is set The opening torque request is removed 44 1 b1 0 The load is held in place by the speed control of the drive until 44 8 elapses BRAKE OPENING DELAY At this point if 44 7 is set to No acknowledge the logic proceeds to BRAKE...

Page 115: ...modulating BRAKE CLOSED Note concerning open loop encoderless applications If the brake is kept closed by a brake close request either from parameter 44 12 or an FSO xx safety functions module against a modulating drive for longer than 5 seconds the brake is forced to closed state and the drive trips on a fault 71A5 1 A warning can alternatively be selected by 44 17 if so the drive will keep modul...

Page 116: ... ref 06 11 b2 Modulating 06 16 b6 Start command 06 16 b5 tmd Ts Tmem ncs tod tccd tcd tcfd trod 1 2 3 4 5 6 7 8 9 Start torque at brake open parameter 44 3 Ts Stored torque value at brake close 44 2 Tmem Motor magnetization delay tmd Brake open delay parameter 44 8 tod Brake close speed parameter 44 14 ncs Brake close command delay parameter 44 15 tccd Brake close delay parameter 44 13 tcd Brake c...

Page 117: ... converter feature such as the brake control function but it has to be implemented as defined in the application specific regulations The figure below shows a brake control wiring example The brake control hardware and wiring is to be sourced and installed by the customer The brake is controlled by bit 0 of parameter 44 1 The source of brake acknowledge status supervision is selected by parameter ...

Page 118: ...rvoltage controller automatically decreases the generating torque when the limit is reached The overvoltage controller also increases any programmed deceleration times if the limit is reached to achieve shorter deceleration times a brake chopper and resistor may be required Undervoltage control power loss ride through If the incoming supply voltage is cut off the drive will continue to operate by ...

Page 119: ...atic restart WARNING Before you activate the function make sure that no dangerous situations can occur The function restarts the drive automatically and continues operation after a supply break It is possible to restart the drive automatically after a short power supply failure by using the Automatic restart function provided that the drive is allowed to run for a time defined by parameter 21 18 t...

Page 120: ...er 21 18 and the start signal is still on normal operation will continue However if the DC voltage remains too low at that point the drive trips on a fault 3280 Settings and diagnostics Parameter 21 18 Auto restart time page 298 Event 3280 Standby timeout page 656 120 Program features ...

Page 121: ...rol limit 1159 124 1008 124 806 119 806 124 697 124 403 124 Internal brake chopper at 100 pulse width 1077 116 936 116 780 116 749 116 648 116 375 116 Internal brake chopper at 0 pulse width 1071 115 932 115 776 115 745 115 644 115 373 115 Overvoltage warning limit 932 100 810 100 675 100 648 100 560 100 324 100 UDCmax DC voltage at upper bound of supply voltage range 891 709 675 594 513 281 DC vo...

Page 122: ... 1 156 UDCmax 100 pulse width is reached at approximately 1 2 UDCmax depending on supply voltage range see table under Voltage control and trip limits above UDCmax is the DC voltage corresponding to the maximum of the AC supply voltage range For information on external brake choppers refer to their documentation Note For runtime braking overvoltage control parameter 30 30 needs to be disabled for ...

Page 123: ... to 567 V 3 Make sure that the value of parameter 99 7 is set to 400 V Example 2 Sine filter at the output of the drive The drive is equipped with a sine filter at the output Motor cable length is 300 m 984 ft Estimated voltage loss across the filter and cable is 40 V Motor nominal voltage is 400 V To compensate for the 40 V voltage loss at the nominal speed 1 Calculate the required voltage at the...

Page 124: ...the largest supply voltage range selection available for the drive 95 1 Limits are 1 Minimum limit Internal DC voltage reference Udc int 2 Maximum limit Maximum DC voltage reference Udc max For more information see the table below and sections Internal DC voltage reference Udc int and Maximum DC voltage reference Udc max This table summarizes the limits to the user defined DC voltage reference and...

Page 125: ...e Maximum drive output voltage Uac out Udc 2 1 Ures where Maximum output voltage of the drive Uac out Actual DC voltage Udc Value of parameter 97 4 Ures The voltage reserve setting 97 4 limits the maximum drive output voltage Limit calculation examples Example 1 Calculating the internal DC voltage reference and maximum DC voltage reference The voltage category is 380 415 V and the power line volta...

Page 126: ...Parameters 97 7 User flux reference 94 20 DC voltage reference page 590 94 21 DC voltage ref source page 590 94 22 User DC voltage reference page 590 and 99 7 Motor nominal voltage 126 Program features ...

Page 127: ... emergency stop devices and all additional devices needed for the emergency stop function to fulfill the required emergency stop categories For more information contact your local ABB representative After an emergency stop signal is detected the emergency stop function cannot be canceled even though the signal is canceled If the minimum or maximum torque limit is set to 0 the emergency stop functi...

Page 128: ... drive calculates the temperature of the motor on the basis of the following assumptions 1 When power is applied to the drive for the first time the motor is assumed to be at ambient temperature defined by parameter 35 50 After this when power is applied to the drive the motor is assumed to be at the estimated temperature 2 Motor temperature is calculated using the user adjustable motor thermal ti...

Page 129: ...tput The analog output feeds a constant excitation current of 1 6 mA through the sensor The sensor resistance increases as the motor temperature rises as doesthevoltageoverthesensor Thetemperaturemeasurementfunctioncalculates the resistance of the sensor and generates an indication if overtemperature is detected For wiring of the sensor refer to the Hardware Manual of the drive The figure below sh...

Page 130: ...t limits can be adjusted by parameters For the wiring of the sensor refer to the Hardware Manual of the drive Note If excitation current is too high for the sensor use some other means to measure the temperature Temperature monitoring using KTY84 sensors One KTY84 sensor can be connected to an analog input and an analog output on the control unit The analog output feeds a constant excitation curre...

Page 131: ...ut can be selected for fan feedback A loss of the feedback signal will optionally cause a warning or a fault Start and stop delays can be defined for the fan In addition a feedback delay can be set to define the time within which feedback must be received after the fan starts Ex motor support parameter 95 15 bit 0 The control program has a temperature protection function for Ex motors located in a...

Page 132: ... if the motor current remains at this level continuously The motor overload class class of operation parameter 35 57 is given as the time required for the overload relay to trip when operating at 7 2 times the tripping level in the case of IEC 60947 4 1 and 6 times the tripping level in the case of NEMA ICS 2 The standards also specify the time to trip for current levels between the tripping level...

Page 133: ...ser load curve The user load curve provides a function that monitors an input signal eg motor torque or motor current as a function of drive output speed or frequency The function includes both high limit overload and low limit underload monitoring Overload monitoring can for example be used to detect a pump becoming clogged or a saw blade hitting a knot Underload monitoring can detect the load be...

Page 134: ...p 37 User load curve page 417 Events A6E6 ULC configuration page 679 A8BE ULC overload page 688 A8BF ULC underload page 688 8001 ULC underload page 670 and 8002 ULC overload page 670 Automatic fault resets WARNING Before you activate the function make sure that no dangerous situations can occur The function resets the drive automatically and continues operation after a fault The drive can automati...

Page 135: ...grounded supply the protection activates within 2 milliseconds in an ungrounded supply the supply capacitance must be 1 microfarad or more the capacitive currents caused by shielded motor cables up to 300 meters will not activate the protection the protection is deactivated when the drive is stopped Safe torque off detection parameter 31 22 The drive monitors the status of the Safe torque off inpu...

Page 136: ...he drive fails to stop in the expected manner a fault is generated and the drive coasts to a stop Main cooling fan supervision parameter 31 35 The parameter selects how the drive reacts to a loss of the main cooling fan With an inverter unit consisting of frame R8i inverter modules it may be possible to continue operation even if a cooling fan of an inverter module stops See the description of the...

Page 137: ...on page670 80B1Signal supervision 2 page 670 and 80B2 Signal supervision 3 page 670 Maintenance timers and counters The program has six different maintenance timers or counters that can be configured to generate a warning when a pre defined limit is reached The contents of the message can be edited on the control panel by selecting Menu Settings Edit texts The timer counter can be set to monitor a...

Page 138: ...e separate section on page 138 Note The accuracy of the energy savings calculation is directly dependent on the accuracy of the reference motor power given in parameter 45 19 Settings and diagnostics Parameter group 45 Energy efficiency page 447 Load analyzer Peak value logger The user can select a signal to be monitored by a peak value logger The logger records the peak value of the signal along ...

Page 139: ...isplays the percentage of the collected samples that have fallen within that range Note that the lowest range also contains the negative values if any while the highest range also contains the values above 100 10 10 20 20 30 30 40 40 50 50 60 60 70 70 80 80 90 90 Amplitude ranges parameters36 40 36 49 Percentage of samples Amplitude logger 1 is fixed to monitor motor current and cannot be reset Wi...

Page 140: ...n where different motors are used with the drive the motor ID run needs to be performed with each motor and the results saved to different user sets The appropriate set can then be recalled when the motor is switched If no parameter sets have been saved attempting to load a set will create all sets from the currently active parameter settings Switching between user parameter sets is only possible ...

Page 141: ... memory such as 96 24 96 26 parameters that are internally calculated from others such as 98 9 98 14 dynamic parameters eg parameters that vary according to hardware and application program parameters The default set can be edited using the Drive customizer PC tool Settings and diagnostics Parameters 96 53 Actual checksum page 610 96 59 Approved checksum 4 page 611 Events 6200 Checksum mismatch pa...

Page 142: ...sing Drive Composer finish with Enter Confirm the new pass code in 96 101 WARNING Store the pass code in a safe place the user lock cannot be opened even by ABB if the pass code is lost In 96 102 define the actions that you want to prevent we recommend you select all the actions unless otherwise required by the application Enter an invalid random pass code into 96 2 Activate 96 8 or cycle the powe...

Page 143: ...ameter group 47 Data storage page 456 Reduced run function A reduced run function is available for inverter units consisting of parallel connected inverter modules The function makes it possible to continue operation with limited current even if one or more module is out of service for example because of maintenance work In principle reduced run is possible with only one module but the physical re...

Page 144: ...ule bay 6 In case the inverter unit has a DC switch with a charging circuit disable the appropriate channel on the xSFC xx charging controller 7 Switch on the power to the drive inverter unit 8 Enter the number of inverter modules present into parameter 95 13 9 Reset all faults and start the drive inverter unit The maximum current is now automatically limited according to the new inverter configur...

Page 145: ...separately from ABB and others With an ABB sine filter connected to the output of the drive bit 1 of 95 15 must be switched on The setting limits the switching and output frequencies to prevent the drive from operating at filter resonance frequencies and protect the filter from overheating With a custom sine filter bit 3 of 95 15 must be switched on The setting does not limit the output frequency ...

Page 146: ...els When router mode is active the channels coming from the other BCU are forwarded to the local modules The diagrams below show how the control of four converter modules can be switched between two BCUs Note For an example of how to switch converter modules between inverter and IGBT supply use see the ACS880 IGBT supply control program firmware manual 3AUA0000131562 English BCU 1 controlling all ...

Page 147: ...d routed to the local modules There must be at least as many local modules as there are routed channels In PLC control any switch overs must be done in stopped state and so that at least one BCU is in router mode at any given time Additional rules or restrictions may apply when using the router mode with other control programs See the appropriate firmware manual Settings and diagnostics Parameters...

Page 148: ...148 ...

Page 149: ... values suitable for the application in question When starting up the drive the user typically selects the best suited application macro as a starting point then makes any necessary changes to tailor the settings to the application This usually results in a much lower number of user edits compared to the traditional way of programming a drive Application macros can be selected by parameter 96 4 Ma...

Page 150: ...ined by parameters 23 12 23 19 DI5 activates constant speed 1 Default parameter settings for the Factory macro The default parameter settings for the Factory macro are listed in chapter Parameter listing page 174 Default control connections for the Factory macro Description Term Connection XPOW External power input 24 V DC 2 A 24VI 1 2 24VI GND GND XAI Reference voltage and analog inputs 10 V DC R...

Page 151: ... DICOM 24VD DIOGND 2 3 4 5 24 V DC 200 mA 24VD Digital input ground DICOM 24 V DC 200 mA 24VD Digital input output ground DIOGND XDIO Digital input outputs Output Ready run DIO1 1 DIO1 2 DIO2 Output Running DIO2 XDI Digital inputs Stop 0 Start 1 DI1 1 DI1 DI2 DI3 DI4 DI5 DI6 2 3 4 5 6 24VD Forward 0 Reverse 1 DI2 Reset DI3 Acc Dec time set 1 0 set 2 1 DI4 Constant speed 1 1 On DI5 By default not i...

Page 152: ... to analog inputs AI1 and AI2 respectively A constant speed by default 300 rpm can be activated through DI4 Default parameter settings for the Hand Auto macro Below is a listing of default parameter values that differ from those listed for the Factory macro in Parameter listing page 174 Hand Auto macro default Parameter 1500 000 12 30 AI2 scaled at AI2 max DI3 19 11 Ext1 Ext2 selection In1 Start I...

Page 153: ...ence Auto 0 4 20 mA Rin 100 ohm AI2 AI2 XAO Analog outputs Motor speed rpm AO1 AO1 AGND AO2 AGND 1 2 3 4 0 20 mA RL 500 ohm AGND Motor current 0 20 mA RL 500 ohm AO2 AGND XD2D Drive to drive link Master follower drive to drive or embed ded fieldbus interface connection B 1 2 3 B A BGND A BGND XRO1 XRO2 XRO3 Relay outputs Ready run NC 1 2 3 1 2 3 1 2 3 24VD DIOGND NC COM NO NC COM NO NC COM NO Faul...

Page 154: ... DIO2 Output Running DIO2 XDI Digital inputs Stop 0 Start 1 Hand DI1 1 DI1 DI2 DI3 DI4 DI5 DI6 2 3 4 5 6 24VD Forward 0 Reverse 1 Hand DI2 Hand 0 Auto 1 DI3 Constant speed 1 1 On DI4 Forward 0 Reverse 1 Auto DI5 Stop 0 Start 1 Auto DI6 Safe torque off circuits must be closed for the drive to start See Hardware manual of drive XSTO Safety options connection X12 Control panel connection X13 Memory u...

Page 155: ... DI1 and DI6 respectively A constant speed by default 300 rpm can be activated through DI4 Note When commissioning the PID loop it is useful to run the motor in speed control first using EXT1 this allows testing of the PID feedback polarity and scaling Once the feedback has been proven the PID loop can be closed by switching to EXT2 Default parameter settings for the PID control macro Below is a l...

Page 156: ...0 s 40 11 Set 1 feedback filter time 1 0 s 40 35 Set 1 derivation filter time Follow Ext1 Ext2 selection 40 60 Set 1 PID activation source Note The macro selection does not affect parameter group 41 Process PID set 2 156 Application macros ...

Page 157: ...eedback1 0 4 20 mA Rin 100 ohm AI2 AI2 XAO Analog outputs Motor speed rpm AO1 AO1 AGND AO2 AGND 1 2 3 4 0 20 mA RL 500 ohm AGND Motor current 0 20 mA RL 500 ohm AO2 AGND XD2D Drive to drive link Master follower drive to drive or embed ded fieldbus interface connection B 1 2 3 B A BGND A BGND XRO1 XRO2 XRO3 Relay outputs Ready run NC 1 2 3 1 2 3 1 2 3 24VD DIOGND NC COM NO NC COM NO NC COM NO Fault...

Page 158: ...IO2 XDI Digital inputs Stop 0 Start 1 Speed control DI1 1 DI1 DI2 DI3 DI4 DI5 DI6 2 3 4 5 6 24VD By default not in use DI2 Speed control 0 Process control 1 DI3 Constant speed 1 1 On DI4 Run enable 1 On DI5 Stop 0 Start 1 Process control DI6 Safe torque off circuits must be closed for the drive to start See Hardware manual of drive XSTO Safety options connection X12 Control panel connection X13 Me...

Page 159: ...urement 20 20 mA Rin 100 ohm AI2 AI2 Actual value measurement 20 20 mA Rin 100 ohm AI2 AI2 Actual value measurement 20 20 mA Rin 100 ohm AI2 AI2 Actual value measurement 20 20 mA Rin 100 ohm AI2 AI2 AI2 AI2 DIOGND 24VD Auxiliary voltage output 200 mA max Ground P I P I P I P I Power supply 0 4 20 mA 0 4 20 mA 0 4 20 mA 0 4 20 mA OUT 24V Drive 3 Drive 2 Drive 1 Note The sensor must be powered exter...

Page 160: ...he local reference is speed if a torque reference is required the value of parameter 19 16 Local control mode should be changed to Torque A constant speed by default 300 rpm can be activated through DI4 DI5 switches between acceleration deceleration time sets 1 and 2 The acceleration and deceleration times as well as ramp shapes are defined by parameters 23 12 23 19 Default parameter settings for ...

Page 161: ...ference 0 4 20 mA Rin 100 ohm AI2 AI2 XAO Analog outputs Motor speed rpm AO1 AO1 AGND AO2 AGND 1 2 3 4 0 20 mA RL 500 ohm AGND Motor current 0 20 mA RL 500 ohm AO2 AGND XD2D Drive to drive link Master follower drive to drive or embed ded fieldbus interface connection B 1 2 3 B A BGND A BGND XRO1 XRO2 XRO3 Relay outputs Ready run NC 1 2 3 1 2 3 1 2 3 24VD DIOGND NC COM NO NC COM NO NC COM NO Fault ...

Page 162: ...1 1 DIO1 2 DIO2 Output Running DIO2 XDI Digital inputs Stop 0 Start 1 DI1 1 DI1 DI2 DI3 DI4 DI5 DI6 2 3 4 5 6 24VD Forward 0 Reverse 1 DI2 Speed control 0 Torque control 1 DI3 Constant speed 1 1 On DI4 Acc Dec time set 1 0 set 2 1 DI5 Run enable 1 On DI6 Safe torque off circuits must be closed for the drive to start See Hardware manual of drive XSTO Safety options connection X12 Control panel conn...

Page 163: ...ctive only when no constant speed is activated digital inputs DI4 DI6 are all off Operational commands can also be given from the control panel The start stop commands are given through digital input DI1 running direction is determined by DI2 Two acceleration deceleration ramps are selectable through DI3 The acceleration and deceleration times as well as ramp shapes are defined by parameters 23 12...

Page 164: ...ues that differ from those listed for the Factory macro in Parameter listing page 174 Sequential control macro default Parameter DIIL 20 12 Run enable 1 source Ramp 21 3 Stop mode 01b Bit 0 Packed 22 21 Constant speed function DI4 22 22 Constant speed sel1 DI5 22 23 Constant speed sel2 DI6 22 24 Constant speed sel3 600 00 rpm 22 27 Constant speed 2 900 00 rpm 22 28 Constant speed 3 1200 00 rpm 22 ...

Page 165: ...t not in use 0 4 20 mA Rin 100 ohm AI2 AI2 XAO Analog outputs Motor speed rpm AO1 AO1 AGND AO2 AGND 1 2 3 4 0 20 mA RL 500 ohm AGND Motor current 0 20 mA RL 500 ohm AO2 AGND XD2D Drive to drive link Master follower drive to drive or embed ded fieldbus interface connection B 1 2 3 B A BGND A BGND XRO1 XRO2 XRO3 Relay outputs Ready run NC 1 2 3 1 2 3 1 2 3 24VD DIOGND NC COM NO NC COM NO NC COM NO F...

Page 166: ...IO1 1 DIO1 2 DIO2 Output Running DIO2 XDI Digital inputs Stop 0 Start 1 DI1 1 DI1 DI2 DI3 DI4 DI5 DI6 2 3 4 5 6 24VD Forward 0 Reverse 1 DI2 Acc Dec time set 1 0 set 2 1 DI3 Constant speed selection see page 164 DI4 DI5 DI6 Safe torque off circuits must be closed for the drive to start See Hardware manual of drive XSTO Safety options connection X12 Control panel connection X13 Memory unit connecti...

Page 167: ...Fieldbus control macro This application macro is not supported by the current firmware version Application macros 167 ...

Page 168: ...168 ...

Page 169: ...he Factory macro For information on other macro specific parameter values see chapter Application macros Def Note Certain configurations or optional equipment may require specific de fault values These are labelled as follows 95 20 bx Default changed or write protected by parameter 95 20 bit x In the following table shown on the same row as the parameter range or for each selection FbEq 16b 32b Th...

Page 170: ...ample received from an external device in data sets as the source data storage parameters 47 1 47 8 can be used The value is taken from a specific bit in another parameter Other bit Choosing Other displays a parameter list in which the user can specify the source parameter and bit Either a user adjustable operating instruction for the drive or an actual signal Parameter Per unit p u The value of t...

Page 171: ...ection and run start jog enable signal source selection positive negative reference enable signal source selection 20 Start stop direction 290 Start and stop modes emergency stop mode and signal source selection DC magnetization settings autophasing mode selection 21 Start stop mode 301 Speed reference selection motor potentiometer settings 22 Speed reference selection 311 Speed reference ramp set...

Page 172: ...election of data to be transferred from drive to fieldbus controller through fieldbus adapter B 55 FBA B data in 479 Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter B 56 FBA B data out 480 Configuration of the embedded fieldbus EFB interface 58 Embedded fieldbus 489 DDCS communication configuration 60 DDCS communication 505 Defines the data sent to th...

Page 173: ...ck 96 System 614 Motor model settings 97 Motor control 618 Motor values supplied by the user that are used in the motor model 98 User motor parameters 621 Motor configuration settings 99 Motor data 631 FSO xx settings 200 Safety 632 Distributed I O bus settings 206 I O bus configuration 640 Distributed I O bus settings 207 I O bus service 642 Distributed I O bus settings 208 I O bus diagnostics 64...

Page 174: ...nt for this signal can be defined by parameter 46 11 Filter time motor speed Encoder 1 speed filtered 1 4 Encoder 1 speed For scaling see parameter 46 1 30000 00 30000 00 rpm real32 Speed of encoder 2 in rpm A filter time constant for this signal can be defined by parameter 46 11 Filter time motor speed Encoder 2 speed filtered 1 5 Encoder 2 speed For scaling see parameter 46 1 30000 00 30000 00 r...

Page 175: ... through the drive towards the motor in full gigawatt hours The minimum value is zero Inverter GWh motoring 1 18 1 1 GWh 1 1 GWh Motoring energy in GWh 0 32767 GWh int16 Amount of energy that has passed through the drive towards the motor in full megawatt hours Whenever the counter rolls over 1 18 Inverter GWh motoring is incremented The minimum value is zero Inverter MWh motoring 1 19 1 1 MWh 1 1...

Page 176: ...mbient temperature 1 31 1 1 10 1 Cooling air temperature 40 0 200 0 int16 Amount of energy that has passed through the drive towards the supply in full gigawatt hours The minimum value is zero Inverter GWh regenerating 1 32 1 1 GWh 1 1 GWh Regenerative energy in GWh 0 32767 GWh int16 Amount of energy that has passed through the drive towards the supply in full megawatt hours Whenever the counter r...

Page 177: ...d Abs motor speed used 1 61 Measured or estimated motor speed For scaling see parameter 46 1 0 00 30000 00 rpm real32 Absolute value of 1 3 Motor speed Abs motor speed 1 62 10 1 100 1 Measured or estimated motor speed 0 00 1000 00 real32 Absolute value of 1 6 Output frequency Abs output frequency 1 63 Estimated output frequency For scaling see parameter 46 2 0 00 600 00 Hz real32 Absolute value of...

Page 178: ...up motor current 1 71 Estimated motor current For scaling see parameter 46 5 0 00 30000 00 A real32 U phase rms current U phase RMS current 1 72 U phase rms current For scaling see parameter 46 5 0 00 30000 00 A real32 V phase rms current V phaseRMScurrent 1 73 V phase rms current For scaling see parameter 46 5 0 00 30000 00 A real32 W phase rms current W phase RMS current 1 74 W phase rms current...

Page 179: ...100 1 Reference 1 from fieldbus adapter B 100000 00 100000 00 0 00 real32 Reference 2 received through fieldbus adapter B FB B reference 2 3 8 10 1 100 1 Reference 2 from fieldbus adapter B 100000 00 100000 00 real32 Scaled reference 1 received through the embedded fieldbus interface The scaling is defined by 58 26 EFB ref1 type EFB reference 1 3 9 10 1 100 1 Reference 1 received through the embed...

Page 180: ...0000 00 real32 Master follower reference 2 received from the master The value has been scaled according to parameter 60 11 M F ref2 type M F or D2D ref2 3 14 10 1 100 1 Scaled reference 2 received from master 30000 00 30000 00 int32 Reference 1 received through fieldbus adapter A as a 32 bit integer FB A reference 1 int32 3 30 int32 Reference 2 received through fieldbus adapter A as a 32 bit integ...

Page 181: ...1st active warning 0000 FFFFh 0 uint16 Code of the 2nd active warning Active warning 2 4 7 1 1 2nd active warning 0000 FFFFh 0 uint16 Code of the 3rd active warning Active warning 3 4 8 1 1 3rd active warning 0000 FFFFh 0 uint16 Code of the 4th active warning Active warning 4 4 9 1 1 4th active warning 0000 FFFFh 0 uint16 Code of the 5th active warning Active warning 5 4 10 1 1 5th active warning ...

Page 182: ...ng 0000 FFFFh 0 uint16 Code of the 3rd stored non active warning 3rd latest warning 4 18 1 1 3rd stored warning 0000 FFFFh 0 uint16 Code of the 4th stored non active warning 4th latest warning 4 19 1 1 4th stored warning 0000 FFFFh 0 uint16 Code of the 5th stored non active warning 5th latest warning 4 20 1 1 5th stored warning 0000 FFFFh 182 Parameters ...

Page 183: ...it 4 120 ACS800 Sys tem ctrl pro gram 4 120 ACS800 Standard ctrl program 2340 SHORT CIRC SHORT CIRC 0 2310 OVERCUR RENT OVERCUR RENT 1 3210 DCOVERVOLT DCOVERVOLT 2 2381 4210 4290 42F1 4310 4380 ACS800 TEMP ACS800 TEMP 3 2330 2392 3181 EARTH FAULT EARTH FAULT 4 4981 4991 4992 4993 MOTOR TEMP M THERMISTOR 5 4982 MOTOR TEMP MOTOR TEMP 6 6481 6487 64A1 64A2 64A3 64B1 64E1 6881 6882 6883 6885 SYS TEM_F...

Page 184: ...9 ACS880 fault name Bit 4 120 ACS800 Sys tem ctrl pro gram 4 120 ACS800 Standard ctrl program 3130 SUPPLY PHASE SUPPLY PHASE 0 NO MOTOR DATA NOMOTDATA 1 3220 DC UNDER VOLT DC UNDER VOLT 2 4000 CABLE TEMP Reserved 3 AFEB RUN DISABLE RUN ENABLE 4 7301 7380 7381 73A0 73A1 ENCODERERR ENCODERERR 5 7080 7082 IO COMM ERR I O COMM 6 CTRL B TEMP CTRL B TEMP 7 9082 SELECTABLE EXTERNAL FLT 8 OVER SW FREQ OVE...

Page 185: ...age649 ACS800 alarm name Bit 4 120 ACS800 Sys tem ctrl pro gram 4 120 ACS800 Standard ctrl program A5A0 STARTINHIBIT STARTINHIBIT 0 AFE1 AFE2 EM STOP Reserved 1 A491 A497 A498 A499 MOTOR TEMP M THERMISTOR 2 A492 MOTOR TEMP MOTOR TEMP 3 A2BA A4A9 A4B0 A4B1 A4F6 ACS800 TEMP ACS800 TEMP 4 A797 A7B0 A7B1 A7E1 ENCODERERR ENCODERERR 5 A490 A5EA A782 A8A0 T MEAS CIRC T MEAS ALM 6 DIGITAL IO Reserved 7 AN...

Page 186: ... Reserved Reserved 6 POWFAIL FILE POWFAIL FILE 7 POWDOWN FILE ALM OS_17 8 A780 MOTORSTALL MOTORSTALL 9 A8A0 AI MIN FUNC AI MIN FUNC 10 A6D1 A6D2 A7C1 A7C2 A7CA A7CE COMM MOD ULE Reserved 11 BATT FAILURE Reserved 12 A7EE PANEL LOSS PANEL LOSS 13 A3A2 DC UNDER VOLT Reserved 14 RESTARTED Reserved 15 Warning word 2 4 32 uint16 User defined event word This word collects the status of the events warning...

Page 187: ...ed by the previous parameter The selected event is indicated by the event word only if its auxiliary code matches the value of this parameter With a value of 0000 0000h the event word will indicate the event regardless of the auxiliary code Event word 1 bit 1 aux code 4 44 1 1 Code of warning fault or pure event 0000 0000h FFFF FFFFh 0000h uint16 Selects the hexadecimal code of an event warning fa...

Page 188: ...4 21 03 05 FAULT WORD 1 4 22 03 06 FAULT WORD 2 4 31 03 08 ALARM WORD 1 4 32 03 09 ALARM WORD 2 ACS800 Standard ctrl program 1 The bit assignments of parameters 4 21 4 32 correspond to the ACS800 System control program as follows 4 21 09 01 FAULT WORD 1 4 22 09 02 FAULT WORD 2 4 31 09 04 ALARM WORD 1 4 32 09 04 ALARM WORD 2 ACS800 System ctrl program 188 Parameters ...

Page 189: ... power up 5 9 1 1 1 1 500 microsecond ticks since last boot 0 4294967295 real32 Estimated drive temperature in percent of fault limit The actual trip temperature varies according to the type of the drive Invertertemperature 5 11 0 0 0 C 32 F 94 approx Warning limit 100 0 Fault limit 1 1 10 1 Drive temperature in percent 40 0 160 0 uint16 Diagnostic word 3 Diagnostic word 3 5 22 Reserved b0 10 1 Dr...

Page 190: ...lifetime The estimate is based on the duty operating conditions and other operating parameters of the fan When the counter reaches 100 a warning A8C0 Fan service counter is generated Can be reset from the control panel by keeping Reset depressed for over 3 seconds Aux fan service counter 5 42 1 1 1 1 Auxiliary cooling fan age 0 150 190 Parameters ...

Page 191: ...trol word 6 2 This parameter is read only 0 uint32 Displays the unaltered control word received from the PLC through fieldbus adapter A when a transparent FBA A transparent control word 6 3 communication profile is selected eg by parameter group 51 FBA A settings See section Control word and Status word page 732 This parameter is read only 1 1 Control word received through fieldbus adapter A 00000...

Page 192: ...rameters 6 18 and 6 25 for the source of the inhibiting signal Inhibited b1 1 DC circuit has been charged If present the DC switch is closed and charging switch is open 0 Charging not complete If the inverter unit is not equipped with a DC switch option F286 check setting of 95 9 DC charged b2 1 Drive is ready to receive a start command Ready to start b3 1 Drive is ready to follow given reference ...

Page 193: ...g applied by functions such as parameters 49 5 and 50 2 Last speed active b6 1 Reference signal lost Loss of reference b7 1 Emergency stop failed see parameters 31 32 and 31 33 Emergency stop failed b8 1 Jogging enable signal is on Jogging active b9 1 Actual speed frequency or torque equals or exceeds limit defined by parameters 46 31 46 33 Valid in both directions of rotation Above limit b10 1 An...

Page 194: ...atus word 6 18 1 DC voltage is missing or drive has not been parametrized correctly Check the parameters in groups 95 and 99 Not ready run b0 1 Control location has changed Ctrl location changed b1 1 Control program is keeping itself in inhibited state SSW inhibit b2 1 A fault is active Fault b3 1 Start enable signal missing Lost start enable b4 1 Run enable signal missing Lost run enable b5 1 Ope...

Page 195: ...d feedback Internal speed feedback b4 1 Encoder 1 used for speed feedback in motor control 0 Encoder 1 faulted or not selected as source of speed feedback see par 90 41 and 90 46 Encoder 1 feedback b5 1 Encoder 2 used for speed feedback in motor control 0 Encoder 2 faulted or not selected as source of speed feedback see par 90 41 and 90 46 Encoder 2 feedback b6 1 A constant speed or frequency has ...

Page 196: ...n Brake chopper page 122 Brake chopper active b5 Motor temperature estimation active b6 Reserved b7 15 1 1 0000h FFFFh uint16 Drive inhibit status word 2 This word specifies the source of the inhibiting condition that is preventing the drive from starting After the condition is removed the start command must be cycled See bit specific notes See also parameter 6 18 Start inhibit status word and 6 1...

Page 197: ...se status is transmitted as bit 11 of 6 11 Main status word MSW bit 11 sel 6 30 0 0 False 1 1 True 2 Bit 11 of 6 1 Main control word page 191 Ext ctrl loc See Terms and abbreviations page 169 Other bit Ext run enable uint32 Selects a binary source whose status is transmitted as bit 12 of 6 11 Main status word MSW bit 12 sel 6 31 0 0 False 1 1 True 2 Inverted bit 5 of 6 18 Start inhibit status word...

Page 198: ...in control word page 191 MCW user bit 0 3 Bit 13 of 6 1 Main control word page 191 MCW user bit 1 4 Bit 14 of 6 1 Main control word page 191 MCW user bit 2 5 Bit 15 of 6 1 Main control word page 191 MCW user bit 3 See Terms and abbreviations page 169 Other bit MCW user bit 2 uint32 Selects a binary source whose status is transmitted as bit 14 of the Follower control word to follower drives Bits 0 ...

Page 199: ...of source selected by parameter 6 68 User status bit 8 b8 Status of source selected by parameter 6 69 User status bit 9 b9 Status of source selected by parameter 6 70 User status bit 10 b10 Status of source selected by parameter 6 71 User status bit 11 b11 Status of source selected by parameter 6 72 User status bit 12 b12 Status of source selected by parameter 6 73 User status bit 13 b13 Status of...

Page 200: ...rce whose status is shown as bit 5 of 6 50 User status word 1 User status word 1 bit 5 sel 6 65 0 0 FALSE 1 1 TRUE See Terms and abbreviations page 169 Other bit FALSE uint32 Selects a binary source whose status is shown as bit 6 of 6 50 User status word 1 User status word 1 bit 6 sel 6 66 0 0 FALSE 1 1 TRUE See Terms and abbreviations page 169 Other bit Identification run done uint32 Selects a bi...

Page 201: ... word page 194 Zero speed See Terms and abbreviations page 169 Other bit Internal speed feedback uint32 Selects a binary source whose status is shown as bit 12 of 6 50 User status word 1 User status word 1 bit 12 sel 6 72 0 0 False 1 1 True 2 Bit 4 of 6 19 Speed control status word page 194 Internal speed feedback See Terms and abbreviations page 169 Other bit FALSE uint32 Selects a binary source ...

Page 202: ...7 sel b7 User defined bit User control word 1 bit 8 sel b8 User defined bit User control word 1 bit 9 sel b9 User defined bit User control word 1 bit 10 sel b10 User defined bit User control word 1 bit 11 sel b11 User defined bit User control word 1 bit 12 sel b12 User defined bit User control word 1 bit 13 sel b13 User defined bit User control word 1 bit 14 sel b14 User defined bit User control w...

Page 203: ...7 sel b7 User defined bit User control word 2 bit 8 sel b8 User defined bit User control word 2 bit 9 sel b9 User defined bit User control word 2 bit 10 sel b10 User defined bit User control word 2 bit 11 sel b11 User defined bit User control word 2 bit 12 sel b12 User defined bit User control word 2 bit 13 sel b13 User defined bit User control word 2 bit 14 sel b14 User defined bit User control w...

Page 204: ...Version number of the firmware bootloader Bootloader version 7 8 uint32 Microprocessor load in percent Cpu usage 7 11 1 1 1 1 Microprocessor load 0 100 uint16 Version number of the power unit logic The value of FFFF indicates that the version numbers of parallel connected power units are different See the drive information on the control panel PU logic version number 7 13 uint32 Version name of th...

Page 205: ...1 Status of opening 13 in the application program Opening13 b12 Status of opening 14 in the application program Opening14 b13 Status of opening 15 in the application program Opening15 b14 Status of opening 16 in the application program Opening16 b15 1 1 0000h FFFFh 0 uint32 Only visible with option N8010 application programmability First five ASCII letters of the name given to the application prog...

Page 206: ...control panel by keeping Reset depressed for over 3 seconds IEC application Cpu usage peak 7 40 10 1 10 1 Peak microprocessor loading caused by application program 0 0 100 0 real32 Only visible with option N8010 application programmability Displays the average loading of the microprocessor caused by the application program The value is in percent of an internal quota IEC application Cpu load avera...

Page 207: ...on is detected for DDCS option modules for example FEN encoder modules FEN 01 FEN 11 FEN 21 FEN 31 and I O modules FIO 11 FDIO 01 FAIO 01 Slot 2 module logic version 7 56 1 1 Logic version of module detected in slot 2 0000 FFFFh uint16 Displays the software version of module detected in slot 2 of the drive control unit Slot 2 module software version 7 57 0 uint16 Displays the FPGA logic version of...

Page 208: ...act b12 Reserved b13 14 Time control is active Time control act b15 1 1 1 0000h FFFFh unit16 Displays the status of ESP application functions ESP control status 9 3 Reserved b0 Restart delay function is enabled Restart delay b1 Backspin speed observer function enabled Backspin speed observer b2 Reserved b3 Acceleration assistance function enabled Acceleration assistance b4 Kick start function enab...

Page 209: ...on transformer ratio and sine filter settings Motor current estimated 9 13 100 1 A 10 1 A Estimated motor current 0 00 30000 00 A 0 00 real32 Displays estimated actual motor current in Motor current 9 14 100 1 10 1 Estimated motor current 0 00 30000 00 0 00 V real32 Displays the actual motor voltage estimate based on transformer ratio setting Motor voltage estimated 9 15 100 1 V 10 V Estimated mot...

Page 210: ...en time control function is active ON time remaining 9 48 10 1 min 10 1 min Remaining ON time in minutes 0 0 30000 0 min 0 00 min real32 Displays the time remaining before OFF cycle is complete This is valid only when time control function is active OFF time remaining 9 49 10 1 min 10 1 min Remaining OFF time in minutes 0 0 30000 0 min 210 Parameters ...

Page 211: ... status of the DIIL input This parameter is read only uint16 The electrical statuses of the digital inputs can be overridden for eg testing purposes A bit in parameter DI force selection 10 3 10 4 DI force data is provided for each digital input and its value is applied whenever the corresponding bit in this parameter is 1 1 Force DI1 to value of bit 0 of parameter 10 4 DI force data DI1 b0 1 Forc...

Page 212: ...digital input DI1 See parameter 10 5 DI1 ON delay DI1 OFF delay 10 6 10 1 s 10 1 s Deactivation delay for DI1 0 0 3000 0 s 0 0 s uint32 Defines the activation delay for digital input DI2 DI status Delayed DI status tOn tOff tOn tOff Time 1 0 1 0 tOn 10 7 DI2 ON delay tOff 10 8 DI2 OFF delay Electrical status of digital input Indicated by 10 1 DI status Indicated by 10 2 DI delayed status DI2 ON de...

Page 213: ...ital input DI3 See parameter 10 9 DI3 ON delay DI3 OFF delay 10 10 10 1 s 10 1 s Deactivation delay for DI3 0 0 3000 0 s 0 0 s uint32 Defines the activation delay for digital input DI4 DI status Delayed DI status tOn tOff tOn tOff Time 1 0 1 0 tOn 10 11 DI4 ON delay tOff 10 12 DI4 OFF delay Electrical status of digital input Indicated by 10 1 DI status Indicated by 10 2 DI delayed status DI4 ON de...

Page 214: ...tOff tOn tOff Time 1 0 1 0 tOn 10 15 DI6 ON delay tOff 10 16 DI6 OFF delay Electrical status of digital input Indicated by 10 1 DI status Indicated by 10 2 DI delayed status DI6 ON delay 10 15 10 1 s 10 1 s Activation delay for DI6 0 0 3000 0 s 0 0 s uint32 Defines the deactivation delay for digital input DI6 See parameter 10 15 DI6 ON delay DI6 OFF delay 10 16 10 1 s 10 1 s Deactivation delay for...

Page 215: ...n brake command 23 Bit 11 of 6 16 Drive status word 1 page 192 Ext2 active 24 Bit 9 of 6 11 Main status word page 192 Remote control 33 Bit 0 of 32 1 Supervision status page 380 Supervision 1 34 Bit 1 of 32 1 Supervision status page 380 Supervision 2 35 Bit 2 of 32 1 Supervision status page 380 Supervision 3 40 Bit 0 of 10 99 RO DIO control word page 217 RO DIO control word bit0 41 Bit 1 of 10 99 ...

Page 216: ...lay for relay output RO2 See parameter 10 28 RO2 ON delay RO2 OFF delay 10 29 10 1 s 10 1 s Deactivation delay for RO2 0 0 3000 0 s Fault 1 uint32 Selects a drive signal to be connected to relay output RO3 For the available selections see parameter 10 24 RO1 source RO3 source 10 30 0 0 s uint32 Defines the activation delay for relay output RO3 Status of selected source RO status Time 1 0 1 0 tOn t...

Page 217: ... word with the bit assignments shown below as Modbus I O data Set the target selection parameter of that particular data 58 101 58 124 to RO DIO control word In the source selection parameter of the desired output select the appropriate bit of this word RO DIO control word 10 99 Source bit for relay output RO1 See parameter 10 24 RO1 b0 Source bit for relay output RO2 See parameter 10 27 RO2 b1 So...

Page 218: ...d as a frequency input Frequency Ready run uint32 Selects a drive signal to be connected to digital input output DIO1 when parameter 11 5 DIO1 function is set to Output DIO1 output source 11 6 0 Output is not energized Not energized 1 Output is energized Energized 2 Bit 1 of 6 11 Main status word page 192 Ready run 4 Bit 0 of 6 16 Drive status word 1 page 192 Enabled 5 Bit 5 of 6 16 Drive status w...

Page 219: ... Delayed DIO status tOn tOff tOn tOff 1 0 0 1 Time tOn 11 7 DIO1 ON delay tOff 11 8 DIO1 OFF delay Electrical status of DIO in input mode or status of selected source in output mode Indicated by 11 1 DIO status Indicated by 11 2 DIO delayed status DIO1 ON delay 11 7 10 1 s 10 1 s Activation delay for DIO1 0 0 3000 0 s 0 0 s uint32 Defines the deactivation delay for digital input output DIO1 when u...

Page 220: ...deactivation delay for digital input output DIO2 when used as a digital output or digital input See parameter 11 11 DIO2 ON delay DIO2 OFF delay 11 12 10 1 s 10 1 s Deactivation delay for DIO2 0 0 3000 0 s real32 Displays the value of frequency input 1 via DIO1 when it is used as a frequency input before scaling See parameter 11 42 Freq in 1 min This parameter is read only Freq in 1 actual value 1...

Page 221: ...nput frequency defined by parameter 11 42 Freq in 1 min See diagram at parameter 11 42 Freq in 1 min Freq in 1 at scaled min 11 44 1 1 1000 1 Value corresponding to minimum of frequency input 1 32768 000 32767 000 1500 000 1800 000 95 20 b0 real32 Defines the value that is required to correspond internally to the maximum input frequency defined by parameter 11 43 Freq in 1 max See diagram at param...

Page 222: ...ck actual page 420 Process PID fbk 18 40 3 Process PID setpoint actual page 420 Process PID act 19 40 4 Process PID deviation actual page 420 Process PID dev See Terms and abbreviations page 169 Other value 0 000 real32 Defines the real value of the signal selected by parameter 11 55 Freq out 1 source and shown by parameter 11 54 Freq out 1 actual value that corresponds to the minimum value of fre...

Page 223: ... 1 32768 000 32767 000 0 Hz real32 Defines the minimum value of frequency output 1 See diagrams at parameter 11 58 Freq out 1 src min Freq out 1 at src min 11 60 1 1 Hz 1 1 Hz Minimum value of frequency output 1 0 16000 Hz 16000 Hz real32 Defines the maximum value of frequency output 1 See diagrams at parameter 11 58 Freq out 1 src min Freq out 1 at src max 11 61 1 1 Hz 1 1 Hz Maximum value of fre...

Page 224: ...parameter 12 28 AI2 max The value reverts back to No action automatically AI2 max tune No action uint16 Selects how the drive reacts when an analog input signal moves out of the minimum and or maximum limits specified for the input AI supervision function 12 3 The supervision applies a margin of 0 5 V or 1 0 mA to the limits For example if the maximum limit for the input is 7 000 V the maximum lim...

Page 225: ...limit supervision of AI1 active AI1 MIN b0 1 Maximum limit supervision of AI1 active AI1 MAX b1 1 Minimum limit supervision of AI2 active AI2 MIN b2 1 Maximum limit supervision of AI2 active AI2 MAX b3 Reserved b4 15 1 1 0000h FFFFh uint16 Activates analog input supervision separately for each control location see section Local control vs external control page 39 The parameter is primarily intende...

Page 226: ...dings and settings related to analog input AI1 Note This setting must match the corresponding hardware setting on the drive control unit see the hardware manual of the drive Control board reboot either by cycling the power or through parameter 96 8 Control board boot is required to validate any changes in the hardware settings AI1 unit selection 12 15 2 Volts V 10 Milliamperes mA 0 100 s real32 De...

Page 227: ... to the minimum analog input AI1 value defined by parameter 12 17 AI1 min Changing the polarity settings of 12 19 and 12 20 can effectively invert the analog input AIscaled 12 12 AIin 12 11 12 20 12 17 12 18 12 19 AI1 scaled at AI1 min 12 19 1 1 1000 1 Real value corresponding to minimum AI1 value 32768 000 32767 000 1500 000 1800 000 95 20 b0 real32 Defines the real internal value that correspond...

Page 228: ...re settings AI2 unit selection 12 25 2 Volts V 10 Milliamperes mA 0 100 s real32 Defines the filter time constant for analog input AI2 See parameter 12 16 AI1 filter time AI2 filter time 12 26 1000 1 s 1000 1 s Filter time constant 0 000 30 000 s 0 000 mA or V real32 Defines the minimum site value for analog input AI2 Set the value actually sent to the drive when the analog signal from plant is wo...

Page 229: ...g input AIscaled 12 22 AIin 12 21 12 30 12 27 12 29 12 28 AI2 scaled at AI2 min 12 29 1 1 1000 1 Real value corresponding to minimum AI2 value 32768 000 32767 000 100 000 real32 Defines the real value that corresponds to the maximum analog input AI2 value defined by parameter 12 28 AI2 max See the drawing at parameter 12 29 AI2 scaled at AI2 min AI2 scaled at AI2 max 12 30 1 1 1000 1 Real value co...

Page 230: ...used 13 26 2 Torque reference used page 338 Torq ref used 14 28 2 Frequency ref ramp output page 347 Freq ref used 16 40 1 Process PID output actual page 420 Process PID out 17 40 2 Process PID feedback actual page 420 Process PID fbk 18 40 3 Process PID setpoint actual page 420 Process PID act 19 40 4 Process PID deviation actual page 420 Process PID dev See Terms and abbreviations page 169 Other...

Page 231: ...2 Defines the filtering time constant for analog output AO1 100 63 Filtered signal Unfiltered signal T t O I 1 e t T I filter input step O filter output t time T filter time constant AO1 filter time 13 16 1000 1 s 1000 1 s Filter time constant 0 000 30 000 s Parameters 231 ...

Page 232: ...inimum value inverts the output IAO1 mA Signal real selected by 13 12 13 20 13 19 13 18 13 17 AO1 source min 13 17 1 1 10 1 Real signal value corresponding to minimum AO1 output value 32768 0 32767 0 1500 000 1800 000 95 20 b0 real32 Defines the real maximum value of the signal selected by parameter 13 12 AO1 source that corresponds to the maximum required AO1 output value defined by parameter 13 ...

Page 233: ... 1000 1 mA Maximum AO1 output value 0 000 22 000 mA real32 Displays the value of AO2 in mA This parameter is read only AO2 actual value 13 21 1000 1 mA 1000 1 mA Value of AO2 0 000 22 000 mA Motor current uint32 Selects a signal to be connected to analog output AO2 Alternatively sets the output to excitation mode to feed a constant current to a temperature sensor For the selections see parameter 1...

Page 234: ...28 as the minimum value inverts the output IAO2 mA 13 30 Signal real selected by 13 22 13 29 13 28 13 27 AO2 source min 13 27 1 1 10 1 Real signal value corresponding to minimum AO2 output value 32768 0 32767 0 100 0 real32 Defines the real maximum value of the signal selected by parameter 13 22 AO2 source that corresponds to the maximum required AO2 output value defined by parameter 13 30 AO2 out...

Page 235: ...ough fieldbus In 13 12 AO1 source select AO1 data storage Then set this parameter as the target of the incoming value data With the embedded fieldbus interface simply set the target selection parameter of that particular data 58 101 58 124 to AO1 data storage AO1 data storage 13 91 100 1 100 1 Storage parameter for AO1 327 68 327 67 0 00 real32 Storage parameter for controlling analog output AO2 e...

Page 236: ... Slot 2 2 Slot 3 3 4 254 Node ID of the slot on the FEA 03 extension adapter 1 254 No option uint16 Displays the status of I O extension module 1 Module 1 status 14 3 0 No module detected in the specified slot No option 1 A module has been detected but cannot be communicated with 2 The module type is unknown 15 An FIO 01 module has been detected and is active FIO 01 20 An FIO 11 module has been de...

Page 237: ...is parameter depends on the number of digital input outputs on the extension module Example 1001b DIO1 and DIO4 are on remainder are off This parameter is read only DIO status 14 5 uint16 Visible when 14 1 Module 1 type FDIO 01 Displays the delayed status of the digital inputs on the extension module The word is updated only after activation deactivation delays if any are specified Bit 0 indicates...

Page 238: ...0 0 ms 10 0 ms real32 Visible when 14 1 Module 1 type FIO 01 Defines a filtering time for parameters 14 5 DIO status and 14 6 DIO delayed status The filtering time will only affect the DIOs that are in input mode DIO filter time 14 8 10 1 ms 10 1 ms Filtering time for DIO status parameters 0 8 100 0 ms Input uint16 Visible when 14 1 Module 1 type FIO 11 Selects whether DIO1 of the extension module...

Page 239: ...sion 1 34 Bit 1 of 32 1 Supervision status page 380 Supervision 2 35 Bit 2 of 32 1 Supervision status page 380 Supervision 3 40 Bit 0 of 10 99 RO DIO control word page 217 RO DIO control word bit0 41 Bit 1 of 10 99 RO DIO control word page 217 RO DIO control word bit1 42 Bit 2 of 10 99 RO DIO control word page 217 RO DIO control word bit2 43 Bit 8 of 10 99 RO DIO control word page 217 RO DIO contr...

Page 240: ...tus page 380 Supervision 1 34 Bit 1 of 32 1 Supervision status page 380 Supervision 2 35 Bit 2 of 32 1 Supervision status page 380 Supervision 3 40 Bit 0 of 10 99 RO DIO control word page 217 RO DIO control word bit0 41 Bit 1 of 10 99 RO DIO control word page 217 RO DIO control word bit1 42 Bit 2 of 10 99 RO DIO control word page 217 RO DIO control word bit2 43 Bit 8 of 10 99 RO DIO control word p...

Page 241: ...IO1 ON delay tOff 14 13 DIO1 OFF delay Electrical status of DIO in input mode or status of selected source in output mode Indicated by 14 5 DIO status Indicated by 14 6 DIO delayed status DIO1 ON delay 14 12 10 1 s 100 1 s Activation delay for DIO1 0 00 3000 00 s 0 00 s real32 Visible when 14 1 Module 1 type FDIO 01 Defines the deactivation delay for digital input DI1 See parameter 14 12 DI1 ON de...

Page 242: ... is set to Output For the available selections see parameter 14 11 DIO1 output source DIO2 output source 14 16 0 00 s real32 Visible when 14 1 Module 1 type FDIO 01 Defines the activation delay for digital input DI2 See parameter 14 12 DI1 ON delay DI2 ON delay 14 17 10 1 s 100 1 s Activation delay for DI2 0 00 3000 00 s 0 00 s real32 Visible when 14 1 Module 1 type FIO 11 Defines the activation d...

Page 243: ...eed using 850 ms low pass filtering WARNING Make sure that it is safe to continue operation in case of a communication break Last speed 4 Drive generates a warning A8A0 AI Supervised Warning and sets the speed to the speed defined by parameter 22 41 Speed ref safe or 28 41 Frequency ref safe when frequency reference is being used WARNING Make sure that it is safe to continue operation in case of a...

Page 244: ...ximum signal to the input and select the appropriate tuning function See also the drawing at parameter 14 35 AI1 scaled at AI1 min AI tune 14 21 0 Tuning action completed or no action has been requested The parameter automatically reverts to this value after any tuning action No action 1 The measured value of AI1 is set as the minimum value of AI1 into parameter 14 33 AI1 min AI1 min tune 2 The me...

Page 245: ...DIO3 function is set to Output For the available selections see parameter 14 11 DIO1 output source DIO3 output source 14 21 uint16 Visible when 14 1 Module 1 type FAIO 01 The true readings of the analog inputs can be overridden for eg testing purposes A forced value parameter is provided for each analog input and its value is applied whenever the corresponding bit in this parameter is 1 AI force s...

Page 246: ...cts whether DIO4 of the extension module is used as a digital input or output DIO4 function 14 24 0 DIO4 is used as a digital output Output 1 DIO4 is used as a digital input Input real32 Visible when 14 1 Module 1 type FAIO 01 Displays the value of analog input AI1 in mA or V depending on whether the input is set to current or voltage This parameter is read only AI1 actual value 14 26 1000 1 mA or...

Page 247: ...meter 96 8 Control board boot is required to validate any changes in the hardware settings AI1 HW switch position 14 29 10 Milliamperes mA 2 Volts V mA uint16 Visible when 14 1 Module 1 type FAIO 01 Selects the unit for readings and settings related to analog input AI1 Note This setting must match the corresponding hardware setting on the I O extension module see the manual of the I O extension mo...

Page 248: ...is also filtered due to the signal interface hardware See parameter 14 31 AI1 filter gain AI1 filter time 14 32 1000 1 s 1000 1 s Filter time constant 0 000 30 000 s 0 000 mA or V real32 Visible when 14 1 Module 1 type FAIO 01 Defines the minimum value for analog input AI1 See also parameter 14 21 AI tune AI1 min 14 33 1000 1 mA or V 1000 1 mA or V Minimum value of AI1 22 000 22 000 mA or V Not en...

Page 249: ...FDIO 01 Defines the activation delay for relay output RO1 Status of selected source RO status tOn tOff tOff tOn Time 1 0 0 1 tOn 14 35 RO1 ON delay tOff 14 36 RO1 OFF delay RO1 ON delay 14 35 10 1 s 100 1 s Activation delay for RO1 0 00 3000 00 s 0 000 real32 Visible when 14 1 Module 1 type FAIO 01 Defines the real value that corresponds to the minimum analog input AI1 value defined by parameter 1...

Page 250: ...2768 000 32767 000 0 00 s real32 Visible when 14 1 Module 1 type FIO 01 Defines the deactivation delay for relay output RO1 See parameter 14 35 RO1 ON delay RO1 OFF delay 14 36 10 1 s 100 1 s Deactivation delay for RO1 0 00 3000 00 s Not energized uint32 Visible when 14 1 Module 1 type FDIO 01 Selects a drive signal to be connected to relay output RO2 For the available selections see parameter 14 ...

Page 251: ...odule 1 type FAIO 01 Displays the value of analog input AI2 after scaling See parameter 14 50 AI2 scaled at AI2 min This parameter is read only AI2 scaled value 14 42 1 1 mA or V 1000 1 mA or V Scaled value of analog input AI2 32768 000 32767 000 mA or V real32 Visible when 14 1 Module 1 type FAIO 01 Forced value that can be used instead of the true reading of the input See parameter 14 22 AI forc...

Page 252: ...ion I O module reboot either by cycling the power or through parameter 96 8 Control board boot is required to validate any changes in the hardware settings AI2 unit selection 14 45 10 Milliamperes mA 2 Volts V 1 ms uint16 Visible when 14 1 Module 1 type FAIO 01 Selects a hardware filtering time for AI2 See also parameter 14 47 AI2 filter time AI2 filter gain 14 46 0 No filtering No filtering 1 125...

Page 253: ...er 14 46 AI2 filter gain AI2 filter time 14 47 1000 1 s 1000 1 s Filter time constant 0 000 30 000 s 0 000 mA or V real32 Visible when 14 1 Module 1 type FAIO 01 Defines the minimum value for analog input AI2 See also parameter 14 21 AI tune AI2 min 14 48 1000 1 mA or V 1000 1 mA or V Minimum value of AI2 22 000 22 000 mA or V 10 000 mA or V real32 Visible when 14 1 Module 1 type FAIO 01 Defines t...

Page 254: ...2 max 14 51 1 1 1000 1 Real value corresponding to maximum AI2 value 32768 000 32767 000 real32 Visible when 14 1 Module 1 type FIO 11 Displays the value of analog input AI3 in mA or V depending on whether the input is set to current or voltage This parameter is read only AI3 actual value 14 56 1000 1 mA or V 1000 1 mA or V Value of analog input AI3 22 000 22 000 mA or V real32 Visible when 14 1 M...

Page 255: ...11 Selects the unit for readings and settings related to analog input AI3 Note This setting must match the corresponding hardware setting on the I O extension module see the manual of the I O extension module The hardware setting is shown by parameter 14 59 AI3 HW switch position I O module reboot either by cycling the power or through parameter 96 8 Control board boot is required to validate any ...

Page 256: ...ter 14 61 AI3 filter gain AI3 filter time 14 62 1000 1 s 1000 1 s Filter time constant 0 000 30 000 s 0 000 mA or V real32 Visible when 14 1 Module 1 type FIO 11 Defines the minimum value for analog input AI3 See also parameter 14 21 AI tune AI3 min 14 63 1000 1 mA or V 1000 1 mA or V Minimum value of AI3 22 000 22 000 mA or V 10 000 mA or V real32 Visible when 14 1 Module 1 type FIO 11 Defines th...

Page 257: ...ue defined by parameter 14 64 AI3 max See the drawing at parameter 14 65 AI3 scaled at AI3 min AI3 scaled at AI3 max 14 66 1 1 1000 1 Real value corresponding to maximum AI3 value 32768 000 32767 000 uint16 Visible when 14 1 Module 1 type FAIO 01 The value of the analog output can be overridden for eg testing purposes A forced value parameter 14 78 AO1 force data is provided for the analog output ...

Page 258: ...age 174 Motor speed used 3 1 6 Output frequency page 174 Output frequency 4 1 7 Motor current page 174 Motor current 6 1 10 Motor torque page 174 Motor torque 7 1 11 DC voltage page 175 DC voltage 8 1 14 Output power page 175 Power inu out 10 23 1 Speed ref ramp input page 311 Speed ref ramp in 11 23 2 Speed ref ramp output page 311 Speed ref ramp out 12 24 1 Used speed reference page 318 Speed re...

Page 259: ...d output signal See parameter 14 71 AO force selection AO1 force data 14 78 1000 1 mA 1000 1 mA Forced value of analog output AO1 0 000 22 000 mA 0 000 mA real32 Visible when 14 1 Module 1 type FAIO 01 Forced value that can be used instead of the selected output signal See parameter 14 71 AO force selection AO1 force data 14 78 1000 1 mA 1000 1 mA Forced value of analog output AO1 0 000 20 000 mA ...

Page 260: ...eal signal value corresponding to minimum AO1 output value 32768 0 32767 0 100 0 real32 Visible when 14 1 Module 1 type FAIO 01 Defines the real value of the signal selected by parameter 14 77 AO1 source that corresponds to the maximum AO1 output value defined by parameter 14 83 AO1 out at AO1 src max See parameter 14 80 AO1 source min AO1 source max 14 81 1 1 10 1 Real signal value corresponding ...

Page 261: ...4 83 1000 1 mA 1000 1 mA Maximum AO1 output value 0 000 20 000 mA real32 Visible when 14 1 Module 1 type FAIO 01 Displays the value of AO2 in mA This parameter is read only AO2 actual value 14 86 1000 1 mA 1000 1 mA Value of AO2 0 000 22 000 mA Zero uint32 Visible when 14 1 Module 1 type FAIO 01 Selects a signal to be connected to analog output AO2 Alternatively sets the output to excitation mode ...

Page 262: ...IAO2 mA Signal real selected by 14 87 14 93 14 92 14 91 14 90 AO2 source min 14 90 1 1 10 1 Real signal value corresponding to minimum AO2 output value 32768 0 32767 0 100 0 real32 Visible when 14 1 Module 1 type FAIO 01 Defines the real value of the signal selected by parameter 14 87 AO2 source that corresponds to the maximum AO2 output value defined by parameter 14 93 AO2 out at AO2 src max See ...

Page 263: ... parameter 14 90 AO2 source min AO2 out at AO2 src min 14 92 1000 1 mA 1000 1 mA Minimum AO2 output value 0 000 20 000 mA 10 000 mA real32 Visible when 14 1 Module 1 type FAIO 01 Defines the maximum output value for analog output AO2 See also drawing at parameter 14 90 AO2 source min AO2 out at AO2 src max 14 93 1000 1 mA 1000 1 mA Maximum AO2 output value 0 000 20 000 mA Parameters 263 ...

Page 264: ...n 15 1 Module 2 type FDIO 01 See parameter 14 8 DI filter time DI filter time 15 8 10 0 ms real32 Visible when 15 1 Module 2 type FIO 11 See parameter 14 8 DIO filter time DIO filter time 15 8 10 0 ms real32 Visible when 15 1 Module 2 type FIO 01 See parameter 14 8 DIO filter time DIO filter time 15 8 Input uint16 Visible when 15 1 Module 2 type FIO 11 See parameter 14 9 DIO1 function DIO1 functio...

Page 265: ...18 0 00 s real32 Visible when 15 1 Module 2 type FIO 01 See parameter 14 18 DIO2 OFF delay DIO2 OFF delay 15 18 Input uint16 Visible when 15 1 Module 2 type FIO 01 See parameter 14 19 DIO3 function DIO3 function 15 19 No action uint16 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 19 AI supervision function AI supervision function 15 19 uint16 Visible when 15 1 Module 2 type FAIO 01 See ...

Page 266: ...tion AI1 HW switch position 15 29 mA uint16 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 30 AI1 unit selection AI1 unit selection 15 30 uint16 Visible when 15 1 Module 2 type FDIO 01 See parameter 14 31 RO status RO status 15 31 uint16 Visible when 15 1 Module 2 type FIO 01 See parameter 14 31 RO status RO status 15 31 1 ms uint16 Visible when 15 1 Module 2 type FAIO 01 See parameter 1...

Page 267: ...real32 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 42 AI2 scaled value AI2 scaled value 15 42 real32 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 43 AI2 force data AI2 force data 15 43 mA uint16 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 44 AI2 HW switch position AI2 HW switch position 15 44 mA uint16 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 4...

Page 268: ...16 Visible when 15 1 Module 2 type FIO 11 See parameter 14 71 AO force selection AO force selection 15 71 real32 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 76 AO1 actual value AO1 actual value 15 76 Zero uint32 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 77 AO1 source AO1 source 15 77 real32 Visible when 15 1 Module 2 type FIO 11 See parameter 14 78 AO1 force data AO1 fo...

Page 269: ...l32 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 89 AO2 filter time AO2 filter time 15 89 0 0 real32 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 90 AO2 source min AO2 source min 15 90 100 0 real32 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 91 AO2 source max AO2 source max 15 91 0 000 mA real32 Visible when 15 1 Module 2 type FAIO 01 See parameter 14 92 AO2 ou...

Page 270: ...en 16 1 Module 3 type FDIO 01 See parameter 14 8 DI filter time DI filter time 16 8 10 0 ms real32 Visible when 16 1 Module 3 type FIO 11 See parameter 14 8 DIO filter time DIO filter time 16 8 10 0 ms real32 Visible when 16 1 Module 3 type FIO 01 See parameter 14 8 DIO filter time DIO filter time 16 8 Input uint16 Visible when 16 1 Module 3 type FIO 11 See parameter 14 9 DIO1 function DIO1 functi...

Page 271: ...18 0 00 s real32 Visible when 16 1 Module 3 type FIO 01 See parameter 14 18 DIO2 OFF delay DIO2 OFF delay 16 18 No action uint16 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 19 AI supervision function AI supervision function 16 19 Input uint16 Visible when 16 1 Module 3 type FIO 01 See parameter 14 19 DIO3 function DIO3 function 16 19 uint16 Visible when 16 1 Module 3 type FAIO 01 See ...

Page 272: ...tion AI1 HW switch position 16 29 mA uint16 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 30 AI1 unit selection AI1 unit selection 16 30 uint16 Visible when 16 1 Module 3 type FDIO 01 See parameter 14 31 RO status RO status 16 31 uint16 Visible when 16 1 Module 3 type FIO 01 See parameter 14 31 RO status RO status 16 31 1 ms uint16 Visible when 16 1 Module 3 type FAIO 01 See parameter 1...

Page 273: ...real32 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 42 AI2 scaled value AI2 scaled value 16 42 real32 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 43 AI2 force data AI2 force data 16 43 mA uint16 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 44 AI2 HW switch position AI2 HW switch position 16 44 mA uint16 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 4...

Page 274: ...16 Visible when 16 1 Module 3 type FIO 11 See parameter 14 71 AO force selection AO force selection 16 71 real32 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 76 AO1 actual value AO1 actual value 16 76 Zero uint32 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 77 AO1 source AO1 source 16 77 real32 Visible when 16 1 Module 3 type FIO 11 See parameter 14 78 AO1 force data AO1 fo...

Page 275: ...l32 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 89 AO2 filter time AO2 filter time 16 89 0 0 real32 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 90 AO2 source min AO2 source min 16 90 100 0 real32 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 91 AO2 source max AO2 source max 16 91 0 000 mA real32 Visible when 16 1 Module 3 type FAIO 01 See parameter 14 92 AO2 ou...

Page 276: ...d the greater of the two is used 6 The speed controller output is added to the torque reference Add 7 DC voltage control 10 Frequency control in scalar motor control mode Scalar Hz 11 Speed control in scalar motor control mode Scalar rpm 20 Motor is in magnetizing mode Forced magn EXT1 uint32 Selects the source for external control location EXT1 EXT2 selection Ext1 Ext2 selection 19 11 0 EXT1 1 EX...

Page 277: ...ns Speed and Torque the torque selector compares the speed controller output 25 1 Torque reference speed control and the torque reference 26 74 Torque ref ramp out and selects the greater of the two If speed error becomes positive the drive follows the speed controller output until speed error becomes negative again This prevents the drive from accelerating uncontrollably if the load is lost in to...

Page 278: ... No 1 Local control disabled Yes Rpm uint16 Selects the reference type for scalar motor control mode See also section Operating modes of the drive page 42 and parameter 99 4 Motor control mode Note This parameter cannot be changed while the drive is running Scalar control reference unit 19 20 0 Hz The reference is taken from parameter 28 2 Frequency ref ramp output output of the frequency control ...

Page 279: ...interpreted as follows In1 Start Command State of source 1 20 3 Start 0 1 20 2 Edge 1 20 2 Level Stop 0 2 The source selected by 20 3 Ext1 in1 source is the start signal the source selected by 20 4 Ext1 in2 source In1 Start In2 Dir determines the direction The state transitions of the source bits are interpreted as follows Command State of source 2 20 4 State of source 1 20 3 Stop Any 0 Start forw...

Page 280: ...rpreted as follows Command State of source 3 20 5 State of source 2 20 4 State of source 1 20 3 Start forward 0 1 0 1 Start reverse 1 1 0 1 Stop Any 0 Any Note The start signal is always edge triggered with this setting regardless of parameter 20 2 Ext1 start trigger type In1P Start In2 Stop In3 Dir 6 The sources of the start and stop commands are selected by parameters 20 3 Ext1 in1 source 20 4 E...

Page 281: ...with this setting regardless of parameter 20 2 Ext1 start trigger type ApplicationProgram 22 Reserved ATF 16 The start and stop commands are taken from an external DDCS controller Note The start signal is always level triggered with this setting regardless of parameter 20 2 Ext1 start trigger type DDCS controller Edge uint16 Defines whether the start signal for external control location EXT1 is ed...

Page 282: ...d sources selected Not selected 1 The source of the start and stop commands is selected by parameter 20 8 Ext2 in1 source The state transitions of the source bits are interpreted as follows Command State of source 1 20 8 Start 0 1 20 7 Edge 1 20 7 Level Stop 0 In1 Start 2 The source selected by 20 8 Ext2 in1 source is the start signal the source selected by 20 9 Ext2 in2 source determines the dire...

Page 283: ...preted as follows Command State of source 3 20 10 State of source 2 20 9 State of source 1 20 8 Start forward 0 1 0 1 Start reverse 1 1 0 1 Stop Any 0 Any Note The start signal is always edge triggered with this setting regardless of parameter 20 7 Ext2 start trigger type In1P Start In2 Stop In3 Dir 6 The sources of the start and stop commands are selected by parameters 20 8 Ext2 in1 source 20 9 E...

Page 284: ...ger type ApplicationProgram 22 Reserved ATF 16 The start and stop commands are taken from an external DDCS controller Note The start signal is always edge triggered with this setting regardless of parameter 20 7 Ext2 start trigger type DDCS controller Edge uint16 Defines whether the start signal for external control location EXT2 is edge triggered or level triggered Note This parameter is only eff...

Page 285: ...y running the drive will stop according to the setting of parameter 20 11 Run enable stop mode 1 Run enable signal on Note The warning that indicates a missing signal can be suppressed using parameter 20 30 Enable signals warning function See also parameter 20 19 Enable start command Run enable 1 source 20 12 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digi...

Page 286: ...ng will not stop the drive Note If a level triggered start command is on when the start enable signal switches on the drive will start An edgetriggered start signal must be cycled for the drive to start See parameters 20 2 Ext1 start trigger type 20 7 Ext2 start trigger type and 20 29 Local start trigger type The warning that indicates a missing signal can be suppressed using parameter 20 30 Enabl...

Page 287: ...ve direction Torque control The rush controller monitors the rotation direction of the motor 20 23 20 24 23 01 01 01 Positive speed enable 20 23 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital inp...

Page 288: ...l input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI delayed status bit 5 DI6 10 Digital input output DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO1 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other bit Not selected uint32 If enabled by parameter 20 25 Jogging enable selects the source for the activation of jogging function 1 Jo...

Page 289: ... Defines whether the start signal for local control for example control panel or PC tool is edge triggered or level triggered Local start trigger type 20 29 0 The start signal is edge triggered Edge 1 The start signal is level triggered Level uint16 Selects enable signal eg run enable start enable warnings to be suppressed This parameter can be used to prevent these warnings from flooding the even...

Page 290: ...e 106 0 The drive pre magnetizes the motor before start The premagnetizing time is determined automatically Fast being typically 200 ms to 2 s depending on motor size This mode should be selected if a high break away torque is required 1 The drive pre magnetizes the motor before start The premagnetizing time is defined by parameter 21 2 Constant time Magnetization time This mode should be selected...

Page 291: ...nd the drive automatically premagnetizes the motor for the set time To ensure full magnetizing set this parameter to the same value as or higher than the rotor time constant If not known use the rule of thumb value given in the table below Constant magnetizing time Motor rated power 50 to 100 ms 1 kW 100 to 200 ms 1 to 10 kW 200 to 1000 ms 10 to 200 kW 1000 to 2000 ms 200 to 1000 kW Note This para...

Page 292: ...opped it can be restarted by removing the emergency stop signal and switching the start signal from 0 to 1 With the drive stopped 1 Starting allowed 0 Starting not allowed Ramp stop Off1 1 With the drive running 1 Normal operation 0 Stop by coasting The drive can be restarted by restoring the start interlock signal and switching the start signal from 0 to 1 With the drive stopped 1 Starting allowe...

Page 293: ... 2 DI delayed status bit 2 DI3 6 Digital input DI4 10 2 DI delayed status bit 3 DI4 7 Digital input DI5 10 2 DI delayed status bit 4 DI5 8 Digital input DI6 10 2 DI delayed status bit 5 DI6 11 Digital input output DIO1 11 2 DIO delayed status bit 0 DIO1 12 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other bit 30 00 rpm real32 Defines the zero s...

Page 294: ...otor coasts to a standstill Speed controller switched off Motor coasts to a stop 21 06 Time Speed With zero speed delay The drive receives a stop command and decelerates along a ramp When actual motor speed falls below the value of parameter 21 6 Zero speed limit the zero speed delay function activates During the delay the function keeps the speed controller live the inverter modulates motor is ma...

Page 295: ...gnetization See section Post magnetization page 107 Note Post magnetization is only available when ramping is the selected stop mode see parameter 21 3 Stop mode Post magnetization b1 Reserved b2 15 1 1 0000h FFFFh 5 00 rpm real32 Defines the DC hold speed See parameter 21 8 DC current control and section DC hold page 106 DC hold speed 21 9 DC hold speed For scaling see parameter 46 1 0 00 1000 00...

Page 296: ...nd abbreviations page 169 Other bit Turning uint16 Selects the way autophasing is performed See section Autophasing page 102 Note This parameter cannot be changed while the drive is running Autophasing mode 21 13 0 This mode gives the most accurate autophasing result This mode can be used and is recommended if the motor is allowed to rotate and the start up is not time critical Note This mode will...

Page 297: ...2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI delayed status bit 5 DI6 8 Supervision 1 active 32 1 Supervision status bit 0 Supervision 1 9 Supervision 2 active 32 1 Supervisio...

Page 298: ...is set to Scalar Note The start function for the DTC motor control mode is selected by parameter 21 1 Start mode With permanent magnet motors Automatic start mode must be used See also section DC magnetization page 106 Scalar start mode 21 19 0 Immediate start from zero speed Normal 1 The drive pre magnetizes the motor before start The premagnetizing time is defined by parameter 21 2 Magnetization...

Page 299: ...tatus bit 1 DI2 5 Digital input DI3 10 2 DI delayed status bit 2 DI3 6 Digital input DI4 10 2 DI delayed status bit 3 DI4 7 Digital input DI5 10 2 DI delayed status bit 4 DI5 8 Digital input DI6 10 2 DI delayed status bit 5 DI6 11 Digital input output DIO1 11 2 DIO delayed status bit 0 DIO1 12 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other b...

Page 300: ...tus bit 0 Supervision 1 9 Supervision 2 active 32 1 Supervision status bit 1 Supervision 2 10 Supervision 3 active 32 1 Supervision status bit 2 Supervision 3 11 Motor temperature estimation is performed always with drive start command Drive start command 12 Motor temperature estimation is performed once after drive power up control board boot Drive power up 4 0 s real32 Defines the motor temperat...

Page 301: ...ween the two sources or a mathematical function 22 13 Speed ref1 function applied to the two signals to create the reference ADD SUB MUL MIN MAX Ref1 22 11 22 81 22 82 22 13 22 14 22 83 22 12 0 AI FB Other 0 AI FB Other 0 1 0 None Zero 1 12 12 AI1 scaled value page 226 AI1 scaled 2 12 22 AI2 scaled value page 228 AI2 scaled 4 3 5 FB A reference 1 page 179 FB A ref1 5 3 6 FB A reference 2 page 179 ...

Page 302: ... reference 1 Add ref1 ref2 2 The subtraction 22 11 Speed ref1 source 22 12 Speed ref2 source of the reference sources is used as speed reference 1 Sub ref1 ref2 3 The multiplication of the reference sources is used as speed reference 1 Mul ref1 x ref2 4 The smaller of the reference sources is used as speed reference 1 Min ref1 ref2 5 The greater of the reference sources is used as speed reference ...

Page 303: ...ot applied when any of the stop functions are active Speed additive 2 source 22 17 uint16 Determines how constant speeds are selected and whether the rotation direction signal is considered or not when applying a constant speed Constant speed function 22 21 1 Packed 7 constant speeds are selectable using the three sources defined by parameters 22 22 22 23 and 22 24 0 Separate Constant speeds 1 2 a...

Page 304: ...22 22 None 0 0 0 Constant speed 1 0 0 1 Constant speed 2 0 1 0 Constant speed 3 0 1 1 Constant speed 4 1 0 0 Constant speed 5 1 0 1 Constant speed 6 1 1 0 Constant speed 7 1 1 1 Constant speed sel1 22 22 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digit...

Page 305: ...2 Constant speed sel1 For the selections see parameter 22 22 Constant speed sel1 Constant speed sel3 22 24 300 00 rpm real32 Defines constant speed 1 the speed the motor will turn when constant speed 1 is selected Constant speed 1 22 26 Constant speed 1 For scaling see parameter 46 1 30000 00 30000 00 rpm 0 00 rpm real32 Defines constant speed 2 Constant speed 2 22 27 Constant speed 2 For scaling ...

Page 306: ...the critical speeds function Also determines whether the specified ranges are effective in both rotating directions or not See also section Critical speeds frequencies page 85 Critical speed function 22 51 1 Enable Critical speeds enabled 0 Disable Critical speeds disabled Enable b0 1 Signed The signs of parameters 22 52 22 57 are taken into account 0 Absolute Parameters 22 52 22 57 are handled as...

Page 307: ... of 22 56 Critical speed 3 low Critical speed 3 high 22 57 High limit for critical speed 3 For scaling see parameter 46 1 30000 00 30000 00 rpm Disabled uint16 Activates and selects the mode of the motor potentiometer See section Motor potentiometer page 112 Motor potentiometer function 22 71 0 Motor potentiometer is disabled and its value set to 0 Disabled 1 When enabled the motor potentiometer f...

Page 308: ... signal 0 No change 1 Decrease motor potentiometer value If both the up and down sources are on the potentiometer value will not change For the selections see parameter 22 73 Motor potentiometer up source Motor potentiometerdown source 22 74 60 0 s real32 Defines the change rate of the motor potentiometer This parameter specifies the time required for the motor potentiometer to change from minimum...

Page 309: ... on page 744 This parameter is read only Speed reference act 3 22 83 Speed reference after source selection For scaling see parameter 46 1 30000 00 30000 00 rpm real32 Displays the value of speed reference after application of 1st speed additive 22 15 Speed additive 1 source See the control chain diagram on page 744 This parameter is read only Speed reference act 4 22 84 Speed reference after addi...

Page 310: ...ue is received from 22 86 Speed reference act 6 unless overridden by any constant speed a jogging reference network control reference see Terms and abbreviations page 20 control panel reference safe speed reference This parameter is read only Speed reference act 7 22 87 Speed reference before application of critical speeds For scaling see parameter 46 1 30000 00 30000 00 rpm 310 Parameters ...

Page 311: ...re active 1 Acceleration time 2 and deceleration time 2 are active 0 0 Acc Dec time 1 1 1 Acc Dec time 2 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI de...

Page 312: ...tion in order not to exceed drive torque limits or not to exceed a safe DC link voltage If there is any doubt about the deceleration time being too short ensure that DC overvoltage control is on parameter 30 30 Overvoltage control Note If a short deceleration time is needed for a high inertia application the drive should be equipped with braking equipment such as a brake chopper and brake resistor...

Page 313: ...e S curve consists of symmetrical curves at both ends of the ramp and a linear part in between Note For safety reasons shape times are not applied to emergency stop ramps Acceleration Linear ramp 23 17 0 s S curve ramp 23 17 0 s Linear ramp 23 16 0 s Shape time S curve ramp 23 16 0 s Speed Time Deceleration Speed Time Linear ramp 23 18 0 s Linear ramp 23 19 0 s S curve ramp 23 18 0 s S curve ramp ...

Page 314: ... parameter 46 1 Speed scaling to zero See section Jogging page 99 Dec time jogging 23 21 10 1 s 1000 1 s Deceleration time for jogging 0 000 1800 000 s 3 000 s real32 In speed control mode this parameter defines the deceleration rate for emergency stop Off3 as the time it would take for the speed to decrease from the value of parameter 46 1 Speed scaling This also applies to torque control because...

Page 315: ... application and when transfer is required the speed reference can then be quickly seeded to the correct line speed Balancing is also possible in the speed controller see parameter 25 9 Speed ctrl balancing enable See also parameter 23 27 Ramp out balancing ref 0 Disabled 1 Enabled Ramp out balancing enable 23 26 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 ...

Page 316: ...nal from external control system A speed reference change during t This function is only active in remote control Variable slope enable 23 28 0 Variable slope disabled Off 1 Variable slope enabled not available in local control On See Terms and abbreviations page 169 Other bit 50 ms real32 Defines the rate of the speed reference change when variable slope is enabled by parameter 23 28 Variable slo...

Page 317: ...gital input output DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other bit 1 00 real32 Adjusts the gain of the speed correction term in a speed controlled follower In effect defines how accurately the follower follows the master torque A greater value results in a more accurate performance See section Lo...

Page 318: ...ain diagram on page 749 Speed error filtered 24 3 This parameter is read only Filtered speed error For scaling see parameter 46 1 30000 00 30000 00 rpm 0 00 rpm real32 Displays the inverted unfiltered speed error See the control chain diagram on page 749 Speed error inverted 24 4 This parameter is read only Inverted speed error For scaling see parameter 46 1 30000 00 30000 00 rpm 0 00 rpm real32 D...

Page 319: ...coming to the speed controller is filtered by a common 2nd order band elimination filter to eliminate the amplification of mechanical resonance frequencies Note Tuning the resonance frequency filter requires a basic understanding of frequency filters Incorrect tuning can amplify mechanical oscillations and damage the drive hardware To ensure the stability of the speed controller stop the drive or ...

Page 320: ...e of 24 15 must be smaller than 24 17 Damping of zero 24 15 100 1 1000 1 Damping coefficient 1 000 1 000 40 00 Hz real32 Defines the frequency of pole of the resonance frequency filter 40 20 0 20 40 60 0 50 100 f Hz 20log 10 H ω fzero 45 Hz fpole 50 Hz ξzero 0 ξpole 0 250 fzero 45 Hz fpole 40 Hz ξzero 0 ξpole 0 250 fzero 45 Hz fpole 30 Hz ξzero 0 ξpole 0 250 Note If this value is very different fr...

Page 321: ...ies By setting this parameter to 1 the effect of the pole is eliminated 20log 10 H ω 40 20 0 20 40 60 0 50 100 f Hz fzero 45 Hz fpole 40 Hz ξzero 0 ξpole 0 050 fzero 45 Hz fpole 40 Hz ξzero 0 ξpole 0 250 fzero 45 Hz fpole 40 Hz ξzero 0 ξpole 0 750 Note To ensure that the resonance frequency band is filtered rather than amplified the value of 24 15 must be smaller than 24 17 Damping of pole 24 17 1...

Page 322: ...Def Type FbEq 16b 32b Description Name Range Selection No Disable uint32 Speed error window control enable 24 41 322 Parameters ...

Page 323: ...ntroller input at zero so the drive stays in torque control If the motor load is lost then the motor speed will rise as the torque controller tries to maintain torque The speed error speed reference actual speed will increase until it exits the speed error window When this is detected the exceeding part of the error value is connected to the speed controller The speed controller produces a referen...

Page 324: ... speed controlled follower the speed error window must not exceed 21 6 Zero speed limit for a reliable ramp stop Make sure both 24 43 and 24 44 are smaller than 21 6 or speed error window control disabled when a ramp stop is required 0 Speed error window control disabled 1 Speed error window control enabled 0 0 Disable 1 1 Enable See Terms and abbreviations page 169 Other bit Normalspeedcontrol ui...

Page 325: ... error window For scaling see parameter 46 1 0 00 3000 00 rpm 0 00 rpm real32 Defines the lower boundary of the speed error window See parameter 24 41 Speed error window control enable Speed error window low 24 44 Lower boundary of speed error window For scaling see parameter 46 1 0 00 3000 00 rpm 0 00 rpm real32 Defines an additional speed error step given to the input of the speed controller and...

Page 326: ...oportional gain Kp of the speed controller Too high a gain may cause speed oscillation The figure below shows the speed controller output after an error step when the error remains constant Speed proportional gain 25 2 Gain Kp 1 TI Integration time 0 TD Derivation time 0 Controller output Controller output K p x e e Error value Time E Error value If gain is set to 1 00 a 10 error reference actual ...

Page 327: ...troller This is useful to do when tuning the proportional gain adjust the proportional gain first then return the integration time The integrator has anti windup control for operation at a torque or current limit The figure below shows the speed controller output after an error step when the error remains constant Controller output Gain Kp 1 TI Integration time 0 TD Derivation time 0 e Error value...

Page 328: ...is not normally required and should be left at zero The figure below shows the speed controller output after an error step when the error remains constant The speed error derivative must be filtered with a low pass filter to eliminate external disturbances Kp e Kp TD e Ts TI Kp e Controller output Error value e Error value Time Gain Kp 1 TI Integration time 0 TD Derivation time 0 Ts Sample time pe...

Page 329: ...echanical time constants of the motor and the driven machine The figure below shows the speed responses when a high inertia load is accelerated along a ramp No acceleration compensation Speed reference Actual speed Time Acceleration compensation Time Speed reference Actual speed Acc comp derivation time 25 6 10 1 s 100 1 s Acceleration compensation derivation time 0 00 1000 00 s 8 0 ms real32 Defi...

Page 330: ...r output Drooping Nominal speed Example Speed controller output is 50 droop rate is 1 nominal speed of the drive is 1500 rpm Speed decrease 0 50 0 01 1500 rpm 7 5 rpm Motor speed in of nominal Speed controller output Drive load 100 No drooping Drooping 100 25 08 Drooping rate Drooping rate 25 8 100 1 100 1 Droop rate 0 00 100 00 Not selected uint32 Selects the source for enabling disabling speed c...

Page 331: ...Minimum speed controller output torque For scaling see parameter 46 3 1600 0 0 0 300 0 real32 Defines the maximum speed controller output torque Speed control max torque 25 12 Maximum speed controller output torque For scaling see parameter 46 3 0 0 1600 0 400 0 real32 Defines the minimum speed controller output torque during a ramped emergency stop Off1 or Off3 Min torq sp ctrl em stop 25 13 Mini...

Page 332: ...mit the coefficients for the gain and integration time are calculated linearly on the basis of the breakpoints See also the block diagram on page 750 1 000 Kp Proportional gain TI Integration time Actual speed 90 01 rpm 25 19 25 18 Coefficient for K p or TI 25 21 or 25 22 0 Speed adapt min limit 25 18 1 1 rpm 1 1 rpm Minimum actual speed for speed controller adaptation 0 30000 rpm real32 Maximum a...

Page 333: ...it the coefficient for the gain is calculated linearly on the basis of the breakpoints Filtering can be applied on the torque reference using parameter 25 26 Torque adapt filt time See also the block diagram on page 750 1 000 25 27 Coefficient for K p proportional gain Final torque reference 26 01 rpm 25 25 0 Torque adapt max limit 25 25 Maximum torque reference for speed controller adaptation For...

Page 334: ...peed controller is multiplied by a coefficient of 0 1 between 0 100 flux reference respectively See also the block diagram on page 750 Coefficient for K p proportional gain 1 000 0 000 0 100 Flux reference 01 24 Flux adaptation enable 25 30 0 Speed controller adaptation based on flux reference disabled Disable 1 Speed controller adaptation based on flux reference enabled Enable 334 Parameters ...

Page 335: ...nd machinery will run against the torque and speed limits during the autotune routine MAKE SURE IT IS SAFE TO ACTIVATE THE AUTOTUNE FUNCTION The autotune routine can be aborted by stopping the drive 0 1 Activate speed controller autotune Note The value does not revert to 0 automatically Speed controller autotune 25 33 0 0 Off 1 1 On See Terms and abbreviations page 169 Other bit Normal uint16 Defi...

Page 336: ...39 100 1 100 1 Autotune speed step 0 00 100 00 10 uint16 Determines how many acceleration deceleration cycles are performed during the autotune routine Increasing the value will improve the accuracy of the autotune function and allow the use of smaller torque or speed step values Autotune repeat times 25 40 1 1 1 1 Number of cycles during autotune routine 1 10 real32 Reserved Torque reference Auto...

Page 337: ...e output of the derivative D part of the speed controller See the control chain diagram on page 750 This parameter is read only Torque deriv reference 25 55 D part output of speed controller For scaling see parameter 46 3 30000 0 30000 0 real32 Displays the output of the acceleration compensation function on page 750 See the control chain diagram This parameter is read only Torque acc compensation...

Page 338: ...he minimum torque reference Allows for local limiting of the torque reference before it is passed on Minimum torque ref 26 8 to the torque ramp controller For absolute torque limiting refer to parameter 30 19 Minimum torque 1 Minimum torque reference For scaling see parameter 46 3 1000 0 0 0 300 0 real32 Defines the maximum torque reference Allows for local limiting of the torque reference before ...

Page 339: ...panel as an external control source page 41 Control panel ref copied See Terms and abbreviations page 169 Other value Zero uint32 Selects torque reference source 2 For the selections and a diagram of reference source selection see parameter 26 11 Torque ref1 source Torque ref2 source 26 12 Ref1 uint16 Selects a mathematical function between the reference sources selected by parameters 26 11 Torque...

Page 340: ... by the value This allows drives sharing the load between two motors on the same mechanical plant to be tailored to share the correct amount each yet use the same master torque reference Load share 26 15 1000 1 1000 1 Torque reference scaling factor 8 000 8 000 Zero uint32 Selects the source of torque reference additive 1 Note For safety reasons the additive is not applied when an emergency stop i...

Page 341: ...elected uint32 Selects a source that forces torque reference additive 2 see parameter 26 25 Torque additive 2 source to zero 0 Normal operation 1 Force torque reference additive 2 to zero Force torque ref add 2 zero 26 26 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status...

Page 342: ...r 26 41 Torque step Torque step enable 26 42 0 Torque step disabled Disable 1 Torque step enabled Enable Selected uint32 Selects a source that enables disables the torque step defined by parameter 26 44 Torque step source See also parameter 26 41 Torque step 1 Torque step enabled Torque step pointer enable 26 43 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 D...

Page 343: ...tion Using the control panel as an external control source page 41 Control panel ref copied See Terms and abbreviations page 169 Other value Not selected uint32 Parameters 26 51 26 58 configure the oscillation damping function See section Oscillation damping page 90 and the block diagram on page 753 This parameter enables or selects a source that enables the oscillation damping algorithm 1 Oscilla...

Page 344: ...11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other bit Speed error uint32 Selects the input signal for the oscillation damping function Note Before changing this parameter run time disable the oscillation damping output using parameter 26 52 Monitor the behavior of 26 58 before re enabling the output Oscilla...

Page 345: ...lowed by parameter 26 52 Oscillation damping out enable This parameter is read only Oscillation damping output 26 58 10 1 1000 1 Output of the oscillation damping function 1600 000 1600 000 real32 Displays the value of torque reference source 1 selected by parameter 26 11 Torque ref1 source See the control chain diagram on page 751 This parameter is read only Torquereferenceact 1 26 70 Value of to...

Page 346: ...s parameter is read only Torquereferenceact 6 26 76 Torque reference after application of reference additive 2 For scaling see parameter 46 3 1600 0 1600 0 real32 Displays the value of the source of torque reference additive 2 See the control chain diagram on page 753 This parameter is read only Torque ref add A actual 26 77 Torque reference additive 2 For scaling see parameter 46 3 1600 0 1600 0 ...

Page 347: ...urce 1 Two signal sources can be defined by this parameter and 28 12 Frequency ref2 source A digital source Frequency ref1 source 28 11 selected by 28 14 Frequency ref1 2 selection can be used to switch between the two sources or a mathematical function 28 13 Frequency ref1 function applied to the two signals to create the reference 0 AI FB Other 28 11 28 12 28 13 28 90 28 91 28 14 28 92 Ref1 ADD ...

Page 348: ...used as frequency reference 1 as such no function applied Ref1 1 The sum of the reference sources is used as frequency reference 1 Add ref1 ref2 2 The subtraction 28 11 Frequency ref1 source 28 12 Frequency ref2 source of the reference sources is used as frequency reference 1 Sub ref1 ref2 3 The multiplication of the reference sources is used as frequency reference 1 Mul ref1 x ref2 4 The smaller ...

Page 349: ...the sources defined by parameters 28 22 28 23 and 28 24 respectively In case of conflict the constant frequency with the smaller number takes priority Constant freq mode b0 1 Start dir To determine running direction for a constant frequency the sign of the constant frequency setting parameters 28 26 28 32 is multiplied by the direction signal forward 1 reverse 1 This effectively allows the drive t...

Page 350: ... Constant fre quency 1 0 0 1 Constant fre quency 2 0 1 0 Constant fre quency 3 0 1 1 Constant fre quency 4 1 0 0 Constant fre quency 5 1 0 1 Constant fre quency 6 1 1 0 Constant fre quency 7 1 1 1 Constant frequency sel1 28 22 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed s...

Page 351: ...22 Constant frequency sel1 For the selections see parameter 28 22 Constant frequency sel1 Constant frequency sel3 28 24 0 00 Hz real32 Defines constant frequency 1 the frequency the motor will turn when constant frequency 1 is selected Constant frequency 1 28 26 Constant frequency 1 For scaling see parameter 46 2 598 00 598 00 Hz 0 00 Hz real32 Defines constant frequency 2 Constant frequency 2 28 ...

Page 352: ...tive in both directions of rotation Sign mode b1 Reserved b2 15 1 1 0000h FFFFh 0 00 Hz real32 Defines the low limit for critical frequency 1 Note This value must be less than or equal to the value of 28 53 Critical frequency 1 high Critical frequency 1 low 28 52 Low limit for critical frequency 1 For scaling see parameter 46 2 598 00 598 00 Hz 0 00 Hz real32 Defines the high limit for critical fr...

Page 353: ...election 28 71 0 0 Acc Dec time 1 1 1 Acc Dec time 2 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI delayed status bit 5 DI6 10 Digital input output DIO1 ...

Page 354: ...eration time 2 See parameter 28 73 Freq deceleration time 1 Freq deceleration time 2 28 75 10 1 s 1000 1 s Deceleration time 2 0 000 1800 000 s Inactive uint32 Selects a source that forces the frequency reference to zero 0 Force frequency reference to zero 1 Normal operation Freq ramp in zero source 28 76 0 0 Active 1 1 Inactive 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input ...

Page 355: ...elected uint32 Selects the source for enabling disabling speed ramp balancing See parameter 28 78 Freq ramp output balancing 0 Disabled 1 Enabled Freq ramp out balancing enable 28 79 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI ...

Page 356: ...on page 756 This parameter is read only Frequency ref act 3 28 92 Frequency reference after selection For scaling see parameter 46 2 598 00 598 00 Hz real32 Displays the frequency reference after application of constant frequencies control panel reference etc See the control chain diagram on page 756 This parameter is read only Frequency ref act 7 28 96 Frequency reference 7 For scaling see parame...

Page 357: ... limited by the rush control because of maximum speed limit 30 12 Maximum speed Tlim max speed b5 1 Torque reference is being limited by the rush control becauseofminimumspeedlimit 30 11Minimumspeed Tlim min speed b6 1 Speed reference is being limited by 30 12 Maximum speed orbymaximumpermanentmagnetmotorspeed limit based on DC voltage Max speed ref lim b7 1 Speed reference is being limited by 30 ...

Page 358: ... inverter current limit identified by bits 8 11 is active Internal current b4 With permanent magnet motors synchronous reluctance motors and externally excited synchronous motors only 1 Maximum load angle limit is active ie the motor is producing as much torque as possible Maximumloadangle b5 With asynchronous motors only 1 Motor pull out limit is active ie the motor cannot produce any more torque...

Page 359: ... follower functionality page 72 Minimum speed 30 11 Minimum allowed speed For scaling see parameter 46 1 30000 00 30000 00 rpm 1500 00 1800 00 95 20 b0 rpm real32 Defines the maximum allowed speed WARNING This value must not be lower than 30 11 Minimum speed WARNING In frequency control mode this limit is not effective Make sure the frequency limits 30 13 and 30 14 are set appropriately if frequen...

Page 360: ...rent When this parameter is set to Enable the drive observes the start current limit defined by 30 16 Maximum start current The limit is in force for 2 seconds after initial magnetization of an asynchronous induction motor or autophasing of a permanent magnet motor but not more often than once in every 7 seconds Otherwise the limit defined by 30 17 Maximum current is in force Note The availability...

Page 361: ...ows the use of a selectable analog source such as an analog input User defined minimum torque limit User defined maximum torque limit 30 21 30 18 30 22 30 25 30 24 30 23 0 AI1 AI1 AI2 PID Other Other PID AI2 0 30 19 30 20 0 1 1 0 The limit selection parameters are updated on a 10 ms time level Note In addition to the user defined limits torque may be limited for other reasons such as power limitat...

Page 362: ...e the speed frequency limits in this parameter group or parameters 20 23 20 24 Minimum torque 1 30 19 Minimum torque limit 1 For scaling see parameter 46 3 1600 0 0 0 300 0 real32 Defines a maximum torque limit for the drive in percent of nominal motor torque See diagram at parameter 30 18 Minimum torque sel The limit is effective when the source selected by 30 25 Maximum torque sel is 0 or 30 25 ...

Page 363: ...Maximum torque 2 See Terms and abbreviations page 169 Other value 300 0 real32 Defines the minimum torque limit for the drive in percent of nominal motor torque when the source selected by parameter 30 18 Minimum torque sel is 1 and 30 21 is set to PID Note Do not set this parameter to 0 in an attempt to prevent reverse rotation In an open loop application that is likely to prevent the motor from ...

Page 364: ...chinery The value is given in percent of nominal motor power Power motoring limit 30 26 1 1 100 1 Maximum shaft power in motoring mode 0 00 600 00 300 00 real32 Defines the maximum shaft power in generating mode ie when power is being transferred from the machinery to the motor The value is given in percent of nominal motor power Note Do not set this parameter to 0 in an attempt to prevent reverse...

Page 365: ...ion back to the drive keeping the DC link charged and preventing an undervoltage trip until the motor coasts to a stop This will act as a power loss ride through functionality in systems with high inertia such as a centrifuge or a fan Undervoltage control 30 31 0 Undervoltage control disabled Disable 1 Undervoltage control enabled Enable Enable uint16 Enables disables temperature based output curr...

Page 366: ...lt 95 20 b8 uint16 Selects the type of external event 1 External event 1 type 31 2 0 The external event generates a fault Fault 1 The external event generates a warning Warning 3 If the drive is modulating the external event generates a fault Warning Fault Otherwise the event generates a warning Inactive true DIIL 95 20 b5 uint32 Defines the source of external event 2 See also parameter 31 4 Exter...

Page 367: ...event 5 source 31 9 Fault uint16 Selects the type of external event 5 External event 5 type 31 10 0 The external event generates a fault Fault 1 The external event generates a warning Warning 3 If the drive is modulating the external event generates a fault Otherwise the event generates a warning Warning Fault DI3 uint32 Selects the source of an external fault reset signal This signal will be obse...

Page 368: ...ote The autoreset function is only available in external control see section Local control vs external control page 39 Faults related to the Safe torque off STO function cannot be automatically reset The bits of this binary number correspond to the following faults Autoreset selection 31 12 Overcurrent b0 Overvoltage b1 Undervoltage b2 AI supervision fault b3 Supply unit b4 Reserved b5 7 Defined i...

Page 369: ...nd start a new time window In practice if the specified number of resets 31 14 at specified intervals 31 16 take longer than the value of 31 15 the drive will continue to attempt resetting the fault until the cause is eventually removed Total trials time 31 15 10 1 s 10 1 s Time for automatic resets 1 0 600 0 s 0 0 s real32 Defines the time that the drive will wait after a fault or a previous rese...

Page 370: ...will operate regardless of the setting of this parameter a running drive will stop upon removal of one or both STO signals and will not start until both STO signals are restored and all faults reset The loss of only one STO signal always generates a fault as it is interpreted as a malfunction This parameter cannot be changed while the drive is running For more information on the STO see the Hardwa...

Page 371: ...1 Fault Warning 2 Indication Inputs Stopped Running IN2 IN1 Event B5A0 STO event Fault 5091 Safe torque off 0 0 Event B5A0 STO event and fault FA81 Safe torque off 1 loss Faults 5091 Safe torque off and FA81 Safe torque off 1 loss 1 0 Event B5A0 STO event and fault FA82 Safe torque off 2 loss Faults 5091 Safe torque off and FA82 Safe torque off 2 loss 0 1 Normal operation 1 1 Fault Event 3 Indicat...

Page 372: ...us Wiring or earth fault 31 23 0 No action taken protection disabled No action 1 The drive trips on fault 3181 Wiring or earth fault Fault Fault uint16 Selects how the drive reacts to a motor stall condition A stall condition is defined as follows The drive exceeds the stall current limit 31 25 Stall current limit and the output frequency is below the level set by parameter 31 27 Stall frequency l...

Page 373: ...arameter 31 24 Stall function Stall time 31 28 1 1 s 1 1 s Stall time 0 3600 s 500 00 rpm real32 Defines together with 30 11 Minimum speed and 30 12 Maximum speed the maximum allowed speed of the motor overspeed protection If 90 1 Motor speed for control or the estimated speed exceeds the speed limit defined by parameter 30 11 or 30 12 by more than the value of this parameter the drive trips on th...

Page 374: ...Emergency ramp failed sets bit 8 of 6 17 Drive status word 2 and coasts to a stop If 31 32 is set to 0 and 31 33 is set to 0 s the emergency stop ramp supervision is disabled Emergency ramp supervision 31 32 1 1 0 1 Maximum deviation from expected deceleration rate 0 300 real32 If parameter 31 32 Emergency ramp supervision is set to 0 this parameter defines the maximum time an emergency stop mode ...

Page 375: ...fference between the modules If this parameter is set to Fault the inverter unit will trip but still carry out the actions listed above Otherwise the inverter will attempt to continue operation Main fan fault function 31 35 0 The drive trips on fault 5080 Fan Fault 1 The drive generates an A581 Fan Warning 2 No action taken No action Fault uint16 Only visible with a ZCU control unit Selects how th...

Page 376: ...31 37 Ramp stop supervision is set to 0 this parameter defines the maximum time a ramp stop is allowed to take If the motor has not stopped when the time elapses the drive trips on 73B1 Stop failed sets bit 14 of 6 17 Drive status word 2 and coasts to a stop If 31 37 is set to a value other than 0 this parameter defines a delay between the receipt of the stop command and the activation of the supe...

Page 377: ...ive reacts when the communication to an I O extension module fails Ext I O comm loss event 31 55 0 No action taken No action 1 The drive generates a warning A799 ExtIO comm loss Warning 2 The drive trips on a fault 7082 Ext I O comm loss Fault uint16 Shows the status bits for sync loss supervision activity Sync loss status word 31 200 1 Sync loss condition is detected Triggered b0 1 Sync loss cond...

Page 378: ... when it detects a sync loss condition and sets parameter 31 200 Sync loss status word bits b0 and b1 to 1 Warning 2 Supervision triggers the fault when it detects a sync loss condition and sets parameter 31 200 Sync loss status word bits b0 and b2 to 1 Fault 20 00 real32 Defines the minimum frequency limit in percent for detecting sync loss condition Parameter 99 8 Motor nominal frequency is the ...

Page 379: ...5 INU momentary cos φ used for sync loss supervision function Sync loss cos phi filter time 31 204 10 1 s 1 1 s Filter time 0 0 120 0 s 50 0 real32 Defines the cos phi drop limit for the Sync loss supervision function If the drop from previous to actual cos phi samples is equal to or larger than the limit the Sync loss condition occurs Note that the function detects a sync loss condition only if t...

Page 380: ...its 32 9 and 32 10 respectively The action to be taken when the condition is fulfilled is selected by 32 6 0 Signal supervision 1 not in use Disabled 1 Action is taken whenever the signal falls below its lower limit Low 2 Action is taken whenever the signal rises above its upper limit High 3 Action is taken whenever the absolute value of the signal falls below its absolute lower limit Abs low 4 Ac...

Page 381: ...ual page 420 Process PID feedback See Terms and abbreviations page 169 Other value 0 000 s real32 Defines a filter time constant for the signal monitored by signal supervision 1 Supervision 1 filter time 32 8 1000 1 s 1000 1 s Signal filter time 0 000 30 000 s 0 00 real32 Defines the lower limit for signal supervision 1 Supervision 1 low 32 9 Low limit 21474830 00 21474830 00 0 00 real32 Defines t...

Page 382: ... the signal to be monitored by signal supervision function 2 For the available selections see parameter 32 7 Supervision 1 signal Supervision 2 signal 32 17 0 000 s real32 Defines a filter time constant for the signal monitored by signal supervision 2 Supervision 2 filter time 32 18 1000 1 s 1000 1 s Signal filter time 0 000 30 000 s 0 00 real32 Defines the lower limit for signal supervision 2 Sup...

Page 383: ...signal 32 27 0 000 s real32 Defines a filter time constant for the signal monitored by signal supervision 3 Supervision 3 filter time 32 28 1000 1 s 1000 1 s Signal filter time 0 000 30 000 s 0 00 real32 Defines the lower limit for signal supervision 3 Supervision 3 low 32 29 Low limit 21474830 00 21474830 00 0 00 real32 Defines the upper limit for signal supervision 3 Supervision 3 high 32 30 Upp...

Page 384: ...enever the absolute value of the signal falls below its absolute lower limit Abs low 4 Action is taken whenever the absolute value of the signal rises above its absolute upper limit Abs high 5 Action is taken whenever the signal falls below its low limit or rises above its high limit Both 6 Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above ...

Page 385: ...the signal falls below its absolute lower limit Abs low 4 Action is taken whenever the absolute value of the signal rises above its absolute upper limit Abs high 5 Action is taken whenever the signal falls below its low limit or rises above its high limit Both 6 Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit Abs b...

Page 386: ...al falls below its absolute lower limit Abs low 4 Action is taken whenever the absolute value of the signal rises above its absolute upper limit Abs high 5 Action is taken whenever the signal falls below its low limit or rises above its high limit Both 6 Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit Abs both No a...

Page 387: ...of the signal falls below its absolute lower limit Abs low 4 Action is taken whenever the absolute value of the signal rises above its absolute upper limit Abs high 5 Action is taken whenever the signal falls below its low limit or rises above its high limit Both 6 Action is taken whenever the absolute value of the signal falls below its absolute low limit or rises above its absolute high limit Ab...

Page 388: ...filter time 0 000 30 000 s 0 00 real32 Defines the lower limit for signal supervision 7 Supervision 7 low 32 239 Low limit 21474830 00 21474830 00 0 00 real32 Defines the upper limit for signal supervision 7 Supervision 7 high 32 340 Upper limit 21474830 00 21474830 00 388 Parameters ...

Page 389: ...it 0 of 33 1 Counter status is set to 1 The warning specified by 33 14 On time 1 warn message is also given if enabled by 33 12 On time 1 function The timer can be reset from the Drive Composer PC tool or from the control panel by keeping Reset depressed for over 3 seconds Actual present value of on time timer 1 0 4294967295 s uint32 Sets the warning limit for on time timer 1 On time 1 warn limit ...

Page 390: ...age is also given if enabled by 33 22 On time 2 function The timer can be reset from the Drive Composer PC tool or from the control panel by keeping Reset depressed for over 3 seconds On time 2 actual 33 20 Actual present value of on time timer 2 0 4294967295 s uint32 Sets the warning limit for on time timer 2 On time 2 warn limit 33 21 Warning limit for on time timer 2 0 4294967295 s uint16 Confi...

Page 391: ...31 Edge counter 1 warn limit bit 2 of 33 1 Counter status is set to 1 The warning specified by 33 35 Edge counter 1 warn message is also given if enabled by 33 32 Edge counter 1 function The counter can be reset from the Drive Composer PC tool or from the control panel by keeping Reset depressed for over 3 seconds Edge counter 1 actual 33 30 Actual present value of signal edge counter 1 0 42949672...

Page 392: ...sage text can be edited on the control panel by choosing Menu Settings Edit texts Edge counter 1 exceeded 11 A884 Main contactor Counted main contactor 12 A881 Output relay Counted output relay 13 A882 Motor starts Counted motor starts 14 A883 Power ups Counted power ups 15 A885 DC charge Counted DC charges uint32 Displays the actual present value of signal edge counter 2 The counter is incremente...

Page 393: ...ng edges are not counted 1 Enable Rising edges are counted Count rising edges b2 Count falling edges 0 Disable Falling edges are not counted 1 Enable Falling edges are counted Count falling edges b3 Reserved b4 15 1 1 0000h FFFFh False uint32 Selects the signal to be monitored by signal edge counter 2 Edge counter 2 source 33 43 0 0 False 1 1 True 2 Bit 0 of 10 21 RO status page 214 RO1 See Terms ...

Page 394: ...ng optionally generated when the counter is equal or greater than the limit With a negative limit bit 4 of 33 1 Counter status is set to 1 and a warning optionally generated when the counter is equal or smaller than the limit 0 Counter disabled Value counter 1 warn limit 33 51 Limit for value counter 1 2147483000 2147483000 uint16 Configures value counter 1 Value counter 1 function 33 52 0 Loop Wh...

Page 395: ...n The counter can be reset from the Drive Composer PC tool or from the control panel by keeping Reset depressed for over 3 seconds Value counter 2 actual 33 60 Actual present value of value counter 2 2147483008 2147483008 real32 Sets the limit for value counter 2 With a positive limit bit 5 of 33 1 Counter status is set to 1 and a warning optionally generated when the counter is equal or greater t...

Page 396: ... real32 Defines a divisor for value counter 2 The value of the monitored signal is divided by this value before integration Value counter 2 divider 33 64 Divisor for value counter 2 0 001 2147483 000 Value counter 2 exceeded uint32 Selects the optional warning message for value counter 2 Value counter 2 warn message 33 65 5 A88B Value counter 2 The message text can be edited on the control panel b...

Page 397: ...ed by parameter 96 16 Unit selection Measured temperature 2 35 3 Note With F the range is 76 1832 With a PTC sensor the range is 0 5000 ohms This parameter is read only 1 1 1 1 Measured temperature 2 60 1000 uint16 Displays the status of optional FPTC xx thermistor protection modules The word can be used as the source of eg external events FPTC status word 35 4 Note The module found bits are updat...

Page 398: ... 35 9 Calibration status of temperature 1 See parameter 35 17 Temperature 1 calibration Temperature 1 calibration done b0 Calibration status of temperature 2 See parameter 35 27 Temperature 2 calibration Temperature 2 calibration done b1 Reserved b2 15 1 1 0000h FFFFh Disabled uint16 Selects the source from which measured temperature 1 is read For wiring examples see the hardware manual of the dri...

Page 399: ...anges The voltage is read by the analog input and converted into degrees KTY84 analog I O 3 KTY84 sensor connected to encoder interface 1 See also parameters 91 21 Module 1 temp sensor type and 91 22 Module 1 temp filter time KTY84 encoder module 1 4 KTY84 sensor connected to encoder interface 2 See also parameters 91 24 Module 2 temp sensor type and 91 25 Module 2 temp filter time KTY84 encoder m...

Page 400: ...le 2 temp sensor type and 91 25 Module 2 temp filter time PTCencodermodule 2 11 The temperature is taken from the source selected by parameter 35 14 Temperature 1 AI source The value of the source is assumed to be in the unit of temperature specified by 96 16 Unit selection Direct temperature 13 Pt1000 sensor connected to a standard analog input selected by parameter 35 14 Temperature 1 AI source ...

Page 401: ...th F the range is 76 1832 With a PTC sensor the range is 0 5000 ohms Temperature 1 warning limit 35 13 1 1 1 1 Warning limit for temperature monitoring function 1 60 1000 Not selected uint32 Specifies the analog input when the setting of 35 11 Temperature 1 source requires measurement through an analog input Note If the input is located on an I O extension module use the selection Other to point t...

Page 402: ...it or on an extension module The following settings are required Set the hardware jumper or switch related to the analog input to U voltage Any change must be validated by a control unit reboot Set the unit selection parameter of the input to volt Set the source selection parameter of the analog output to Force KTY84 excitation Select the analog input in parameter 35 24 In case the input is locate...

Page 403: ...er describes in more details how the selection value should be interpreted PTC DI6 20 PTC sensor connected to a standard analog input selected by parameter 35 24 Temperature 2 AI source and an analog output The input and output can be on the drive control unit or on an extension module The required settings are the same as with selection KTY84 analog I O except that the source selection parameter ...

Page 404: ...unit is selected by parameter 96 16 Unit selection Note With F the range is 76 1832 With a PTC sensor the range is 0 5000 ohms Temperature 2 fault limit 35 22 1 1 1 1 Fault limit for temperature monitoring function 2 60 1000 110 real32 Defines the warning limit for temperature monitoring function 2 When measured temperature 2 exceeds the limit a warning A492 External temperature 2 is generated The...

Page 405: ...Module installed in slot 3 Module in slot 3 b4 1 Yes Warnings from the module in slot 3 suppressed Disable slot 3 warning b5 Reserved b6 15 1 1 0000h FFFFh 20 real32 Defines the ambient temperature of the motor for the motor thermal protection model The unit C or F is selected by parameter 96 16 Unit selection The motor thermal protection model estimates the motor temperature on the basis of param...

Page 406: ... 150 70 uint16 Defines the motor load curve together with parameters 35 51 Motor load curve and 35 53 Break point Defines the maximum motor load at zero speed of the load curve A higher value can be used if the motor has an external motor fan to boost the cooling See the motor manufacturer s recommendations See parameter 35 51 Motor load curve Zero speed load 35 52 1 1 1 1 Zero speed load for the ...

Page 407: ...election Temperature Time Ambient temperature Motor nominal temperature rise Motor nominal temperature rise 35 54 1 1 1 1 Temperature rise 0 300 256 s uint16 Defines the thermal time constant for use with the motor thermal protection model defined as the time to reach 63 of the nominal motor temperature See the motor manufacturer s recommendations Motor current Temperature rise Time Time 100 100 6...

Page 408: ...s IEC 60947 4 1 or 6 times NEMA ICS the tripping level current See section Motor overload protection page 132 Motoroverloadclass 35 57 0 Motor overload class 5 Class 5 1 Motor overload class 10 Class 10 2 Motor overload class 20 Class 20 3 Motor overload class 30 Class 30 4 Motor overload class 40 Class 40 0 0 real32 Shows the calculated temperature of the motor cable See section Thermal protectio...

Page 409: ... s Thermal protection of motor cable disabled 1 50000 s Motor cable thermal time constant 0 50000 s Off 06 16 b6 95 20 b6 uint32 Parameters 35 100 35 106 configure a monitored start stop control logic for external equipment such as a contactor controlled motor cooling fan This parameter selects the signal that starts and stops the fan 0 Stop 1 Start The output controlling the fan contactor is to b...

Page 410: ...s expected within the time set by 35 104 DOL starter feedback source 35 103 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI d...

Page 411: ...ed Start command b0 Fan control bit delays observed Select this bit as the source of the output controlling the fan 0 Stopped 1 Started Delayed start command b1 Status of fan feedback source selected by 35 103 0 Stopped 1 Running DOL feedback b2 Fault status 0 Fault fan feedback missing The action taken is selected by 35 106 1 No fault DOL fault 1 b3 Reserved b4 15 1 1 0000h FFFFh Fault uint16 Sel...

Page 412: ... ramp out 12 24 1 Used speed reference page 318 Speed ref used 13 26 2 Torque reference used page 338 Torq ref used 14 28 2 Frequency ref ramp output page 347 Freq ref used 16 40 1 Process PID output actual page 420 Process PID out 17 40 2 Process PID feedback actual page 420 Process PID fbk 18 40 3 Process PID setpoint actual page 420 Process PID act 19 40 4 Process PID deviation actual page 420 ...

Page 413: ...ual page 420 Process PID dev See Terms and abbreviations page 169 Other value 20 1 70 Ambient temperature page 177 The amplitude range of 0 100 corresponds to 0 60 C or 32 140 F Ambient temperature 100 00 real32 Defines the signal value that corresponds to 100 amplitude AL2 signal scaling 36 7 1 1 100 1 Signal value corresponding to 100 0 00 32767 00 uint16 Determines whether amplitude loggers 1 a...

Page 414: ...r was last reset PVL reset date 36 16 0 uint32 Displays the time at which the peak value logger was last reset PVL reset time 36 17 1 1 Last reset time of the peak value logger 00 00 00 23 59 59 real32 Displays the percentage of samples recorded by amplitude logger 1 that were below 10 Note that this percentage also includes the samples that had a negative value AL1 below 10 36 20 1 1 100 1 Amplit...

Page 415: ...mplitude logger 2 samples below 10 0 00 100 00 real32 Displays the percentage of samples recorded by amplitude logger 2 that fall between 10 and 20 AL2 10 to 20 36 41 1 1 100 1 Amplitude logger 2 samples between 10 and 20 0 00 100 00 real32 Displays the percentage of samples recorded by amplitude logger 2 that fall between 20 and 30 AL2 20 to 30 36 42 1 1 100 1 Amplitude logger 2 samples between 2...

Page 416: ...0 0 00 100 00 real32 Displays the percentage of samples recorded by amplitude logger 2 that exceed 90 AL2 over 90 36 49 1 1 100 1 Amplitude logger 2 samples over 90 0 00 100 00 0 uint16 Displays the date on which amplitude logger 2 was last reset AL2 reset date 36 50 0 uint32 Displays the time at which amplitude logger 2 was last reset AL2 reset time 36 51 1 1 Last reset time of amplitude logger 2...

Page 417: ...al stays above the overload curve for longer than the value of 37 41 ULC overload timer ULC overload actions 37 3 0 No action taken Disabled 1 The drive generates a warning A8BE ULC overload Warning 2 Drive trips on 8002 ULC overload Fault 3 The drive generates a warning A8BE ULC overload if the signal stays continuously above the overload curve for half of the time defined by 37 41 ULC overload t...

Page 418: ...m 10 1 rpm Speed 0 0 30000 0 rpm 5 0 Hz real32 Defines the 1st frequency point on the X axis of the user load curve The frequency points are used in scalar motor control mode when frequency control is being used The five points must be in order from lowest to highest The points are defined as positive values but the range is symmetrically effective also in the negative direction The monitoring is ...

Page 419: ... 0 300 0 real32 Defines the 2nd point of the overload curve ULC overload point 2 37 32 1 1 10 1 Overload point 0 0 1600 0 300 0 real32 Defines the 3rd point of the overload curve ULC overload point 3 37 33 1 1 10 1 Overload point 0 0 1600 0 300 0 real32 Defines the 4th point of the overload curve ULC overload point 4 37 34 1 1 10 1 Overload point 0 0 1600 0 300 0 real32 Defines the 5th point of th...

Page 420: ...gram on page 758 This parameter is read only The unit is selected by parameter 40 12 Set 1 unit selection 1 1 100 1 Process feedback 32768 00 32767 00 real32 Displays the value of process PID setpoint after source selection mathematical function 40 18 Set 1 setpoint Process PID setpoint actual 40 3 function limitation and ramping See the control chain diagram on page 759 This parameter is read onl...

Page 421: ...tion source Note Process PID control is only available in external control see section Local control vs external control Set 1 PID operation mode 40 7 0 Process PID control inactive Off 1 Process PID control active On 2 Process PID control is active when the drive is running On when drive running AI1 scaled uint32 Selects the first source of process feedback See the control chain diagram on page 7...

Page 422: ... time 40 11 1 1 s 1000 1 s Feedback filter time 0 000 30 000 s uint16 Defines the unit for parameters 40 01 40 05 40 21 40 24 and 40 47 Set 1 unit selection 40 12 7 rpm rpm 4 3 Hz Hz 250 User definable unit 1 The name of the unit can be edited on the control panel by choosing Menu Settings Edit texts PID user unit 1 100 00 real32 Defines together with parameter 40 15 Set 1 output scaling a general...

Page 423: ...etpoint data storage See Terms and abbreviations page 169 Other value Not selected uint32 Selects the second source of process setpoint This setpoint is available in parameter 40 25 Set 1 setpoint selection as setpoint 2 For the selections see parameter 40 16 Set 1 setpoint 1 source Set 1 setpoint 2 source 40 17 In1 or In2 uint16 Selects a mathematical function between the setpoint sources selecte...

Page 424: ...gital input output DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other bit Not selected uint32 Selects together with 40 19 Set 1 internal setpoint sel1 the internal setpoint out of the presets defined by parameters 40 21 40 24 See table at 40 19 Set 1 internal setpoint sel1 Set 1 internal setpoint sel2 4...

Page 425: ...e unit is selected by parameter 40 12 Set 1 unit selection Set 1 internal setpoint 4 40 24 1 1 100 1 Process setpoint preset 4 32768 00 32767 00 Setpoint source 1 uint32 Configures the selection between setpoint sources 1 40 16 and 2 40 17 This parameter is only effective when parameter 40 18 Set 1 setpoint function is set to In1 or In2 0 Setpoint source 1 1 Setpoint source 2 Set 1 setpoint select...

Page 426: ...process 1 Process PID controller setpoint frozen See also parameter 40 38 Set 1 output freeze enable Set 1 setpoint freeze enable 40 30 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10...

Page 427: ...put G gain Ti integration time Note Setting this value to 0 disables the I part turning the PID controller into a PD controller Set 1 integration time 40 33 1 1 s 10 1 s Integration time 0 0 32767 0 s 0 000 s real32 Defines the derivation time of the process PID controller The derivative component at the controller output is calculated on basis of two consecutive error values EK 1 and EK according...

Page 428: ...put min Set 1 output max 40 37 1 1 10 1 Maximum limit for process PID controller output 32768 0 32767 0 Not selected uint32 Freezes or defines a source that can be used to freeze the output of the process PID controller keeping the output at the value it was before freeze was enabled This feature can be used when for example a sensor providing process feedback must to be serviced without stopping ...

Page 429: ...and See parameter 40 39 Set 1 deadband range Set 1 deadband delay 40 40 1 1 s 10 1 s Delay for deadband area 0 0 3600 0 s Not selected uint16 Selects the mode of the sleep function See also section Process PID control page 109 Set 1 sleep mode 40 41 0 Sleep function disabled Not selected 1 The output of the PID controller is compared to the value of 40 43 Set 1 sleep level If the PID controller ou...

Page 430: ...oost step See parameter 40 46 Set 1 sleep boost step Set 1 sleep boost time 40 45 1 1 s 10 1 s Sleep boost time 0 0 3600 0 s 0 0 real32 When the drive is entering sleep mode the process setpoint is increased by this value for the time defined by parameter 40 45 Set 1 sleep boost time If active sleep boost is aborted when the drive wakes up Set 1 sleep boost step 40 46 1 1 10 1 Sleep boost step 0 0...

Page 431: ...bit Not selected uint32 Selects the value source for tracking mode See parameter 40 49 Set 1 tracking mode Set 1 tracking ref selection 40 50 0 None Not selected 1 12 12 AI1 scaled value page 226 AI1 scaled 2 12 22 AI2 scaled value page 228 AI2 scaled 3 3 5 FB A reference 1 page 179 FB A ref1 4 3 6 FB A reference 2 page 179 FB A ref2 See Terms and abbreviations page 169 Other value Off uint16 Acti...

Page 432: ...ned defines the effect of direct and proportional trim sources in the final trimming factor 0 000 100 proportional 0 500 50 proportional 50 direct 1 000 100 direct Set 1 trim mix 40 54 1 1 1000 1 Trim mix 0 000 1 000 1 000 real32 Defines a multiplier for the trimming factor This value is multiplied by the result of parameter 40 51 Set 1 trim mode Consequently the result of the multiplication is us...

Page 433: ... parameter 19 11 Ext1 Ext2 selection Follow Ext1 Ext2 selection 3 Digital input DI1 10 2 DI delayed status bit 0 DI1 4 Digital input DI2 10 2 DI delayed status bit 1 DI2 5 Digital input DI3 10 2 DI delayed status bit 2 DI3 6 Digital input DI4 10 2 DI delayed status bit 3 DI4 7 Digital input DI5 10 2 DI delayed status bit 4 DI5 8 Digital input DI6 10 2 DI delayed status bit 5 DI6 11 Digital input o...

Page 434: ...nterface The value can be sent to the drive as Modbus I O data Set the target selection parameter of that particular data 58 101 58 124 to Setpoint data storage In 40 16 Set 1 setpoint 1 source or 40 17 Set 1 setpoint 2 source select Setpoint data storage Setpoint data storage 40 92 100 1 100 1 Storage parameter for process setpoint 327 68 327 67 434 Parameters ...

Page 435: ...nit selection 41 12 7 rpm rpm 4 3 Hz Hz 249 User definable unit 2 The name of the unit can be edited on the control panel by choosing Menu Settings Edit texts PID user unit 2 100 00 real32 See parameter 40 14 Set 1 setpoint scaling Set 2 setpoint scaling 41 14 1500 00 1800 00 95 20 b0 real32 See parameter 40 15 Set 1 output scaling Set 2 output scaling 41 15 Internal setpoint uint32 See parameter ...

Page 436: ... See parameter 40 35 Set 1 derivation filter time Set 2 derivation filter time 41 35 0 0 real32 See parameter 40 36 Set 1 output min Set 2 output min 41 36 1500 0 1800 0 95 20 b0 real32 See parameter 40 37 Set 1 output max Set 2 output max 41 37 Not selected uint32 See parameter 40 38 Set 1 output freeze enable Set 2 output freeze enable 41 38 0 0 real32 See parameter 40 39 Set 1 deadband range Se...

Page 437: ... 1 trim selection Set 2 trim selection 41 52 Not selected uint32 See parameter 40 53 Set 1 trimmed ref pointer Set 2 trimmed ref pointer 41 53 0 000 real32 See parameter 40 54 Set 1 trim mix Set 2 trim mix 41 54 1 000 real32 See parameter 40 55 Set 1 trim adjust Set 2 trim adjust 41 55 PID ref uint16 See parameter 40 56 Set 1 trim source Set 2 trim source 41 56 On uint32 See parameter 40 60 Set 1 ...

Page 438: ...lects the brake resistor overload protection method calculation or measurement Brake chopper function 43 6 Note Before enabling brake chopper control ensure that A brake resistor is connected Overvoltage control is switched off parameter 30 30 Overvoltage control and The supply voltage range parameter 95 1 Supply voltage has been selected correctly 0 Brake chopper control disabled Disabled 1 Brake...

Page 439: ...k protection On uint32 Selects the source for quick brake chopper on off control 0 Brake chopper IGBT pulses are cut off 1 Normal brake chopper IGBT modulation allowed This parameter can be used to enable chopper operation only when the supply is missing from a drive with a regenerative supply unit Brake chopper run enable 43 7 0 0 Off 1 1 On See Terms and abbreviations page 169 Other bit 0 s real...

Page 440: ...ss temperature The value is given in percent of the temperature the resistor reaches when loaded with the power defined by parameter 43 9 Brake resistor max cont power Brake resistor fault limit 43 11 1 1 1 1 Brake resistor temperature fault limit 0 150 95 real32 Selects the warning limit for the brake resistor protection based on the thermal model See parameter 43 6 Brake chopper function When th...

Page 441: ...rake control page 113 1 Brake control logic in BRAKE CLOSING state Closing b8 See section Mechanical brake control page 113 Reserved b9 15 1 1 0000h FFFFh real32 Displays the torque in percent at the instant of the previous brake close command Brake torque memory 44 2 This value can be used as a reference for the brake open torque See parameters 44 9 Brake open torque source and 44 10 Brake open t...

Page 442: ...for brake open close status acknowledgement supervision When a brake control error unexpected state of the acknowledgement signal is detected the drive reacts as defined by parameter 44 17 Brake fault function 0 Brake closed 1 Brake open Brake acknowledge selection 44 7 0 0 Off 1 1 On 2 Brake open closed supervision disabled No acknowledge 3 Digital input DI1 10 2 DI delayed status bit 0 DI1 4 Dig...

Page 443: ...rque Brake open torque source 44 9 0 Zero Zero 1 12 12 AI1 scaled value page 226 AI1 scaled 2 12 22 AI2 scaled value page 228 AI2 scaled 3 3 5 FB A reference 1 page 179 FBA ref1 4 3 6 FB A reference 2 page 179 FBA ref2 7 Parameter 44 2 Brake torque memory Brake torque memory 8 Parameter 44 10 Brake open torque Brake open torque See Terms and abbreviations page 169 Other value 0 0 real32 Defines th...

Page 444: ...Normal operation No external close signal connected 1 Close brake Note In an open loop encoderless application if the brake is kept closed by a brake close request against a modulating drive for longer than 5 seconds the brake is forced to close and the drive trips on a fault 71A5 Mech brk opening not allowed This parameter cannot be changed while the drive is running Brake close request 44 12 0 0...

Page 445: ...ines a minimum time between brake closure and a subsequent open command Brake reopen delay 44 16 100 1 s 100 1 s Brake reopen delay 0 00 10 00 s Fault uint16 Determines how the drive reacts upon a mechanical brake control error Note If parameter 44 7 Brake acknowledge selection is set to No acknowledge acknowledgement status supervision is disabled altogether and will generate no warnings or fault...

Page 446: ...e brake control logic The drive trips on a 71A5 Mech brk opening not allowed fault if the brake open conditions cannot be fulfilled for example the required motor starting torque is not achieved Open fault 0 00 s real32 Defines a close fault delay ie time between brake closure and brake close fault trip Brake fault delay 44 18 100 1 s 100 1 s Brake close fault delay 0 00 60 00 s 100 ms real32 Defi...

Page 447: ... but the calculation still records savings made by controlling the speed If the chopper is disabled then regenerated energy from the motor is also recorded here When this parameter rolls over parameter 45 2 Saved MW hours is incremented This parameter is read only see parameter 45 21 Energy calculations reset 10 1 kWh 10 1 kWh Energy savings in kWh 0 0 999 9 kWh 0 thousands uint32 Displays the mon...

Page 448: ...ic tons 0 0 999 9 metric_ton Disable uint16 Enables disables the energy optimization function The function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load The total efficiency motor and drive can be improved by 1 20 depending on load torque and speed Note With a permanent magnet motor or a synchronous reluct...

Page 449: ...llar USD 100 Local currency The name of the currency can be edited by choosing Menu Settings Edit texts on the control panel Local currency 0 500 tn_MWh uint16 Defines a factor for conversion of saved energy into CO2 emissions kg kWh or tn MWh CO2 conversion factor 45 18 1 1 tn_MWh 100 1 tn_MWh Factor for conversion of saved energy into CO2 emissions 0 000 65 535 tn_MWh 0 0 kW real32 Actual power ...

Page 450: ...Def Type FbEq 16b 32b Description Name Range Selection No 1 Reset the savings counter parameters The value reverts automatically to Done Reset 450 Parameters ...

Page 451: ...uency value used to define deceleration ramp rate see Frequency scaling 46 2 parameter group 28 Frequency reference chain The frequency acceleration and deceleration ramp times are therefore related to this value not to parameter 30 14 Maximum frequency Also defines the 16 bit scaling of frequency related parameters The value of this parameter corresponds to 20000 in fieldbus master follower etc c...

Page 452: ...ld correspond to a speed of 30 46 2 Hz Note This parameter is effective only with the ABB Drives communication profile Frequency ref zero scaling 46 7 10 1 Hz 100 1 Hz Frequency corresponding to minimum fieldbus reference 0 00 1000 00 Hz 500 ms real32 Defines a filter time for signals 1 1 Motor speed used 1 2 Motor speed estimated 1 4 Encoder 1 speed filtered and 1 5 Encoder 2 speed filtered Filte...

Page 453: ...s the drive is considered to be at setpoint This is indicated by bit 8 of 6 11 Main status word The bit switches off when the absolute difference between reference and actual speed exceeds the value of 46 21 At speed hysteresis Hysteresis Drive at setpoint 06 11 bit 8 1 Hysteresis 22 87 46 21 rpm 22 87 0 5 x 46 21 rpm 22 87 rpm 22 87 0 5 x 46 21 rpm 22 87 46 21 rpm 0 rpm 90 01 rpm At speed hystere...

Page 454: ...For scaling see parameter 46 2 0 00 1000 00 Hz 10 0 real32 Defines the at setpoint limits for torque control of the drive When the absolute difference between reference 26 73 Torque reference act 4 and actual torque 1 10 Motor torque is smaller than 46 23 At torque hysteresis the drive is considered to be at setpoint This is indicated by bit 8 of 6 11 Main status word Drive at setpoint 06 11 bit 8...

Page 455: ...s the trigger level for above limit indication in torque control When actual torque exceeds the limit bit 10 of 6 17 Drive status word 2 is set Above torque limit 46 33 Above limit indication trigger level for torque control For scaling see parameter 46 3 0 0 1600 0 1 uint16 Defines the number of decimal places of torque related parameters Torque decimals 46 42 1 1 1 1 Number of decimal places of ...

Page 456: ...caling see parameter 47 32 32768 000 32767 000 real32 Data storage parameter 3 See also parameter 47 1 DataStorage 1 real32 DataStorage3real32 47 3 32 bit real floating point number For scaling see parameter 47 33 32768 000 32767 000 real32 Data storage parameter 4 See also parameter 47 1 DataStorage 1 real32 DataStorage 4 real32 47 4 32 bit real floating point number For scaling see parameter 47 ...

Page 457: ...483647 int32 Data storage parameter 16 DataStorage 8 int32 47 18 32 bit integer 2147483648 2147483647 int16 Data storage parameter 17 DataStorage 1 int16 47 21 1 1 1 1 16 bit integer 32768 32767 int16 Data storage parameter 18 DataStorage 2 int16 47 22 1 1 1 1 16 bit integer 32768 32767 int16 Data storage parameter 19 DataStorage 3 int16 47 23 1 1 1 1 16 bit integer 32768 32767 int16 Data storage ...

Page 458: ...00 00 Frequency Unscaled uint16 Defines the 16 bit scaling of parameter 47 2 DataStorage 2 real32 See parameter 47 31 DataStorage 1 real32 type DataStorage2real32 type 47 32 Unscaled uint16 Defines the 16 bit scaling of parameter 47 3 DataStorage 3 real32 See parameter 47 31 DataStorage 1 real32 type DataStorage3real32 type 47 33 Unscaled uint16 Defines the 16 bit scaling of parameter 47 4 DataSto...

Page 459: ...s how the drive reacts to a control panel or PC tool communication break Communicationloss action 49 5 Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 49 6 Refresh settings See also parameters 49 7 Panel comm supervision force and 49 8 Secondary comm loss action 0 No action taken No action 1 Drive trips on 7081 Control panel loss ...

Page 460: ...unication break Warning Done uint16 Applies the settings of parameters 49 1 Node ID number 49 5 Note Refreshing may cause a communication break so reconnecting the drive may be required Refresh settings 49 6 0 Refresh done or not requested Done 1 Refresh parameters 49 1 Node ID number 49 5 The value reverts automatically to Done Refresh uint16 Activates control panel communication monitoring separ...

Page 461: ...ocal control vs external control page 39 Minimum ext speed ref panel 49 15 Minimum speed reference For scaling see parameter 46 1 30000 00 30000 00 rpm 30000 00 rpm real32 Defines a maximum limit for control panel speed reference in external control In local control the limits in parameter group 30 Limits are in force See section Local control vs external control page 39 Maximum ext speed ref pane...

Page 462: ...op right corner of the control panel This parameter is only effective when the control panel is not an active reference source Panel actual source 49 24 0 The active reference is displayed Automatic 1 40 3 Process PID setpoint actual Process PID setpoint actual See Terms and abbreviations page 169 Other value 462 Parameters ...

Page 463: ...6 Selects how the drive reacts upon a fieldbus communication break A time delay for the action can be defined by parameter 50 3 FBA A comm loss t out FBA A comm loss func 50 2 See also parameter 50 26 FBA A comm supervision force 0 No action taken No action 1 Drive trips on 7510 FBA A communication This only occurs if control is expected from the FBA A interface Fault FBA A selected as source of s...

Page 464: ... Defines the time delay before the action defined by parameter 50 2 FBA A comm loss func is taken Time count starts when the communication link fails to update the message As a rule of thumb this parameter should be set to at least 3 times the transmit interval of the master Note There is a 60 second boot up delay immediately after power up During the delay the communication break monitoring is di...

Page 465: ...ling of 100 1 unit ie integer and two decimals General 3 1 10 Motor torque is sent as actual value 1 The scaling is defined by parameter 46 3 Torque scaling Torque 4 1 1 Motor speed used is sent as actual value 1 The scaling is defined by parameter 46 1 Speed scaling Speed 5 1 6 Output frequency is sent as actual value 1 The scaling is defined by parameter 46 2 Frequency scaling Frequency 6 Motor ...

Page 466: ... 1 1 Control word sent by master to fieldbus adapter A 00000000 FFFFFFFFh int32 Displays raw unmodified reference REF1 sent by the master PLC to fieldbus adapter A if debugging is enabled by parameter 50 12 FBA A debug mode This parameter is read only FBA A reference 1 50 14 int32 Displays raw unmodified reference REF2 sent by the master PLC to fieldbus adapter A if debugging is enabled by paramet...

Page 467: ...speed Fast 2 Very fast speed Very fast 3 Low speed Optimized for PC tool communication and monitoring usage Monitoring uint16 Activates fieldbus communication monitoring separately for each control location see section Local control vs external control page 39 The parameter is primarily intended for monitoring the communication with FBA A when it is connected to the application program and not sel...

Page 468: ...mm supervision force Fault 2 Drive generates an A7C2 FBA B communication warning and freezes the speed to the level the drive was operating at This only occurs if control is expected from the FBA B interface or if supervision is forced using parameter 50 56 FBA B comm supervision force The speed is determined on the basis of actual speed using 850 ms low pass filtering WARNING Make sure that it is...

Page 469: ...ef1 type 50 34 Auto uint16 Selects the type and scaling of reference 2 received from fieldbus adapter B See parameter 50 4 FBA A ref1 type FBA B ref2 type 50 35 Auto uint16 Selects the type source and scaling of actual value 1 transmitted to the fieldbus network through fieldbus adapter B See parameter 50 7 FBA A actual 1 type FBA B actual 1 type 50 37 Auto uint16 Selects the type source and scali...

Page 470: ... 1 1 Control word sent by master to fieldbus adapter B 00000000 FFFFFFFFh int32 Displays raw unmodified reference REF1 sent by the master PLC to fieldbus adapter B if debugging is enabled by parameter 50 42 FBA B debug mode This parameter is read only FBA B reference 1 50 44 int32 Displays raw unmodified reference REF2 sent by the master PLC to fieldbus adapter B if debugging is enabled by paramet...

Page 471: ...rmal speed Normal 1 Fast speed Fast 2 Very fast speed Very fast 3 Low speed Optimized for PC tool communication and monitoring usage Monitoring uint16 Activates fieldbus communication monitoring separately for each control location see section Local control vs external control page 39 The parameter is primarily intended for monitoring the communication with FBA B when it is connected to the applic...

Page 472: ...to Done FBA A par refresh 51 27 Note This parameter cannot be changed while the drive is running 0 Refreshing done Done 1 Refreshing Refresh 0 uint16 Displays the parameter table revision of the fieldbus adapter module mapping file stored in the memory of the drive FBA A par table ver 51 28 In format axyz where ax major table revision number yz minor table revision number This parameter is read on...

Page 473: ... line 6 Adapter is performing a hardware reset Reset 0 uint16 Displays the patch and build versions of the adapter module firmware in format xxyy where xx patch version number yy build version number Example C802 200 02 patch version 200 build version 2 FBA A comm SW ver 51 32 1 1 Patch and build versions of adapter module firmware 0000 FFFFh 0 uint16 Displays the major and minor versions of the a...

Page 474: ...ldbus adapter A FBA A data in1 52 1 0 None None 1 Control Word 16 bits CW 16bit 2 Reference REF1 16 bits Ref1 16bit 3 Reference REF2 16 bits Ref2 16bit 4 Status Word 16 bits SW 16bit 5 Actual value ACT1 16 bits Act1 16bit 6 Actual value ACT2 16 bits Act2 16bit 11 Control Word 32 bits CW 32bit 12 Reference REF1 32 bits Ref1 32bit 13 Reference REF2 32 bits Ref2 32bit 14 Status Word 32 bits SW 32bit ...

Page 475: ...int32 Parameters 53 01 53 12 select data to be transferred from the fieldbus controller to the drive through fieldbus adapter A FBA data out1 53 1 0 None None 1 Control Word 16 bits CW 16bit 2 Reference REF1 16 bits Ref1 16bit 3 Reference REF2 16 bits Ref2 16bit 11 Control Word 32 bits CW 32bit 12 Reference REF1 32 bits Ref1 32bit 13 Reference REF2 32 bits Ref2 32bit 21 Control Word 2 16 bits CW2 ...

Page 476: ...rameter cannot be changed while the drive is running 0 Refreshing done Done 1 Refreshing Refresh 0 uint16 Displays the parameter table revision of the fieldbus adapter module mapping file stored in the memory of FBA B par table ver 54 28 the drive In format axyz where ax major table revision number yz minor table revision number This parameter is read only 1 1 Parameter table revision of adapter m...

Page 477: ... line 6 Adapter is performing a hardware reset Reset 0 uint16 Displays the patch and build versions of the adapter module firmware in format xxyy where xx patch version number yy build version number Example C802 200 02 patch version 200 build version 2 FBA B comm SW ver 54 32 1 1 Patch and build versions of adapter module firmware 0000 FFFFh 0 uint16 Displays the major and minor versions of the a...

Page 478: ...it 2 Reference REF1 16 bits Ref1 16bit 3 Reference REF2 16 bits Ref2 16bit 4 Status Word 16 bits SW 16bit 5 Actual value ACT1 16 bits Act1 16bit 6 Actual value ACT2 16 bits Act2 16bit 11 Control Word 32 bits CW 32bit 12 Reference REF1 32 bits Ref1 32bit 13 Reference REF2 32 bits Ref2 32bit 14 Status Word 32 bits SW 32bit 15 Actual value ACT1 32 bits Act1 32bit 16 Actual value ACT2 32 bits Act2 32b...

Page 479: ...troller to the drive through fieldbus adapter B FBA B data out1 56 1 0 None None 1 Control Word 16 bits CW 16bit 2 Reference REF1 16 bits Ref1 16bit 3 Reference REF2 16 bits Ref2 16bit 11 Control Word 32 bits CW 32bit 12 Reference REF1 32 bits Ref1 32bit 13 Reference REF2 32 bits Ref2 32bit 21 Control Word 2 16 bits CW2 16bit See Terms and abbreviations page 169 Other value None uint32 See paramet...

Page 480: ...s 1 247 are allowable Two devices with the same address are not allowed on line Node address 58 3 Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 6 Communication control 1 1 1 1 Node address values 1 247 are allowable 0 255 19 2 kbps uint16 Selects the transfer rate of the fieldbus link Changes to this parameter take effect aft...

Page 481: ... possibly swapped Wiring error b4 1 Error detected check parameters 58 04 and 58 05 Parity error b5 1 Error detected check parameters 58 05 and 58 04 Baud rate error b6 1 0 bytes received during last 5 seconds No bus activity b7 1 0 packets addressed to any device detected during last 5 seconds No packets b8 1 Errors detected interference or another device with the same address on line Noise or ad...

Page 482: ...he bus Can be reset from the control panel by keeping Reset depressed for over 3 seconds CRC errors 58 12 1 1 1 1 Number of CRC errors 0 4294967295 Fault uint16 Selects how the drive reacts to an EFB communication break Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 6 Communication control See also parameters 58 15 Communicati...

Page 483: ...es reset the timeout counter for detecting an EFB communication loss Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58 6 Communication control See also parameters 58 14 Communication loss action and 58 16 Communication loss time Communicationloss mode 58 15 1 Any message addressed to the drive resets the timeout Any message 2 A w...

Page 484: ...2 Transparent profile 16 bit or 32 bit control word with registers in the classic format Transparent Auto uint16 Selects the type and scaling of reference 1 received through the embedded fieldbus interface The scaled reference is displayed by 3 9 EFB reference 1 EFB ref1 type 58 26 0 Type and scaling are chosen automatically according to which reference chain see settings Torque Speed Frequency th...

Page 485: ...e and scaling follow the type of reference 2 selected by parameter 58 27 EFB ref2 type See the individual settings below for the sources and scalings Auto 1 The value selected by parameter 58 32 EFB act2 transparent source is sent as actual value 2 No scaling is applied the 16 bit scaling is 1 1 unit Transparent 2 The value selected by parameter 58 32 EFB act2 transparent source is sent as actual ...

Page 486: ...400000 5632 80 405712 Mode 1 2 32 bit values groups 1 127 indexes 1 255 Register address 400000 512 parameter group 2 parameter index For example parameter 22 80 would be mapped to register 400000 11264 160 411424 Mode 2 LO HI uint16 Selects in which order 16 bit registers of 32 bit parameters are transferred For each register the first byte contains the high order byte and the second byte contain...

Page 487: ...ef2 16bit 4 Status Word 16 bits SW 16bit 5 Actual value ACT1 16 bits Act1 16bit 6 Actual value ACT2 16 bits Act2 16bit 11 Control Word 32 bits CW 32bit 12 Reference REF1 32 bits Ref1 32bit 13 Reference REF2 32 bits Ref2 32bit 14 Status Word 32 bits SW 32bit 15 Actual value ACT1 32 bits Act1 32bit 16 Actual value ACT2 32 bits Act2 32bit 21 Control Word 2 16 bits When a 32 bit control word is used t...

Page 488: ...gister address 400004 For the selections see parameter 58 101 Data I O 1 Data I O 4 58 104 Act1 16bit uint32 Defines the address in the drive which the Modbus master accesses when it reads from or writes to register address 400005 For the selections see parameter 58 101 Data I O 1 Data I O 5 58 105 Act2 16bit uint32 Defines the address in the drive which the Modbus master accesses when it reads fr...

Page 489: ...ation port 60 1 0 None communication disabled Not in use 1 Channel A on FDCO module in slot 1 with ZCU control unit only Slot 1A 2 Channel A on FDCO module in slot 2 with ZCU control unit only Slot 2A 3 Channel A on FDCO module in slot 3 with ZCU control unit only Slot 3A 4 Channel B on FDCO module in slot 1 with ZCU control unit only Slot 1B 5 Channel B on FDCO module in slot 2 with ZCU control u...

Page 490: ...wer functionality see page 72 through the XD2D connector select DDCS follower instead D2D follower 5 The role of the drive on the master follower DDCS link is defined by parameters 60 15 Force master and 60 16 Force follower DDCS forcing 6 The role of the drive on the master follower D2D link is defined by parameters 60 15 Force master and 60 16 Force follower Note This setting is only to be used ...

Page 491: ...taken NoAction 1 The drive generates an A7CB M F comm loss warning This only occurs if control is expected from the master follower link or if supervision is forced using parameter 60 32 M F comm supervision force WARNING Make sure that it is safe to continue operation in case of a communication break Warning 2 Drive trips on 7582 M F comm loss This only occurs if control is expected from the mast...

Page 492: ...arameter 46 2 Frequency scaling Frequency Auto uint16 Selects the type source and scaling of actual value ACT2 transmitted to the master follower link M F act2 type 60 13 0 Type source and scaling follow the type of reference 2 selected by parameter 60 11 M F ref2 type See the individual settings below for the sources and scalings Auto 1 Reserved 2 Reserved 3 1 10 Motor torque is sent as actual va...

Page 493: ... master only Selects how the drive reacts to a fault in a follower See also parameter 60 23 M F status supervision sel 1 Note Each follower must be configured to transmit its status word as one of the three data words in parameters 60 1 60 3 In the master the corresponding target parameter 62 4 62 12 must be set to Follower SW Follower fault action 60 17 0 No action taken Unaffected drives on the ...

Page 494: ...g manual 3AUA0000127808 English In the master parameters 60 19 M F comm supervision sel 1 and 60 20 M F comm supervision sel 2 specify the followers that are monitored for loss of communication This parameter selects which followers out of followers 1 16 are monitored Each of the selected followers is polled by the master If no reply is received the action specified in 60 9 M F comm loss function ...

Page 495: ...llower 20 is polled by the master Follower 20 b3 1 Follower 21 is polled by the master Follower 21 b4 1 Follower 22 is polled by the master Follower 22 b5 1 Follower 23 is polled by the master Follower 23 b6 1 Follower 24 is polled by the master Follower 24 b7 1 Follower 25 is polled by the master Follower 25 b8 1 Follower 26 is polled by the master Follower 26 b9 1 Follower 27 is polled by the ma...

Page 496: ...ctivate communication supervision for the same followers in parameter 60 19 M F comm supervision sel 1 The status of communication is shown by 62 37 M F communication status 1 and 62 38 M F communication status 2 M F status supervision sel 1 60 23 Status of follower 1 is monitored Follower 1 b0 Status of follower 2 is monitored Follower 2 b1 Status of follower 3 is monitored Follower 3 b2 Status o...

Page 497: ...itored Follower 28 b11 1 Status of follower 29 is monitored Follower 29 b12 1 Status of follower 30 is monitored Follower 30 b13 1 Status of follower 31 is monitored Follower 31 b14 1 Status of follower 32 is monitored Follower 32 b15 1 1 0000h FFFFh uint16 In the D2D master parameters 60 27 M F status supv mode sel 1 and 60 28 M F status supv mode sel 2 specify the mode of follower status word mo...

Page 498: ...ollower 12 is monitored continuously 1 Status of follower 12 is monitored only when it is in stopped state Follower 12 b11 0 Status of follower 13 is monitored continuously 1 Status of follower 13 is monitored only when it is in stopped state Follower 13 b12 0 Status of follower 14 is monitored continuously 1 Status of follower 14 is monitored only when it is in stopped state Follower 14 b13 0 Sta...

Page 499: ...atus of follower 27 is monitored continuously 1 Status of follower 27 is monitored only when it is in stopped state Follower 27 b10 0 Status of follower 28 is monitored continuously 1 Status of follower 28 is monitored only when it is in stopped state Follower 28 b11 0 Status of follower 29 is monitored continuously 1 Status of follower 29 is monitored only when it is in stopped state Follower 29 ...

Page 500: ...A on FDCO module in slot 2 Slot 2A 3 Channel A on FDCO module in slot 3 Slot 3A 4 Channel B on FDCO module in slot 1 Slot 1B 5 Channel B on FDCO module in slot 2 Slot 2B 6 Channel B on FDCO module in slot 3 Slot 3B 13 Channel CH 3 on RDCO module with BCU control unit only ABB engineered drive uint16 In ModuleBus communication defines whether the drive is of the engineered or standard type Note Thi...

Page 501: ...pology of the fiber optic link with an external controller DDCS controller HW connection 60 55 0 The devices are connected in a ring topology Forwarding of messages is enabled Ring 1 The devices are connected in a star topology for example through a branching unit Forwarding of messages is disabled Star 4 mbps uint16 Selects the communication speed of the channel selected by parameter 60 51 DDCS c...

Page 502: ...s defined by controller parameter Scan Cycle Time by default 100 ms DDCS controller comm loss time 60 58 Timeout for communication with external controller 0 60000 ms Fault uint16 Selects how the drive reacts to a communication break between the drive and the external controller DDCS controller comm loss function 60 59 0 No action taken monitoring disabled No action 1 Drive trips on 7581 DDCS cont...

Page 503: ...eak Warning Auto uint16 Selects the type and scaling of reference 1 received from the external controller The resulting value is shown by 3 11 DDCS controller ref 1 DDCS controller ref1 type 60 60 0 Type and scaling are chosen automatically according to which reference chain see settings Torque Speed Frequency the incoming reference is connected to If the reference is not connected to any chain no...

Page 504: ... sent as actual value 2 The scaling is defined by parameter 46 3 Torque scaling Torque 4 1 1 Motor speed used is sent as actual value 2 The scaling is defined by parameter 46 1 Speed scaling Speed 5 1 6 Output frequency is sent as actual value 2 The scaling is defined by parameter 46 2 Frequency scaling Frequency 0 uint16 Selects the pair of data sets used by the mailbox service in the drive contr...

Page 505: ...and the bits selected by parameters 06 45 06 48 Follower CW Note Bit 3 of the follower control word is kept on as long as the master is modulating and when it switches to 0 the follower coasts to a stop 6145 24 1 Used speed reference page 318 Used speed reference 6731 26 75 Torque reference act 5 page 346 Torquereferenceact 5 6658 26 2 Torque reference used page 338 Torque reference used 28 A foll...

Page 506: ...election M F data 3 selection 61 3 uint16 Displays the data to be sent onto the master follower link as word 1 as an integer If no data has been preselected by 61 1 M F data 1 selection the value to be sent can be written directly into this parameter M F data 1 value 61 25 Data to be sent as word 1 in master follower communication 0 65535 uint16 Displays the data to be sent onto the master followe...

Page 507: ...as word 2 of data set 2 to the external controller See also parameter 61 96 Data set 2 data 2 value For the selections see parameter 61 45 Data set 2 data 1 selection Data set 2 data 2 selection 61 46 None uint32 See parameter 61 45 Data set 2 data 1 selection Data set 2 data 3 selection 61 47 None uint32 See parameter 61 45 Data set 2 data 1 selection Data set 4 data 3 selection 61 50 None uint32...

Page 508: ...splays in integer format the data to be sent to the external controller as word 2 of data set 2 If no data has been preselected by 61 46 Data set 2 data 2 selection the value to be sent can be written directly into this parameter Data set 2 data 2 value 61 96 Data to be sent as word 2 of data set 2 0 65535 0 uint16 Displays in integer format the data to be sent to the external controller as word 3...

Page 509: ...an be written directly into this parameter Data set 11 data 3 value 61 103 Data to be sent as word 3 of data set 11 0 65535 uint16 Displays in integer format the data to be sent to the external controller as word 1 of data set 13 If no data has been selected by 61 54 Data set 13 data 1 selection the value to be sent can be written directly into this parameter Data set 13 data 1 value 61 104 Data t...

Page 510: ... word 2 from the master through the master follower link M F data 2 selection 62 2 See also parameter 62 26 M F data 2 value For the selections see parameter 62 1 M F data 1 selection None uint32 Follower only Defines a target for the data received as word 3 from the master through the master follower link M F data 3 selection 62 3 See also parameter 62 27 M F data 3 value For the selections see p...

Page 511: ...3 value For the selections see parameter 62 4 Follower node 2 data 1 sel Follower node 3 data 3 sel 62 9 Follower SW uint32 Defines a target for the data received as word 1 from the third follower ie the follower with node address 4 through the master follower link See also parameter 62 34 Follower node 4 data 1 value For the selections see parameter 62 4 Follower node 2 data 1 sel Follower node 4...

Page 512: ...rameters Follower node 2 data 1 value 62 28 Data received as word 1 from follower with node address 2 0 65535 uint16 Displays in integer format the data received from the first follower ie follower with node address 2 as word 2 Parameter 62 5 Follower node 2 data 2 sel can be used to select a target for the received data This parameter can also be used as a signal source by other parameters Follow...

Page 513: ... data received from the third follower ie follower with node address 4 as word 1 Parameter 62 10 Follower node 4 data 1 sel can be used to select a target for the received data This parameter can also be used as a signal source by other parameters Follower node 4 data 1 value 62 34 Data received as word 1 from follower with node address 4 0 65535 uint16 Displays in integer format the data received...

Page 514: ...munication with follower 12 OK Follower 12 b11 1 Communication with follower 13 OK Follower 13 b12 1 Communication with follower 14 OK Follower 14 b13 1 Communication with follower 15 OK Follower 15 b14 1 Communication with follower 16 OK Follower 16 b15 1 1 0000h FFFFh uint16 In the master displays the status of the communication with followers specified by parameter 60 20 M F comm supervision se...

Page 515: ...Follower 9 ready Follower 9 b8 1 Follower 10 ready Follower 10 b9 1 Follower 11 ready Follower 11 b10 1 Follower 12 ready Follower 12 b11 1 Follower 13 ready Follower 13 b12 1 Follower 14 ready Follower 14 b13 1 Follower 15 ready Follower 15 b14 1 Follower 16 ready Follower 16 b15 1 1 0000h FFFFh uint16 In the master displays the ready status of the communication with followers specified by parame...

Page 516: ...F1 16 bits Ref1 16bit 3 Reference REF2 16 bits Ref2 16bit See Terms and abbreviations page 169 Other value None uint32 Defines a target for the data received as word 2 of data set 1 See also parameter 62 96 Data set 1 data 2 value For the selections see parameter 62 45 Data set 1 data 1 selection Data set 1 data 2 selection 62 46 None uint32 See parameter 62 45 Data set 1 data 1 selection Data set...

Page 517: ...data set 1 0 65535 0 uint16 Displays in integer format the data received from the external controller as word 2 of data set 1 A target for this data can be selected by parameter 62 46 Data set 1 data 2 selection The value can also be used as a source by another parameter Data set 1 data 2 value 62 96 Data received as word 2 of data set 1 0 65535 0 uint16 Displays in integer format the data receive...

Page 518: ...ection The value can also be used as a source by another parameter Data set 10 data 3 value 62 103 Data received as word 3 of data set 10 0 65535 uint16 Displays in integer format the data received from the external controller as word 1 of data set 12 A target for this data can be selected by parameter 62 54 Data set 12 data 1 selection The value can also be used as a source by another parameter D...

Page 519: ...tection function Overload protection b8 Enables energy optimizer function Energy optimizer b9 Enables U f voltage curve function U f voltage curve b10 Enables IR compensation IR compensation b11 Enables pump cleaning function Pump cleaning b12 Reserved b13 Enables auto mode enable function Auto mode enable b14 Enables time control function Time control b15 1 1 0000h FFFFh ESP CW bit 1 unit32 Defin...

Page 520: ...if the power resumes before the time mentioned in parameter 74 25 Automatic restart time limit For more information on ESP automatic restart see section Automatic restart Automatic restart 74 24 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input ...

Page 521: ...igital input DI6 10 2 DI delayed status bit 5 DI6 10 Digital input output DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 12 Parameter 74 1 ESP control word page 519 bit 2 status controls enable disable status of the function ESP CW bit 2 See Terms and abbreviations page 169 Other bit 7 00 Hz real32 Defines top negative speed at which fly sta...

Page 522: ...tus bit 1 DIO2 See Terms and abbreviations page 169 Other bit 5 0 s real32 Defines the time period required for the Backspin speed observer function to acquire the estimated motor actual speed The default value should be capable in most of the cases Measurement delay 74 39 1 1 s 10 1 s Measurement delay 3 0 32000 0 s ESP CW bit 15 unit32 Defines the source for time control enable signal The time c...

Page 523: ...rameter 74 30 Speed observer enable is ON Since the Fly start speed check employs backspin observer function to check the speed Also by activating this parameter will delay normal start of the drive for the time necessary to perform measurement defined in parameter 74 39 Measurement delay Fly start speed check 74 79 0 Flying start check function is disabled Not selected 1 Flying start check functi...

Page 524: ...s In range b6 Backspin observer speed check delay timer is on Speed obs Speed check delay b7 Backspin speed observer routine is over Motor speed is at safespeed range Speed obs OK to restart b8 Backspin speed observer function routine will be reinitialized on the next start command Speed obs Sleeping b9 Flying start speed check is enabled Flying start speed check Enabled b10 Flying start speed che...

Page 525: ... panel Panel reference 9 Speed reference is taken from Embedded fieldbus reference 1 or from the ACS880 control panel EFB or panel Note The reference from the control panel can be used only when EFB ref 1 is zero or EFB communication is lost see parameter 58 7 Communication diagnostics bit 10 The EFB or panel selection also allows to start and stop the drive from embedded fieldbus using EFB contro...

Page 526: ...ref1 5 3 6 FB A reference 2 page 179 FB A ref2 8 3 9 EFB reference 1 page 179 EFB ref1 9 3 10 EFB reference 2 page 179 EFB ref2 7 Speed reference is taken from parameter 75 12 Fixed speed ref Fixed speed ref 8 Speed reference is taken from Embedded fieldbus reference 1 Panel reference 9 Speed reference is taken from Embedded fieldbus reference 1 or from the ACS880 control panel Note The reference ...

Page 527: ...2 Frequency scaling down to 0 Note If parameter 75 23 Ramp switch speed is set to greater than 0 then this parameter ramp time setting is used while speed reference is in lower speed region Deceleration time 75 22 1 1 s 10 1 s Deceleration time in seconds 0 0 1800 0 s 0 00 Hz real32 Defines the speed at which ramp time should switch from ramp set 1 to ramp set 2 Ramp set 1 75 21 Acceleration time ...

Page 528: ...DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 12 Parameter 74 1 ESP control word page 519 bit 4 status controls enable disable status of the function ESP CW bit 4 See Terms and abbreviations page 169 Other bit 20 0 real32 Defines the speed limit at which acceleration assistance is automatically disabled The assistance current boost is produ...

Page 529: ...eed reference used to perform kick start routine The base value to calculate the kick start speed reference is parameter 99 9 Motor nominal speed Kick start speed reference 75 52 10 1 10 1 Kick start speed reference 0 5 100 0 100 0 real32 Defines the motor current reference used when the kick start routine is active This current produces higher starting torque necessary for the motor to overcome s...

Page 530: ...t pulse cycle time This can be repeated as many times as set in parameter 75 68 Current pulse nr of cycles The base value to calculate the current pulse start reference is parameter 99 6 Motor nominal current Current pulse start current ref 75 62 10 1 10 1 Current pulse start current ref 0 0 300 0 real32 Defines the quantity of desired current pulses applied in sequence Each cycle consists of a pe...

Page 531: ...comleted Kick start done b5 Current pulse start routine is enabled Current pulse start enabled b6 Current pulse start routine is active Current pulse start active b7 Current pulse start routine has been completed Current pulse start done b8 Acceleration assistance routine is enabled Acceleration assistance enabled b9 Acceleration assistance routine is active Acceleration assistance active b10 Acce...

Page 532: ...69 Other bit Process control 1 unit32 Defines source for the signal to select desired process control mode Process control sel 76 02 0 Process control 1 is selected Process control 1 1 Process control 2 is selected Process control 2 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digita...

Page 533: ...28 AI1 scaled 4 3 5 FB A reference 1 page 179 FB A1 ref 5 3 6 FB A reference 2 page 179 FB A2 ref 8 3 9 EFB reference 1 page 179 EFB ref1 9 3 10 EFB reference 2 page 179 EFB ref2 7 Parameter 9 13 Motor current estimated Estimated current 8 Estimated motor current in of nominal motor current Motor current 9 Signal 85 91 Flowrate actual is used as the process feedback source Estimated flowrate 10 Si...

Page 534: ...ter 76 31 Process 1 control feedback src Process 2 control feedback src 76 51 real32 Defines the value for the process 2 reference set point See parameter 76 33 Process 1 control set point Process 2 control set point 76 53 real32 Defines the value for the process 2 feedback and reference unit scaling See parameter 76 35 Process 1 max scale Process 2 max scale 76 55 1 00 Interval real32 Defines the...

Page 535: ...eal32 Displays the output of the PI controller in of the speed range defined for the automatic process control This parameter is read only PI output 76 85 10 1 100 1 PI output 300 00 300 00 0 00 real32 Displays the actual value of the feedback signal selected for process 1 This parameter is read only Process 1 feedback signal 76 86 10 1 100 1 Process 1 feedback signal 30000 00 30000 00 0 00 real32...

Page 536: ...Def Type FbEq 16b 32b Description Name Range Selection No I term calculation is put on hold PI disable i part b10 I term is preset PI present i part b11 Reserved b12 15 1 1 0000h FFFFh 536 Parameters ...

Page 537: ... user Load limit speed scale 79 09 chooses to use Linear or Quadratic predefined load curve shape This can be used together with parameter 79 13 Underload limit and 79 43 Overload limit 10 1 100 1 Load limit speed scale 0 00 1200 00 ESP CW bit 7 unit32 Defines source for underload protection enable signal For further information see section Underload ride through recovery sequence Underload protec...

Page 538: ...rve Motor current unit32 Defines the source for the supervision signal used in the underload protection Underload supervision signal 79 12 0 Zero NULL 1 12 12 AI1 scaled value page 226 AI1 scaled 2 12 22 AI2 scaled value page 228 AI2 scaled 3 3 5 FB A reference 1 page 179 FB A ref1 4 3 6 FB A reference 2 page 179 FB A ref2 5 3 9 EFB reference 1 page 179 EFB ref1 6 3 10 EFB reference 2 page 179 EFB...

Page 539: ...omatically disappear if underload supervision signal stays above the underload limit for the time defined in parameter 79 18 Underload delay time Warning 2 Underload condition triggers the drive event D205 Underload warning and immediate stop command Drive will stop according to parameter 21 3 Stop mode setting Warning with shutdown 3 Underload condition triggers the drive event D102 Underload fau...

Page 540: ... curve Underload curve scale coef 79 28 10 1 1000 1 Underload curve scale coef 30 000 30 000 0 00 real32 Defines offset additive value applied to the underload limit calculated out of the underload curve Underload curve offset 79 29 10 1 100 1 Underload curve offset 30000 00 30000 00 10 00 real32 Defines speed reference change in percent relative to the production speed used at the moment when und...

Page 541: ...bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI delayed status bit 5 DI6 10 Digital input output DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DI...

Page 542: ...current 8 Estimated motor current in of nominal motor current Motor current See Terms and abbreviations page 169 Other value 100 00 real32 Defines overload limit value Note This parameter is not applicable in case User curve is selected for the overload curve shape in parameter 79 41 Overload limit type Overload limit 79 43 10 1 100 1 Overload fixed limit 0 00 30000 00 Constant unit32 Selects the ...

Page 543: ... Overload fault which immediately trips the drive Fault 4 Overload condition triggers the overload recovery sequence In case recovery routine helps the motor speed returns to production speed If not drive generates the event D208 Overload warning It will stay on as long as overload condition is present The warning will automatically disappear if overload supervision signal stays below the overload...

Page 544: ...rence used in course of the overload recovery routine Overload recovery speed 79 61 10 1 Hz 100 1 Hz Overload safe speed 0 00 598 00 Hz 60 0 s real32 Defines time for the overload recovery routine to stay active Overload recovery speed time 79 62 1 1 s 10 1 s Overload safe speed time 0 0 30000 0 s 0 00 real32 Displays currently active underload limit Underload actual limit 79 80 10 1 100 1 Underlo...

Page 545: ...quence is active Underload speed boost act b4 Speed drop stage of the recovery sequence is active Underload speed drop act b5 Underload warning event is active Underload warning b6 Underload fault event is active Underload fault b7 Overload protection is enabled Overload enabled b8 Parameter 79 42 Overload supervision signal is greater than 79 81 Underload trip count down and delay is counting Ove...

Page 546: ... DIO2 11 2 DIO delayed status bit 1 DIO2 12 Parameter 74 1 ESP control word page 519 bit 9 status controls enable disable status of the function ESP CW bit 9 See Terms and abbreviations page 169 Other bit ESP CW bit 10 unit16 Defines the source for the U F curve enable signal When this parameter is enabled the function will control motor flux reference based on user settings U F curve enable 80 10...

Page 547: ...rve Frequency point 6 80 16 10 1 Hz 100 1 Hz Frequency point 6 2 00 600 00 Hz 55 00 Hz real32 Defines frequency point 5 in the custom user U F curve Frequency point 7 80 17 10 1 Hz 100 1 Hz Frequency point 7 2 00 600 00 Hz 60 00 Hz real32 Defines frequency point 8 in the custom user U F curve Frequency point 8 80 18 10 1 Hz 100 1 Hz Frequency point 8 2 00 600 00 Hz Voltage unit32 Selects the input...

Page 548: ...n to the nearest frequency point in the U F curve and the voltage correction used at that moment is then written to corresponding Additive voltage parameter setting Validate tuning cmd 80 31 0 Validate tuning cmd is not selected Not selected 1 Validate tuning cmd is selected Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital...

Page 549: ...et point 80 36 1 1 V 10 1 V Base voltage set point 0 0 32767 0 V 50 00 Hz real32 Defines base frequency set point Base frequency set point 80 37 1 1 Hz 100 1 Hz Base frequency set point 0 00 598 00 Hz ESP CW bit 11 real32 Defines the source for the IR compensation enable signal IR compensation enable 80 40 0 Validate tuning command is not selected Not selected 1 Validate tuning command is selected...

Page 550: ...eed in percent of nominal motor voltage 0 00 50 00 2 00 Hz real32 IR compensation ie output voltage boost can be used in step up applications to compensate for resistive losses in the step up transformer cabling and motor As voltage cannot be fed through a step up transformer at 0 Hz a specific type of IR compensation should be used This parameter adds a frequency breakpoint for parameter 80 41 IR...

Page 551: ...om user U F curve Flux correction 80 80 10 1 100 1 Flux correction 100 00 100 00 0 00 real32 Displays the flux reference used for the motor control when U F curve setting is in use Note This value has no effect if energy optimization is enabled Flux reference 80 81 10 1 100 1 Flux reference 0 00 200 00 0 00 real32 Displays the used additive voltage based on U F curve setting and actual motor speed...

Page 552: ...al input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI delayed status bit 5 DI6 10 Digital input output DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 12 Parameter74 1ESPcontrolword page519 bit12status controls enable ...

Page 553: ... triggering option set parameter 81 02 Pump cleaning option sel to bit 1 Note The triggering style can be controlled with parameter 81 02 Pump cleaning option sel bit 14 There are two possible use cases for cleaning manual trigger When bit 14 is set to 0 cleaning function request is created only on the rising edge of the source signal Note that the trigger signal must remain ON for the cleaning re...

Page 554: ...aning cycles 81 20 1 1 1 1 Number of cleaning cycles 0 65000 10 00 real32 Defines speed reference for the first step of cleaning cycle Note that the parameter 75 15 Starting speed setting is also taken into use for the cleaning operation First step reference 81 21 100 1 100 1 First step reference in percentage 300 00 300 00 5 0 s real32 Defines the time period for the first step of cleaning cycle ...

Page 555: ...tus bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI delayed status bit 5 DI6 10 Digital input output DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other bit Motor current unit32 Defines the source for the supe...

Page 556: ...eaning step is interrupted Cleaning sequence will proceed for the off time and then switch to the next cleaning step The supervision high is not active during the off time period Note For the Supervision High function to work parameter 81 02 Pump cleaning option sel bit 12 must be set to 1 Supervision high signal src 81 46 0 Zero NULL 1 12 12 AI1 scaled value page 226 AI1 scaled 2 12 22 AI2 scaled...

Page 557: ...rom the cleaning function Cleaning reference 81 80 10 1 100 1 Cleaning reference 1200 00 1200 00 real32 Displays the time elapsed since last cleaning operation was completed Since last cleaning 81 81 1 Elapsed time since last cleaning 00 00 00 99 00 00 real32 Displays the time remaining before next cleaning request is initiated by the Time trigger function Until next cleaning 81 82 1 Until next cl...

Page 558: ...Description Name Range Selection No Cleaning requested by the time trigger Requested by timer b12 Reserved b13 14 Maximum allowed number of cleanings has been reached Max cleanings detected b15 1 1 0000h FFFFh 558 Parameters ...

Page 559: ... 2 Division of 85 02 Input 1 source and 85 03 Input 2 source is the input of pump curves function Input 1 Input 2 See Terms and abbreviations page 169 Other value Aux input data 1 unit32 Defines source 1 for signal that can be used as an input for the pump curve function Input 1 source 85 02 0 Zero NULL 1 12 12 AI1 scaled value page 226 AI1 scaled 2 12 22 AI2 scaled value page 228 AI2 scaled 3 3 5...

Page 560: ...acturers specify Q H curves valid for water Set the value corresponding to a specific gravity of the pumped fluid Pump curve scale coef 85 09 1000 1 1000 1 Pump curve scale coef 0 000 30 000 0 00 real32 Defines curve 1 maximum Head value at the corresponding Flow value of 0 Head at 0 flowrate 1 85 10 10 1 100 1 Head at 0 flowrate 1 0 00 32000 00 0 00 real32 Defines curve 1 maximum Flow value at th...

Page 561: ...r 85 11 Flowrate max 1 Flowrate max 2 85 21 real32 See parameter 85 12 Downthrust head 1 Downthrust head 2 85 22 real32 See parameter 85 13 Downthrust flowrate 1 Downthrustflowrate 2 85 23 real32 See parameter 85 14 Upthrust head 1 Upthrust head 2 85 24 real32 See parameter 85 15 Upthrust flowrate 1 Upthrust flowrate 2 85 25 real32 See parameter 85 16 DNT zone 50 Head 1 DNT zone 50 Head 2 85 26 re...

Page 562: ... 1 Head at 0 flowrate 5 85 50 real32 See parameter 85 11 Flowrate max 1 Flowrate max 5 85 51 real32 See parameter 85 12 Downthrust head 1 Downthrust head 5 85 52 real32 See parameter 85 13 Downthrust flowrate 1 Downthrustflowrate 5 85 53 real32 See parameter 85 14 Upthrust head 1 Upthrust head 5 85 54 real32 See parameter 85 15 Upthrust flowrate 1 Upthrust flowrate 5 85 55 real32 See parameter 85 ...

Page 563: ...he curves plot Convex coef 3 85 63 10 1 100 1 Convex coef 3 10 00 10 00 0 00 real32 Defines convex coefficient for the segment 4 of the curves plot Convex coef 4 85 64 10 1 100 1 Convex coef 4 10 00 10 00 0 00 real32 Defines convex coefficient for the segment 5 of the curves plot Convex coef 5 85 65 10 1 100 1 Convex coef 5 10 00 10 00 0 00 real32 Defines convex coefficient for the segment 6 of th...

Page 564: ...int in the custom user curve This signal serves for input assistance Q for the next H point 85 90 10 1 100 1 Q for the next H point 0 00 30000 00 0 00 real32 Displays actual flow rate calculated from the user defined pump curve Note In case parameter 85 79 Function type is set to Head estimation this signal displays the value used as the input for the curve Flowrate actual 85 91 10 1 100 1 Flowrat...

Page 565: ...ev 100000000 rev Motor position 0 00000000 1 00000000 rev real32 Displays the estimated or measured load speed that is used for motor control ie final load speed feedback Load speed 90 3 selected by parameter 90 51 Load feedback selection and filtered by 90 52 Load speed filter time In case measured feedback is selected it is also scaled by the load gear function 90 53 Load gear numerator and 90 5...

Page 566: ...BA A actual 2 type 50 37 FBA B actual 1 type or 50 38 FBA B actual 2 type Note This parameter is read only Motor position scaled 90 6 1 1 1000 1 Motor position 2147483 648 2147483 647 int32 Displays the output of the position counter function as an integer enabling backwards compatibility with ACS 600 and ACS800 drives The position is relative to the initial position set by parameters 90 58 and 90...

Page 567: ...der interface Note This parameter is read only Encoder 1 position raw 90 14 Raw encoder 1 position within one revolution 0 16777215 uint32 Displays the revolutions of multiturn encoder 1 within its value range see parameter 92 14 Revolution data width as a raw measurement Note This parameter is read only Encoder 1 revolutions raw 90 15 Raw encoder 1 revolution count 0 16777215 real32 Displays enco...

Page 568: ...ns raw 90 25 Raw encoder 2 revolution count 0 16777215 int32 Displays the motor revolution count extension The counter is incremented when the position selected by 90 41 Motor feedback selection wraps around in the positive direction and decremented in the negative direction Note This parameter is read only Motor revolution extension 90 26 Motor revolution count extension 2147483648 2147483647 int...

Page 569: ...n into 90 65 Pos counter init value is divided by 1000 so the final value applied will be 66 770 Likewise the value of 90 5 Load position scaled is multiplied by 1000 when read Pos counter decimals 90 38 1 1 1 1 Number of position counter decimal places 0 9 Estimate uint16 Selects the motor speed feedback value used during motor control Note With a permanent magnet motor make sure an autophasing r...

Page 570: ...n A798 Encoder option comm loss A7B0 Motor speed feedback or A7E1 Encoder warning and continues operation using estimated feedbacks Note Before using this setting test the stability of the speed control loop with estimated feedback by running the drive on estimated feedback see 90 41 Motor feedback selection Warning No uint16 Forces the DTC motor model to use estimated motor speed as feedback This...

Page 571: ...der 2 configuration Encoder 2 3 Calculated speed and position estimates are used The values are scaled from the motor side to the load side using the inverted ratio between 90 61 Gear numerator and 90 62 Gear denominator ie 90 62 divided by 90 61 Estimate 4 Thesourceselectedbyparameter90 41Motorfeedback selection for motor feedback is also used for load feedback Any difference between the motor an...

Page 572: ...ed by 65536 for display in parameter 90 4 Load position Load position resolution 90 57 Load position resolution 0 31 int32 Defines an initial position or distance for the position counter as an integer value when parameter 90 59 Pos counter init value int source is set to Pos counter init value int See also section Position counter page 94 Pos counter init value int 90 58 Initial integer value for...

Page 573: ... load moves during one turn of the motor shaft The translatory load position is shown by parameter 90 7 Load position scaled int Note that the load position is only updated after new position input data is received Feed constant numerator 90 63 Feed constant numerator 2147483648 2147483647 1 int32 See parameter 90 63 Feed constant numerator Feed constant denominator 90 64 Feed constant denominator...

Page 574: ...ayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other bit Not selected uint32 Selects a source that prevents the initialization of the position counter Disable pos counter initialization 90 68 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1...

Page 575: ...it 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI delayed status bit 5 DI6 10 Digital input output DIO1 11 2 DIO delayed status bit 0 DIO1 11 Digital input output DIO2 11 2 DIO delayed status bit 1 DIO2 See Terms and abbreviations page 169 Other bit Parameters 575 ...

Page 576: ...No module detected in the specified slot No option 1 A module has been detected but cannot be communicated with 2 The module type is unknown 16 An FEN 01 module has been detected and is active FEN 01 17 An FEN 11 module has been detected and is active FEN 11 18 An FEN 21 module has been detected and is active FEN 21 21 An FEN 31 module has been detected and is active FEN 31 25 An FSE 31 module has...

Page 577: ...der settings have been changed The parameter cannot be changed while the drive is running Encoder parameter refresh 91 10 0 Refreshing done Done 1 Refreshing Refresh None uint16 Defines the type of the module used as interface module 1 Module 1 type 91 11 0 None communication disabled None 1 FEN 01 FEN 01 2 FEN 11 FEN 11 3 FEN 21 FEN 21 4 FEN 31 FEN 31 5 FSE 31 FSE 31 2 uint16 Specifies the slot 1...

Page 578: ...re measurement 0 10000 ms None uint16 Specifies the type of temperature sensor connected to interface module 2 Note that the module must also be activated by parameters 91 13 91 14 Module 2 temp sensor type 91 24 0 None None 1 PTC The unit is ohms PTC 2 KTY84 The unit is selected by parameter 96 16 Unit selection KTY 84 3 Pt1000 The unit is selected by parameter 96 16 Unit selection Note Pt1000 se...

Page 579: ...ection Encoder support page 92 Module 2 TTL output source 91 41 0 TTL output not in use Not selected 1 Input 1 is echoed by or emulated to the TTL output Module input 1 2 Input 2 is echoed by or emulated to the TTL output Module input 2 uint16 Defines the number of TTL pulses per revolution for encoder emulation output of interface module 2 Module 2 emulation pulses rev 91 42 1 1 1 1 Number of TTL...

Page 580: ...supported at the time of publication HTL 2 Module 1 uint16 Selects the interface module that the encoder is connected to Encoder 1 source 92 2 The physical locations and types of encoder interface modules are defined in parameter group 91 Encoder module settings 0 Interface module 1 Module 1 1 Interface module 2 Module 2 1 kHz uint16 Visible when 92 1 Encoder 1 type Resolver Defines the frequency ...

Page 581: ...th one channel A Note With this setting the measured speed value is always positive regardless of direction of rotation Single track 1 uint16 Visible when 92 1 Encoder 1 type Resolver Defines the number of pole pairs of the resolver Resolver polepairs 92 12 1 1 1 1 Number of resolver pole pairs 1 32 Disable uint16 Visible when 92 1 Encoder 1 type Absolute encoder Enables the encoder zero pulse for...

Page 582: ... Encoder 1 type Absolute encoder Defines the number of bits used to indicate position within one revolution For example a setting of 15 bits corresponds to 32768 positions per revolution The value is used when parameter 92 11 Absolute position source is set to EnDat Hiperface or SSI When parameter 92 11 Absolute position source is set to Tamagawa this parameter is internally set to 17 Note With an...

Page 583: ...e operation but improves the dynamics Note This parameter is not effective with FEN xx modules with FPGA version VIEx 2000 or later Speed estimation enable 92 14 0 Last calculated speed used The calculation interval is 62 5 microseconds to 4 milliseconds Disable 1 Estimated speed estimated at the time of data request is used Enable 4880Hz uint16 Visible when 92 1 Encoder 1 type HTL 1 Activates tra...

Page 584: ... 2 Continuous speed and position data transfer mode This setting is intended for EnDat 2 2 encoders without sin cos signals Note This setting requires an FEN 11 interface revision H or later Continuous speed and position 50 ms uint16 Visible when 92 1 Encoder 1 type Absolute encoder Selects the maximum encoder calculation time for an EnDat encoder Note This parameter needs to be set only when an E...

Page 585: ... location bit number 1 126 Binary uint16 Visible when 92 1 Encoder 1 type Absolute encoder Selects the data format for an SSI encoder SSI data format 92 36 0 Binary code Binary 1 Gray code Gray 100 kBit s uint16 Visible when 92 1 Encoder 1 type Absolute encoder Selects the baud rate for an SSI encoder SSI baud rate 92 37 0 10 kbit s 10 kBit s 1 50 kbit s 50 kBit s 2 100 kbit s 100 kBit s 3 200 kbi...

Page 586: ... indication bit one stop bit Even 4800 bits s uint16 Visible when 92 1 Encoder 1 type Absolute encoder Defines the transfer rate of the link with a HIPERFACE encoder Typically this parameter need not be set Hiperface baud rate 92 46 0 4800 bit s 4800 bits s 1 9600 bit s 9600 bits s 2 19200 bit s 19200 bits s 3 38400 bit s 38400 bits s 64 uint16 Visible when 92 1 Encoder 1 type Absolute encoder Def...

Page 587: ...d types of Encoder 2 source 93 2 encoder interface modules are defined in parameter group 91 Encoder module settings 1 Interface module 1 Module 1 2 Interface module 2 Module 2 1 kHz uint16 Visible when 93 1 Encoder 2 type Resolver See parameter 92 10 Excitation signal frequency Excitation signal frequency 93 10 0 uint16 Visible when 93 1 Encoder 2 type Absolute encoder See parameter 92 10 Sine co...

Page 588: ... type Absolute encoder See parameter 92 30 Serial link mode Serial link mode 93 30 50 ms uint16 Visible when 93 1 Encoder 2 type Absolute encoder See parameter 92 31 EnDat max calculation time EnDat calc time 93 31 100 us uint16 Visible when 93 1 Encoder 2 type Absolute encoder See parameter 92 32 SSI cycle time SSI cycle time 93 32 2 uint16 Visible when 93 1 Encoder 2 type Absolute encoder See pa...

Page 589: ...rted by the following drives ACS880 11 ACS880 31 ACS880 17 based on an integrated drive module ACS880 37 based on an integrated drive module 0 Control panel and PC tool access to supply unit via inverter unit disabled Disable 1 Control panel and PC tool access to supply unit via inverter unit enabled Enable ABB single drives standard SW uint16 Only visible with certain drive types Selects the func...

Page 590: ...p delay for the supply unit This parameter can be used to delay the opening of the main breaker contactor when a restart is expected LSU stop delay 94 11 10 1 s 10 1 s Supply unit stop delay 0 0 3600 0 s real32 Only visible when IGBT supply unit control activated by 95 20 Displays the DC voltage reference sent to the supply unit Note This parameter is read only DCvoltagereference 94 20 10 1 V 10 1...

Page 591: ...10 1 kVAr 10 1 kVAr User reactive power reference 3276 8 3276 7 kVAr 600 00 real32 Defines the maximum shaft power for motoring mode upon a supply network failure when IGBT supply unit control is active bit 15 of 95 20 HW options word 1 is on The value is given in percent of nominal motor power Note With a diode supply unit bit 11 of 95 20 is on the motoring shaft power is limited to 2 upon a netw...

Page 592: ...V 5 525 600 V 525 600 V 6 660 690 V 660 690 V Disable Enable 95 20 b15 uint16 Enables adaptive voltage limits Adaptive voltage limits can be used if for example an IGBT supply unit is used to raise the DC voltage level Adaptive voltage limits 95 2 If the communication between the inverter and the IGBT supply unit is active 95 20 HW options word 1 the voltage limits are related to the DC voltage re...

Page 593: ... and power unit link faults are masked when the drive is in stopped state so the main circuit can be powered down without faults while the control unit is powered External 24V 2 Type BCU control units only The drive control unit is powered from two redundant external power supplies The loss of one of the supplies generates a warning AFEC External power signal missing The drive power unit and power...

Page 594: ...ule Charging contactor Charging logic If the DC switch is opened with the inverter running the inverter is given a coast to stop command and its charging circuit activated Starting the inverter is prevented until the DC switch is closed and the DC circuit in the inverter unit recharged Note By default DIIL is the input for the Run enable signal Adjust 20 12 Run enable 1 source if necessary Note An...

Page 595: ...on page 143 Reduced run mask 95 12 Module 1 has been removed Module 1 removed b0 Module 2 has been removed Module 2 removed b1 Module 3 has been removed Module 3 removed b2 Module 4 has been removed Module 4 removed b3 Module 5 has been removed Module 5 removed b4 Module 6 has been removed Module 6 removed b5 Module 7 has been removed Module 7 removed b6 Module 8 has been removed Module 8 removed ...

Page 596: ...FFh uint16 Contains hardware related settings that can be enabled and disabled by toggling the specific bits Note The installation of the hardware specified by this parameter may require derating of drive output or impose other limitations Refer to the hardware manual of the drive Note This parameter cannot be changed while the drive is running Special HW settings 95 15 1 The driven motor is an Ex...

Page 597: ...CU control unit are connected to another BCU and routed to a local power unit Note The local power units are to be connected to successive channels starting from CH1 The other BCU is then connected to one or more successive channels starting from the first free channel Note The lowest channel selected in this parameter is routed to the local power unit with the lowest number etc Note There must be...

Page 598: ...SU HW options word 1 95 20 0 50 Hz 1 60 Hz Affects 11 45 11 59 12 20 13 18 30 11 30 12 30 13 30 14 31 26 31 27 40 15 40 37 41 15 41 37 46 1 46 2 Supply frequency 60 Hz b0 1 Emergency stop Category 0 without FSO module Affects 21 4 21 5 23 11 Emergency stop Cat 0 b1 1 Emergency stop Category 1 without FSO module Affects 10 24 21 4 21 5 23 11 Emergency stop Cat 1 b2 1 Control of cabinet cooling fan ...

Page 599: ...ffects 31 23 and 95 2 Makes several parameters visible in groups 1 5 6 7 30 31 60 61 62 94 and 96 INU ISU communication b15 1 1 0000h FFFFh uint16 Specifies more hardware related options that require differentiated parameter defaults See parameter 95 20 HW options word 1 WARNING After switching any bits in this word recheck the values of the affected parameters Note This parameter cannot be change...

Page 600: ...lel connected modules 0 000 real32 Defines the ratio of the step up transformer Transformation ratio 95 40 1000 1 1000 1 Step up transformer ratio 0 000 100 000 0 00 real32 Defines the voltage drop in step up transformer Transformation voltage drop 95 200 100 1 1 1 Voltage drop in step up transformer 0 00 100 00 1 real32 Defines the medium voltage cable length between the step up transformer and t...

Page 601: ...Def Type FbEq 16b 32b Description Name Range Selection No 1000 1 nH km 1 1 nH km Inductance of the medium voltage side cable 0 000 32000 000 nH km Parameters 601 ...

Page 602: ... Language 96 1 Note Not all languages listed below are necessarily supported Note This parameter does not affect the languages visible in the Drive Composer PC tool Those are specified under View Settings 1031 German Deutsch 1040 Italian Italiano 3082 Spanish Español 2070 Portuguese Português 1043 Dutch Nederlands 1036 French Français 1030 Danish Dansk 1035 Finnish Suomi 1053 Swedish Svenska 1049 ...

Page 603: ... invalid codes will progressively lengthen the delay Note You must change the default user pass code to maintain a high level of cybersecurity Store the code in a safe place the protection cannot be disabled even by ABB if the code is lost See also section User lock page 142 Pass code 96 2 1 1 Pass code 0 99999999 uint16 Shows which access levels have been activated by pass codes entered into para...

Page 604: ...nce control 6 Reserved Done uint16 Restores the original settings of the control program i e parameter default values Note This parameter cannot be changed while the drive is running Parameter restore 96 6 0 Restoring is completed Done 8 All editable parameter values are restored to default values except motor data and ID run results parameter 31 42 Overcurrent fault limit control panel PC communi...

Page 605: ...lt values This will also restore the default settings of the fieldbus adapter if one is connected potentially including settings that cannot be accessed through drive parameters Reset all fieldbus settings Done uint16 Savesthevalidparametervaluestopermanentmemory This parameter should be used to store values sent from a fieldbus or when using an external power supply to the control board as the su...

Page 606: ...int16 Enables the saving and restoring of up to four custom sets of parameter settings See section User parameter sets page 140 The set that was in use before powering down the drive is in use after the next power up Note Hardware configuration settings such as I O extension module fieldbus and encoder configuration parameters groups 14 16 51 56 58 and 92 93 and parameters 50 1 and 50 31 and force...

Page 607: ...1 User set I O mode in1 96 12 0 0 Not selected 1 1 Selected 2 Digital input DI1 10 2 DI delayed status bit 0 DI1 3 Digital input DI2 10 2 DI delayed status bit 1 DI2 4 Digital input DI3 10 2 DI delayed status bit 2 DI3 5 Digital input DI4 10 2 DI delayed status bit 3 DI4 6 Digital input DI5 10 2 DI delayed status bit 4 DI5 7 Digital input DI6 10 2 DI delayed status bit 5 DI6 10 Digital input outpu...

Page 608: ...on M F and D2D clock synchronization 96 23 0 Clock synchronization not active Inactive 1 Clock synchronization active Active days uint16 Number of full days passed since beginning of the year 1980 This parameter together with 96 25 Time in minutes within 24 h and 96 26 Time in ms within one minute makes it possible to set the date and time in the drive via the parameter interface from a fieldbus o...

Page 609: ... been received from the control panel or Drive Composer PC tool connected to the control panel Panel link b11 1 Tick received Tick has been received from Drive Composer PC tool through an FENA module Ethernet tool link b12 1 Tick received Tick has been set by parameters 96 24 96 26 Parameter setting b13 1 RTC time in use Time and date have been read from the real time clock RTC b14 1 Drive on time...

Page 610: ...tes an event log entry B686 Checksum mismatch Pure event 2 The drive generates a warning A686 Checksum mismatch Warning 3 The drive generates a warning A686 Checksum mismatch Starting the drive is prevented Warningandprevent start 4 The drive trips on 6200 Checksum mismatch Fault uint16 Bits 0 3 select to which approved checksums out of 96 56 96 59 the actual checksum 96 53 is compared Bits 4 7 se...

Page 611: ...ime has passed Running b0 1 The user data logger has been triggered The bit is cleared when the logger is restarted Triggered b1 1 The user data logger contains data that can be read Note that the bit is not cleared because the data is saved to the memory unit Data available b2 1 The user data logger has been configured Note that the bit is not cleared because the configuration data is saved to th...

Page 612: ... code activate parameter 96 8 Control board boot or cycle the power See also section User lock page 142 Change user pass code 96 100 1 1 New user pass code 10000000 99999999 10000000 uint32 Visible when user lock is open Confirms the new user pass code entered in 96 100 Change user pass code page 612 Confirm user pass code 96 101 1 1 Confirmation of new user pass code 10000000 99999999 uint16 Visi...

Page 613: ... hidden b3 Reserved b4 5 1 Creating a backup and restoring from a backup prevented Protect AP b6 1 Bluetooth disabled on ACS AP W control panel If the drive is part of a panel bus Bluetooth is disabled on all panels Disable panel bluetooth b7 Reserved b8 10 1 OEM access level 1 disabled Disable OEM access level 1 b11 1 OEM access level 2 disabled Disable OEM access level 2 b12 1 OEM access level 3...

Page 614: ...ns full slip gain 0 Slip gain 97 3 means no slip gain The default value is 100 Other values can be used if a static speed error is detected despite having the setting at full slip gain Example with nominal load and nominal slip of 40 rpm A 1000 rpm constant speed reference is given to the drive Despite having full slip gain 100 a manual tachometer measurement from the motor axis gives a speed valu...

Page 615: ...ence when parameter 97 6 Flux reference select is set to User flux reference User flux reference 97 7 100 1 100 1 User defined flux reference 0 00 200 00 0 0 real32 This parameter can be used to improve the control dynamics of a synchronous reluctance motor or a salient permanent magnet synchronous motor As a rule of thumb define a level to which the output torque must rise with minimum delay This...

Page 616: ...al32 Rotor time constant tuning This parameter can be used to improve torque accuracy in closed loop control of an induction motor Normally the motor identification run provides sufficient torque accuracy but manual fine tuning can be applied in exceptionally demanding applications to achieve optimal performance Note This is an expert level parameter and should not be adjusted without appropriate ...

Page 617: ...ow speed current control enable is activated Below this speed current follows the reference defined in parameter 97 92 When frequency reference of inverter is ramped above this value a smooth transition to normal scalar control starts When frequency is approximately the sum of this value and 20 of nominal frequency then current controller is completely turned off Scalar control follows U f curve o...

Page 618: ...ed during the ID run are being used Not selected 1 The values of parameters 98 2 98 14 are used in the motor model Motor parameters 2 The value of parameter 98 15 is used as the rotor angle offset Parameters 98 2 98 14 are inactive Position offset 3 The values of parameters 98 2 98 14 are used in the motor model and the value of parameter 98 15 is used as the rotor angle offset Motor parameters po...

Page 619: ...unit 0 00000 10 00000 pu 0 00000 pu real32 Defines the permanent magnet flux Note This parameter is valid only for permanent magnet motors PM flux user 98 8 Permanent magnet flux in per unit 0 00000 2 00000 pu 0 00000 Ohm real32 Defines the stator resistance RS of the motor model Resistance value is given at 20 C 68 F Rs user SI 98 9 Stator resistance 0 00000 100 00000 Ohm 0 00000 Ohm real32 Defin...

Page 620: ...ctance 0 00 100000 00 mH 0 0 deg real32 Defines an angle offset between the zero position of the synchronous motor and the zero position of the position sensor This value is initially set by the autophasing routine when an absolute encoder or an incremental encoder with Z pulse is used The value can be fine tuned by setting 98 1 User motor model mode to Position offset or Motor parameters position...

Page 621: ...e is running Motor control mode 99 4 0 Direct torque control This mode is suitable for most applications DTC Note Instead of direct torque control scalar control is also available and should be used in the following situations with multimotor applications 1 if the load is not equally shared between the motors 2 if the motors are of different sizes or 3 if the motors are going to be changed after t...

Page 622: ...voltage side Note The stress on the motor insulation is always dependent on the drive supply voltage This also applies to the case where the motor voltage rating is lower than that of the drive and the supply Note This parameter cannot be changed while the drive is running Motor nominal voltage 99 7 10 1 V 10 1 V Nominal voltage of the motor The allowable range is 1 6 2 UN nominal voltage of the d...

Page 623: ...ronous motor especially when performing a standstill identification run With a permanent magnet or synchronous reluctance motor this value is not needed Note Do not enter an estimated value If you do not know the exact value leave the parameter at zero Note This parameter cannot be changed while the drive is running Motor nominal cos φ 99 11 100 1 100 1 Cosphi of the motor 0 00 1 00 0 000 Nm or lb...

Page 624: ...er 95 15 Special HW settings before activating the ID run With a non ABB custom filter set also 99 18 and 99 19 Note With scalar control mode 99 4 Motor control mode Scalar the ID run is not requested automatically However an ID run can be performed for more accurate torque estimation Note Once the ID run is activated it can be canceled by stopping the drive Note The ID run must be performed every...

Page 625: ...AKE SURE THAT IT IS SAFE TORUNTHEMOTORBEFOREPERFORMINGTHE ID RUN Normal 2 Reduced ID run This mode should be selected instead of the Normal or Advanced ID run if mechanical losses are higher than 20 i e the motor cannot be de coupled from the driven equipment or if flux reduction is not allowed while the motor is running i e in case of a motor with an integrated brake supplied from the motor termi...

Page 626: ...2 Autophasingdoes not update the other motor model values Autophasing is automatically performed as part of the Normal Reduced Standstill Advanced or Advanced Standstill ID runs Using this setting it is possible to perform autophasing alone This is useful after changes in the feedback configuration such as the replacement or addition of an absolute encoder resolver or pulse encoder with commutatio...

Page 627: ...ERFORMING THE ID RUN Advanced 7 Advanced Standstill ID run This selection is recommended with AC induction motors up to 75 kW instead of the Standstill ID run if the exact nominal ratings of the motor are not known or the control performance of the motor is not satisfactory after a Standstill ID run Note The time it takes for the Advanced Standstill ID run to complete varies according to motor siz...

Page 628: ...his parameter the sign of encoder feedback if any must be checked This can be done by setting parameter 90 41 Motor feedback selection to Estimate and comparing the sign of 90 1 Motor speed for control to 90 10 Encoder 1 speed or 90 20 Encoder 2 speed If the sign of the measurement is incorrect the encoder wiring must be corrected or the sign of 90 43 Motor gear numerator reversed Note This parame...

Page 629: ...djusted Sine filter capacitance 99 19 100 1 uF 100 1 uF Capacitance of custom sine filter 0 00 100000 00 uF Done uint16 Selects the option to calculate the required low voltage side data Note All ESP circuitry related parameters listed below must be updated before this calculation Parameters 95 01 95 40 95 200 if known 95 201 95 202 95 204 if known 99 18 99 19 99 201 99 207 Med voltage side data 9...

Page 630: ...ominal frequency of the ESP motor 0 00 1000 00 Hz 0 00 rpm real32 Defines nominal speed of the ESP motor This setting must match the value on the rating plate of the motor ESP motor nominal speed 99 204 100 1 rpm 100 1 rpm Nominal speed of the motor 30000 00 30000 00 rpm 0 00 kW real32 Defines nominal power of the ESP motor This setting must match the value on the rating plate of the motor ESP mot...

Page 631: ...Description Name Range Selection No FSO xx settings This group contains parameters related to the optional FSO xx safety functions module For details refer to the documentation of the FSO xx module Safety 200 Parameters 631 ...

Page 632: ...below the value given with this parameter in relation Fan speed fault limit 206 7 to requested reference the control program generates fault 8E12 Fan speed Parameter value 0 means that no fault will be generated 1 10 Fault limit for fan speed 0 0 100 0 90000 h uint32 Defines the warning limit for fan lifetime When the fan has been running longer in hours than the value given Fanon timewarning limi...

Page 633: ...ve b6 1 Fan 4 of node 2 is active b7 1 Fan 1 of node 3 is active b8 1 Fan 2 of node 3 is active b9 1 Fan 3 of node 3 is active b10 1 Fan 4 of node 3 is active b11 1 Fan 1 of node 4 is active b12 1 Fan 2 of node 4 is active b13 1 Fan 3 of node 4 is active b14 1 Fan 4 of node 4 is active b15 1 1 0000h FFFFh uint16 Activates monitoring and control for fans of nodes 5 8 Fanactivationnodes 5 8 206 21 1...

Page 634: ...node 10 is active b6 1 Fan 4 of node 10 is active b7 1 Fan 1 of node 11 is active b8 1 Fan 2 of node 11 is active b9 1 Fan 3 of node 11 is active b10 1 Fan 4 of node 11 is active b11 1 Fan 1 of node 12 is active b12 1 Fan 2 of node 12 is active b13 1 Fan 3 of node 12 is active b14 1 Fan 4 of node 12 is active b15 1 1 0000h FFFFh uint16 Activates monitoring and control for fans of nodes 13 16 Fanac...

Page 635: ...lure in fan 3 of node 2 b6 1 Failure in fan 4 of node 2 b7 1 Failure in fan 1 of node 3 b8 1 Failure in fan 2 of node 3 b9 1 Failure in fan 3 of node 3 b10 1 Failure in fan 4 of node 3 b11 1 Failure in fan 1 of node 4 b12 1 Failure in fan 2 of node 4 b13 1 Failure in fan 3 of node 4 b14 1 Failure in fan 4 of node 4 b15 1 1 0000h FFFFh uint16 Shows statuses of fans in nodes 5 8 Fan supervision stat...

Page 636: ...n 3 of node 10 b6 1 Failure in fan 4 of node 10 b7 1 Failure in fan 1 of node 11 b8 1 Failure in fan 2 of node 11 b9 1 Failure in fan 3 of node 11 b10 1 Failure in fan 4 of node 11 b11 1 Failure in fan 1 of node 12 b12 1 Failure in fan 2 of node 12 b13 1 Failure in fan 3 of node 12 b14 1 Failure in fan 4 of node 12 b15 1 1 0000h FFFFh uint16 Shows statuses of fans in nodes 13 16 Fan supervision st...

Page 637: ...DI5 of node 8 b7 Status of digital input DI5 of node 9 b8 Status of digital input DI5 of node 10 b9 Status of digital input DI5 of node 11 b10 Status of digital input DI5 of node 12 b11 Status of digital input DI5 of node 13 b12 Status of digital input DI5 of node 14 b13 Status of digital input DI5 of node 15 b14 Status of digital input DI5 of node 16 b15 1 1 0000h FFFFh uint16 Indicates the statu...

Page 638: ...b6 Status of digital input DI8 of node 8 b7 Status of digital input DI8 of node 9 b8 Status of digital input DI8 of node 10 b9 Status of digital input DI8 of node 11 b10 Status of digital input DI8 of node 11 b11 Status of digital input DI8 of node 13 b12 Status of digital input DI8 of node 14 b13 Status of digital input DI8 of node 15 b14 Status of digital input DI8 of node 16 b15 1 1 0000h FFFFh...

Page 639: ...elects the action to be taken when digital input DI8 monitoring of the CIO 01 module is triggered CIO DI8 monitoring action 206 53 0 No action taken 1 The supply unit generates an AE97 CIO DI8 monitoring warning 2 The supply unit trips on 8E17 CIO DI8 monitoring Parameters 639 ...

Page 640: ... b4 15 1 1 0000h FFFFh None uint16 Selects the operation for the fan s selected with parameter 207 02 Fan reset selection Command selection 207 3 0 None 1 Shows the operating time in hours of the fan s in parameters 207 11 207 14 2 Resets the on time counter of the fan s 3 Resets the last identification run of the fan s 4 Resets the on time counter and identification run data shown by parameters 2...

Page 641: ...operation selected with parameter 207 03 Command selection for fan 3 Fan 3 data 207 13 1 100 Fan 3 data 0 00 2147483640 00 real32 Shows the output of the operation selected with parameter 207 03 Command selection for fan 4 Fan 4 data 207 14 1 100 Fan 4 data 0 00 2147483640 00 Parameters 641 ...

Page 642: ... Displays a count of Modbus errors An increasing count indicates errors on the Modbus protocol Modbus errors 208 5 1 1 Number of Modbus errors 0 2147483647 uint32 Displays a sum of time outs in all of the nodes see parameters 208 11 208 26 A time out is a request Timeouts 208 6 response cycle in the I O bus where the bus master sends a request but does not get a correctly formed response message i...

Page 643: ...7483647 uint32 Displays a count of timeouts in node 12 Node 12 timeouts 208 22 1 1 Number of timeouts in node 12 0 2147483647 uint32 Displays a count of timeouts in node 13 Node 13 timeouts 208 23 1 1 Number of timeouts in node 13 0 2147483647 uint32 Displays a count of timeouts in node 14 Node 14 timeouts 208 24 1 1 Number of timeouts in node 14 0 2147483647 uint32 Displays a count of timeouts in...

Page 644: ...n for fan 1 of node 2 Node 2 fan 1 pulse freq 209 5 1 Hz 10 Hz Result of the identification run for fan 1 of node 2 0 0 5000 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 2 of node 2 Node 2 fan 2 pulse freq 209 6 1 Hz 10 Hz Result of the identification run for fan 2 of node 2 0 0 5000 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 3 of node 2 No...

Page 645: ...0 5000 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 1 of node 5 Node 5 fan 3 pulse freq 209 19 1 Hz 10 Hz Result of the identification run for fan 3 of node 5 0 0 5000 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 4 of node 5 Node 5 fan 4 pulse freq 209 20 1 Hz 10 Hz Result of the identification run for fan 4 of node 5 0 0 5000 0 Hz 0 0 Hz rea...

Page 646: ... 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 1 of node 9 Node 9 fan 1 pulse freq 209 33 1 Hz 10 Hz Result of the identification run for fan 1 of node 9 0 0 5000 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 2 of node 9 Node 9 fan 2 pulse freq 209 34 1 Hz 10 Hz Result of the identification run for fan 2 of node 9 0 0 5000 0 Hz 0 0 Hz real32 Di...

Page 647: ...5000 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 3 of node 12 Node 12 fan 3 pulse freq 209 47 1 Hz 10 Hz Result of the identification run for fan 3 of node 12 0 0 5000 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 4 of node 12 Node 12 fan 4 pulse freq 209 48 1 Hz 10 Hz Result of the identification run for fan 4 of node 12 0 0 5000 0 Hz 0 0 Hz...

Page 648: ...ult of the identification run for fan 3 of node 15 Node 15 fan 3 pulse freq 209 59 1 Hz 10 Hz Result of the identification run for fan 3 of node 15 0 0 5000 0 Hz 0 0 Hz real32 Displays the result of the identification run for fan 4 of node 15 Node 15 fan 4 pulse freq 209 60 1 Hz 10 Hz Result of the identification run for fan 4 of node 15 0 0 5000 0 Hz 0 0 Hz real32 Displays the result of the ident...

Page 649: ...he ABB service representative Warnings and faults are listed below in separate tables Each table is sorted by warning fault code Safety WARNING Only qualified electricians are allowed to service the drive Read the instructions in the Safety instructions chapter of the Hardware manual of the drive before working on the drive Indications Warnings and faults Warnings and faults indicate an abnormal d...

Page 650: ...ons Programmable digital inputs and outputs page 70 Programmable relay outputs page 71 and Programmable I O extensions page 71 Pure events In addition to warnings and faults there are pure events that are only recorded in the event logs of the drive The codes of these events are included in the Warning fault and pure event messages table Editable messages For some warnings and faults the message t...

Page 651: ...ot be changed by the user Other data loggers User data logger A custom data logger can be configured using the Drive Composer pro PC tool This functionality enables the free selection of up to eight drive parameters to be sampled at selectable intervals The triggering conditions and the length of the monitoring period can also be defined by the user within the limit of approximately 8000 samples I...

Page 652: ...ode generation for mobile service application A QR Code or a series of QR Codes can be generated by the drive for display on the control panel The QR Code contains drive identification data information on the latest events and values of status and counter parameters The code can be read with a mobile device containing the ABB service application which then sends the data to ABB for analysis For mo...

Page 653: ...g and delta star connection Check there are no contactors opening and closing in motor cable Check that the start up data in parameter group 99 corresponds to the motor rating plate Check that there are no power factor correction capacitors or surge absorbers in motor cable Check encoder cable including phasing Check the auxiliary code format XXXY YYZZ With parallel connected inverter modules Y YY...

Page 654: ...e 4 Upper branch of V phase 8 Lower branch of V phase 10 Upper branch of W phase 20 Lower branch of W phase other combinations of the above Check auxiliary code 40h DC capacitor short circuit After correcting the cause of the fault reboot the control unit using parameter 96 8 Control board boot or by cycling power Check motor cable Excessive IGBT junction to case temperature This fault protects th...

Page 655: ...input power line phase or blown fuse Supply phase loss 3130 Check for loose power cable connections Check for input power supply imbalance Contact your local ABB representative No acknowledgement received from charge relay Charge relay lost 3180 Wiring or earth fault 3181 1 Switch off the protection in parameter 31 23 1 The drive hardware is supplied from a common DC bus 2 Incorrect input power an...

Page 656: ...YYZZ XXX specifies the source of Difference in DC voltages between parallel connected inverter modules DC voltage difference 3291 the first error see YYY YYY specifies the module through which BCU control unit channel the fault was received 1 Channel 1 2 Channel 2 4 Channel 3 8 Channel 4 800 Channel 12 Connect motor cable Motor circuit fault due to missing motor connection all three phases are not...

Page 657: ...sponding to the code Input phase loss detected by the IGBT bridge Input phase loss 3E00 1 Phase A 2 Phase B 4 Phase C 8 Phase cannot be detected Check the AC fuses Check for input power supply imbalance Check the settings of parameters 35 61 and 35 62 Calculated motor cable temperature has exceeded warning limit Motor cable overload 4000 Check the dimensioning of the motor cable in regard to requi...

Page 658: ...asured Check the value of parameter 35 12 Temperature 1 fault limit Check the value of parameter 35 3 Measured temperature 2 Measuredtemperature2hasexceeded fault limit External temperature2 4982 Check the cooling of the motor or other equipment whose temperature is being measured Check the value of parameter 35 22 Temperature 2 fault limit Power down the control unit and make sure that the module...

Page 659: ...ter modules 26 STO_ACT state of control unit 25 STO1 of control unit 24 STO2 of control unit 23 12 STO1 of inverter modules 12 1 Bits of non existing modules set to 1 11 0 STO2 of inverter modules 12 1 Bits of non existing modules set to 1 Check safe torque off circuit connections Safe torque off function is active i e safety circuit signal s connected to Safe torque off 5091 For more information ...

Page 660: ...surement of the drive Measurement circuit temperature 5094 Check setting of 95 4 Control board supply The way the control unit is powered does not correspond to parameter setting PU communication 5681 Check the connection between the control unit and the power unit Communication errors detected between the drive control unit and the power unit Check the auxiliary code format XXXY YYZZ With paralle...

Page 661: ...ol unit using parameter 96 8 Control board boot or by cycling its power If the problem persists contact your local ABB representative Check that the value of 95 13 Reduced run mode corresponds to the number Number of inverter modules detected does not match the value of parameter 95 13 Reduced run mode Reduced run 5695 of inverter modules present Check that the modules present are powered from the...

Page 662: ...ncompatible 6181 Reboot the control unit using parameter 96 8 Control board Firmware and FPGA file version in the power unit are incompatible boot or by cycling power If the problem persists contact your local ABB representative Update of power unit logic failed Retry Check the auxiliary code to identify FPGA version compatibility format XXYYZZ XX 8 cannot recognize power unit logic FPGA logic not...

Page 663: ...The application contains the wrong system library version 8007 See the drive specific log generated by Automation Builder In Automation Builder give a Clean command and reload the application The application is empty 8008 In Automation Builder check application task configuration give The application contains invalid tasks 8009 a Clean all command and reload the application Update the system libra...

Page 664: ...t was detached when the control unit was powered Memory unit detached 64B0 In case the memory unit was not actually removed when the fault occurred check that the memory unit is properly inserted into its connector and its mounting screw is tight Reboot the control unit using parameter 96 8 Control board boot or by cycling power If the problem persists contact your local ABB representative Reboot ...

Page 665: ...n the control unit Contact your local ABB representative Embedded fieldbus EFB configuration file could not be read EFB configuration file 6682 Check the settings in parameter group 58 Embedded fieldbus Embedded fieldbus EFB parameter settings inconsistent or not compatible with selected protocol EFB invalid parameterization 6683 Contact your local ABB representative EFB load fault 6684 Embedded f...

Page 666: ...Option module not supported For example type Fxxx xx M fieldbus adapter modules are not supported Incompatible option module 7085 1 Fieldbus interface A 2 Fieldbus interface B Replace the module with a supported type A FSO xx module is not supported by the control board Remove FSO xx module to clear the fault Connect FSO xx module to the supported control board Check motor load and drive ratings M...

Page 667: ...on settings parameter group 43 Brake chopper Check that braking cycle meets allowed limits Check that drive supply AC voltage is not excessive Check mechanical brake connection Mechanical brake control fault Mech brake closing failed 71A2 Check mechanical brake settings in parameter group 44 Mechanical brake control Activated eg if brake acknowledgement is not as expected during brake closing Chec...

Page 668: ...e control Incorrect estimated speed Check need for brake chopper and resistor s Check the status of motor current measurement Perform a Normal Advanced or Advanced Standstill ID run instead of for example a Reduced or Standstill See parameter 99 13 ID run requested page 624 Contact your local ABB representative Internal fault Encoder internal 7380 See A7E1 Encoder page 685 Encoder feedback fault E...

Page 669: ...atus of fieldbus communication Cyclical communication between drive and fieldbus adapter module A or FBA A communication 7510 See user documentation of fieldbus interface between PLC and fieldbus adapter module A is lost Check settings of parameter groups 50 Fieldbus adapter FBA 51 FBA A settings 52 FBA A data in and 53 FBA A data out Check cable connections Check if communication master is able t...

Page 670: ...ad page 688 Selected signal has fallen below the user underload curve ULC underload 8001 See A8BE ULC overload page 688 Selected signal has exceeded the user overload curve ULC overload 8002 Check the auxiliary code format XXXX XYZZ Y specifies the location of the An analog signal is outside the limits specified for the analog input AI Supervision 80A0 input 0 Control unit 1 I O extension module 1...

Page 671: ...See parameter 99 4 Motor control mode If no earth fault can be detected contact your local ABB representative Check motor and motor cable for cabling errors Short circuit in motor cable s or motor Short circuit A2B4 Check there are no power factor correction capacitors or surge absorbers in motor cable Check motor cable Excessive IGBT junction to case temperature This warning protects IGBT overloa...

Page 672: ...ed temperature monitoring function 1 parameter 35 11 2 parameter 35 21 YY indicates the selected temperature source ie the setting of the selection parameter in hexadecimal ZZZZ indicates the problem see actions for each code below Check parameters 35 11 35 21 against 91 21 91 24 Sensor type mismatch 0001 Check parameters 35 11 35 14 35 21 35 24 and Temperature under limit 0002 91 21 91 24 if sens...

Page 673: ...on module installed in slot 3 indicates overtemperature Motor temperature3 A499 Check the motor load and drive ratings Check the wiring of the temperature sensor Repair wiring if faulty Measure the resistance of the sensor Replace sensor if faulty Check the auxiliary code See actions for each code below Control unit temperature is excessive Control board temperature A4A0 Check ambient conditions T...

Page 674: ...n Check ambient conditions Drive IGBT temperature is excessive IGBT temperature A4F6 Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power Check the connections between the drive control unit and the power unit Communication errors detected between the drive control unit and the power unit PU communication A580 Check the auxiliary code format X...

Page 675: ...21 HW options word 2 matches the hardware Make sure the front cover of the drive module is in place and tightened Check auxiliary fan s and connection s Replace faulty fan Check safety circuit connections For more information see appropriate Safe torque off function is active i e safety circuit signal s connected to connector XSTO is lost Safe torque off A5A0 drive hardware manual and description ...

Page 676: ...attery A5F4 This warning can be suppressed using parameter 31 40 Avoid forcing unnecessary parameter saves by parameter 96 7 or cyclic The flash memory in the memory unit has been erased too frequently Flash erase speed exceeded A682 parameter writes such as user logger triggering through parameters compromising the lifetime of the memory Check the auxiliary code format XYYY YZZZ X specifies the s...

Page 677: ...action has been defined for a parameter checksum mismatch but the feature has not been configured Checksum configuration A687 See the Drive customizer PC tool user s manual 3AUA0000104167 English Too much data in parameter mapping table created in Drive customizer Parameter map configuration A688 Check parameter scaling and format in parameter mapping table See the Parameter value saturated eg by ...

Page 678: ... been defined Supply voltage unselected A6A6 Close the user lock by entering an invalid pass code in parameter 96 2 The user lock is open ie user lock configuration parameters 96 100 96 102 are visible User lock open A6B0 Pass code See section User lock page 142 Confirm the new pass code by entering the same code in 96 101 To A new user pass code has been entered in parameter 96 100 but not confir...

Page 679: ...quired to validate any changes in the hardware settings Check the auxiliary code format XXXX ZZZZ ZZZZ indicates the problem see actions for each code below User load curve configuration error ULC configuration A6E6 Check that each speed point parameters 37 11 37 15 has a higher value than the previous point Speed points inconsistent 0000 Check that each frequency point 37 16 37 20 has a higher va...

Page 680: ... or not connected Brake resistor A791 Check the condition of the brake resistor Stop drive Let resistor cool down Brake resistor temperature has exceeded warning limit defined by BR excess temperature A793 Check resistor overload protection function settings parameter group 43 Brake chopper parameter 43 12 Brake resistor warning limit Check warning limit setting parameter 43 12 Brake resistor warn...

Page 681: ...ection 91 31 or 91 41 interface module type and encoder type Echo not supported by selected input for example resolver or absolute encoder 000B Check input selection 91 31 or 91 41 and serial link mode 92 30 or 93 30 settings Emulation in continuous mode not supported 000C Check that the encoder is selected as feedback source in parameter 90 41 or 90 51 Encoder feedback not used as actual feedback...

Page 682: ...heck the type and location settings of the modules parameters 14 1 14 2 15 1 15 2 or 16 1 16 2 Module not found 00 0002 Check that the module is properly seated in its slot Check that the module and the slot connector is not damaged Try installing the module into another slot Check the type and location settings of the modules parameters 14 1 14 2 15 1 15 2 or 16 1 16 2 Configuration of module fai...

Page 683: ...nical brake settings in parameter group 44 Mechanical brake control Check that acknowledgement signal matches actual status of brake Check mechanical brake settings in parameter group 44 Mechanical brake Open conditions of mechanical brake cannot be fulfilled for example brake Mechanical brakeopening not allowed A7A5 control especially 44 11 Keep brake closed has been prevented from opening by par...

Page 684: ... actions for each code below Check motor gear settings 90 43 and 90 44 Motor gear definition invalid or outside limits 0001 Check encoder settings 92 Encoder 1 configuration or 93 Encoder 2 configuration Encoder not configured 0002 Use parameter 91 10 Encoder parameter refresh to validate any changes in the settings Check encoder status Encoder stopped working 0003 Check for slippage between encod...

Page 685: ... DDCS controller comm loss A7CA Check settings of parameter group 60 DDCS communication Check cable connections If necessary replace cables Check the auxiliary code The code indicates which node address defined Master follower communication is lost M F comm loss A7CB by parameter 60 2 in each drive on the master follower link is affected Check settings of parameter group 60 DDCS communication On t...

Page 686: ...coder reported an internal error 000B See the documentation of the encoder Encoder reported a battery error 000C See the documentation of the encoder Encoder reported overspeed or decreased resolution due to overspeed 000D See the documentation of the encoder Encoder reported a position counter error 000E See the documentation of the encoder Encoder reported an internal error 000F Check PC tool or...

Page 687: ...r 1 warn message 3 33 43 Edge counter 2 source 33 45 Edge counter 2 warn message Check the source of the warning parameter 33 13 On time 1 source Warning generated by on time timer 1 On Time 1 A886 Check the source of the warning parameter 33 23 On time 2 source Warning generated by on time timer 2 On Time 2 A887 Check the source of the warning parameter 33 33 Edge counter 1 source Warning generat...

Page 688: ...the input and limit 01 AI1 under minimum 02 AI1 over maximum 03 AI2 under minimum 04 AI2 over maximum Check signal level at the analog input Check the wiring connected to the input Check the minimum and maximum limits of the input in parameter group 12 Standard AI 14 I O extension module 1 15 I O extension module 2 or 16 I O extension module 3 Check the source of the warning parameter 32 7 Supervi...

Page 689: ...al state machine LSU CW DDCS fiber optic communication between converters for example the inverter unit and the supply unit is lost INU LSU comm loss AF80 Check settings of parameter group 60 DDCS communication Check the Note that the inverter unit will continue operating based on the corresponding settings in the control program of the other converter status information that was last received fro...

Page 690: ...or control word received from an external control system Informative warning After stopping on a ramp stop Off1 or Off3 command the master sends a short 10 millisecond coast stop Off2 command to the follower s The Off2 stop is stored in the event log of the follower Check that it is safe to continue operation Reset the source of the Drive has received an emergency stop mode selection Off1 or Off3 ...

Page 691: ...Contact your local ABB representative quoting the auxiliary code If the Drive SW internal malfunction SW internal diagnostics B680 Composer tool is available also create and send a support package see Drive composer manual for instructions See A686 Checksum mismatch page 677 The calculated parameter checksum does not match any enabled reference checksum Checksum mismatch B686 Check motor and motor...

Page 692: ...vision 4 function Signal supervision 3 D20B Check the source of the warning parameter 32 217 Supervision 5 signal Warning generated by the signal supervision 5 function Signal supervision 3 D20C Check the source of the warning parameter 32 227 Supervision 6 signal Warning generated by the signal supervision 6 function Signal supervision 3 D20D Check the source of the warning parameter 32 237 Super...

Page 693: ...The code contains location information especially with parallel connected inverter modules When converted into a 32 bit binary number the bits of the code indicate the following 31 28 Number of faulty inverter module 0 11 decimal 1111 STO_ACT states of control unit and inverter modules in conflict 27 STO_ACT state of inverter modules 26 STO_ACT state of control unit 25 STO1 of control unit 24 STO2...

Page 694: ... data Motor ID run was not completed successfully ID run FF61 Check that no external control system is connected to the drive Cycle the power to the drive and its control unit if powered separately Check that the motor shaft is not locked Check the auxiliary code The second number of the code indicates the problem see actions for each code below Check settings of parameters 99 6 Motor nominal curr...

Page 695: ...n did not finish within reasonable time 000D Contact your local ABB representative Internal error 000E 0010 Try to perform ID run again SynRM only Rotor orientation not correct during the pulse test 0011 Contact your local ABB representative Check that nominal power is as advised in Advanced Standstill ID run description Not possible to perform Advanced Standstill ID run 0012 Contact your local AB...

Page 696: ...Cause Event name Aux code Code hex Check the fault information provided by the Modbus controller A fault trip command has been received through the embedded fieldbus interface EFB force trip FF8E 696 Fault tracing ...

Page 697: ... Check converter fuses Current difference detected by the branching unit BU BU current difference AE05 Check converter s Check inverter s Check LCL filter Check AC fuses Earth leakage detected by the branching unit sum of all currents exceeds the level BU earth leakage AE06 Check for earth leakages Check supply cabling Check power modules Check there are no power factor correction capacitors or su...

Page 698: ...tions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against IGBT supply unit power IGBT temperature is excessive IGBT temperature AE16 Define the supply voltage range parameter 95 1 Supply voltage The supply voltage range has not been defined Voltage category unselected AE24 Check that it is safe to continue operation Return emergency stop push button to n...

Page 699: ...t to do Cause Event name Aux code Code hex Two attempts in five minutes is allowed to prevent charging circuit overheating There are too many DC link charging attempts Charging count AE85 Fault tracing 699 ...

Page 700: ...r local ABB representative Check supply cable IGBT supply unit has detected short circuit Short circuit 2E02 Check there are no power factor correction capacitors or surge absorbers in supply cable After correcting the cause of the fault reboot the control unit using parameter 96 8 Control board boot or by cycling power Check the load Excessive IGBT junction to case temperature IGBT overload 2E04 ...

Page 701: ... supply network connections Check the AC fuses If the problem persists contact your local ABB representative Difference in main voltages between parallel connected supply modules BU voltage difference 3E07 Check parameter 95 1 Supply voltage Check supply voltage and fuses Check the connection from the relay output to the charging contactor Check that the DC voltage measuring circuit is working cor...

Page 702: ...program has closed the contactor control circuit with relay output Main contactor main breaker is not functioning properly or there is a loose bad connection Main contactor Fault 5E06 Monitor possible network transients Synchronization to supply network has failed Synchronization fault 6E19 Contact your local ABB representative Rating ID load error Rating ID fault 6E1A Check the line converter con...

Page 703: ...What to do Cause Event name Aux code Code hex Resynchronize the IGBT supply unit to the grid after net lost Net lost is detected Duration of net lost is too long Net lost 8E07 Fault tracing 703 ...

Page 704: ...704 ...

Page 705: ...face EFB What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network fieldbus using the embedded fieldbus interface 10 Fieldbus control through the embedded fieldbus interface EFB 705 ...

Page 706: ... in the drive The drive can be set to receive all of its control information through the fieldbus interface or the control can be distributed between the embedded fieldbus interface and other available sources for example digital and analog inputs Fieldbus controller Fieldbus Process I O cyclic Service messages acyclic Control Word CW Reference Status Word SW Actual values Parameter R W requests r...

Page 707: ...ith the same node ad dress online 1 default 58 3 Node address Defines the communication speed of the link Use the same setting as in the master station 19 2 kbps default 58 4 Baud rate Selects the parity and stop bit set ting Use the same setting as in the master station 8 EVEN 1 default 58 5 Parity Defines the action taken when a communication loss is detected Fault default 58 14 Communication lo...

Page 708: ...r which the Modbus mas ter accesses when it reads from or writes to the register address cor responding to Modbus In Out parameters For example the default settings I Os 1 6 contain the control word the status word two refer ences and two actual val ues 58 101 Data I O 1 58 124 Data I O 24 Select the parameters that you want to read or write through the Modbus I O words These settings write the in...

Page 709: ...1 Torque ref1 source Selects a reference received through the embedded fieldbus interface as torque reference 2 EFB ref1 or EFB ref2 26 12 Torque ref2 source FREQUENCY REFERENCE SELECTION Selects a reference received through the embedded fieldbus interface as fre quency reference 1 EFB ref1 or EFB ref2 28 11 Frequency ref1 source Selects a reference received through the embedded fieldbus interface...

Page 710: ...e PROCESS PID FEEDBACK AND SETPOINT Connect the bits of the storage paramet er 10 99 RO DIO control word to the digital input outputs of the drive Feedback data stor age 40 8 Set 1 feedback 1 source Setpoint data storage 40 16 Set 1 setpoint 1 source SYSTEM CONTROL INPUTS Saves parameter value changes includ ing those made through fieldbus control to permanent memory Save reverts to Done 96 7 Para...

Page 711: ...See section About the control profiles page 713 2 If parameter 58 25 Control profile is set to Transparent 3 The sources of the status word and actual values are selected by parameters 58 30 58 32 otherwise actual values 1 and 2 are automatically selected ac cording to reference type and The control word is displayed by 6 5 EFB transparent control word Control word and Status word The Control Word...

Page 712: ...es Fieldbus actual signals ACT1 and ACT2 are 16 bit or 32 bit signed integers They convey selected drive parameter values from the drive to the master Whether the actual values are scaled or not depends on the settings of 58 28 EFB act1 type and 58 29 EFB act2 type See section About the control profiles page 713 Data input outputs Data input outputs are 16 bit or 32 bit words containing selected d...

Page 713: ...ne of these methods is to use 6 digit decimal addresses from 400001 to 465536 This manual uses 6 digit decimal addressing to represent Modbus holding register addresses Modbus master devices that are limited to the 5 digit decimal addressing may still access registers 400001 to 409999 by using 5 digit decimal addresses 40001 to 49999 Registers 410000 to 465536 are inaccessible to these masters Not...

Page 714: ...e ABB Drives control profile The embedded fieldbus interface converts this word to the form in which it is used in the drive The upper case boldface text refers to the states shown in State transition diagram page 717 STATE Description Value Name Bit Proceed to READY TO OPERATE 1 OFF1_ CONTROL 0 Stop along currently active deceleration ramp Proceed to OFF1 ACTIVE proceed to READY TO SWITCH ON unle...

Page 715: ...on Generator output to zero Drive ramps to stop current and DC voltage limits in force 0 Enable ramp function 1 RAMP_HOLD 5 ProceedtoRAMPFUNCTIONGENERATOR ACCEL ERATOR ENABLED Halt ramping Ramp Function Generator output held 0 Normal operation Proceed to OPERATING 1 RAMP_IN_ ZERO 6 Note This bit is effective only if the fieldbus inter face is set as the source for this signal by drive parameters F...

Page 716: ...rved 12 15 Status Word The table below shows the fieldbus Status Word for the ABB Drives control profile The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus The upper case boldface text refers to the states shown in State transition diagram page 717 STATE Description Value Name Bit READY TO SWITCH ON 1 RDY_ON 0 NOT READY TO SWITCH ON 0 READY TO OPERATE 1 ...

Page 717: ...OVE_ LIMIT 10 Actual frequency or speed within supervision limit 0 S USER_0 11 External Run enable signal received 1 EXT_RUN_ ENABLE 12 No external Run enable signal received 0 Reserved 13 15 State transition diagram The diagram below shows the state transitions in the drive when the drive is using the ABB Drives profile and configured to follow the commands of the control word from the embedded f...

Page 718: ...1 CW xxxx x1xx xx11 1111 CW xxxx x1xx xxx1 1111 SW Bit2 1 STATE condition rising edge CW Bit6 0 CW Bit5 0 C D D D C B A READY TO SWITCH ON READY TO OPERATE OPERATION INHIBITED OFF1 ACTIVE CW Bit3 0 SW Bit2 0 operation inhibited CW Bit4 0 n f 0 I 0 SW Bit1 0 from any state CW Bit0 0 B C D OFF1 SW Bit1 1 CW xxxx x1xx xxxx 1111 and SW Bit12 1 from any state Emergency stop OFF2 CW Bit1 0 Emergency sto...

Page 719: ...nds on the setting of 58 26 EFB ref1 type and 58 27 EFB ref2 type page 484 Fieldbus Drive 20000 10000 0 10000 20000 46 01 with speed reference 46 02 with frequency reference 46 03 with torque reference 46 04 with power reference 0 with torque or power reference 46 06 with speed reference 46 07 with frequency reference 46 03 with torque reference 46 04 with power reference 46 01 with speed referenc...

Page 720: ...ues are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 58 28 EFB act1 type and 58 29 EFB act2 type page 485 Fieldbus Drive 20000 10000 0 10000 20000 46 01 with speed reference 46 02 with frequency reference 46 03 with torque reference 46 04 with power reference 46 03 with torque reference 46 04 with power reference 46 01 with speed referenc...

Page 721: ...rror code access See section Error code registers holding registers 400090 400100 page 726 400090 400100 Parameter read write Parameters are mapped to register addresses according to parameter 58 33 Addressing mode 400101 465536 The Transparent profile The Transparent profile enables a customizable access to the drive The contents of the control word are user definable The control word received fr...

Page 722: ...turn Query Data Echo loopback test 01h Restart Comm Option Restarts and initializes the EFB clears communications event counters 04h Force Listen Only Mode 0Ah Clear Counters and Diagnostic Re gister 0Bh Return Bus Message Count 0Ch Return Bus Comm Error Count 0Dh Return Bus Exception Error Count 0Eh Return Slave Message Count 0Fh Return Slave No Response Count 10h Return Slave NAK negative acknow...

Page 723: ...col ID 03h Vendor URL www abb com 04h Product name for example ACS880 Exception codes The table below shows the Modbus exception codes supported by the embedded fieldbus interface Description Name Code The function code received in the query is not an allowable action for the server ILLEGAL FUNCTION 01h The data address received in the query is not an allowable address for the server ILLEGAL DATA ...

Page 724: ... bit 13 User defined 1 00014 Control Word bit 14 User defined 2 00015 Control Word bit 15 User defined 3 00016 Control Word bit 16 Reserved 00017 Control Word bit 17 Reserved 00018 Control Word bit 18 Reserved 00019 Control Word bit 19 Reserved 00020 Control Word bit 20 Reserved 00021 Control Word bit 21 Reserved 00022 Control Word bit 22 Reserved 00023 Control Word bit 23 Reserved 00024 Control W...

Page 725: ...bit 3 TRIPPED 10004 Status Word bit 4 OFF_2_STA 10005 Status Word bit 5 OFF_3_STA 10006 Status Word bit 6 SWC_ON_INHIB 10007 Status Word bit 7 ALARM 10008 Status Word bit 8 AT_SETPOINT 10009 Status Word bit 9 REMOTE 10010 Status Word bit 10 ABOVE_LIMIT 10011 Status Word bit 11 User defined 0 10012 Status Word bit 12 User defined 1 10013 Status Word bit 13 User defined 2 10014 Status Word bit 14 Us...

Page 726: ... status bit 12 Reserved 10045 10 2 DI delayed status bit 13 Reserved 10046 10 2 DI delayed status bit 14 Reserved 10047 10 2 DI delayed status bit 15 Reserved 10048 Error code registers holding registers 400090 400100 These registers contain information about the last query The error register is cleared when a query has finished successfully Description Name Reference 1 Reset internal error regist...

Page 727: ...e last register that was written successfully Last Register Written Suc cessfully 94 The last register that was read successfully Last Register Read Suc cessfully 95 Fieldbus control through the embedded fieldbus interface EFB 727 ...

Page 728: ...728 ...

Page 729: ...called fieldbus adapter A FBA A and fieldbus adapter B FBA B The drive can be configured to receive all of its control information through the fieldbus interface s or the control can be distributed between the fieldbus interface s and other available sources such as digital and analog inputs depending on how control locations EXT1 and EXT2 are configured Note The text and examples in this chapter ...

Page 730: ...OWERLINK FEPL 02 adapter PROFIBUS DP FPBA 01 adapter PROFINET IO FENA 11 or FENA 21 adapter Note Fieldbus adapters with the suffix M eg FPBA 01 M are not supported Drive Fieldbus controller Fieldbus Other devices Type Fxxx fieldbus adapter installed onto drive control unit slot 1 2 or 3 Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control word CW References Status wo...

Page 731: ...ction 22 11 26 11 26 12 1 EXT1 2 Speed Torque REF1 sel 20 01 20 06 Parameter table Fieldbus adapter Speed Torque REF2 sel 22 12 26 11 26 12 Par 01 01 99 99 FBA ACT2 FBA ACT1 FBA MAIN SW Par 10 01 99 99 FBA REF2 FBA REF1 FBA MAIN CW 4 DATA OUT selection Group 52 DATA IN selection Group 53 5 Acyclic communication See the manual of the fieldbus adapter module 3 Profile selection 3 DATA OUT 2 12 DATA ...

Page 732: ...ate diagram page 575 When a transparent communication profile is selected eg by parameter group 51 FBA A settings the control word received from the PLC is available in 6 3 FBA A transparent control word The individual bits of the word can then be used for drive control through bit pointer parameters The source of the status word for example 6 50 User status word 1 can be selected in 50 9 FBA A SW...

Page 733: ...A debug mode is set to Fast the references received from the fieldbus are displayed by 50 14 FBA A reference 1 and 50 15 FBA A reference 2 Scaling of references Note The scalings described below are for the ABB Drives communication profile Fieldbus specific communication profiles may use different scalings For more information see the manual of the fieldbus adapter The references are scaled as def...

Page 734: ...ual values Note The scalings described below are for the ABB Drives communication profile Fieldbus specific communication profiles may use different scalings For more information see the manual of the fieldbus adapter The actual values are scaled as defined by parameters 46 01 46 04 which scaling is in use depends on the setting of parameters 50 7 FBA A actual 1 type and 50 8 FBA A actual 2 type F...

Page 735: ...p mode Proceed to OPERATION ENABLED 1 Run 3 Note Run enable signal must be active If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal See also parameters 6 18 Start inhibit status word and 6 25 Drive inhibit status word 2 Inhibit operation Proceed to OPERATION INHIBITED 0 Normal operation Proceed to RAMP FUNCTION GEN ERATOR OUTPUT ENABLED 1 Ramp out...

Page 736: ... 99 Inching jogging 1 disabled 0 Accelerate to inching jogging setpoint 2 1 Inching 2 9 See notes at bit 8 Inching jogging 2 disabled 0 Fieldbus control enabled 1 Remote cmd 10 Control word and reference not getting through to the drive except for bits 0 2 0 Select External Control Location EXT2 Effective if control location is parameterized to be selected from fieldbus 1 Ext ctrl loc 11 Select Ex...

Page 737: ... OFF2 ACTIVE 0 OFF3 inactive 1 Off 3 inactive 5 OFF3 ACTIVE 0 SWITCH ON INHIBITED 1 Switch on inhibited 6 0 Warning active 1 Warning 7 No warning active 0 OPERATING Actual value equals reference is within tolerance limits see parameters 46 21 46 23 1 At setpoint 8 Actual value differs from reference is outside toler ance limits 0 Drive control location REMOTE EXT1 or EXT2 1 Remote 9 Drive control ...

Page 738: ...ate Emergency stop OFF3 CW b2 0 SW b5 0 n f 0 I 0 condition rising edge of bit Power ON SW b6 1 CW b0 0 SW b0 0 CW xxxx x1xx xxxx x110 CW b3 0 A B C D SW b2 0 operation inhibited SW b8 1 CW xxxx x1xx x111 1111 CW xxxx x1xx xx11 1111 CW xxxx x1xx xxx1 1111 SW b2 1 CW b6 0 CW b5 0 CW b4 0 n f 0 I 0 SW b1 0 SW b1 1 CW xxxx x1xx xxxx 1111 from any state OFF1 CW b0 0 B C D C D D CW Control word SW Stat...

Page 739: ...ter FBA starting from 50 04 Examples of appropriate values are shown in the tables below 7 Set the fieldbus adapter module configuration parameters in group 51 FBA A settings As a minimum set the required node address and the control profile 8 Define the process data transferred to and from the drive in parameter groups 52 FBA A data in and 53 FBA A data out Note Depending on the communication pro...

Page 740: ...nd the fieldbus adapter module 1 3 slot number 50 1 FBA A enable Selects the fieldbus A reference 1 type and scaling 4 Speed 50 4 FBA A ref1 type Selects the actual value type source and scaling according to the currently active 0 Auto 50 7 FBA A actual 1 type control mode as displayed by parameter 19 01 Displays the type of the fieldbus adapter module 1 FPBA1 51 1 FBA A type Defines the PROFIBUS ...

Page 741: ...control location EXT1 12 Fieldbus A 20 1 Ext1 commands Selects a level triggered start signal for ex ternal control location EXT1 1 Level 20 2 Ext1 start trigger type Selects fieldbus A reference 1 as the source for speed reference 1 4 FB A ref1 22 11 Speed ref1 source 1 Read only or automatically detected set 2 Example The start sequence for the parameter example above is given below Control word...

Page 742: ...742 ...

Page 743: ...reference chains of the drive The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system For a more general diagram see section Operating modes of the drive page 42 12 Control chain diagrams 743 ...

Page 744: ...ction 22 11 Speed ref1 source 22 14 Speed ref1 2 selection 22 13 Speed ref1 function 22 16 Speed share MUL ADD SUB MIN MAX Selection Selection 22 81 Speed reference act 1 22 82 Speed reference act 2 22 85 Speed reference act 5 22 86 Speed reference act 6 22 83 Speed reference act 3 22 84 Speed reference act 4 Value Value Selection Value x Value Value Value Selection Selection Selection 22 15 Speed...

Page 745: ... 22 22 Constant speed sel1 22 27 Constant speed 2 22 26 Constant speed 1 AND AND BIN TO INT SEL b0 b1 b2 0 1 2 3 4 5 6 7 22 28 Constant speed 3 0 22 87 Speed reference act 7 Fieldbus ODVA CIP AND AND OR 49 05 Communication loss action Speed ref safe Panel comm loss active Panel as local control device 50 02 FBA A comm loss func Speed ref safe Fieldbus comm loss active Control from Fieldbus active ...

Page 746: ... Value Value Selection 30 12 Maximum speed OR 06 01 bit 6 Ramp in zero Selection 22 42 Jogging 1 ref 22 43 Jogging 2 ref RAMP 23 20 Acc time jogging 23 21 Dec time jogging 23 02 Speed ref ramp output Value AND AND AND 06 01 bit 4 Ramp out zero 06 01 bit 6 Ramp in zero 06 01 bit 9 Inching 2 06 01 bit 8 Inching 1 06 01 bit 5 Ramp hold OR AND OR 20 26 Jogging 1 start source 20 27 Jogging 2 start sour...

Page 747: ... gear numerator 46 11 Filter time motor speed Value X Y 90 10 Encoder 1 speed Value 90 21 Encoder 2 position Value 90 22 Encoder 2 multiturn revolutions Value Selection 90 41 Motor feedback selection 90 43 Motor gear numerator Value 90 44 Motor gear denominator Value X Y 90 02 Motor position 01 05 Encoder 2 speed filtered 01 04 Encoder 1 speed filtered Value Value Value Value Value Value 46 11 Fil...

Page 748: ...61 Gear numerator Value Position estimate Motor feedback None 90 02 Motor position Value 90 26 Motor revolution extension Value X Y 90 63 Feed constant numerator Value Value 90 64 Feed constant denumerator 90 58 Pos counter initial value int Value 90 59 Pos counter init value int source 90 67 Pos counter init cmd source 90 68 Disable pos counter initialization 90 69 Reset pos counter init ready 6 ...

Page 749: ...back Value Value Value 30 12 Maximum speed 30 11 Minimum speed LOAD SHARE FUNCTION OF SPEED CONTROLLED FOLLOWER 24 43 Speed error window high Value 24 44 Speed error window low Value 26 15 Load share Value 25 53 Torque prop reference 25 54 Torque integral reference 0 23 41 Follower speed correction gain Value 23 39 Follower speed correction out 06 19 bit 8 Follower speed corr min lim 06 19 bit 9 F...

Page 750: ...alue 25 18 Speed adapt min limit 25 19 Speed adapt max limit Value Value 25 25 Torque adapt max limit 25 26 Torque adapt filt time 25 30 Flux adaption enable Value Value 90 01 Motor speed for control 26 01 Torq ref to TC 01 24 Flux actual x 25 21 Kp adapt coef at min speed 25 22 Ti coef at min speed 25 18 25 19 25 21 1 25 27 1 25 25 25 18 25 19 1 25 22 0 0 0 0 25 27 Kp adapt coef at min torque Val...

Page 751: ...MUL ADD SUB MIN MAX Ref 1 26 72 Torque reference act 3 Selection Value Value 26 16 Torque additive 1 source Selection MAX 26 08 Minimum torque ref Value Value Internal torque lim min MIN 26 09 Maximum torque ref Value 26 73 Torque reference act 4 03 01 Panel reference 1 Value Value Value 26 74 Torque ref ramp out Value Value Network ref Value 26 15 Load share x Value Internal torque lim max Value ...

Page 752: ...tor control mode Value Safety function active 19 01 Actual operation mode Value To torque selector Selection Fieldbus ODVA CIP Selection Value 19 16 Local control mode SPEED AND SPEED 06 17 bit 6 AND 6 01 bit 0 Off1 control 6 01 bit 2 Off3 control Value Value 60 03 M F mode M F follower or D2D follower Value OR 21 20 Follower force ramp stop Value Value 6 01 bit 3 Run Value Value 752 Control chain...

Page 753: ...speed control Value 0 19 01 Actual operation mode Value Torque selector Value Value 26 75 Torque reference act 5 0 Oscillation damping 26 58 Oscillation damping output Value Value Value Value 26 51 Oscillation damping 26 53 Oscillation compensation input 26 55 Oscillation damping frequency 26 56 Oscillation damping phase 26 57 Oscillation damping gain Value 26 52 Oscillation damping out enable Sel...

Page 754: ...rque limit status To DTC core Value Selection Value Value Value Value 30 18 Minimum torque sel Selection Power to torque limits Value Value 30 23 Minimum torque 2 30 24 Maximum torque 2 30 22 Maximum torque 2 source 30 21 Minimum torque 2 source MAX MIN 30 25 Maximum torque sel Internal torque lim min Internal torque lim max 30 02 Torque limit status Bit Name 0 Undervoltage 1 Overvoltage 2 Minimum...

Page 755: ...ref ramp output 23 02 Speed ref ramp output Value 97 13 IR compensation 97 06 Flux reference select Selection 1 24 Flux actual 97 07 User flux reference 97 11 TR tuning 26 02 Torq ref used 97 04 Voltage reserve Selection 97 05 Flux braking Selection 97 10 Signal injection Selection 1 10 Motor torque 1 11 DC voltage Value Value Value Control chain diagrams 755 ...

Page 756: ...2 Constant frequency 7 28 31 Constant frequency 6 28 29 Constant frequency 4 28 27 Constant frequency 2 28 30 Constant frequency 5 28 28 Constant frequency 3 BIN TO INT SEL b0 b1 b2 0 1 2 3 4 5 6 7 0 28 91 Frequency ref act 2 Selection 28 21 Constant frequency function bit 0 Const freq mode Value Value Value Value Value Value Value Selection Selection Selection Value 06 16 bit 8 Value 0 1 2 3 0 IN...

Page 757: ... RAMP Value Value Value Value 28 71 Freq ramp set selection Selection 28 52 Critical frequency 1 low Selection 28 53 Critical frequency 1 high 28 54 Critical frequency 2 low 28 55 Critical frequency 2 high 28 56 Critical frequency 3 low 28 57 Critical frequency 3 high Value Value Value Value Value Value CRITICAL FREQ Value OR 06 01 bit 6 Ramp in zero Value 28 02 Frequency ref ramp output 06 01 bit...

Page 758: ...rce Selection 40 09 Set 1 feedback 2 source Selection Selection 40 02 Process PID feedback actual Value Value Mul Add Feedback 1 ADD SUB MUL DIV MIN MAX AVE a a b a b a b 40 25 Set 1 setpoint selection Mul Add In1 or In2 ADD SUB MUL DIV MIN MAX AVE a a b a b 40 20 Set 1 internal setpoint sel2 Selection 40 06 Process PID status word bit 4 PID sleep mode 40 45 Set 1 sleep boost time Value 40 46 Set ...

Page 759: ...e Selection 40 01 Process PID output actual 40 38 Set 1 output freeze enable Selection Value Value Value Value Value Value x 40 41 Set 1 sleep mode 0 40 40 Set 1 deadband delay 40 39 Set 1 deadband range 40 56 Set 1 trim source Sleep Function 40 49 Set 1 tracking mode Selection 40 50 Set 1 tracking ref selection x 40 55 Set 1 trim adjust Value 30 20 Maximum torque 1 Value range 0 1 Value Value 40 ...

Page 760: ...35 Follower node 4 data 2 value 62 36 Follower node 4 data 3 value Selection 62 04 Follower node 2 data 1 sel Selection 62 05 Follower node 2 data 2 sel Selection 62 06 Follower node 2 data 3 sel Selection 62 07 Follower node 3 data 1 sel Selection 62 08 Follower node 3 data 2 sel Selection 62 09 Follower node 3 data 3 sel Selection 62 10 Follower node 4 data 1 sel Selection 62 11 Follower node 4 ...

Page 761: ...lection Selection Follower setup config MF link Group 60 61 02 M F data 2 selection 61 03 M F data 3 selection Selection 62 01 M F data 1 selection CW 16 bit Selection 62 02 M F data 2 selection Ref 1 16bit Selection 62 03 M F data 3 selection Ref 2 16bit Drive Control logic 46 01 Speed scaling 46 02 Frequency scaling 46 03 Torque scaling 46 04 Power scaling x 3 14 M F or D2D ref2 60 11 M F ref2 t...

Page 762: ...762 ...

Page 763: ... by navigating to www abb com searchchannels Product training For information on ABB product training navigate to new abb com service training Providing feedback on ABB manuals Your comments on our manuals are welcome Navigate to new abb com drives manuals feedback form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www abb com dr...

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