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ABB ACQ810, Firmware Manual

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8   Table of contents

23 Speed ctrl  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  176
25 Critical speed   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   184
26 Constant speeds  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   185
27 Process PID   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   187
28 Procact sel   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  191
29 Setpoint sel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  193
30 Fault functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   195
31 Motor therm prot  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   197
32 Automatic reset  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   202
33 Supervision  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   202
34 User load curve  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   205
35 Process variable  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   207
36 Timed functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   214
38 Flux ref   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   218
40 Motor control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   219
44 Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   221
45 Energy optimising  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   227
47 Voltage ctrl   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  228
49 Data storage  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   228
50 Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   229
51 FBA settings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   231
52 FBA data in  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   232
53 FBA data out  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   233
56 Panel display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   233
58 Embedded Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   234
64 Load analyzer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   238
75 Pump logic   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   241
76 MF communication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   250
77 Pump sleep  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   254
78 Pump autochange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   257
79 Level control  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  262
80 Flow calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   267
81 Pump protection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   271
82 Pump cleaning   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   278
83 Energy monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   280
94 Ext IO conf   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  281
95 Hw configuration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   281
97 User motor par   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   282
99 Start-up data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   283

7. Additional parameter data

What this chapter contains  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   287
Terms and abbreviations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   287
Fieldbus addresses   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   288
Pointer parameter format in fieldbus communication  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   288

32-bit integer value pointers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   288
32-bit integer bit pointers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   289

Parameter groups 1…9   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   290
Parameter groups 10…99   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   294

Summary of Contents for ACQ810

Page 1: ...ABB industrial drives Firmware manual Standard pump control program for ACQ810 drives ...

Page 2: ...f the back cover Drive manuals and guides Code English ACQ810 04 drive modules start up guide 3AUA0000055159 2 ACQ810 04 drive modules 1 1 to 45 kW 1 to 60 hp hardware manual 3AUA0000055160 1 ACQ810 04 drive modules 55 to 160 kW 75 to 200 hp hardware manual 3AUA0000055161 1 ACQ810 04 drive modules 200 to 400 kW 250 to 600 hp hardware manual 3AUA0000055155 1 Option manuals and guides Manuals and qu...

Page 3: ...Firmware Manual ACQ810 Standard Pump Control Program 3AUA0000055144 Rev B EN EFFECTIVE 2011 02 14 2011 ABB Oy All Rights Reserved Table of contents ...

Page 4: ......

Page 5: ...llation 16 Layout 17 Status line 18 Operating instructions 19 Basics of operation 19 List of tasks 20 Help and panel version Any mode 21 Basic operations Any mode 22 Output mode 23 Parameters 25 Assistants 32 Changed Parameters 33 Fault Logger 35 Time Date 37 Parameter Backup 39 I O Settings 47 Reference Edit 49 Drive Info 50 Parameter Change Log 51 3 Control locations What this chapter contains 5...

Page 6: ...finable load curve 71 User definable U f curve 72 Flux braking 73 Application control 74 Application macros 74 Timers 74 DC voltage control 76 Overvoltage control 76 Undervoltage control 76 Voltage control and trip limits 76 Safety and protections 78 Emergency stop 78 Thermal motor protection 78 Programmable protection functions 79 Automatic fault reset 80 Diagnostics 81 Energy savings calculator ...

Page 7: ...al application 102 Default settings 103 Default control connections 104 Multipump control macro 105 Description and typical application 105 Default settings 105 Default control connections 107 Pressure sensor connection examples 108 6 Parameters What this chapter contains 109 Terms and abbreviations 109 Summary of parameter groups 110 Parameter listing 112 01 Actual values 112 02 I O values 113 03...

Page 8: ...A data in 232 53 FBA data out 233 56 Panel display 233 58 Embedded Modbus 234 64 Load analyzer 238 75 Pump logic 241 76 MF communication 250 77 Pump sleep 254 78 Pump autochange 257 79 Level control 262 80 Flow calculation 267 81 Pump protection 271 82 Pump cleaning 278 83 Energy monitoring 280 94 Ext IO conf 281 95 Hw configuration 281 97 User motor par 282 99 Start up data 283 7 Additional param...

Page 9: ...ences for the ABB Drives profiles 344 Actual values for the ABB Drives profiles 345 Modbus register addresses for the ABB Drives classic profile 346 Modbus register addresses for the ABB Drives enhanced profile 347 DCU 16 bit profile 348 Control and Status words for the DCU 16 bit profile 348 Status word for the DCU 16 bit profile 348 State transition diagram for the DCU 16 bit profile 348 Referen...

Page 10: ...ntrol block diagrams What this chapter contains 367 Speed feedback 368 Speed reference chain 369 Speed error handling 370 Torque reference modification operating mode selection 371 Process PID control setpoint and actual value selection 372 Direct torque control 373 Further information Product and service inquiries 375 Product training 375 Providing feedback on ABB Drives manuals 375 Document libr...

Page 11: ...h the drive Read the complete safety instructions before you install commission or use the drive The complete safety instructions are given at the beginning of the Hardware Manual Read the software function specific warnings and notes before changing the default settings of the function For each function the warnings and notes are given in this manual in the section describing the related user adj...

Page 12: ...ce Control through a fieldbus adapter describes the communication to and from a fieldbus network using an optional fieldbus adapter module Control block diagrams contains a graphical representation of the control program Terms and abbreviations Term abbreviation Definition AI Analog input interface for analog input signals AO Analog output interface for analog output signals DC link DC circuit bet...

Page 13: ... Least significant bit LSW Least significant word MSB Most significant bit MSW Most significant word Parameter User adjustable operation instruction to the drive or signal measured or calculated by the drive PI controller Proportional integral controller PID controller Proportional integral derivative controller Drive speed control is based on PID algorithm PLC Programmable logic controller Power ...

Page 14: ...14 About the manual ...

Page 15: ...Q810 control panel The control panel can be used to control the drive read status data and adjust parameters Features alphanumeric control panel with an LCD display copy function parameters can be copied to the control panel memory for later transfer to other drives or for backup of a particular system context sensitive help real time clock ...

Page 16: ...anel onto a cabinet door are available in ACS CP U Control Panel IP54 Mounting Platform Kit Installation Guide 3AUA0000049072 English Electrical installation Use a CAT5 straight through network cable with a maximum length of 3 meters Suitable cables are available from ABB For the control panel connector location on the drive see the Hardware Manual of the drive ...

Page 17: ...in the center of the LCD display Increments a value if a parameter is selected Increments the reference value if the upper right corner is highlighted Holding the key down changes the value faster 6 Down Scrolls down through a menu or list displayed in the center of the LCD display Decrements a value if a parameter is selected Decrements the reference value if the upper right corner is highlighted...

Page 18: ...rrow Drive is running at reference Dotted rotating arrow Drive is running but not at reference Stationary arrow Drive is stopped Dotted stationary arrow Start command is present but the motor is not running e g because start enable signal is missing 3 Panel operation mode Name of the current mode Name of the list or menu shown Name of the operation state e g REF EDIT 4 Reference value or number of...

Page 19: ...hanged Par Fault Logger Time Date Parameter Backup I O Settings Reference Edit Drive Info and Parameter Change Log In addition the control panel has an Output mode which is used as default Also when a fault or alarm occurs the panel goes automatically to the Fault mode showing the fault or alarm You can reset the fault in the Output or Fault mode The operation in these modes and options is describ...

Page 20: ... Parameters PARAMETERS 30 How to select the monitored signals Parameters PARAMETERS 31 How to do guided tasks specification of related parameter sets with assistants Assistants ASSISTANTS 32 How to view and edit changed parameters Changed Parameters CHANGED PAR 33 How to view faults Fault Logger FAULT LOGGER 35 How to reset faults and alarms Fault Logger FAULT LOGGER 36 How to show hide the clock ...

Page 21: ...ol board or the drive 2 Keep key depressed while you switch on the power and read the information The display shows the following panel information Panel SW Panel firmware version ROM CRC Panel ROM check sum Flash Rev Flash content version Flash content comment When you release the key the panel goes to the Output mode TIME FORMAT DATE FORMAT SET TIME SET DATE DAYLIGHT SAVING TIME DATE 6 EXIT SEL ...

Page 22: ...s To switch to local control LOC and control the drive using the control panel press The result depends on how long you press the key If you release the key immediately the display flashes Switching to the local control mode the drive stops Set the local control reference as instructed on page 23 If you press the key until the text Keep running appears the drive continues running as before The dri...

Page 23: ...et the speed or frequency reference in the Output mode See also section Reference Edit on page 49 Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 If the drive is in remote control REM shown on the status line switch to local control by pressing The display briefly shows a message about changing the mode and then returns to the Output mode 3 To change ...

Page 24: ...ediately It is stored in the permanent memory of the drive and restored automatically after power switch off To decrease the value press Step Action Display 1 If you are not in the Output mode press repeatedly until you get there 2 To increase the contrast press keys and simultaneously To decrease the contrast press keys and simultaneously Step Action Display LOC REM 50 A 10 Hz 7 10 0 49 LOC DIR M...

Page 25: ...eter with keys and The current value of the parameter is shown below the selected parameter Here the parameter 99 06 Mot nom current is used as an example Press MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 Actual values 02 I O values 03 Control values 04 Appl values 05 Pump values EXIT SEL 00 00 PAR GROUPS 01 LOC 99 Start up data 01 Actual values 02 I O val...

Page 26: ...layed value with the default value 6 To save the new value press To cancel the new value and keep the original press Step Action Display 1 Go to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 2 Go to the Parameters option by selecting PARAMETERS on the menu with keys and and pressing 3 Select the appropriate parameter group with ke...

Page 27: ...lected parameter group 8 Press to select the parameter index Again the text below the cursor reflects the current setting 9 To save the new value for the pointer parameter press The new value is shown in the parameters list Step Action Display SEL 2101 Speed ref1 sel AI1 scaled 2102 Speed ref2 sel 2103 Speed ref1 func 2104 Speed ref1 2 sel PARAMETERS EXIT EDIT 00 00 LOC EDIT 2101 Speed ref1 sel AI...

Page 28: ...h keys and Here the bit pointer parameter 10 02 Ext1 start in1 is used as an example 4 Press to select the appropriate parameter group Current value of each parameter is shown below its name Select the parameter 10 02 Ext1 start in1 with keys and 5 Press MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 Actual values 02 I O values 03 Control values 04 Appl value...

Page 29: ...ting 9 Press to select the bit Again the text below the cursor reflects the current setting 10 To save the new value for the pointer parameter press The new value is shown in the parameters list Step Action Display 1002 Ext1 start in1 DIO4 PAR EDIT CANCEL SEL 00 00 P 02 03 03 LOC SEL 1002 Ext1 start in1 DIO4 1003 Ext1 start in2 1004 Ext2 start func 1005 Ext2 start in1 PARAMETERS EXIT EDIT 00 00 LO...

Page 30: ...and Here the bit pointer parameter 14 07 DIO2 out src is used as an example 3 Press to select the appropriate parameter group Select the appropriate parameter with keys and Current value of each parameter is shown below its name 4 Press Select CONST with keys and MENU EXIT PARAMETERS ASSISTANTS CHANGED PAR EXIT ENTER 00 00 MAIN MENU 1 LOC ENTER 01 Actual values 02 I O values 03 Control values 04 A...

Page 31: ...ns on changing parameter values Note If you set one of the parameters 56 01 56 03 to zero in the output mode you can see names for the two remaining signals The names are also shown if you set one of the mode parameters 56 04 56 06 to Disabled Step Action Display NEXT C FALSE 1407 DIO2 out src PAR EDIT CANCEL SAVE 00 00 0 LOC C TRUE 1407 DIO2 out src PAR EDIT CANCEL SAVE 00 00 1 LOC SAVE CANCEL 14...

Page 32: ...stant The table below shows how assistants are invoked Step Action Display 1 Go to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 2 Go to the Assistants mode by selecting ASSISTANTS on the menu with keys and and pressing 3 Select an assistant by highlighting it with and and by pressing Whenever the assistant prompts the user to adj...

Page 33: ...ding text will be shown If parameters have been changed a list of them is shown Select the changed parameter on the list with keys and The value of the selected parameter is shown below it 3 Press to modify the value 4 Specify a new value for the parameter with keys and Pressing the key once increments or decrements the value Holding the key down changes the value faster Pressing the keys simultan...

Page 34: ... the default value the parameter is removed from the list of changed parameters To cancel the new value and keep the original press Step Action Display SAVE CANCEL 9906 Mot nom current 3 0 A 9907 Mot nom voltage 9908 Mot nom freq 9909 Mot nom speed CHANGED PAR EXIT EDIT 00 00 LOC ...

Page 35: ... shown If there is a fault history the display shows the fault log starting with the most recent fault The number on the row is the fault code according to which the causes and corrective actions are listed in chapter Fault tracing page 313 3 To see the details of a fault select it with keys and and press Scroll the text with keys and To return to the previous display press 4 If you want help in d...

Page 36: ...s To cancel the new value and keep the original press Step Action Display 1 When a fault occurs a text identifying the fault is shown To reset the fault press To return to the previous display press Step Action Display OK 3003 Local ctrl loss PAR EDIT Fault EXIT SAVE 00 00 1 LOC SAVE EXIT 3003 Local ctrl loss PAR EDIT Spd ref Safe EXIT SAVE 00 00 2 LOC RESET EXIT FAULT 36 LOCAL CTRL LOSS FAULT RES...

Page 37: ... if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 2 Go to the Time Date option by selecting TIME DATE on the menu with keys and and pressing 3 To show hide the clock select CLOCK VISIBILITY on the menu press select Show clock Hide clock with keys and and press or if you want to return to the previous display without making changes press To specify the time fo...

Page 38: ...ens the help that shows the beginning and end dates of the period during which daylight saving time is used in each country or area whose daylight saving changes you can select to be followed Scroll the text with keys and To return to the previous display press To disable automatic clock transitions according to the daylight saving changes select Off and press To enable automatic clock transitions...

Page 39: ...g to restore the parameters to another drive with RESTORE PARS ALL to ensure that the drives are compatible Restore the full parameter set from the control panel to the drive using the RESTORE PARS ALL command This writes all parameters including the internal non user adjustable motor parameters to the drive It does NOT include the user sets of parameters Note Use this function only to restore the...

Page 40: ...ing starts A version check is made Scroll the text with keys and If you want to continue press Press if you want to stop the operation If the downloading is continued the display shows a message about it Step Action Display ENTER MAKE BACKUP TO PANEL SHOW BACKUP INFO RESTORE PARS ALL RESTORE PARS NO IDRUN RESTORE PARS IDRUN EXIT SEL 00 00 PAR BACKUP 1 LOC SEL ABORT ABORT PAR BACKUP LOC Copying fil...

Page 41: ...mally 2 A version check is made You can see on the panel that the firmware versions are not the same Scroll the text with keys and To continue press Press to stop the operation Step Action Display Restarting drive PAR BACKUP LOC 00 00 PAR BACKUP LOC 50 Restoring downloading all parameters Finishing restore operation PAR BACKUP LOC Initializing param restore operation PAR BACKUP LOC 00 00 FIRMWARE ...

Page 42: ...meters You can scroll the parameters with keys and The reason for parameter error is also shown Step Action Display Initializing param restore operation PAR BACKUP LOC 00 00 Restarting drive PAR BACKUP LOC 00 00 PAR BACKUP LOC 50 Restoring downloading all parameters Restarting drive PAR BACKUP LOC 00 00 Finishing restore operation PAR BACKUP LOC 9401 Ext IO1 sel 0 INCORRECT VALUE TYPE 9402 Ext IO2...

Page 43: ...rameter name Press when you have finished editing the parameters Step Action Display 1 Restore operation starts normally 2 Version check is also OK You can see on the panel that the firmware versions are not the same You can scroll the text with keys and Step Action Display EDIT 9501 Ctrl boardSupply PAR EDIT External 24V CANCEL SAVE 00 00 1 LOC SAVE CANCEL 9501 Ctrl boardSupply PAR EDIT Internal ...

Page 44: ...ues drive is being restarted 8 Downloading finishes 9 Panel shows a text identifying the alarm and returns to the Par Backup Step Action Display Initializing param restore operation PAR BACKUP LOC 00 00 Restarting drive PAR BACKUP LOC 00 00 PAR BACKUP LOC 50 Restoring downloading user set 1 Initializing param restore operation PAR BACKUP LOC 00 00 Restarting drive PAR BACKUP LOC 00 00 Finishing re...

Page 45: ...lue of each parameter is shown below its name 3 Press Select the user set you want to load with keys and Press 4 Panel shows a text identifying the fault Step Action Display 1 Go to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu EXIT SEL 00 00 12 Operating mode 13 Analogue inputs 14 Digital I O 15 Analogue outputs 16 System PAR GRO...

Page 46: ...ion 0 Firmware patch version PRODUCT VARIANT 7 ACQ810 Pump control program You can scroll the information with and 4 Press to return to the Par Backup Step Action Display ENTER MAKE BACKUP TO PANEL SHOW BACKUP INFO RESTORE PARS ALL RESTORE PARS NO IDRUN RESTORE PARS IDRUN EXIT SEL 00 00 PAR BACKUP 2 LOC SEL LOC EXIT 00 00 BACKUP INTERFACE VER 0 4 0 4 FIRMWARE VERSION UIFQ 2010 0 BACKUP INFO EXIT 0...

Page 47: ...essing Select the I O group e g Digital inputs with keys and 3 Press After a brief pause the display shows the current settings for the selection You can scroll digital inputs and parameters with keys and 4 Press The panel shows information related to I O selected in this case DI1 You can scroll information with keys and Press to return to the digital inputs MENU EXIT PARAMETERS ASSISTANTS CHANGED...

Page 48: ... faster Pressing the keys simultaneously replaces the displayed value with the default value 8 To save the new value press To cancel the new value and keep the original press Step Action Display DI1 1002 Ext1 start in1 DI2 DI3 1010 Fault reset sel I O SETTINGS 1 LOC EXIT EDIT 00 00 EDIT 1002 Ext1 start in1 PAR EDIT DI1 CANCEL SEL 00 00 P 02 01 00 LOC 1002 Ext1 start in1 PAR EDIT DI04 CANCEL SEL 00...

Page 49: ... if you try to enter REF EDIT in the remote control mode 2 Otherwise go to the Main menu by pressing if you are in the Output mode Otherwise press repeatedly until you get to the Main menu 3 Go to the Reference Edit option by selecting REF EDIT on the menu with keys and and pressing 4 Select the correct sign with keys and and press Select the correct numbers with keys and and after each number is ...

Page 50: ... DriveStudio commissioning and maintenance tool DRIVE TYPE e g ACQ810 DRIVE MODEL Type code of the drive FW VERSION See page 45 SOLUTION PROGRAM Version information of the active application program BASE SOLUTION PROGRAM Version information of the application program template STANDARD LIBRARY Version information of the standard library TECHNOLOGY LIBRARY Not applicable to the ACQ810 POWER UNIT SER...

Page 51: ...t change The order of the changes is also indicated with a number in the top right corner 1 stands for most recent change 2 the second latest change etc If a parameter has been changed twice it is shown as one change in the list The current value of the parameter and the parameter change date and time are also shown below the selected parameter You can scroll the parameters with keys and 3 If you ...

Page 52: ...t one in the list of last parameter changes Note You can reset the parameter change log by setting parameter 16 14 Reset ChgParLog to Reset Step Action Display 9402 Ext IO2 sel FIO 01 12 09 2008 15 09 33 9402 Ext IO2 sel 9401 Ext IO1 sel LAST CHANGES EXIT EDIT 00 00 LOC 1 ...

Page 53: ...Control locations 53 3 Control locations What this chapter contains This chapter describes the control locations of the drive ...

Page 54: ...g commissioning and maintenance The control panel always overrides the external control signal sources when used in local control Changing the control location to local can be disabled by parameter 16 01 Local lock The user can select by a parameter 30 03 Local ctrl loss how the drive reacts to a control panel or PC tool communication break Control panel or PC tool DriveStudio SPC optional Fieldbu...

Page 55: ...ension modules or the drive to drive link External references are given through the fieldbus interface analog inputs or drive to drive link Two external control locations EXT1 and EXT2 are available The user can select control signals e g start and stop and control modes separately for both external control locations Depending on the user selection either EXT1 or EXT2 is active at a time Selection...

Page 56: ...56 Control locations ...

Page 57: ...Program features 57 4 Program features What this chapter contains This chapter describes the features of the control program ...

Page 58: ...evel setpoint The control program allows switching between two different setpoints and actual values The simplified block diagram below illustrates the process PID control For a more detailed diagram see page 372 Settings Parameter groups 12 Operating mode page 141 27 Process PID page 187 28 Procact sel page 191 and 29 Setpoint sel page 193 0 AI FBA 29 04 Pointer Setpoint sources 29 02 04 24 0 AI ...

Page 59: ...isualizes the operation of the function The drive controls a pressure boost pump The water consumption falls at night As a consequence the process PID controller decreases the motor speed However due to natural losses in the pipes and the low efficiency of the centrifugal pump at low speeds the motor would never stop rotating The sleep function detects the slow rotation and stops the unnecessary p...

Page 60: ...is involves running the pump at a lower speed until a predefined threshold of process actual value for example measured pressure is achieved If a specified increase in the actual value is not achieved within a specified time pump speed is stepped up This is repeated until the Wake up level 77 10 t tsd Signal selected by 77 02 for example motor speed Selected process actual value STOP tsd Sleep del...

Page 61: ...1 Diagnostics Parameters 06 20 Pump status word page 130 08 20 Pump fault word page 133 and 08 21 Pump alarm word page 134 Autochange The Autochange function can be used to equalize duty time between multiple pumps by varying the sequence in which pumps are started as the required pumping capacity increases There are three autochange modes selectable by parameter 78 01 Autochg style Actual value t...

Page 62: ...ase the fixed pump is always started first and the starting sequence of the auxiliary pumps is determined by the autochange function Settings Parameter group 78 Pump autochange page 257 Diagnostics Parameters 04 29 04 36 pump runtime counters page 124 05 02 Trad pump cmd page 125 05 03 Trad master page 125 05 04 Nbr aux pumps on page 125 05 36 First in order page 126 05 37 Time autochg page 126 06...

Page 63: ...mps can be rotated in the reverse direction Settings Parameter group 82 Pump cleaning page 278 Diagnostics Parameters 06 20 Pump status word page 130 08 20 Pump fault word page 133 and 08 21 Pump alarm word page 134 Parameter Without pressure sensors With pressure sensors 80 01 Flow calc mode Typically PQ curve Typically HQ curve 80 02 Pump inlet sel Not required Required 80 03 Pump outlet sel Not...

Page 64: ...larm or a fault whenever the flow falls below or rises above predefined limits The flow can either be calculated or measured using a flow meter connected to for example an analog input Application profile monitoring The application profile monitoring function can be used for long term supervision of an actual signal If the selected signal remains above the supervision limit for a specified time an...

Page 65: ...ts The drive has two programmable current type analog outputs Each output can be filtered inverted and scaled The number of analog outputs can be increased by using FIO xx I O extensions Settings Parameter group 15 Analogue outputs page 158 Diagnostics Parameters 02 16 02 19 page 114 Programmable digital inputs and outputs The drive has five digital inputs a digital start interlock input and two d...

Page 66: ...ngs Parameter groups 13 Analogue inputs page 142 14 Digital I O page 148 15 Analogue outputs page 158 and 94 Ext IO conf page 281 Programmable relay outputs The drive has two relay outputs The signals to be indicated by the outputs can be selected by parameters Relay outputs can be added by using FIO xx I O extensions Settings Parameter group 14 Digital I O page 148 Diagnostics Parameter 02 02 RO ...

Page 67: ...Program features 67 Settings Parameter groups 50 Fieldbus page 229 51 FBA settings page 231 52 FBA data in page 232 53 FBA data out page 233 and 58 Embedded Modbus page 234 ...

Page 68: ...er 23 20 PI tune mode The selections Smooth Middle and Tight define how the drive torque reference should react to a speed reference step after tuning The selection Smooth will produce a slow response Tight will produce a fast response The selection User allows customized control sensitivity adjustment through parameters 23 21 Tune bandwidth and 23 22 Tune damping Detailed tuning status informatio...

Page 69: ...0 The figure below is a simplified block diagram of the speed controller The controller output is the reference for the torque controller A Undercompensated B Normally tuned autotuning C Normally tuned manually Better dynamic performance than with B D Overcompensated speed controller t n C B D nN A Derivative Proportional integral Derivative acceleration compensation Torque reference Speed referen...

Page 70: ...e of different sizes or 3 if the motors are going to be changed after motor identification ID run If the nominal current of the motor is less than 1 6 of the nominal output current of the drive If the drive is used without a motor connected for example for test purposes In scalar control some standard features are not available Settings Parameter 99 05 Motor ctrl mode page 283 IR compensation for ...

Page 71: ...oints that represent output current or torque as a function of frequency An alarm or fault can be set up to occur when the curve is exceeded The upper boundary overload curve can also be used as a torque or current limiter Settings Parameter group 34 User load curve page 205 f Hz Load Par 34 03 Par 34 04 Par 34 05 Par 34 06 Par 34 07 Allowed operating range Overload area Underload area 34 13 34 14...

Page 72: ... U f curve can be used in scalar control only i e when parameter 99 05 Motor ctrl mode is set to Scalar Each user defined point defined must have a higher frequency and higher voltage than the previous point WARNING High voltage at low frequencies may result in poor performance or motor damage due to overheating Settings Parameter group 38 Flux ref page 218 f Hz Custom U f ratio Voltage V Par 38 1...

Page 73: ...ing The cooling of the induction motor is efficient The stator current of the motor increases during flux braking not the rotor current The stator cools much more efficiently than the rotor Two braking power levels are available Moderate braking provides faster deceleration compared to a situation where flux braking is disabled The flux level of the motor is limited to prevent excessive heating of...

Page 74: ... timer can be controlled by multiple time periods The figure below presents how different time periods are active in daily and weekly modes Monday Tuesday Wednesday Thursday Friday Saturday Sunday Monday Tuesday Wednesday Time period 1 Start time 00 00 00 Stop time 00 00 00 or 24 00 00 Start on Tuesday Stop day Sunday Time period 2 Start time 03 00 00 Stop time 23 00 00 Start day Wednesday Stop da...

Page 75: ...f the timers a signal source can be selected to extend the activation time for a parameter adjustable time period Settings Parameter group 36 Timed functions page 214 Diagnostics Parameter 06 14 Timed func stat page 129 Timer active Timer enable signal Boost signal Boost time ...

Page 76: ...mained closed Note Units equipped with a main contactor must be equipped with a hold circuit e g UPS to keep the contactor control circuit closed during a short supply break Voltage control and trip limits The control and trip limits of the intermediate DC voltage regulator are relative either to a supply voltage value provided by the user or to an automatically determined 130 260 390 520 1 6 4 8 ...

Page 77: ...bypassed when the capacitors are considered charged and the voltage is stabilized Settings Parameter group 47 Voltage ctrl page 228 Diagnostics Parameters 01 07 Dc voltage page 112 01 19 Used supply volt page 112 and 06 05 Limit word1 page 128 01 07 Dc voltage Undervoltage control level 0 8 UDC 400 V min Undervoltage fault level UDC low 50 V 350 V min Overvoltage control level 1 25 UDC 810 V max O...

Page 78: ...e calculates the temperature of the motor on the basis of the following assumptions 1 When power is applied to the drive for the first time the motor is at ambient temperature defined by parameter 31 09 Mot ambient temp After this when power is applied to the drive the motor is assumed to be at the estimated temperature 2 Motor temperature is calculated using the user adjustable motor thermal time...

Page 79: ...tor temp2 page 112 Programmable protection functions Start interlock parameter 10 20 The parameter selects how the drive reacts to loss of start interlock signal DIIL External fault parameter 30 01 A source for an external fault signal is selected by this parameter When the signal is lost a fault is generated Local control loss detection parameter 30 03 The parameter selects how the drive reacts t...

Page 80: ...que off function see the Hardware Manual of the drive and Application guide Safe torque off function for ACSM1 ACS850 and ACQ810 drives 3AFE68929814 English Switched supply and motor cabling parameter 30 08 The drive can detect if the supply and motor cables have accidentally been switched for example if the supply is connected to the motor connection of the drive The parameter selects if a fault ...

Page 81: ... pump and provides the consumption during the last 12 calendar months as actual signals There is also a comparison function that generates an alarm if the consumption rises significantly compared to past consumption The length of a monitoring period is set by a parameter The energy consumption within the currently running period is compared to a parameter adjustable limit the previous monitoring p...

Page 82: ... integration the monitored parameter An alarm is given when the calculated area below the signal peak exceeds a user defined limit Settings Parameter group 44 Maintenance page 221 Diagnostics Parameters 04 09 04 14 page 123 and 06 15 Counter status page 129 Load analyzer Peak value logger The user can select a signal to be monitored by the peak value logger The logger records the peak value of the...

Page 83: ... within that range Amplitude logger 1 is fixed to monitor motor current and cannot be reset With amplitude logger 1 100 corresponds to the maximum output current of the drive Imax Settings and diagnostics Parameter group 64 Load analyzer page 238 Percentage of samples 0 10 10 20 20 30 30 40 40 50 50 60 60 70 70 80 80 90 90 Amplitude ranges parameters 64 24 64 33 ...

Page 84: ...oots the control unit so restore is not possible with the drive running Restoring backup files from one firmware version to another is considered risky so the results should be carefully observed and verified when done for the first time The parameters and application support are bound to change between firmware versions and backups are not always compatible with other firmware versions even if re...

Page 85: ... saved to the permanent memory and recalled using drive parameters It is also possible to use digital inputs to switch between different user parameter sets See the descriptions of parameters 16 09 16 12 A user parameter set contains all values of parameter groups 10 to 99 except the configuration settings for fieldbus adapter communication As the motor settings are included in the user parameter ...

Page 86: ...y chained RS 485 transmission line that allows basic master follower communication with one master drive and multiple followers The drive to drive link is used for connecting drives when forming a station with multiple pumps Settings Parameter group 76 MF communication page 250 ...

Page 87: ...ves the result as a user parameter set User parameter sets are managed by the parameters in group 16 System page 164 Application macros are activated through the control panel Main menu by selecting ASSISTANTS Application Macro A few basic questions about the application appear on the panel based on the answers the most suitable macro is applied by the drive Parameter 16 20 Macro selected indicate...

Page 88: ... of the pump By default process reference setpoint is set to 40 but can alternatively be adjusted through e g analog input AI1 The process actual value or feedback signal should be connected to analog input AI2 The start command is given through digital input DI1 The sleep function is activated to optimize the energy efficiency of the installation By default the drive is stopped if the motor speed...

Page 89: ...put DIO1 Output Ready DIO1 1 Digital input output DIO2 Output Running DIO2 2 XAI Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Current or voltage selectable by jumper AI1 Current Speed reference 1 AI1 4 AI1 5 Analog input AI2 Current or voltage selectable by jumper AI2 Current Process actual value 1 AI2 6 AI2 7 AI1 current voltage selection jumper AI1 AI2 current...

Page 90: ... speed reference through analog input AI1 The reference can alternatively be received through one of the supported fieldbus adapters Default settings Below is a listing of default parameter values that differ from those listed in chapter Additional parameter data page 287 Parameter External control macro default No Name 12 01 Ext1 Ext2 sel Ext1 16 16 Menu set active Ext short 16 20 Macro selected ...

Page 91: ...ady DIO1 1 Digital input output DIO2 Output Running DIO2 2 XAI Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Current or voltage selectable by jumper AI1 Current Speed reference 1 AI1 4 AI1 5 Analog input AI2 Current or voltage selectable by jumper AI2 Current Process actual value 1 AI2 6 AI2 7 AI1 current voltage selection jumper AI1 AI2 current voltage selection...

Page 92: ...while the reference is connected to AI2 The selection between Hand Auto is dependent on the status of DI5 The drive is speed controlled The speed reference and start stop commands can also be given from the control panel Default settings Below is a listing of default parameter values that differ from those listed in chapter Additional parameter data page 287 Parameter Hand Auto macro default No Na...

Page 93: ...L A XDIO Digital input output DIO1 Output Ready DIO1 1 Digital input output DIO2 Output Running DIO2 2 XAI Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Current or voltage selectable by jumper AI1 Current Speed reference 1 Hand AI1 4 AI1 5 Analog input AI2 Current or voltage selectable by jumper AI2 Current Speed reference 2 Auto AI2 6 AI2 7 AI1 current voltage s...

Page 94: ...y be adjusted through e g analog input AI1 The process actual value or feedback signal should be connected to analog input AI2 The start command is given through digital input DI1 Relay outputs are used to control auxiliary pumps Default settings Below is a listing of default parameter values that differ from those listed in chapter Additional parameter data page 287 Parameter Trad pump control ma...

Page 95: ...gital input output DIO1 Output Ready DIO1 1 Digital input output DIO2 Output Fault 1 DIO2 2 XAI Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Current or voltage selectable by jumper AI1 Current Speed reference 1 AI1 4 AI1 5 Analog input AI2 Current or voltage selectable by jumper AI2 Current Process actual value 1 AI2 6 AI2 7 AI1 current voltage selection jumper ...

Page 96: ...pical parameter values that would be used in this configuration Parameter Trad pump control macro default No Name 14 42 RO1 src Ready 14 45 RO2 src Trad pump2 14 48 RO3 src Trad pump3 16 20 Macro selected Trad ctrl 26 02 Const speed sel1 C FALSE 75 01 Operation mode Trad ctrl 75 02 Nbr of pumps 3 75 25 Drive start dly 1 s 78 01 Autochg style All stop 78 02 Autochg trad Aux 78 03 Interlock mode On ...

Page 97: ...Application macros 97 ...

Page 98: ...98 Application macros ...

Page 99: ...low is a listing of typical parameter values that would be used in this configuration Parameter Trad pump control macro default No Name 14 42 RO1 src Trad pump1 14 45 RO2 src Trad pump2 16 20 Macro selected Trad ctrl 26 02 Const speed sel1 C FALSE 75 01 Operation mode Trad ctrl 75 02 Nbr of pumps 2 75 25 Drive start dly 1 s 78 01 Autochg style All stop 78 02 Autochg trad All 78 03 Interlock mode O...

Page 100: ...100 Application macros ...

Page 101: ...Application macros 101 ...

Page 102: ...n be rotated between the drives using the Autochange function or one drive can be fixed to master status The start stop level settings of the master are the ones in effect The following drawing represents a station with three submersible pumps in emptying mode Each pump has a pre defined start level and more pumps are started as the level in the container rises The level sensor is connected to an ...

Page 103: ...ted in chapter Additional parameter data page 287 Parameter Level control macro default No Name Single pump Multiple pumps 16 16 Menu set active Level short M lvl short 16 20 Macro selected Level ctrl Multi level 76 01 Enable MF comm No Yes 77 01 Sleep mode sel Not used Not used 79 01 Level mode Emptying Emptying ...

Page 104: ...IL A XDIO Digital input output DIO1 Output Ready DIO1 1 Digital input output DIO2 Output Running DIO2 2 XAI Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Current or voltage selectable by jumper AI1 Current Speed reference 1 AI1 4 AI1 5 Analog input AI2 Current or voltage selectable by jumper AI2 Current Process actual value 1 AI2 6 AI2 7 AI1 current voltage selec...

Page 105: ...ached full speed other drives are started one by one Depending on a parameter setting the master status is retained by the first drive or passed on to the drive that was started last Follower drives are run either at a pre set speed i e at the optimal operating point of the pump or at the same speed as the master In both these modes drives can be prioritized so that the one with the highest priori...

Page 106: ...106 Application macros 75 01 Operation mode Multipump 76 01 Enable MF comm Yes ...

Page 107: ...tput DIO1 Output Ready DIO1 1 Digital input output DIO2 Output Running DIO2 2 XAI Reference voltage VREF 1 Reference voltage VREF 2 Ground AGND 3 Analog input AI1 Current or voltage selectable by jumper AI1 Current Speed reference 1 AI1 4 AI1 5 Analog input AI2 Current or voltage selectable by jumper AI2 Current Process actual value 1 AI2 6 AI2 7 AI1 current voltage selection jumper AI1 AI2 curren...

Page 108: ...2 Drive 1 XAI 0 4 20 mA Actual value measurement 20 20 mA Rin 100 ohm 24V 6 7 AI2 AI2 Drive 2 XAI Actual value measurement 20 20 mA Rin 100 ohm 6 7 AI2 AI2 Drive 3 XAI Actual value measurement 20 20 mA Rin 100 ohm 6 7 AI2 AI2 Actual value measurement 20 20 mA Rin 100 ohm 3 AGND Ground 0 4 20 mA OUT P I XAI 1 VREF Reference voltage output 6 7 AI2 AI2 Actual value measurement 20 20 mA Rin 100 ohm 3 ...

Page 109: ...n actual signal or that can be fixed to 0 FALSE or 1 TRUE When adjusting a bit pointer setting on the optional control panel Const is selected in order to fix the value to 0 displayed as C False or 1 C True Pointer is selected to define a source from another parameter A pointer value is given in the format P xx yy zz where xx parameter group yy parameter index zz bit number Pointing to a nonexisti...

Page 110: ...ameter list settings unit of power selection application macro display 164 19 Speed calculation Speed scaling feedback and supervision settings 167 20 Limits Drive operation limits 170 21 Speed ref Speed reference source selection and processing 172 22 Speed ref ramp Speed reference and emergency stop OFF3 ramp settings 173 23 Speed ctrl Speed controller settings 176 25 Critical speed Configuratio...

Page 111: ...erface 234 64 Load analyzer Peak value and amplitude logger settings 238 75 Pump logic Configuration settings for the pump station 241 76 MF communication Communication configuration for applications consisting of multiple pumps with dedicated drives 250 77 Pump sleep Sleep function settings 254 78 Pump autochange Pump Autochange and interlock settings 257 79 Level control Settings for level contr...

Page 112: ...f auto identification is enabled by parameter 47 03 SupplyVoltAutoId the automatically determined supply voltage 10 1 V 01 21 Cpu usage Microprocessor load in percent 1 1 01 22 Power inu out Drive output power in kW or hp depending on setting of parameter 16 17 Power unit 100 1 kW or hp 01 23 Motor power Measured motor shaft power in kW or hp depending on setting of parameter 16 17 Power unit 100 ...

Page 113: ... on line motor connection This value is calculated by multiplying the saved energy in MWh by 45 07 CO2 Conv factor default 0 5 tn MWh See parameter group 45 Energy optimising on page 227 10 1 metric ton 01 38 Temp int board Measured temperature of the interface board in degrees Celsius 10 1 C 02 02 I O values Input and output states and values control and status words 02 01 DI status Status of dig...

Page 114: ...ue of analog input AI5 See parameters 13 24 AI5 max scale and 13 25 AI5 min scale 1000 1 unit 02 16 AO1 Value of analog output AO1 in mA 1000 1 mA 02 17 AO2 Value of analog output AO2 in mA 1000 1 mA 02 18 AO3 Value of analog output AO3 in mA 1000 1 mA 02 19 AO4 Value of analog output AO4 in mA 1000 1 mA 02 20 Freq in Scaled value of DIO1 when it is used as a frequency input See parameters 14 02 D...

Page 115: ...stopped by cutting off motor power supply the motor coasts to stop The drive will restart only with the next rising edge of the start signal when the run enable signal is on AND 0 No action 3 StpMode em stop 1 Emergency stop OFF3 bit 0 must be 1 Stop within time defined by 22 12 Em stop time AND 10 13 0 No action 4 StpMode off1 1 Emergency stop OFF1 bit 0 must be 1 Stop along the currently active ...

Page 116: ...xternal control location EXT2 OR 12 01 0 Switch to external control location EXT1 16 Req startinh 1 Activate start inhibit 0 No start inhibit 17 Local ctl 1 Request local control for Control Word Used when the drive is controlled from a PC tool or panel or local fieldbus Local fieldbus Transfer to fieldbus local control control through Control Word or reference Fieldbus steals the control Panel or...

Page 117: ... running and following given reference 0 Normal operation is disabled Drive is not following given reference for example it is modulating during magnetization 4 Em off OFF2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 Em stop OFF3 1 Emergency stop OFF3 ramp stop is active 0 Emergency stop OFF3 is inactive 6 Ack startinh 1 Start inhibit is active 0 Start inhibit is inactive 7 Alarm 1 A...

Page 118: ...r 19 08 Above speed lim 0 Actual speed is within the defined limits 11 Ext2 act 1 External control location EXT2 is active 0 External control location EXT1 is active 12 Local fb 1 Fieldbus local control is active 0 Fieldbus local control is inactive 13 Zero speed 1 Drive speed is below limit defined by parameter 19 06 Zero speed limit 0 Drive has not reached zero speed limit 14 Rev act 1 Drive is ...

Page 119: ...e is stopped by cutting off motor power supply the motor coasts to stop The drive will restart only with the next rising edge of the start signal when the run enable signal is on AND 0 No action 3 StpMode em stop 1 Emergency stop OFF3 bit 0 must be 1 Stop within time defined by 22 12 Em stop time AND 10 13 0 No action 4 StpMode off1 1 Emergency stop OFF1 bit 0 must be 1 Stop along the currently ac...

Page 120: ...xt1 Ext2 1 Switch to external control location EXT2 OR 12 01 0 Switch to external control location EXT1 16 Req startinh 1 Activate start inhibit 0 No start inhibit 17 Local ctl 1 Request local control for Control Word Used when the drive is controlled from a PC tool or panel or local fieldbus Local fieldbus Transfer to fieldbus local control control through Control Word or reference Fieldbus steal...

Page 121: ...s running and following given reference 0 Normal operation is disabled Drive is not following given reference for example it is modulating during magnetization 4 Em off OFF2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 Em stop OFF3 1 Emergency stop OFF3 ramp stop is active 0 Emergency stop OFF3 is inactive 6 Ack startinh 1 Start inhibit is active 0 Start inhibit is inactive 7 Alarm 1 ...

Page 122: ...76 11 76 16 02 44 Shared signal 2 Shows the value of shared signal 2 as received through the drive to drive link See parameters 76 11 76 16 No Name Value Description FbEq Bit Name Value Information continued 9 Limit 1 Operation is limited by any of the torque limits 0 Operation is within the torque limits 10 Above limit 1 Actual speed exceeds limit defined by parameter 19 08 Above speed lim 0 Actu...

Page 123: ...eter group 29 Setpoint sel The unit and scaling are defined by parameters 28 06 Act unit sel and 28 07 Act FBA scaling respectively See also parameters 04 23 04 25 04 04 Process PID err Process PID error i e difference between PID setpoint and actual value 10 1 04 05 Process PID out Output of the process PID controller 10 1 04 06 Process var1 Process variable 1 See parameter group 35 Process varia...

Page 124: ...me Pump 3 run time counter for traditional control see page 94 Can be reset using parameter 78 14 Runtime change 1 1 h 04 32 Trad 4 runtime Pump 4 run time counter for traditional control see page 94 Can be reset using parameter 78 14 Runtime change 1 1 h 04 33 Trad 5 runtime Pump 5 run time counter for traditional control see page 94 Can be reset using parameter 78 14 Runtime change 1 1 h 04 34 T...

Page 125: ...r 83 02 Mon period 1 1 kWh 05 21 kWh prev read Energy consumed during the last completed period The length of the period is set by parameter 83 02 Mon period 1 1 kWh 05 22 kWh posprev read Energy consumed during the period before the last completed period The length of the period is set by parameter 83 02 Mon period 1 1 kWh 05 23 kWh cur mon read Energy consumed during the current month 1 1 kWh 05...

Page 126: ...d start command 0 Drive has not received start command 3 Running 1 Drive is modulating 0 Drive is not modulating 4 Em off off2 1 Emergency OFF2 is active 0 Emergency OFF2 is inactive 5 Em stop off3 1 Emergency OFF3 ramp stop is active 0 Emergency OFF3 is inactive 6 Ack startinh 1 Start inhibit is active 0 Start inhibit is inactive 7 Alarm 1 Alarm is active See chapter Fault tracing 0 No alarm is a...

Page 127: ...ive is not following the given reference eg in magnetization phase drive is modulating 5 Reserved 6 Off1 1 Emergency stop OFF1 is active 0 Emergency stop OFF1 is inactive 7 Start inh mask 1 Maskable by par 12 01 Start inhibit start inhibit is active 0 No maskable start inhibit is active 8 Start inh nomask 1 Non maskable start inhibit is active 0 No non maskable start inhibit is active 9 Chrg rel c...

Page 128: ...1 Speed controller autotuning has been requested by parameter 23 20 PI tune mode 7 PI tune done 1 Speed controller autotuning procedure has been completed successfully 8 15 Reserved Bit Name Information 0 Torq lim 1 Drive torque is being limited by the motor control undervoltage control current control or pull out control or by the torque limit parameters in group 20 Limits 1 Spd ctl tlim min 1 Sp...

Page 129: ...limit is active The limit is identified by bits 8 11 5 Reserved 6 Motor pull out 1 Motor pull out limit is active i e the motor cannot produce more torque 7 Reserved 8 Thermal 1 Input current is limited by main circuit thermal limit 9 INU maxi mum 1 Inverter maximum output current limit is active limits the drive output current IMAX 10 User cur rent 1 Maximum inverter output current limit is activ...

Page 130: ...be started 14 Autochange 1 Autochange function active 15 High prot spd 1 Outlet pressure monitoring forced reference active 16 Low prot spd 1 Inlet pressure monitoring forced reference active 17 Speed ref 2 act 1 Speed reference 2 active 18 Ext2 Speed mode 1 Speed control selected for external control location EXT2 by parameter 12 05 Ext2 ctrl mode 19 31 Reserved Bit Name Value Information 0 Low l...

Page 131: ...drive to drive link 5 Node 2 1 Only valid if the drive is master Drive with node number 2 is present on the drive to drive link 6 Node 3 1 Only valid if the drive is master Drive with node number 3 is present on the drive to drive link 7 Node 4 1 Only valid if the drive is master Drive with node number 4 is present on the drive to drive link 8 Node 5 1 Only valid if the drive is master Drive with ...

Page 132: ... 316 4 RESTORE page 316 5 CUR MEAS CALIBRATION page 316 6 Reserved 7 EARTH FAULT page 316 8 AUTORESET page 316 9 MOTOR NOM VALUE page 316 10 Reserved 11 STALL page 316 12 LCURVE page 316 13 LCURVE PAR page 316 14 FLUX REF PAR page 316 15 Reserved Bit Name 0 OPTION COMM LOSS page 316 1 SOLUTION ALARM page 320 2 MOTTEMPAL2 page 317 3 IGBTOLALARM page 317 4 IGBTTEMPALARM page 317 5 COOLALARM page 317...

Page 133: ...PUMPS INLOCKD page 319 10 ENERGY LIMIT page 319 11 DATE WRONG page 320 12 13 Reserved 14 BOOSTING page 320 15 PIPE FILLING page 320 Bit Name 0 NO MORE PUMPS page 320 1 CLEANING page 320 2 AUTOCHANGE page 320 3 SLEEPING page 320 4 START DELAY page 320 5 LC TANK FULL page 320 6 LC TANK EMPTY page 320 7 MF MASTER LOST page 320 8 MF NO SHARED DATA page 320 9 15 Reserved Bit Name 0 MIN FLOW page 328 1 ...

Page 134: ... 035A 2 253 040A 2 254 053A 2 255 067A 2 256 080A 2 1 1 09 03 Firmware ID Displays the firmware name E g UIFQ 09 04 Firmware ver Displays the version of the firmware package in the drive e g 2002 hex 09 05 Firmware patch Displays the version of the firmware patch in the drive 1 1 No Name Value Description FbEq Bit Name 0 MIN FLOW page 319 1 MAX FLOW page 319 2 LOW PRESSURE page 319 3 HIGH PRESSURE...

Page 135: ... is running Not sel No start or stop command sources selected 0 In1 The source of the start and stop commands is selected by parameter 10 02 Ext1 start in1 The state transitions of the source bit are interpreted as follows 1 3 wire The sources of the start and stop commands is selected by parameters 10 02 Ext1 start in1 and 10 03 Ext1 start in2 The state transitions of the source bits are interpre...

Page 136: ...start func selection 3 wire Note This parameter cannot be changed while the drive is running DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 DIO5 Digital input output DIO5 as indicated by 02 03 DIO status bit 4 1074004483 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 10 04 Ext2...

Page 137: ...meter group 36 Timed functions is on 1074005518 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 10 06 Ext2 start in2 Selects source 2 of start and stop commands for external control location EXT2 See parameter 10 04 Ext2 start func selection 3 wire Note This parameter cannot be changed while the drive is running DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 ...

Page 138: ...tive Note This parameter cannot be changed while the drive is running DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI...

Page 139: ... enable control changes from local to remote or external control switches from EXT1 to EXT2 or vice versa A new rising edge of the start command is needed after the start inhibit has been activated Note that in certain applications it is necessary to allow the drive to restart Disabled The start inhibit function is disabled 0 Enabled The start inhibit function is enabled 1 10 20 Start intrl func D...

Page 140: ...mpleted In applications where a full break away torque is essential ensure that the constant magnetizing time is long enough to allow generation of full magnetization and torque 1 Automatic Automatic start guarantees optimal motor start in most cases It includes the flying start function starting to a rotating machine and the automatic restart function a stopped motor can be restarted immediately ...

Page 141: ...set by parameter 11 05 Dc hold curr ref When the reference speed exceeds parameter 11 04 Dc hold speed normal drive operation continues Notes The DC hold function has no effect if the start signal is switched off The DC hold function can only be activated in speed control mode The DC hold function cannot be activated if parameter 99 05 Motor ctrl mode is set to Scalar Injecting DC current into the...

Page 142: ...nd abbreviations on page 109 Pointer 12 05 Ext2 ctrl mode Selects the operating mode for external control location EXT2 Speed Speed control The reference is taken from the source defined by parameter 21 02 Speed ref2 sel 1 PID PID control 2 13 13 Analogue inputs Analog input signal processing 13 01 AI1 filt time Defines the filter time constant for analog input AI1 Note The signal is also filtered...

Page 143: ...awing at parameter 13 04 AI1 max scale 32768 000 32768 000 Real value corresponding to minimum AI1 value 1000 1 13 06 AI2 filt time Defines the filter time constant for analog input AI2 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 07 AI2 max Defines the maximum value for analog input AI2 The input type is selected with a jumper on the JCU Control Unit see the H...

Page 144: ...me constant for analog input AI3 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 12 AI3 max Defines the maximum value for analog input AI3 The input type depends on the type and or settings of the I O extension module installed See the user documentation of the extension module 22 000 22 000 mA or 11 000 11 000 V AI3 maximum value 1000 1 unit 13 13 AI3 min Defines...

Page 145: ...me constant for analog input AI4 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 17 AI4 max Defines the maximum value for analog input AI4 The input type depends on the type and or settings of the I O extension module installed See the user documentation of the extension module 22 000 22 000 mA or 11 000 11 000 V AI4 maximum value 1000 1 unit 13 18 AI4 min Defines...

Page 146: ...me constant for analog input AI5 See parameter 13 01 AI1 filt time 0 000 30 000 s Filter time constant 1000 1 s 13 22 AI5 max Defines the maximum value for analog input AI5 The input type depends on the type and or settings of the I O extension module installed See the user documentation of the extension module 22 000 22 000 mA or 11 000 11 000 V AI5 maximum value 1000 1 unit 13 23 AI5 min Defines...

Page 147: ...tune Current analog input AI1 signal value is set as maximum value of AI1 into parameter 13 02 AI1 max The value reverts back to No action automatically 2 AI2 min tune Current analog input AI2 signal value is set as minimum value of AI2 into parameter 13 08 AI2 min The value reverts back to No action automatically 3 AI2 max tune Current analog input AI2 signal value is set as maximum value of AI2 ...

Page 148: ...set to Output Trad pump7 Bit 6 of 05 02 Trad pump cmd see page 125 1074136322 Trad pump8 Bit 7 of 05 02 Trad pump cmd see page 125 1074201858 Ready Bit 0 of 06 01 Status word1 see page 126 1073743361 Enabled Bit 1 of 06 01 Status word1 see page 126 1073808897 Started Bit 2 of 06 01 Status word1 see page 126 1073874433 Running Bit 3 of 06 01 Status word1 see page 126 1073939969 Alarm Bit 7 of 06 01...

Page 149: ...d abbreviations on page 109 Pointer 14 04 DIO1 Ton Defines the on activation delay for digital input output DIO1 when 14 02 DIO1 conf is set to Output 0 0 3000 0 s On activation delay for DIO1 when set as an output 10 1 s 14 05 DIO1 Toff Defines the off deactivation delay for digital input output DIO1 when 14 02 DIO1 conf is set to Output See parameter 14 04 DIO1 Ton 0 0 3000 0 s Off deactivation ...

Page 150: ...t setpoint Bit 3 of 06 03 Speed ctrl stat see page 128 1073939971 Supervision1 Bit 0 of 06 13 Superv status see page 129 1073743373 Supervision2 Bit 1 of 06 13 Superv status see page 129 1073808909 Supervision3 Bit 2 of 06 13 Superv status see page 129 1073874445 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 14 08 DIO2 Ton Defines the on activation delay for digital inp...

Page 151: ... 1073743373 Supervision2 Bit 1 of 06 13 Superv status see page 129 1073808909 Supervision3 Bit 2 of 06 13 Superv status see page 129 1073874445 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 14 14 DIO4 conf Selects whether DIO4 is used as a digital output or input Output DIO4 is used as a digital output 0 Input DIO4 is used as a digital input 1 14 15 DIO4 out src Selects...

Page 152: ...ee page 126 1074202113 Ext2 active Bit 8 of 06 01 Status word1 see page 126 1074267649 Fault Bit 10 of 06 01 Status word1 see page 126 1074398721 Fault 1 Bit 12 of 06 01 Status word1 see page 126 1074529793 Ready relay Bit 2 of 06 02 Status word2 see page 127 1073874434 RunningRelay Bit 3 of 06 02 Status word2 see page 127 1073939970 Ref running Bit 4 of 06 02 Status word2 see page 127 1074005506 ...

Page 153: ...ord1 see page 126 1074398721 Fault 1 Bit 12 of 06 01 Status word1 see page 126 1074529793 Ready relay Bit 2 of 06 02 Status word2 see page 127 1073874434 RunningRelay Bit 3 of 06 02 Status word2 see page 127 1073939970 Ref running Bit 4 of 06 02 Status word2 see page 127 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 127 1074333186 Neg speed Bit 0 of 06 03 Speed ctrl stat see page 12...

Page 154: ...ee page 129 1073743373 Supervision2 Bit 1 of 06 13 Superv status see page 129 1073808909 Supervision3 Bit 2 of 06 13 Superv status see page 129 1073874445 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 14 51 RO4 src Selects a drive signal to be connected to relay output RO4 Trad pump4 Bit 3 of 05 02 Trad pump cmd see page 125 1073939714 Ready Bit 0 of 06 01 Status word1 ...

Page 155: ...page 126 1074267649 Fault Bit 10 of 06 01 Status word1 see page 126 1074398721 Fault 1 Bit 12 of 06 01 Status word1 see page 126 1074529793 Ready relay Bit 2 of 06 02 Status word2 see page 127 1073874434 RunningRelay Bit 3 of 06 02 Status word2 see page 127 1073939970 Ref running Bit 4 of 06 02 Status word2 see page 127 1074005506 Charge ready Bit 9 of 06 02 Status word2 see page 127 1074333186 Ne...

Page 156: ...fines the value that corresponds to the maximum input frequency defined by parameter 14 57 Freq in max See parameter 14 57 Freq in max 32768 32768 Scaled value corresponding to DIO1 maximum frequency 1 1 14 60 Freq in min scal Defines the value that corresponds to the minimum input frequency defined by parameter 14 58 Freq in min See diagram at parameter 14 57 Freq in max 32768 32768 Scaled value ...

Page 157: ... to minimum DIO2 output frequency 1 1 14 64 Freq out max sca When 14 06 DIO2 conf is set to Freq output defines the maximum DIO2 output frequency 3 32768 Hz Maximum DIO2 output frequency 1 1 Hz 14 65 Freq out min sca When 14 06 DIO2 conf is set to Freq output defines the minimum DIO2 output frequency 3 32768 Hz Minimum DIO2 output frequency 1 1 Hz 14 66 RO6 src Selects a drive signal to be connect...

Page 158: ... Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 14 72 DIO invert mask Inverts status of digital input outputs as reported by 02 03 DIO status 15 15 Analogue outputs Selection and processing of actual signals to be indicated through the analog outputs See also section Programmable analog outputs on page 65 15 01 AO1 src Selects a drive signal to be connected to analog out...

Page 159: ...22 Act val see page 124 1073742870 Pointer Value pointer setting see Terms and abbreviations on page 109 15 02 AO1 filt time Defines the filtering time constant for analog output AO1 0 000 30 000 s Filter time constant 1000 1 s 15 03 AO1 out max Defines the maximum output value for analog output AO1 0 000 22 700 mA Maximum AO1 output value 1000 1 mA 15 04 AO1 out min Defines the minimum output val...

Page 160: ... drive signal to be connected to analog output AO2 Speed rpm 01 01 Motor speed rpm see page 112 1073742081 Speed 01 02 Motor speed see page 112 1073742082 Frequency 01 03 Output frequency see page 112 1073742083 Current 01 04 Motor current see page 112 1073742084 Current 01 05 Motor current see page 112 1073742085 Torque 01 06 Motor torque see page 112 1073742086 Dc voltage 01 07 Dc voltage see pa...

Page 161: ...9 AO2 out max Defines the maximum output value for analog output AO2 10 000 10 000 V Maximum AO2 output value 1000 1 V 15 10 AO2 out min Defines the minimum output value for analog output AO2 10 000 10 000 V Minimum AO2 output value 1000 1 mA 15 11 AO2 src max Defines the real value of the signal selected by parameter 15 07 AO2 src that corresponds to the maximum AO2 output value defined by parame...

Page 162: ...7 Power inu 01 22 Power inu out see page 112 1073742102 Power motor 01 23 Motor power see page 112 1073742103 SpRef unramp 03 03 SpeedRef unramp see page 123 1073742595 SpRef ramped 03 05 SpeedRef ramped see page 123 1073742597 SpRef used 03 06 SpeedRef used see page 123 1073742598 TorqRef used 03 14 Torq ref used see page 123 1073742606 Proc PID out 04 05 Process PID out see page 123 1073742853 P...

Page 163: ...rresponds to the minimum AO3 output value defined by parameter 15 16 AO3 out min See parameter 15 17 AO3 src max 32768 000 32768 000 Real signal value corresponding to minimum AO3 output value 1000 1 15 25 AO ctrl word Defines how a signed source is processed before output No Name Value Description FbEq IAO3 mA 15 15 15 16 15 17 15 18 15 17 15 18 15 15 15 16 Signal real selected by par 15 13 IAO3 ...

Page 164: ...e Selects the pass code for the parameter lock see parameter 16 02 Parameter lock After entering 358 at this parameter parameter 16 02 Parameter lock can be adjusted The value reverts back to 0 automatically 0 2147483647 Pass code for parameter lock 1 1 16 04 Param restore Restores the original settings of the application i e parameter factory default values Note This parameter cannot be changed w...

Page 165: ... set log Shows the status of the user parameter sets see parameter 16 09 User set sel Read only N A No user sets have been saved 0 Loading A user set is being loaded 1 Saving A user set is being saved 2 Faulted Invalid or empty parameter set 4 Set1 IO act User parameter set 1 has been selected by parameters 16 11 User IO sel lo and 16 12 User IO sel hi 8 Set2 IO act User parameter set 2 has been s...

Page 166: ... list of parameters relevant to the single pump factory default application macro is displayed 2 Trad short A selective list of parameters relevant to the traditional pump control application macro is displayed 3 Trad long A more comprehensive list of parameters relevant to the traditional pump control application macro is displayed 4 Ext short A selective list of parameters relevant to the extern...

Page 167: ...trol panel instead Factory def Factory default macro 0 Ext ctrl External control macro 1 Trad ctrl Traditional pump control macro 2 Hand Auto Hand Auto macro 3 Level ctrl Level control macro for a single pump 4 Multi level Level control macro for multiple pumps 5 Multi pump Multipump control macro 6 16 21 Menu selection Loads a short long or full parameter list Short Only a selective list of param...

Page 168: ...re substantial interferences in the speed measurement the filter time constant should be proportional to the total inertia of the load and motor in this case 10 30 of the mechanical time constant tmech nnom Tnom Jtot 2π 60 where Jtot total inertia of the load and motor the gear ratio between the load and motor must be taken into account nnom motor nominal speed Tnom motor nominal torque See also p...

Page 169: ...peed delay The drive receives a stop command and decelerates along a ramp When the actual motor speed falls below the value of 19 06 Zero speed limit the Zero speed delay function activates During the delay the function keeps the speed controller live the inverter modulates motor is magnetized and the drive is ready for a quick restart 0 30000 ms Zero speed delay 1 1 ms 19 08 Above speed lim Defin...

Page 170: ...speed reference 01 01 Motor speed rpm 03 03 SpeedRef unramp When the motor speed is within the limits defined by this parameter signal 02 24 FBA main sw bit 8 AT_SETPOINT is 1 If the motor speed is not within the defined limits bit 8 is 0 0 30000 rpm Absolute value for motor speed window supervision 1 1 rpm 20 20 Limits Drive operation limits See also section Speed controller tuning on page 68 20 ...

Page 171: ...ference enable command See parameter 20 03 Pos speed ena Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 20 05 Maximum current Defines the maximum allowed motor current 0 00 30000 00 A Maximum motor current 100 1 A 20 06 Torq lim sel Defines a source that selects between the two sets of torque limits defined by parameters 20 07 20 10 0 The torque limits defined by paramet...

Page 172: ...ms and abbreviations on page 109 20 12 P motoring lim Defines the maximum allowed power fed by the inverter to the motor in percent of the motor nominal power 0 0 1600 0 Maximum motoring power 10 1 20 13 P generating lim Defines the maximum allowed power fed by the motor to the inverter in percent of the motor nominal power 0 0 1600 0 Maximum generating power 10 1 21 21 Speed ref Speed reference s...

Page 173: ...reference 0 30000 rpm Absolute minimum limit for speed reference 1 1 rpm 22 22 Speed ref ramp Speed reference and emergency stop OFF3 ramp settings 22 02 Acc time Defines acceleration time as the time required for the speed to change from zero to the speed value defined by parameter 19 01 Speed scaling If the speed reference increases faster than the set acceleration rate the motor speed will foll...

Page 174: ...rence signal If the reference changes faster than the set deceleration rate the motor speed will follow the deceleration rate If the deceleration time is set too short the drive will automatically prolong the deceleration in order not to exceed drive torque limits If there is any doubt about the deceleration time being too short ensure that the DC overvoltage control is on parameter 47 01 Overvolt...

Page 175: ...00 1 s 22 07 Shape time acc2 Defines the shape of the acceleration ramp at the end of the acceleration See parameter 22 06 Shape time acc1 0 000 1800 000 s Ramp shape at end of acceleration 1000 1 s 22 08 Shape time dec1 Defines the shape of the deceleration ramp at the beginning of the deceleration See parameter 22 06 Shape time acc1 0 000 1800 000 s Ramp shape at start of deceleration 1000 1 s N...

Page 176: ...dbus 02 22 FBA main cw or 02 36 EFB main cw Note Emergency stop OFF1 uses the active ramp time 0 000 1800 000 s Emergency stop OFF3 deceleration time 1000 1 s 23 23 Speed ctrl Speed controller settings 23 01 Proport gain Defines the proportional gain Kp of the speed controller Too large a gain may cause speed oscillation The figure below shows the speed controller output after an error step when t...

Page 177: ...corrected Too short an integration time makes the control unstable If parameter value is set to zero the I part of the controller is disabled Anti windup stops the integrator if the controller output is limited See 06 05 Limit word1 The figure below shows the speed controller output after an error step when the error remains constant 0 000 600 000 s Integration time for speed controller 1000 1 s N...

Page 178: ... speed error derivative must be filtered with a low pass filter to eliminate disturbances The figure below shows the speed controller output after an error step when the error remains constant 0 000 10 000 s Derivation time for speed controller 1000 1 s 23 04 Deriv filt time Defines the derivation filter time constant See parameter 23 03 Derivation time 0 0 1000 0 ms Derivation filter time constan...

Page 179: ...time 100 1 s 23 06 Acc comp Ftime Defines the derivation filter time constant for the acceleration deceleration compensation See parameters 23 03 Derivation time and 23 05 Acc comp DerTime 0 0 1000 0 ms Derivation filter time constant for acceleration compensation 10 1 ms 23 07 Speed err Ftime Defines the time constant of the speed error low pass filter If the used speed reference changes rapidly ...

Page 180: ...Err win hi or the absolute value of the negative speed error exceeds the lower boundary of the window 23 13 SpeedErr win lo When the speed error moves outside the window the exceeding part of the error value is connected to the speed controller The speed controller produces a reference term relative to the input and gain of the speed controller parameter 23 01 Proport gain which the torque selecto...

Page 181: ...ler output drooping is at its nominal level i e equal to the value of this parameter The drooping effect decreases linearly to zero along with the decreasing load Droop rate can be used e g to adjust the load sharing in a Master Follower application run by several drives In a Master Follower application the motor shafts are coupled to each other The correct droop rate for a process must be found o...

Page 182: ... 16 PI adapt min sp and 23 15 PI adapt max sp the coefficients are calculated linearly on the basis of the breakpoints 0 30000 rpm Maximum actual speed for speed controller adaptation 1 1 rpm 23 16 PI adapt min sp Minimum actual speed for speed controller adaptation See parameter 23 15 PI adapt max sp 0 30000 rpm Minimum actual speed for speed controller adaptation 1 1 rpm 23 17 Pcoef at min sp Pr...

Page 183: ...s parameter start the drive within 20 seconds Wait until the autotune routine is completed this parameter has reverted to the value Done The routine can be aborted by stopping the drive Check the values of the parameters set by the autotune function See also section Speed controller tuning on page 68 Done No tuning has been requested normal operation 0 Smooth Request speed controller autotune with...

Page 184: ...mit for critical speed range 1 Note This value must be less than or equal to the value of 25 03 Crit speed1 hi 30000 30000 rpm Low limit for critical speed 1 1 1 rpm 25 03 Crit speed1 hi Defines the high limit for critical speed range 1 Note This value must be greater than or equal to the value of 25 02 Crit speed1 lo 30000 30000 rpm High limit for critical speed 1 1 1 rpm 25 04 Crit speed2 lo Def...

Page 185: ...Const speed func Determines how constant speeds are selected and whether the rotation direction signal is considered or not when applying a constant speed No Name Value Description FbEq Bit Name Information 0 Const speed mode 1 Packed 7 constant speeds are selectable using the three sources defined by parameters 26 02 26 03 and 26 04 0 Separate Constant speeds 1 2 and 3 are separately activated by...

Page 186: ... speeds See table at parameter 26 02 Const speed sel1 DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 10...

Page 187: ...ed 4 30000 30000 rpm Constant speed 4 1 1 rpm 26 10 Const speed5 Defines constant speed 5 30000 30000 rpm Constant speed 5 1 1 rpm 26 11 Const speed6 Defines constant speed 6 30000 30000 rpm Constant speed 6 1 1 rpm 26 12 Const speed7 Defines constant speed 7 30000 30000 rpm Constant speed 7 1 1 rpm 27 27 Process PID Configuration of process PID control See also section PID control on page 58 27 0...

Page 188: ...IME EK EK 1 TS in which TS 12 ms sample time E Error Process setpoint process actual value 0 00 10 00 s Derivation time 100 1 s 27 15 PID deriv filter Defines the time constant of the 1 pole filter used to smooth the derivative component of the process PID controller 0 00 10 00 s Filter time constant 100 1 s No Name Value Description FbEq Ti O I G I G I I controller input error O controller output...

Page 189: ...ensor must be serviced without stopping the process The setpoint input of the PID controller is frozen as long as the selected source is 1 See also parameter 27 31 Pid out freeze No Process PID controller input not frozen 0 Freeze Process PID controller input frozen 1 DI1 Activation of digital input DI1 as indicated by 02 01 DI status bit 0 freezes process PID controller input 1073742337 DI2 Activ...

Page 190: ... DI status bit 3 freezes process PID controller output 1073938945 DI5 Activation of digital input DI5 as indicated by 02 01 DI status bit 4 freezes process PID controller output 1074004481 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 27 32 Pipefill ref acc Defines the time for the PID setpoint increase from 0 to 100 0 100 s PID setpoint acceleration time 1 1 s 27 33 Pi...

Page 191: ...etermines which process actual value is selected 1073742337 DI2 Status of digital input DI2 as indicated by 02 01 DI status bit 1 determines which process actual value is selected 1073807873 DI3 Status of digital input DI3 as indicated by 02 01 DI status bit 2 determines which process actual value is selected 1073873409 DI4 Status of digital input DI4 as indicated by 02 01 DI status bit 3 determin...

Page 192: ...value is determined by parameter 28 01 Act val 1 2 sel 0 Add Sum of actual value 1 and actual value 2 1 Sub Actual value 2 subtracted from actual value 1 2 Mul Actual value 1 multiplied by actual value 2 3 Div Actual value 1 divided by actual value 2 4 Max Greater of the two actual values used 5 Min Smaller of the two actual values used 6 Sqrt sub Square root of actual value 1 actual value 2 7 Sqr...

Page 193: ...01 DI status bit 2 determines which process setpoint is selected 1073873409 DI4 Status of digital input DI4 as indicated by 02 01 DI status bit 3 determines which process setpoint is selected 1073938945 DI5 Status of digital input DI5 as indicated by 02 01 DI status bit 4 determines which process setpoint is selected 1074004481 Const Bit pointer setting see Terms and abbreviations on page 109 Poin...

Page 194: ...nt speed direct on line pumps are started first one pump and if the demand grows further also the other pump As water flow increases the pressure loss between the beginning point of measurement and the end of the pipe increases By setting suitable reference steps the process setpoint is increased along with the increasing pumping capacity The reference steps compensate the growing pressure loss an...

Page 195: ...abbreviations on page 109 Pointer 30 02 Speed ref safe Defines the safe speed reference that is used with the Spd ref Safe setting of supervision parameters 13 32 AI superv func 30 03 Local ctrl loss or 50 02 Comm loss func upon an alarm This speed is used when the parameter is set to Spd ref Safe 30000 30000 rpm Safe speed reference 1 1 rpm 30 03 Local ctrl loss Selects how the drive reacts to a ...

Page 196: ...e drive trips on SAFE TORQUE OFF 0xFF7A if one or both of the STO signals are lost 1 Alarm Drive running The drive trips on SAFE TORQUE OFF 0xFF7A if one or both of the STO signals are lost Drive stopped The drive generates a SAFE TORQUE OFF 0xFF7A alarm if both STO signals are absent If only one of the signals is lost the drive trips on STO1 LOST 0x8182 or STO2 LOST 0x8183 2 No Drive running The ...

Page 197: ...9 Stall function 0 3600 s Stall time 1 1 s 31 31 Motor therm prot Motor temperature measurement and thermal protection settings 31 01 Mot temp1 prot Selects how the drive reacts when motor overtemperature is detected by motor thermal protection 1 No Motor thermal protection 1 inactive 0 Alarm The drive generates alarm MOTOR TEMPERATURE 0x4310 if the temperature exceeds the alarm level defined by p...

Page 198: ...og input AI1 and analog output AO1 on the JCU Control Unit of the drive 9 Pt100 Ext x1 The temperature is supervised using a Pt100 sensor connected to the first available analog input and analog output on I O extensions installed on the drive 10 Pt100 Ext x2 The temperature is supervised using two Pt100 sensors connected to the first available analog input and analog output on I O extensions insta...

Page 199: ...sed using two Pt100 sensors connected to analog input AI1 and analog output AO1 on the JCU Control Unit of the drive 8 Pt100 JCU x3 The temperature is supervised using three Pt100 sensors connected to analog input AI1 and analog output AO1 on the JCU Control Unit of the drive 9 Pt100 Ext x1 The temperature is supervised using a Pt100 sensor connected to the first available analog input and analog ...

Page 200: ...int Defines the maximum motor load at zero speed of the load curve A higher value can be used if the motor has an external motor fan to boost the cooling See the motor manufacturer s recommendations See parameter 31 10 Mot load curve 50 150 Zero speed load for the motor load curve 1 1 31 12 Break point Defines the motor load curve together with parameters 31 10 Mot load curve and 31 11 Zero speed ...

Page 201: ... 31 14 Mot therm time Defines the thermal time constant for the motor thermal protection model i e time inside which the temperature has reached 63 of the nominal temperature See the motor manufacturer s recommendations The motor thermal protection model is used when parameter 31 02 Mot temp1 src is set to Estimated 100 10000 s Motor thermal time constant 1 1 s No Name Value Description FbEq Motor...

Page 202: ...ion on page 81 33 01 Superv1 func Selects the mode of supervision 1 Disabled Supervision 1 not in use 0 Low When the signal selected by parameter 33 02 Superv1 act falls below the value of parameter 33 04 Superv1 lo bit 0 of 06 13 Superv status is activated 1 High When the signal selected by parameter 33 02 Superv1 act exceeds the value of parameter 33 03 Superv1 hi bit 0 of 06 13 Superv status is...

Page 203: ...pervision 2 Disabled Supervision 2 not in use 0 Low When the signal selected by parameter 33 06 Superv2 act falls below the value of parameter 33 08 Superv2 lo bit 1 of 06 13 Superv status is activated 1 High When the signal selected by parameter 33 06 Superv2 act exceeds the value of parameter 33 07 Superv2 hi bit 1 of 06 13 Superv status is activated 2 Abs Low When the absolute value of the sign...

Page 204: ... the value of parameter 33 11 Superv3 hi bit 2 of 06 13 Superv status is activated 2 Abs Low When the absolute value of the signal selected by parameter 33 10 Superv3 act falls below the value of parameter 33 12 Superv3 lo bit 2 of 06 13 Superv status is activated 3 Abs High When the absolute value of the signal selected by parameter 33 10 Superv2 act exceeds the value of parameter 33 11 Superv3 h...

Page 205: ...ndary of the user load curve No Name Value Description FbEq Bit Function 0 Ena sup Enable supervision 0 Disabled Supervision disabled 1 Enabled Supervision enabled 1 Input value sel Input value selection 0 Current Current is supervised 1 Torque Torque is supervised 2 Ena warn Enable warning 0 Disabled 1 Enabled Drive generates alarm LCURVE 0x2312 when the curve is exceeded 3 Ena fault Enable fault...

Page 206: ...4 10 Load low lim3 Minimum load current or torque at point 3 of user load curve 0 1600 Minimum load at point 3 1 1 34 11 Load low lim4 Minimum load current or torque at point 4 of user load curve 0 1600 Minimum load at point 4 1 1 34 12 Load low lim5 Minimum load current or torque at point 5 of user load curve 0 1600 Minimum load at point 5 1 1 34 13 Load high lim1 Maximum load current or torque a...

Page 207: ... s Underload time 1 1 s 35 35 Process variable Selection and modification of process variables for display as parameters 04 06 04 08 35 01 Signal1 param Selects a signal to be provided as parameter 04 06 Process var1 Speed rpm 01 01 Motor speed rpm see page 112 1073742081 Speed 01 02 Motor speed see page 112 1073742082 Frequency 01 03 Output frequency see page 112 1073742083 Current 01 04 Motor cu...

Page 208: ...c var1 min See diagram at parameter 35 02 Signal1 max 32768 32768 Real signal value corresponding to minimum process variable 1 value 1 1 35 04 Proc var1 dispf Scaling for process variable 1 This setting also scales the value for fieldbus 0 1 1 0 1 10 1 1 2 100 1 2 3 1000 1 3 4 10000 1 4 5 100000 1 5 35 05 Proc var1 unit Specifies the unit for parameter 04 06 Process var1 process variable 1 0 None...

Page 209: ...PM 24 25 PSI 25 26 CFM 26 27 ft 27 28 MGD 28 29 inHg 29 30 FPM 30 31 kbits 31 32 kHz 32 33 Ohm 33 34 ppm 34 35 pps 35 36 l s 36 37 l min 37 38 l h 38 39 m3 s 39 40 m3 m 40 41 kg s 41 42 kg m 42 43 kg h 43 44 mbar 44 45 Pa 45 46 GPS 46 47 gal s 47 48 gal m 48 49 gal h 49 50 ft3 s 50 51 ft3 m 51 52 ft3 h 52 No Name Value Description FbEq ...

Page 210: ... 65 66 mpmin 66 67 week 67 68 tonne 68 69 m s 2 69 70 rev 70 71 deg 71 72 m 72 73 inch 73 74 inc 74 75 m s 3 75 76 kg m 2 76 77 kg m 3 77 78 m 3 78 79 blank 79 80 u s 80 81 u min 81 82 u h 82 83 84 blank 83 84 85 u s 2 85 86 min 2 86 87 u h 2 87 88 89 blank 88 89 90 Vrms 90 91 bits 91 92 Nm 92 93 p u 93 94 1 s 94 95 mH 95 No Name Value Description FbEq ...

Page 211: ...e page 112 1073742083 Current 01 04 Motor current see page 112 1073742084 Current 01 05 Motor current see page 112 1073742085 Torque 01 06 Motor torque see page 112 1073742086 Dc voltage 01 07 Dc voltage see page 112 1073742087 Power inu 01 22 Power inu out see page 112 1073742102 Power motor 01 23 Motor power see page 112 1073742103 SpRef unramp 03 03 SpeedRef unramp see page 123 1073742595 SpRef...

Page 212: ...000 1 4 5 100000 1 5 35 12 Proc var2 unit Specifies the unit for parameter 04 07 Process var2 process variable 2 0 98 See parameter 35 05 Proc var1 unit 1 1 35 13 Proc var2 max Maximum value for process variable 2 See diagram at parameter 35 09 Signal2 max 32768 32768 Maximum value for process variable 2 1 1 35 14 Proc var2 min Minimum value for process variable 2 See diagram at parameter 35 09 Si...

Page 213: ... setting see Terms and abbreviations on page 109 35 16 Signal3 max Defines the real value of the selected signal that corresponds to the maximum display value defined by parameter 35 20 Proc var3 max 32768 32768 Real signal value corresponding to maximum process variable 3 value 1 1 35 17 Signal3 min Defines the real value of the selected signal that corresponds to the minimum display value define...

Page 214: ...DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 36 02 Timers mode Specifies whether the ti...

Page 215: ...08 Stop time2 Defines the stop time for time period 2 00 00 00 24 00 00 Stop time for time period 2 1 1 s 24 00 00 86400 36 09 Start day2 Defines the week day on which time period 2 begins Monday Time period 2 starts on Monday 1 Tuesday Time period 2 starts on Tuesday 2 Wednesday Time period 2 starts on Wednesday 3 Thursday Time period 2 starts on Thursday 4 Friday Time period 2 starts on Friday 5...

Page 216: ...Saturday 6 Sunday Time period 3 ends on Sunday 7 36 15 Start time4 Defines the start time for time period 4 00 00 00 24 00 00 Start time for time period 4 1 1 s 24 00 00 86400 36 16 Stop time4 Defines the stop time for time period 4 00 00 00 24 00 00 Stop time for time period 4 1 1 s 24 00 00 86400 36 17 Start day4 Defines the week day on which time period 4 begins Monday Time period 4 starts on M...

Page 217: ...riods 1 4 are used with timed function 1 Also determines whether boost is used with timed function 1 The parameter is a 16 bit word with each bit corresponding to a function Whenever a bit is set to 1 the corresponding function is in use The bits of the binary number correspond to the following functions 36 22 Timed func2 Selects which time periods 1 4 are used with timed function 2 Also determine...

Page 218: ...d weakening point 1 1 38 03 U f curve func Selects the form of the U f voltage frequency curve below the field weakening point Note This functionality can be used in scalar control only i e when 99 05 Motor ctrl mode is set to Scalar Linear Linear U f curve Recommended for constant torque applications 0 Quadratic Quadratic U f curve Recommended for centrifugal pump and fan applications 1 User Cust...

Page 219: ... 4th point on the custom U f curve in percent of parameter 99 07 Mot nom voltage 0 200 4th point voltage 1 1 38 13 U f curve volt5 Defines the voltage at the 5th point on the custom U f curve in percent of parameter 99 07 Mot nom voltage 0 200 5th point voltage 1 1 38 16 Flux ref pointer Selects the source of the flux reference Pointer Value pointer setting see Terms and abbreviations on page 109 ...

Page 220: ...ning area If the intermediate circuit DC voltage Udc 550 V and the voltage reserve is 5 the RMS value of the maximum output voltage in steady state operation is 0 95 550 V sqrt 2 369 V The dynamic performance of the motor control in the field weakening area can be improved by increasing the voltage reserve value but the drive enters the field weakening area earlier 4 50 Voltage reserve 1 1 40 07 I...

Page 221: ...y 02 02 RO status bit 0 1073742338 Running Bit 3 of 06 01 Status word1 see page 126 1073939969 Charged Bit 9 of 06 02 Status word2 see page 127 1074333186 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 44 03 Ontime1 limit Sets the alarm limit for on time counter 1 See parameter 44 01 Ontime1 func 0 2147483647 s Alarm limit for on time counter 1 44 04 Ontime1 alm sel Sele...

Page 222: ...tting see Terms and abbreviations on page 109 Pointer 44 07 Ontime2 limit Sets the alarm limit for on time counter 2 See parameter 44 05 Ontime2 func 0 2147483647 s Alarm limit for on time counter 2 1 1 s 44 08 Ontime2 alm sel Selects the alarm for on time counter 2 See parameter 44 05 Ontime2 func On time2 Pre selectable alarm for on time counter 2 0 Device clean Pre selectable alarm for on time ...

Page 223: ...inter 44 11 Edge count1 lim Sets the alarm limit for rising edge counter 1 See parameter 44 09 Edge count1 func 0 2147483647 Alarm limit for rising edge counter 1 1 1 44 12 Edge count1 div Divisor for rising edge counter 1 Determines how many rising edges increment the counter by 1 1 2147483647 Divisor for rising edge counter 1 1 1 44 13 Edg cnt1 alm sel Selects the alarm for rising edge counter 1...

Page 224: ...ointer 44 16 Edge count2 lim Sets the alarm limit for rising edge counter 1 See parameter 44 14 Edge count2 func 0 2147483647 Alarm limit for rising edge counter 2 1 1 44 17 Edge count2 div Divisor for rising edge counter 2 Determines how many rising edges increment the counter by 1 1 2147483647 Divisor for rising edge counter 2 1 1 44 18 Edg cnt2 alm sel Selects the alarm for rising edge counter ...

Page 225: ...ee page 112 1073742081 Pointer Value pointer setting see Terms and abbreviations on page 109 44 21 Val count1 lim Sets the alarm limit for value counter 1 See parameter 44 19 Val count1 func 0 2147483647 Alarm limit for value counter 1 1 1 44 22 Val count1 div Divisor for value counter 1 The value of the monitored signal is divided by this value before integration 1 2147483647 Divisor for value co...

Page 226: ...4 28 Val cnt2 alm sel Selects the alarm for value counter 2 See parameter 44 24 Val count2 func Value2 Pre selectable alarm for value counter 2 0 Mot bearing Pre selectable alarm for value counter 2 1 44 29 Fan ontime lim Sets the limit for the cooling fan on time counter The counter monitors signal 01 28 Fan on time see page 112 When the signal reaches the limit alarm 2056 COOLING FAN is given 0 ...

Page 227: ...rates below the nominal load The total efficiency motor and drive can be improved by 1 10 depending on load torque and speed Disable Energy optimization disabled 0 Enable Energy optimization enabled 1 45 02 Energy tariff1 Price of energy per kWh Used for reference when savings are calculated See parameters 01 35 Saved energy 01 36 Saved amount and 01 37 Saved CO2 0 00 21474836 47 Price of energy p...

Page 228: ... keeping the DC link charged and preventing an undervoltage trip until the motor coasts to stop This will act as a power loss ride through functionality in systems with high inertia Disable Undervoltage control disabled 0 Enable Undervoltage control enabled 1 47 03 SupplyVoltAutoId Enables the auto identification of the supply voltage Disable Auto identification of supply voltage disabled 0 Enable...

Page 229: ... Communication break detection active Upon a communication break the drive generates alarm FIELDBUS COMM 0x7510 and sets the speed to the value defined by parameter 30 02 Speed ref safe WARNING Make sure that it is safe to continue operation in case of a communication break 2 Last speed Communication break detection active Upon a communication break the drive generates alarm FIELDBUS COMM 0x7510 a...

Page 230: ...source for freely programmable fieldbus status word bit 28 02 24 FBA main sw bit 28 Note that this functionality may not be supported by the fieldbus communication profile Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 50 09 FBA sw bit13 src Selects the source for freely programmable fieldbus status word bit 29 02 24 FBA main sw bit 29 Note that this functionality may no...

Page 231: ...ng done 0 Refresh Refreshing 1 51 28 Par table ver Displays the parameter table revision of the fieldbus adapter module mapping file stored in the memory of the drive In format xyz where x major revision number y minor revision number z correction number 0x0000 0xFFFF Parameter table revision 1 1 51 29 Drive type code Displays the drive type code of the fieldbus adapter module mapping file stored ...

Page 232: ...ection letter Example 190A revision 1 90A Common program version of adapter module 1 1 51 33 FBA appl sw ver Displays the application program revision of the adapter module in format axyz where a major revision number xy minor revision numbers z correction letter Example 190A revision 1 90A Application program revision of adapter module 1 1 52 52 FBA data in Selection of data to be transferred fro...

Page 233: ... third signal to be displayed on the optional control panel The default signal is 01 06 Motor torque 00 00 255 255 3rd signal to be displayed 56 04 Signal1 mode Defines the way the signal selected by parameter 56 01 Signal1 param is displayed on the optional control panel Disabled Signal not displayed Any other signals that are not disabled are shown together with their respective signal name 1 No...

Page 234: ...m the control panel rpm Speed reference is displayed and entered in rpm 0 Percent Speed reference is displayed and entered in percent The scaling is as follows 1 58 58 Embedded Modbus Configuration parameters for the embedded fieldbus EFB interface See also chapter Control through the embedded fieldbus interface on page 329 58 01 Protocol ena sel Enables disables the embedded fieldbus communicatio...

Page 235: ...this value to 22 the actual timeout value will be 22 100 ms 2 200 ms 100 1 ms 58 08 Comm loss mode Enables disables EFB communication loss monitoring and defines which of the Modbus register accesses resets the timeout counter See parameter 58 07 Comm loss t out None EFB communication loss monitoring is disabled 0 Any message EFB communication loss monitoring is enabled Any Modbus request resets t...

Page 236: ...eldbus link Note The user can reset the counter by setting the value to 0 0 65535 No of message packets 1 1 58 19 UART errors Shows the number of messages with communication errors other than CRC errors which the drive has received e g UART buffer overflow errors Read only 0 65535 No of messages with errors excluding messages with CRC errors 1 1 58 20 CRC errors Shows the number of messages with C...

Page 237: ...nce 2 which the drive receives from the Modbus master Read only 0x0000 0xFFFF Bits 0 15 of reference 2 as a hex value 1 1 58 28 Raw Ref 2 MSW Shows the MSW part of reference 2 which the drive receives from the Modbus master Read only 0x0000 0xFFFF Bits 16 32 of reference 2 as a hex value 1 1 58 30 Transmit delay Defines the delay time which the slave waits until it sends a response 0 65335 ms Tran...

Page 238: ...tor speed see page 112 1073742082 Frequency 01 03 Output frequency see page 112 1073742083 Current 01 04 Motor current see page 112 1073742084 Current 01 05 Motor current see page 112 1073742085 Torque 01 06 Motor torque see page 112 1073742086 Dc voltage 01 07 Dc voltage see page 112 1073742087 Power inu 01 22 Power inu out see page 112 1073742102 Power motor 01 23 Motor power see page 112 107374...

Page 239: ...Current 01 05 Motor current see page 112 1073742085 Torque 01 06 Motor torque see page 112 1073742086 Dc voltage 01 07 Dc voltage see page 112 1073742087 Power inu 01 22 Power inu out see page 112 1073742102 Power motor 01 23 Motor power see page 112 1073742103 Process act 04 01 Act val see page 123 1073742849 Proc PID out 04 05 Process PID out see page 123 1073742853 Pointer Value pointer setting...

Page 240: ...0 Percentage of samples recorded by amplitude logger 1 that fall between 40 and 50 0 00 100 00 Amplitude logger 1 samples between 40 and 50 100 1 64 19 AL1 50 to 60 Percentage of samples recorded by amplitude logger 1 that fall between 50 and 60 0 00 100 00 Amplitude logger 1 samples between 50 and 60 100 1 64 20 AL1 60 to 70 Percentage of samples recorded by amplitude logger 1 that fall between 6...

Page 241: ... logger 2 that fall between 60 and 70 0 00 100 00 Amplitude logger 2 samples between 60 and 70 100 1 64 31 AL2 70 to 80 Percentage of samples recorded by amplitude logger 2 that fall between 70 and 80 0 00 100 00 Amplitude logger 2 samples between 70 and 80 100 1 64 32 AL2 80 to 90 Percentage of samples recorded by amplitude logger 2 that fall between 80 and 90 0 00 100 00 Amplitude logger 2 sampl...

Page 242: ...w 2 In the diagram below the slopes of the lines describe the relation between the control signal selected by parameters 28 01 28 04 and the speed of the controlled pump in a three motor system At full control signal level all pumps are operating at maximum speed No Name Value Description FbEq M 3 M 3 M 3 3 3 3 3 3 3 Measured inlet flow Reference for the pumping station P3 P2 P1 P1 P2 P3 Inlet pip...

Page 243: ...nce from the PI controller When flow demand increases new pumps are started If parameter 76 10 Master location is set to In start the latest drive to start becomes the master at the same time the previously started drive becomes a follower and starts to follow the reference defined by parameter 75 04 Follower ref If parameter 76 10 Master location is set to Stable the drive that was started first ...

Page 244: ...ler as the master With this setting the drive does not become master when started In the example shown drive 1 is master drives 2 and 3 have parameter 75 03 Follower mode set to Copy of mstr 1 No Name Value Description FbEq Drive 1 2 3 Frequency Flow demand Drive status Master Drive 1 Follower Drive 2 Follower Drive 3 ...

Page 245: ...erence value with the previous reference If the difference between the references is more than 10 the follower will accelerate decelerate towards the new reference along a ramp The acceleration and deceleration ramps are defined by parameters 75 26 Master speed acc and 75 27 Master speed dec respectively The ramping will end when the new reference is reached No Name Value Description FbEq Frequenc...

Page 246: ...ses Follower start and stop delays parameters 75 19 Start delay and 75 20 Stop delay are ignored in this presentation 0 32767 rpm Reference setting This should generally be set at the optimal operating point of the pump 1 1 rpm No Name Value Description FbEq Time Time 75 04 Follower ref 75 05 Start speed 1 Drive 1 Speed Status M Master F Follower S Stopped M F 75 04 Follower ref 75 06 Start speed ...

Page 247: ...rameter 75 19 Start delay is started If the speed is still at the same level or higher when the delay elapses the first auxiliary pump starts The running speed of the drive is decreased by Start speed 1 Stop speed 1 after the auxiliary pump starts No Name Value Description FbEq 75 05 Increasing flow Speed Time Stop Start Decreasing flow Aux pump 1 Stop Start ON ON OFF OFF Min speed Max speed 75 12...

Page 248: ...speed for auxiliary pump 4 1 1 rpm 75 09 Start speed 5 Defines the start speed for auxiliary pump 5 See parameter 75 05 Start speed 1 0 32767 rpm Start speed for auxiliary pump 5 1 1 rpm 75 10 Start speed 6 Defines the start speed for auxiliary pump 6 See parameter 75 05 Start speed 1 0 32767 rpm Start speed for auxiliary pump 6 1 1 rpm 75 11 Start speed 7 Defines the start speed for auxiliary pum...

Page 249: ...p 5 See parameter 75 12 Stop speed 1 0 32767 rpm Stop speed for auxiliary pump 5 1 1 rpm 75 17 Stop speed 6 Defines the stop speed for auxiliary pump 6 See parameter 75 12 Stop speed 1 0 32767 rpm Stop speed for auxiliary pump 6 1 1 rpm 75 18 Stop speed 7 Defines the stop speed for auxiliary pump 7 See parameter 75 12 Stop speed 1 0 32767 rpm Stop speed for auxiliary pump 7 1 1 rpm 75 19 Start del...

Page 250: ...ikely to happen when the master status is passed on from one drive to another The parameter sets the ramp down time as seconds from maximum frequency to zero not from previous reference to new reference The parameter is effective only in the Copy of mstr and Master speed follower modes See parameter 75 03 Follower mode 0 1800 s Deceleration time 1 1 s 76 76 MF communication Communication configura...

Page 251: ...4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 76 05 Prior choice 1 Priority preset 1 See parameter 76 04 Pump prior sel 1 4 Priority preset 1 1 1 76 06 Prior choice 2 Priority preset 2 See parameter 76 04 Pump prior sel 1 4 Priority...

Page 252: ...s follows The desired order however is this The selections of this parameter define how the desired order is achieved Optimal Drive order of priority is corrected only when the number of drives needs to be increased or decreased by the master as required by the process 0 Instant chng Drive order of priority is corrected as soon as a new starting order is generated for example when the Autochange c...

Page 253: ...led see page 113 1073742343 Proc act 04 01 Act val see page 123 1073742849 Pointer Value pointer setting see Terms and abbreviations on page 109 76 14 Shared signal 2 Selects a signal to be broadcast as shared signal 2 on the drive to drive link AI1 scaled 02 05 AI1 scaled see page 113 1073742341 AI2 scaled 02 07 AI2 scaled see page 113 1073742343 Setpoint 04 02 Setpoint see page 123 1073742850 Po...

Page 254: ... parameter 77 05 Sleep ext sel is 1 the input of the PID controller is set to 0 After the drive enters sleep mode it will not wake up until the signal returns to 0 4 77 02 Sleep int sel Selects the internal signal to be monitored by the sleep function when parameter 77 01 Sleep mode sel is set to Internal Int ext or Soft ext Speed 01 01 Motor speed rpm see page 112 1073742081 Speed 01 02 Motor spe...

Page 255: ... 77 07 Sleep boost time No auxiliary pumps are started If active sleep boost is aborted when the drive wakes up See the diagram in section Sleep function starting page 59 0 00 32767 00 Sleep boost step 100 1 77 07 Sleep boost time Sets the boost time for the sleep boost step defined by parameter 77 06 Sleep boost step 0 100 s Sleep boost time 1 1 s 77 08 Wake up mode sel Selects the signal that is...

Page 256: ... the wake up level 77 10 Wake up level longer than the wake up delay 77 11 Wake up delay the drive wakes up 3 77 09 Wake up ext src Selects the signal source for parameter 77 09 Wake up ext src selections Wake ext and Wake ext AI1 02 04 AI1 see page 113 1073742340 AI1 scaled 02 05 AI1 scaled see page 113 1073742341 AI2 02 06 AI2 see page 113 1073742342 AI2 scaled 02 07 AI2 scaled see page 113 1073...

Page 257: ...ith the lowest node number is started first 0 Fixed Autochange will occur at intervals defined by parameter 78 05 Autochg interval provided that the drive speed is below the value defined by parameter 78 04 Autochg level Note The timing is based on drive power on time rather than drive running time 1 Hourcount The pumping duty is distributed among the pumps according to parameters 04 28 Pump runti...

Page 258: ...ted interlock input The logic will detect if the pump is unavailable and start the next available pump instead The interlock inputs are defined by parameters 78 06 78 13 If the interlock circuit of the speed regulated pump the pump connected to the drive output is switched off the pump is stopped and all relay outputs are de energized Then the drive will restart The next available pump in the Auto...

Page 259: ... Drive start dly passes 5 The speed regulated pump is energized and normal operation starts If the Autochange level is 0 rpm and the interval has elapsed Autochange will occur during a stop for example when the Sleep function is active 0 32767 rpm Autochange level 1 1 rpm 78 05 Autochg interval Specifies the Autochange interval See parameter 78 04 Autochg level 0 00 1092 25 h Autochange interval 1...

Page 260: ...s on page 109 Pointer 78 09 Interlock pump 4 Selects the input or signal for status of pump 4 When the input is 1 the drive assumes the pump is in use and can be started Not used The interlock is off meaning that the pump is not in use 0 On The interlock is on meaning that the pump is ready for use 1 DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as in...

Page 261: ...tatus bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 78 13 Interlock pum...

Page 262: ...28 Pump runtime in each drive and attempt to keep the difference below this value 0 2147483647 h Maximum runtime difference between drives 100 1 h 79 79 Level control Settings for level control applications See also section Level control macro page 102 79 01 Level mode Defines whether the pump station is used for emptying or filling a container Off Level control disabled 0 No Name Value Descriptio...

Page 263: ...to be set to Common stop 79 16 Start stop delay is assumed to be set to 0 00 seconds 1 No Name Value Description FbEq Time 79 05 Stop level 79 06 Start 1 level 79 07 Start 2 level 79 03 Low level 79 08 Start 3 level 79 14 High level Time 79 18 Normal speed 79 19 High speed Frequency Pump 3 Time Frequency Pump 1 Time Frequency Pump 2 79 18 Normal speed 79 19 High speed 79 18 Normal speed 79 19 High...

Page 264: ...ssumed to be set to Common stop 79 16 Start stop delay is assumed to be set to 0 00 seconds 2 No Name Value Description FbEq Time 79 08 Start 3 level 79 07 Start 2 level 79 06 Start 1 level Level process actual value 79 05 Stop level Time 79 18 Normal speed 79 19 High speed Frequency Pump 3 Time Frequency Pump 1 Time Frequency Pump 2 79 18 Normal speed 79 19 High speed 79 18 Normal speed 79 19 Hig...

Page 265: ...es off Not used No low switch used 0 DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 Const Bi...

Page 266: ...Stopping mode See the diagrams at parameter 79 01 Level mode 0 00 32768 00 Start level for pump 7 TBA 79 13 Start 8 level Defines the start level for pump 8 This is also the stop level for the pump unless Common stop is selected at parameter 79 02 Stopping mode See the diagrams at parameter 79 01 Level mode 0 00 32768 00 Start level for pump 8 TBA 79 14 High level In emptying mode when the measure...

Page 267: ...15 is active In filling mode sets the pump speed when the measured level falls below the level defined by parameter 79 03 Low level or when the low limit switch parameter 79 04 is active See the diagrams at parameter 79 01 Level mode 0 0 32767 0 rpm High running speed TBA 80 80 Flow calculation Settings for the flow calculation function See also section Flow calculation on page 62 80 01 Flow calc ...

Page 268: ...ce curve Parameters 80 04 80 13 define the HQ performance curve of the pump for the flow calculation function The H head or level and Q flow rate coordinates of five points on the curve are entered The values are provided by the pump manufacturer All points defined should lie within the practical operating range of the pump Below is an example of an HQ performance curve The defining parameters of ...

Page 269: ... curve Q5 Flow rate in cubic meters per hour at point 5 of the HQ performance curve 0 00 32767 00 m3 h Flow rate at point 5 of the HQ curve 100 1 m3 h 80 13 HQ curve H5 Head in meters at point 5 of the HQ performance curve 0 00 32767 00 m Head at point 5 of the HQ curve 100 1 m 80 14 PQ curve P1 Power input in kilowatts of pump at point 1 on the PQ performance curve Parameters 80 14 80 23 define t...

Page 270: ...W Power input of pump at point 4 100 1 kW 80 21 PQ curve Q4 Flow rate in cubic meters per hour at point 4 on the PQ performance curve 0 00 32767 00 m3 h Flow rate at point 4 of the PQ curve 100 1 m3 h 80 22 PQ curve P5 Power input in kilowatts of pump at point 5 on the PQ performance curve 0 00 32767 00 kW Power input of pump at point 5 100 1 kW 80 23 PQ curve Q5 Flow rate in cubic meters per hour...

Page 271: ...ions on page 64 81 01 Inlet prot ctrl Enables the primary supervision of pump inlet pressure and selects the action taken when low inlet pressure is detected The selected action is taken only after the measured pressure has remained below the pressure limit 81 03 AI in low level for longer than the value of parameter 81 07 Inlet ctrl dly The pressure can be measured using an analog pressure sensor...

Page 272: ... scaled see page 113 1073742345 AI4 scaled 02 11 AI4 scaled see page 114 1073742347 AI5 scaled 02 13 AI5 scaled see page 114 1073742349 Pointer Value pointer setting see Terms and abbreviations on page 109 81 03 AI in low level Pressure limit for primary inlet pressure supervision See parameter 81 01 Inlet prot ctrl 0 00 32767 00 bar Pressure limit 100 1 bar No Name Value Description FbEq Measured...

Page 273: ...0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 Digital input DI4 as indicated by 02 01 DI status bit 3 1073938945 DI5 Digital input DI5 as indicated by 02 01 DI status bit 4 1074004481 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 81 07 Inlet ctrl dly Delay fo...

Page 274: ...0 AI meas outlet Selects the analog input or signal source for pump outlet pressure measurement AI1 scaled 02 05 AI1 scaled see page 113 1073742341 AI2 scaled 02 07 AI2 scaled see page 113 1073742343 AI3 scaled 02 09 AI3 scaled see page 113 1073742345 AI4 scaled 02 11 AI4 scaled see page 114 1073742347 AI5 scaled 02 13 AI5 scaled see page 114 1073742349 Pointer Value pointer setting see Terms and ...

Page 275: ...s to 0 the action defined by parameter 81 09 Outlet prot ctrl is taken after the delay set by parameter 81 15 Outlet ctr dly expires Not used No pressure switch connected 1074070017 DI1 Digital input DI1 as indicated by 02 01 DI status bit 0 1073742337 DI2 Digital input DI2 as indicated by 02 01 DI status bit 1 1073807873 DI3 Digital input DI3 as indicated by 02 01 DI status bit 2 1073873409 DI4 D...

Page 276: ...1 24 Flow check delay Not sel Minimum flow protection disabled 0 Alarm The drive generates alarm MIN FLOW 1 Fault The drive trips on fault MIN FLOW 2 81 22 Flow min level Defines the minimum flow limit See parameter 81 21 Flow min prot 0 00 32767 00 m3 s Minimum flow 100 1 m3 s 81 23 Flow ctrl delay Specifies a delay for minimum maximum flow protection See parameters 81 19 Flow max prot and 81 21 ...

Page 277: ...1073938945 DI5 The status of digital input DI5 as indicated by 02 01 DI status bit 4 determines whether the Pipefill function is enabled or disabled 1074004481 Const Bit pointer setting see Terms and abbreviations on page 109 Pointer 81 29 Pipefill step Defines the speed step used for the Pipefill function as well as the pump speed reference immediately after the Pipefill function is activated The...

Page 278: ...ctr is taken 0 12600 s Maximum Pipefill time 1 1 s 81 35 Pipefill flt ctr Defines the action for the Pipefill timeout parameter 81 34 Pipefill timeout Alarm The drive generates alarm PIPEFILL TIMEOUT 0 Fault The drive trips on fault PIPEFILL TOUT 1 Activate PID Normal PID control is enabled 2 82 82 Pump cleaning Settings for the pump cleaning sequence See also section Pump cleaning on page 63 82 0...

Page 279: ...meter 82 10 Supervis limit for longer than the time set by parameter 82 11 Supervis delay See also parameter 82 01 Pump clean trig bit 4 Current A 01 04 Motor current see page 112 1073742084 Current 01 05 Motor current see page 112 1073742085 Pointer Value pointer setting see Terms and abbreviations on page 109 82 10 Supervis limit Defines a limit for the signal selected by parameter 82 09 Supervi...

Page 280: ...rips on fault MAX CLEANINGS 2 82 14 Clean max number Defines the maximum number of cleaning sequences within the time set by parameter 82 15 Clean max period 0 30 Maximum number of cleaning sequences 1 1 82 15 Clean max period Defines the time ending now within which cleaning sequences are counted 0 00 35791394 11 h Time within which cleaning sequences are counted 100 1 h 82 16 Clean step acc Defi...

Page 281: ... alarm ENERGY LIMIT 1 83 06 Energy reset Resets the energy monitoring counters No No reset The parameter automatically reverts to this value after a reset 0 Period Resets the periodic energy counters parameters 05 20 05 22 1 Month Resets the monthly energy counters parameters 05 23 05 35 2 94 94 Ext IO conf I O extension configuration 94 01 Ext IO1 sel Activates an I O extension installed into Slo...

Page 282: ... drive is running NoUserPars Parameters 97 02 97 12 inactive 0 UserMotPars The values of parameters 97 02 97 12 are used in the motor model 1 UserPosOffs Reserved 2 AllUserPars Reserved 3 97 02 Rs user Defines the stator resistance RS of the motor model 0 00000 0 50000 p u Stator resistance in per unit 100000 1 p u 97 03 Rr user Defines the rotor resistance RR of the motor model 0 00000 0 50000 p ...

Page 283: ...motor is less than 1 6 of the nominal output current of the drive if the drive is used with no motor connected for example for test purposes if the drive runs a medium voltage motor through a step up transformer 0 Scalar Scalar control This mode is suitable in special cases where DTC cannot be applied In scalar control the drive is controlled with a frequency reference The outstanding motor contro...

Page 284: ...Notes For safety reasons after ID run the maximum and minimum speed limits parameters 16 17 and 16 17 are automatically set to 1 2 times the value of this parameter This parameter cannot be changed while the drive is running 0 30000 rpm Nominal speed of the motor 1 1 rpm 99 10 Mot nom power Defines the nominal motor power The setting must match the value on the rating plate of the motor If multipl...

Page 285: ...99 12 have been changed Parameter is automatically set to Standstill after the motor parameters have been set Ensure that possible Safe torque off and emergency stop circuits are closed during ID run Mechanical brake is not opened by the logic for the ID run No No motor ID run is requested This mode can be selected only if the ID run Normal Reduced Standstill has already been performed once 0 Norm...

Page 286: ...te Check the direction of rotation of the motor before starting the ID run During the run the motor will rotate in the forward direction WARNING The motor will run at up to approximately 50 100 of the nominal speed during the ID run ENSURE THAT IT IS SAFE TO RUN THE MOTOR BEFORE PERFORMING THE ID RUN 2 Standstill Standstill ID run The motor is injected with DC current The motor shaft will not rota...

Page 287: ...ers can however be reset by entering a 0 Bit pointer Bit pointer A bit pointer can point to a single bit in the value of another parameter or be fixed to 0 C FALSE or 1 C TRUE enum Enumerated list i e selection list FbEq Fieldbus equivalent The scaling between the value shown on the panel and the integer used in serial communication INT32 32 bit integer value 31 bits sign No Parameter number Pb Pa...

Page 288: ...3742087 32 bit integer When a value pointer parameter is connected to an application program the format is as follows Note Value pointer parameters connected to an application program are read only via fieldbus Type Data type See enum INT32 Bit pointer Val pointer Pb REAL REAL24 UINT32 UINT32 32 bit unsigned integer value Val pointer Value pointer Points to the value of another parameter Bit 30 31...

Page 289: ...cation program are read only via fieldbus Bit 30 31 1 29 0 Name Source type Not in use Value Value 0 0 1 Description Bit pointer is connected to 0 1 0 False 1 True Bit 30 31 24 29 16 23 8 15 0 7 Name Source type Not in use Bit sel Group Index Value 1 0 31 2 255 1 255 Description Bit pointer is connected to signal bit value Bit selection Group of source parameter Index of source parameter Bit 30 31...

Page 290: ...2 32 0 35791394 1 h 10 ms 01 27 Run time counter INT32 32 0 35791394 1 h 10 ms 01 28 Fan on time INT32 32 0 35791394 1 h 10 ms 01 29 Torq nom scale INT32 32 0 2147483 647 Nm 01 30 Polepairs INT32 16 0 1000 01 31 Mech time const REAL 32 0 32767 s 10 ms 01 32 Temp phase A REAL24 16 40 160 2 ms 01 33 Temp phase B REAL24 16 40 160 2 ms 01 34 Temp phase C REAL24 16 40 160 2 ms 01 35 Saved energy INT32 ...

Page 291: ...Shared signal 2 REAL 32 0 32767 10 ms 03 Control values 03 03 SpeedRef unramp REAL 32 30000 30000 rpm 250 µs 03 05 SpeedRef ramped REAL 32 30000 30000 rpm 250 µs 03 06 SpeedRef used REAL 32 30000 30000 rpm 250 µs 03 07 Speed error filt REAL 32 30000 30000 rpm 250 µs 03 08 Acc comp torq REAL 16 1600 1600 250 µs 03 09 Torq ref sp ctrl REAL 16 1600 1600 250 µs 03 13 Torq ref to TC REAL 16 1600 1600 2...

Page 292: ...x pumps on INT32 32 0 65535 10 ms 05 05 Flow act REAL 32 0 32767 m3 s 10 ms 05 06 Flow by head REAL 32 0 32767 m3 s 10 ms 05 07 Flow by power REAL 32 0 32767 m3 s 10 ms 05 08 Total flow UINT32 32 0 2147483647 m3 10 ms 05 09 Bypass ref REAL 32 32768 32768 rpm 10 ms 05 10 Speed ref REAL 32 32768 32767 rpm 10 ms 05 20 kWh current read UINT32 32 0 2147483647 kWh 10 ms 05 21 kWh prev read UINT32 32 0 2...

Page 293: ...tive fault enum 16 0 65535 08 02 Last fault enum 16 0 2147483647 08 03 Fault time hi INT32 32 231 231 1 date 08 04 Fault time lo INT32 32 00 00 00 24 00 00 time 08 05 Alarm word1 UINT32 16 0x0000 0xFFFF 2 ms 08 06 Alarm word2 UINT32 16 0x0000 0xFFFF 2 ms 08 07 Alarm word3 UINT32 16 0x0000 0xFFFF 2 ms 08 08 Alarm word4 UINT32 16 0x0000 0xFFFF 2 ms 08 09 Alarm word5 UINT32 16 0x0000 0xFFFF 2 ms 08 1...

Page 294: ...c 11 02 Dc magn time UINT32 16 0 10000 ms 500 ms 11 03 Stop mode enum 16 1 2 Coast 11 04 Dc hold speed REAL 16 0 1000 rpm 5 0 rpm 11 05 Dc hold curr ref UINT32 16 0 100 30 11 06 Dc hold enum 16 0 1 Disabled 12 Operating mode 12 01 Ext1 Ext2 sel Bit pointer 32 DI5 12 05 Ext2 ctrl mode enum 16 1 2 PID 13 Analogue inputs 13 01 AI1 filt time REAL 16 0 30 s 0 100 s 13 02 AI1 max REAL 16 22 22 mA or 11 ...

Page 295: ...768 1500 000 13 25 AI5 min scale REAL 32 32768 32768 0 000 13 31 AI tune enum 16 0 4 No action 13 32 AI superv func enum 16 0 3 No 13 33 AI superv cw UINT32 32 0b0000 0b1111 0b0000 14 Digital I O 14 01 DI invert mask Pb 16 0b00000 0b11111 0b00000 14 02 DIO1 conf enum 16 0 2 Output 14 03 DIO1 out src Bit pointer 32 Ready 14 04 DIO1 Ton UINT32 16 0 3000 s 0 0 s 14 05 DIO1 Toff UINT32 16 0 3000 s 0 0...

Page 296: ...n REAL 16 0 22 7 mA 4 000 mA 15 05 AO1 src max REAL 32 32768 32768 100 000 15 06 AO1 src min REAL 32 32768 32768 0 000 15 07 AO2 src Val pointer 32 Speed rpm 15 08 AO2 filt time REAL 16 0 30 s 0 100 s 15 09 AO2 out max REAL 16 0 22 7 mA 20 000 mA 15 10 AO2 out min REAL 16 0 22 7 mA 4 000 mA 15 11 AO2 src max REAL 32 32768 32768 100 000 15 12 AO2 src min REAL 32 32768 32768 0 000 15 13 AO3 src Val ...

Page 297: ...20 Limits 20 01 Maximum speed REAL 32 0 30000 rpm 1500 rpm 20 02 Minimum speed REAL 32 30000 0 rpm 0 rpm 20 03 Pos speed ena Bit pointer 32 C TRUE 20 04 Neg speed ena Bit pointer 32 C FALSE 20 05 Maximum current REAL 32 0 30000 A 0 00 A 20 06 Torq lim sel Bit pointer 32 C FALSE 20 07 Maximum torque1 REAL 16 0 1600 300 0 20 08 Minimum torque1 REAL 16 1600 0 300 0 20 09 Maximum torque2 REAL 16 Max t...

Page 298: ...5 PI adapt max sp REAL 16 0 30000 rpm 0 rpm 23 16 PI adapt min sp REAL 16 0 30000 rpm 0 rpm 23 17 Pcoef at min sp REAL 16 0 10 1 000 23 18 Icoef at min sp REAL 16 0 10 1 000 23 20 PI tune mode enum 16 0 4 Done 23 21 Tune bandwidth REAL 16 0 2000 Hz 100 00 Hz 23 22 Tune damping REAL 16 0 200 0 5 25 Critical speed 25 01 Crit speed sel enum 16 0 1 Disable 25 02 Crit speed1 lo REAL 16 30000 30000 rpm ...

Page 299: ...l ref dec REAL 16 0 100 s 5 s 27 34 PID bal ena Val pointer 32 C FALSE 27 35 PID bal ref REAL 32 32768 32768 0 0 27 36 Pump scal speed Val pointer 32 Speed scal 28 Procact sel 28 01 Act val 1 2 sel Bit pointer 32 Act val 1 28 02 Act val 1 src Val pointer 32 AI2 scaled 28 03 Act val 2 src Val pointer 32 Zero 28 04 Act val func enum 16 0 8 Act1 28 05 Act max val REAL 32 0 32768 100 00 28 06 Act unit...

Page 300: ...1 almLim INT32 16 0 200 C 90 C 31 04 Mot temp1 fltLim INT32 16 0 200 C 110 C 31 05 Mot temp2 prot enum 16 0 2 No 31 06 Mot temp2 src enum 16 0 12 Estimated 31 07 Mot temp2 almLim INT32 16 0 200 C 90 C 31 08 Mot temp2 fltLim INT32 16 0 200 C 110 C 31 09 Mot ambient temp INT32 16 60 100 C 20 C 31 10 Mot load curve INT32 16 50 150 100 31 11 Zero speed load INT32 16 50 150 100 31 12 Break point INT32 ...

Page 301: ...Load low lim3 REAL 16 0 1600 25 34 11 Load low lim4 REAL 16 0 1600 30 34 12 Load low lim5 REAL 16 0 1600 30 34 13 Load high lim1 REAL 16 0 1600 300 34 14 Load high lim2 REAL 16 0 1600 300 34 15 Load high lim3 REAL 16 0 1600 300 34 16 Load high lim4 REAL 16 0 1600 300 34 17 Load high lim5 REAL 16 0 1600 300 34 18 Load integ time UINT32 16 0 10000 s 100 s 34 19 Load cool time UINT32 16 0 10000 s 20 ...

Page 302: ...2 32 00 00 00 24 00 00 time 00 00 00 36 08 Stop time2 UINT32 32 00 00 00 24 00 00 time 00 00 00 36 09 Start day2 enum 16 1 7 Monday 36 10 Stop day2 enum 16 1 7 Monday 36 11 Start time3 UINT32 32 00 00 00 24 00 00 time 00 00 00 36 12 Stop time3 UINT32 32 00 00 00 24 00 00 time 00 00 00 36 13 Start day3 enum 16 1 7 Monday 36 14 Stop day3 enum 16 1 7 Monday 36 15 Start time4 UINT32 32 00 00 00 24 00 ...

Page 303: ...s 44 04 Ontime1 alm sel enum 16 0 5 Mot bearing 44 05 Ontime2 func Pb 16 0b00 0b11 0b01 44 06 Ontime2 src Bit pointer 32 Charged 44 07 Ontime2 limit UINT32 32 0 2147483647 s 15768000 s 44 08 Ontime2 alm sel enum 16 0 5 Device clean 44 09 Edge count1 func Pb 16 0b00 0b11 0b01 44 10 Edge count1 src Bit pointer 32 Charged 44 11 Edge count1 lim UINT32 32 0 2147483647 5000 44 12 Edge count1 div UINT32 ...

Page 304: ... 47 02 Undervolt ctrl enum 16 0 1 Enable 47 03 SupplyVoltAutoId enum 16 0 1 Enable 47 04 Supply voltage REAL 16 0 1000 V 400 0 V 49 Data storage 49 01 Data storage1 UINT32 16 32768 32767 0 49 02 Data storage2 UINT32 16 32768 32767 0 49 03 Data storage3 UINT32 16 32768 32767 0 49 04 Data storage4 UINT32 16 32768 32767 0 49 05 Data storage5 UINT32 32 2147483647 2147483647 0 49 06 Data storage6 UINT3...

Page 305: ... 9999 0 52 12 FBA data in12 UINT32 16 0 9999 0 53 FBA data out 53 01 FBA data out1 UINT32 16 0 9999 0 53 12 FBA data out12 UINT32 16 0 9999 0 56 Panel display 56 01 Signal1 param UINT32 00 00 255 255 01 03 56 02 Signal2 param UINT32 00 00 255 255 01 04 56 03 Signal3 param UINT32 00 00 255 255 01 06 56 04 Signal1 mode INT32 1 3 Normal 56 05 Signal2 mode INT32 1 3 Normal 56 06 Signal3 mode INT32 1 3...

Page 306: ...00 0xFFFF 0x0000 58 30 Transmit delay UINT16 16 0 65535 ms 0 58 31 Ret app errors UINT16 16 0 1 Yes 58 32 Word order UINT32 32 0 1 LSW MSW 58 35 Data I O 1 UINT16 16 0 9999 0 58 58 Data I O 24 UINT16 16 0 9999 0 64 Load analyzer 64 01 PVL signal Val pointer 32 Power inu 64 02 PVL filt time REAL 16 0 120 s 2 00 s 64 03 Reset loggers Bit pointer 32 C FALSE 64 04 AL signal Val pointer 32 Power motor ...

Page 307: ... 32767 rpm 1300 rpm 75 05 Start speed 1 UINT32 32 0 32767 rpm 1300 rpm 75 06 Start speed 2 UINT32 32 0 32767 rpm 1300 rpm 75 07 Start speed 3 UINT32 32 0 32767 rpm 1300 rpm 75 08 Start speed 4 UINT32 32 0 32767 rpm 1300 rpm 75 09 Start speed 5 UINT32 32 0 32767 rpm 1300 rpm 75 10 Start speed 6 UINT32 32 0 32767 rpm 1300 rpm 75 11 Start speed 7 UINT32 32 0 32767 rpm 1300 rpm 75 12 Stop speed 1 UINT...

Page 308: ...ed signal 1 Val pointer 32 AI1 scaled 76 14 Shared signal 2 Val pointer 32 AI2 scaled 76 15 Share lost actn UINT32 16 0 3 Alarm 76 16 Share lost delay UINT32 16 0 3600 s 10 s 77 Pump sleep 77 01 Sleep mode sel enum 16 0 4 Internal 77 02 Sleep int sel Val pointer 32 Speed 77 03 Sleep level REAL 32 32768 32767 20 00 77 04 Sleep delay UINT32 16 0 12600 s 60 s 77 05 Sleep ext sel Bit pointer 32 Not us...

Page 309: ...l REAL 16 20 00 79 08 Start 3 level REAL 16 30 00 79 09 Start 4 level REAL 16 40 00 79 10 Start 5 level REAL 16 50 00 79 11 Start 6 level REAL 16 60 00 79 12 Start 7 level REAL 16 70 00 79 13 Start 8 level REAL 16 80 00 79 14 High level REAL 16 90 00 79 15 High switch Bit pointer 32 Not used 79 16 Start stop delay UINT32 16 0 3600 s 5 s 79 17 Random coef REAL 16 0 10 2 0 79 18 Normal speed REAL 16...

Page 310: ...16 0 32767 m 0 00 m 80 28 Pump nom speed REAL 16 0 32767 rpm 1500 rpm 80 29 Density REAL 16 0 32767 kg m3 1000 00 kg m3 80 30 Efficiency REAL 16 0 100 100 00 80 31 Flow calc gain REAL 16 0 32767 1 00 80 32 Calc low sp REAL 16 0 32767 rpm 0 rpm 80 33 Sum flow reset enum 16 0 1 No 81 Pump protection 81 01 Inlet prot ctrl enum 16 0 3 Not used 81 02 AI measure inlet Val pointer 32 AI1 scaled 81 03 AI ...

Page 311: ...enb dev dly UINT32 16 0 12600 s 1 s 81 34 Pipefill timeout UINT32 16 0 12600 s 1200 s 81 35 Pipefill flt ctr enum 16 0 2 Activate PID 82 Pump cleaning 82 01 Pump clean trig Pb 16 0b0000000 0b1111111 0b0100000 82 02 Fwd step REAL 16 0 100 100 0 82 03 Rev step REAL 16 0 100 80 0 82 04 Off time UINT32 16 0 1000 s 5 s 82 05 Fwd step time UINT32 16 0 1000 s 10 s 82 06 Rev step time UINT32 16 0 1000 s 0...

Page 312: ...Lm user REAL24 32 0 10 p u 0 00000 p u 97 05 SigmaL user REAL24 32 0 1 p u 0 00000 p u 97 09 Rs user SI REAL24 32 0 100 ohm 0 00000 Ohm 97 10 Rr user SI REAL24 32 0 100 ohm 0 00000 Ohm 97 11 Lm user SI REAL24 32 0 100000 mH 0 00 mH 97 12 SigL user SI REAL24 32 0 100000 mH 0 00 mH 99 Start up data 99 01 Language enum 16 English 99 05 Motor ctrl mode enum 16 0 1 DTC 99 06 Mot nom current REAL 32 0 6...

Page 313: ...his chapter the alarms and faults are sorted by the four digit code The hexadecimal code in brackets that follows the alarm fault message is for fieldbus communication Safety WARNING Only qualified electricians are allowed to maintain the drive The Safety Instructions on the first pages of the appropriate hardware manual must be read before you start working with the drive How to reset The drive c...

Page 314: ...rm word1 b4 Error in changing Safe torque off supervision i e parameter 30 07 Sto diagnostic setting could not be changed to value Alarm Contact your local ABB representative 2005 MOTOR TEMPERATURE 0x4310 08 05 Alarm word1 b5 Programmable alarm 31 01 Mot temp1 prot Estimated motor temperature based on motor thermal model has exceeded alarm limit defined by parameter 31 03 Mot temp1 almLim Check mo...

Page 315: ...g of the cabinet 2017 FIELDBUS COMM 0x7510 08 06 Alarm word2 b1 Programmable alarm 50 02 Comm loss func Cyclical communication between drive and fieldbus adapter module or between PLC and fieldbus adapter module is lost Check status of fieldbus communication See appropriate User s Manual of fieldbus adapter module Check settings of parameter group 50 Fieldbus Check cable connections Check if commu...

Page 316: ...the motor configuration parameters in group 99 The drive is not dimensioned correctly Check that the drive is sized correctly for the motor 2043 STALL 0x7121 08 07 Alarm word3 b11 Programmable alarm 30 09 Stall function Motor is operating in stall region because of e g excessive load or insufficient motor power Check motor load and drive ratings Check fault function parameters 2044 LCURVE 0x2312 0...

Page 317: ... junction to case temperature This fault protects the IGBT s and can be activated by a short circuit in the motor cable Check motor cable 2051 IGBTTEMPALARM 0x4210 08 08 Alarm word4 b4 Drive IGBT temperature is excessive Check ambient conditions Check air flow and fan operation Check heatsink fins for dust pick up Check motor power against drive power 2052 COOLALARM 0x4290 08 08 Alarm word4 b5 Dri...

Page 318: ... 2069 EDGE2 ALARM 0x5283 2070 VALUE1 ALARM 0x5284 2071 VALUE2 ALARM 0x5285 2072 DC NOT CHARGED 0x3250 08 08 Alarm word4 b9 The voltage of the intermediate DC circuit has not yet risen to operating level Wait for the DC voltage to rise 2073 AUTOTUNE FAILED 0x8481 08 08 Alarm word4 b10 Speed controller autotune routine did not finish successfully See parameter 23 20 PI tune mode 2074 START INTERLOCK...

Page 319: ...p outlet too high Check piping for blocks 2206 VERY LOW PRESS 08 09 Alarm word5 b5 08 21 Pump alarm word b4 Pressure at pump inlet too low Check for a closed valve on the inlet side of the pump Check piping for leaks 2207 VERY HIGH PRESS 08 09 Alarm word5 b6 08 21 Pump alarm word b5 Pressure at pump outlet too high Check piping for blocks 2208 PROFILE HIGH 08 09 Alarm word5 b7 08 21 Pump alarm wor...

Page 320: ...y has elapsed Informative alarm 2222 LC TANK FULL 08 10 Alarm word6 b5 08 21 Pump alarm word b23 The level of the liquid in the container is very high the source selected by parameter 79 15 High switch is 1 Informative alarm 2223 LC TANK EMPTY 08 10 Alarm word6 b6 08 21 Pump alarm word b24 The level of the liquid in the container is very low the source selected by parameter 79 04 Low switch is 1 I...

Page 321: ... s or motor Check motor and motor cable Check there are no power factor correction capacitors or surge absorbers in motor cable 0005 DC UNDERVOLTAGE 0x3220 Intermediate circuit DC voltage is not sufficient due to missing mains phase blown fuse or rectifier bridge internal fault Check mains supply and fuses 0006 EARTH FAULT 0x2330 Programmable fault 30 05 Earth fault Drive has detected load unbalan...

Page 322: ...speed 20 01 Maximum speed and 20 02 Minimum speed Make sure that 20 01 Maximum speed 0 55 99 09 Mot nom speed 0 50 synchronous speed 20 02 Minimum speed 0 and supply voltage 0 66 99 07 Mot nom voltage Extension 3 The ID run cannot be completed because the maximum torque setting is too low Check setting of parameter 99 12 Mot nom torque and torque limits defined in parameter group 20 Limits Make su...

Page 323: ...tween power unit and control unit temperature has exceeded internal fault limit Let drive cool down Check for excessive ambient temperature Check for cooling fan failure Check for obstructions in the air flow Check the dimensioning and cooling of the cabinet 0027 PU LOST 0x5400 Connection between the JCU Control Unit and the power unit of the drive is lost Check the connections between the JCU Con...

Page 324: ...dule is lost Check status of fieldbus communication See appropriate User s Manual of fieldbus adapter module Check settings of parameter group 50 Fieldbus Check cable connections Check if communication master is able to communicate 0046 FB MAPPING FILE 0x6306 Drive internal fault Contact your local ABB representative 0047 MOTOR OVERTEMP 0x4310 Programmable fault 31 01 Mot temp1 prot Estimated moto...

Page 325: ...oling Check cooling fan clean cooling surfaces etc Check value of alarm limit Check motor thermal model settings parameters 31 09 31 14 Measured motor temperature has exceeded fault limit defined by parameter 31 08 Mot temp2 fltLim Check that actual number of sensors corresponds to value set by parameter 31 06 Mot temp2 src Check motor ratings and load Let motor cool down Ensure proper motor cooli...

Page 326: ...fault cannot be reset Contact your local ABB representative 0204 T5 OVERLOAD 0x6100 Firmware time level 5 overload Note This fault cannot be reset Contact your local ABB representative 0205 A1 OVERLOAD 0x6100 Application time level 1 fault Note This fault cannot be reset Contact your local ABB representative 0206 A2 OVERLOAD 0x6100 Application time level 2 fault Note This fault cannot be reset Con...

Page 327: ...ion file Note This fault cannot be reset Reload application If fault is still active contact your local ABB representative 0310 USERSET LOAD 0xFF69 Loading of user set is not successfully completed because requested user set does not exist user set is not compatible with drive program drive has been switched off during loading Reload 0311 USERSET SAVE 0xFF69 User set is not saved because of memory...

Page 328: ...mp inlet too low Check for a closed valve on the inlet side of the pump Check piping for leaks 0407 VERY HIGH PRESS 08 20 Pump fault word b5 Pressure at pump outlet too high Check piping for blocks 0408 MAX CLEANINGS 08 20 Pump fault word b6 Maximum number of cleaning sequences exceeded see parameter group 82 Pump cleaning Check for reasons that might have had an increasing effect on the monitored...

Page 329: ...interface 329 9 Control through the embedded fieldbus interface What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network fieldbus using the embedded fieldbus interface ...

Page 330: ...depends on other factors as well such as the baud rate a parameter setting in the drive The drive can be set to receive all of its control information through the fieldbus interface or the control can be distributed between the fieldbus interface and other available sources for example digital and analogue inputs XD2D 1 T Termination ON JCU Drive 1 B 2 A 3 BGND XD2D 1 Termination OFF JCU Drive 2 B...

Page 331: ... fieldbus to terminal XD2D on the JCON board of the drive See the appropriate Hardware Manual for more information on the connection chaining and termination of the link XD2D is the connection point for a drive to drive link a daisy chained RS 485 transmission line with one master and multiple slaves ...

Page 332: ...ate 9600 default Defines the communication speed of the link Use the same setting as in the master station 58 05 Parity 8 none 1 default Selects the parity and stop bit setting Use the same setting as in the master station 58 06 Control profile ABB Enhanced default Selects the communication profile used by the drive See section Basics of the embedded fieldbus interface on page 336 58 07 Comm loss ...

Page 333: ... the address of the drive parameter which the Modbus master accesses when it reads from or writes to the register address corresponding to Modbus In Out parameters Select the parameters that you want to read or write through the Modbus I O words Parameter Setting for fieldbus control Function Information ...

Page 334: ...command of the drive Note To start and stop the drive through control location EXT1 set parameter 10 01 to FBA and keep parameter 12 01 to its default value C FALSE SPEED REFERENCE SELECTION 21 01 Speed ref1 sel EFB ref1 or EFB ref2 Selects a reference received through the embedded fieldbus interface as the speed reference ref1 of the drive 21 02 Speed ref2 sel EFB ref1 or EFB ref2 Selects a refer...

Page 335: ... fieldbus actual value act2 when parameter 50 05 FBA ref2 modesel is set to Raw data SYSTEM CONTROL INPUTS 16 07 Param save Save restores to Done Saves parameter value changes including those made through fieldbus control to permanent memory Parameter Setting for fieldbus control Function Information ...

Page 336: ...ACT1 ACT2 I O 1 I O 2 I O 3 I O 24 02 36 EFB main cw 02 38 EFB main ref1 02 39 EFB main ref2 02 37 EFB main sw Actual 1 3 Actual 2 3 Par 01 01 99 99 1 See also other parameters which can be controlled by the fieldbus 2 Data conversion if parameter 58 06 Control profile is 0 ABB Classic or 1 ABB Enhanced See section About the EFB communication profiles on page 338 3 See parameter 50 04 FBA ref1 mod...

Page 337: ... SW as it is or the data is converted See section About the EFB communication profiles on page 338 References Fieldbus references REF1 and REF2 are 16 bit or 32 bit signed integers The contents of each reference word can be used as the speed frequency or process reference In the embedded fieldbus communication the REF1 and REF2 are written to 02 38 EFB main ref1 and 02 39 EFB main ref2 from where ...

Page 338: ...rding to one of the four profiles the ABB Drives classic profile ABB Drives enhanced profile 16 bit DCU profile or 32 bit DCU profile For either one of the ABB Drives profile the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive Both DCU profiles are transparent that is no data conversion is done The figure below illustrates the effec...

Page 339: ...CONTROL 1 Continue operation OFF3 inactive 0 Emergency stop stop within time defined by drive parameter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED Warning Ensure motor and driven machine can be stopped using this stop mode 3 INHIBIT_ OPERATION 1 Proceed to OPERATION ENABLED Note Run enable signal must be active see the drive documentation If the drive is set to receive the Run enable si...

Page 340: ...1 Fieldbus control enabled 0 Control word 0 or Reference 0 Retain last Control word and Reference Control word 0 and Reference 0 Fieldbus control enabled Reference and deceleration acceleration ramp are locked 11 EXT_CTRL_ LOC 1 Select External Control Location EXT2 Effective if control location is parameterized to be selected from fieldbus 0 Select External Control Location EXT1 Effective if cont...

Page 341: ...active 0 OFF2 ACTIVE 5 OFF_3_STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ INHIB 1 SWITCH ON INHIBITED 0 7 ALARM 1 Warning Alarm 0 No warning alarm 8 AT_ SETPOINT 1 OPERATING Actual value equals Reference is within tolerance limits i e in speed control speed error is 10 max of nominal motor speed 0 Actual value differs from Reference is outside tolerance limits 9 REMOTE 1 Drive control location REMO...

Page 342: ...342 Control through the embedded fieldbus interface 15 1 Communication error detected by fieldbus adapter module 0 Fieldbus adapter communication OK Bit Name Value STATE Description ...

Page 343: ... n f 0 I 0 SW Bit2 0 A B C D CW Bit3 0 operation inhibited OFF1 CW Bit0 0 SW Bit1 0 SW Bit0 1 CW Bit3 1 and SW Bit12 1 C D CW Bit5 0 SW Bit2 1 SW Bit5 0 from any state from any state Emergency Stop OFF3 CW Bit2 0 n f 0 I 0 Emergency OFF OFF2 CW Bit1 0 SW Bit4 0 B B C D CW Bit4 0 CW xxxx x1xx xxx1 1111 CW xxxx x1xx xx11 1111 D CW Bit6 0 A C CW xxxx x1xx x111 1111 SW Bit8 1 D from any state Fault SW...

Page 344: ...ive Parameters 50 04 FBA ref1 modesel and 50 05 FBA ref2 modesel define the scaling and possible use of the fieldbus reference REF1 and REF2 as follows If you select value Speed the fieldbus reference can be used as a speed reference and it is scaled as follows If you select value Raw data the fieldbus reference is scaled as shown in the table below Fieldbus reference REF1 or REF2 integer Correspo...

Page 345: ...oth select the drive actual signals and define the scaling as follows If you select value Speed the drive actual signal 01 01 Motor speed rpm is scaled and written to the fieldbus actual value The scaling is as follows If you select value Raw data the drive parameters 50 06 FBA act1 tr src and 50 07 FBA act2 tr src select the drive values for fieldbus actual value ACT1 and ACT2 The table below sho...

Page 346: ...s profiles on page 339 400002 Fieldbus reference 1 REF1 400003 Fieldbus reference 2 REF2 400004 Fieldbus status word SW See section Status word for the ABB Drives profiles on page 341 400005 Fieldbus actual value 1 ACT1 400006 Fieldbus actual value 2 ACT2 400007 Fieldbus data in out 1 Drive parameter 58 35 Data I O 1 400030 Fieldbus data in out 24 Drive Parameter 58 58 Data I O 24 400101 409999 Re...

Page 347: ...ter 58 46 Data I O 12 400051 Fieldbus status word SW See section Status word for the ABB Drives profiles on page 341 400052 Fieldbus actual value 1 ACT1 400053 Fieldbus actual value 2 ACT2 40054 Fieldbus data in out 13 Drive parameter 58 47 Data I O 12 40065 Fieldbus data in out 24 Drive parameter 58 58 Data I O 24 400101 409999 Register address 16 bit drive parameter 400000 100 group index Exampl...

Page 348: ... profile When the DCU 16 bit profile is in use the embedded fieldbus interface writes the Drive status word bits 0 to 15 parameter 02 37 EFB main sw to the Fieldbus status SW word as is Bits 16 to 32 of the Drive status word are not in use State transition diagram for the DCU 16 bit profile See section State diagram on page 365 in chapter Control through a fieldbus adapter References for the DCU 1...

Page 349: ...Drive parameter 58 35 Data I O 1 400015 Data in out 12 Drive parameter 58 46 Data I O 12 400051 Status word LSW of 02 37 EFB main sw 400052 Actual value 1 selected by parameter 50 04 FBA ref1 modesel 400053 Actual value 2 selected by parameter 50 05 FBA ref2 modesel 400054 Data in out 13 drive parameter 58 47 Data I O 13 400065 Data in out 24 drive parameter 58 58 Data I O 24 400101 409999 Registe...

Page 350: ...s control word as is to the Drive control word parameter 02 36 EFB main cw Status word for the DCU 32 bit profile When the DCU 32 bit profile is in use the embedded fieldbus interface writes the Drive status word parameter 02 37 EFB main sw as is to the Fieldbus status word SW State transition diagram for the DCU 32 bit profile See section State diagram on page 365 in chapter Control through a fie...

Page 351: ...otor torque in percent of the motor nominal torque If you select value Speed the fieldbus reference can be used as a speed reference in the drive The table below clarifies the relation between the fieldbus reference and drive reference no scaling Actual signals for the DCU 32 bit profile The DCU 32 bit profile supports the use of two fieldbus actual values ACT1 and ACT2 The fieldbus actual values ...

Page 352: ... to fieldbus actual value The table below clarifies the relation between the value of drive parameter value and the fieldbus actual value no scaling Value of the selected drive signal Corresponding fieldbus actual value ACT1 or ACT2 integer and fractional part 32767 65535 32767 65535 0 0 32768 65535 32768 65535 Value of the selected drive signal Corresponding fieldbus actual value ACT1 or ACT2 int...

Page 353: ...parameter 58 46 Data I O 12 400051 Status word LSW of 02 37 EFB main sw Least significant 16 bits 400052 Status word MSW of 02 37 EFB main sw Most significant 16 bits 400053 Actual value 1 selected by parameter 50 04 FBA ref1 modesel Least significant 16 bits 400054 Actual value 1 selected by parameter 50 04 FBA ref1 modesel Most significant 16 bits 400055 Actual value 2 selected by parameter 50 0...

Page 354: ... in the Listen Only mode no response is returned If the port is not in the Listen Only mode a normal response is returned before the restart 04 Force Listen Only Mode Forces the addressed slave device to the Listen Only mode This isolates it from the other devices on the network allowing them to continue communicating without interruption from the addressed remote device No response is returned Th...

Page 355: ...ot an allowable action for the server 0x02 ILLEGAL DATA ADDRESS The data address received in the query is not an allowable address for the server 0x03 ILLEGAL DATA VALUE A value contained in the query in not an allowable value for the server 0x04 SLAVE DEVICE FAILURE An unrecoverable error occurred while the server was attempting to perform the requested action 0x06 SLAVE DEVICE BUSY The server is...

Page 356: ...356 Control through the embedded fieldbus interface ...

Page 357: ... through a fieldbus adapter 357 10 Control through a fieldbus adapter What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network fieldbus ...

Page 358: ...erface and other available sources for example digital and analog inputs Fieldbus adapters are available for various serial communication protocols for example DeviceNet FDNA xx adapter EtherNet IP FENA xx adapter LONWORKS FLON xx adapter Modbus FSCA xx adapter PROFIBUS DP FPBA xx adapter Data Flow Process I O cyclic Process I O cyclic or Service messages acyclic Control Word CW References Fieldbu...

Page 359: ...dbus communication break 50 03 Comm loss t out 0 3 6553 5 s Defines the time between communication break detection and the action selected with parameter 50 02 Comm loss func 50 04 FBA ref1 modesel and 50 05 FBA ref2 modesel 0 Raw data 2 Speed Defines the fieldbus reference scaling When Raw data is selected see also parameters 50 06 50 11 ADAPTER MODULE CONFIGURATION see also page 231 51 01 FBA ty...

Page 360: ... appl sw ver Displays the application program revision of the adapter module Note In the User s Manual of the fieldbus adapter module the parameter group number is 1 or A for parameters 51 01 51 26 TRANSMITTED DATA SELECTION see also page 232 52 01 FBA data in1 52 12 FBA data in12 4 6 14 16 101 9999 Defines the data transmitted from drive to fieldbus controller Note If the selected data is 32 bits...

Page 361: ...MAND SOURCE SELECTION 10 01 Ext1 start func 3 FBA Selects fieldbus as the source for the start and stop commands when EXT1 is selected as the active control location 10 04 Ext2 start func 3 FBA Selects fieldbus as the source for the start and stop commands when EXT2 is selected as the active control location 21 01 Speed ref1 sel 3 FBA ref1 4 FBA ref2 Fieldbus reference REF1 or REF2 is used as spee...

Page 362: ...01 99 99 FBA MAIN CW FBA REF1 FBA REF2 Par 10 01 99 99 1 See also other parameters which can be controlled by the fieldbus 2 The maximum number of used data words is protocol dependent 3 Profile instance selection parameters Fieldbus module specific parameters For more information see the User s Manual of the appropriate fieldbus adapter module 4 With DeviceNet the control part is transmitted dire...

Page 363: ...the FBA profile state names The FBA Control Word parameter 02 24 see page 117 commands the transitions between these states and the FBA Status Word parameter 02 26 see page 118 indicates the status of the drive Fieldbus adapter module profile selected by adapter module parameter defines how the control word and status word are transmitted in a system which consists of fieldbus controller fieldbus ...

Page 364: ...rque or speed reference scaling is selected by parameter 50 04 FBA ref1 modesel 50 05 FBA ref2 modesel the fieldbus references are 32 bit integers The value consists of a 16 bit integer value and a 16 bit fractional value The speed torque reference scaling is as follows Reference Scaling Notes Speed reference FBA REF 65536 value in rpm Final reference is limited by parameters 20 01 Maximum speed 2...

Page 365: ...ency OFF OFF2 FBA CW Bit 2 1 FBA SW Bit 4 1 OFF2 ACTIVE RFG OUTPUT ENABLED RFG ACCELERATOR ENABLED B B C D FBA CW Bit 12 0 D FBA CW Bit 14 0 A C FBA CW Fieldbus Control Word FBA SW Fieldbus Status Word n Speed I Input Current FBA SW Bit 8 1 RFG Ramp Function Generator f Frequency D from any state Fault FBA SW Bit 16 1 FBA CW Bit 8 1 START INHIBITED FBA CW Bits 7 1 READY TO START from any state and...

Page 366: ...366 Control through a fieldbus adapter ...

Page 367: ...Control block diagrams 367 11 Control block diagrams What this chapter contains The chapter contains a graphical representation of the control program ...

Page 368: ... limit 0 06 03 bit 0 Speed act neg 19 08 Above speed limit 06 03 bit 2 Above limit 06 03 bit 3 At setpoint 19 10 Speed window t 19 07 Zero speed delay 01 01 Motor speed rpm 01 14 Motor speed est 03 04 SpeedRef unramp a b a b a b a b a b a b a b a b a b a b a b a b ABS ABS ABS Speed feedback ...

Page 369: ... prot Dec time 0 06 02 bit 14 Ramp out zero 06 02 bit 13 Ramp hold 03 03 Speed ref unramped 03 04 Speed ref ramp in 03 05 SpeedRef ramped 6 20 bit 18 Ext2 Speed mode 12 5 Ext2 ctrl mode 21 02 Speed ref2 sel Zero AI1 scaled AI2 scaled FBA ref1 FBA ref2 D2D ref1 D2D ref2 Panel Freq in 26 8 Const Speed3 or last speed 8 21 bit 25 MF no share data 26 8 Const Speed3 or last speed 5 9 Bypass ref 6 20 bit...

Page 370: ...03 08 Acc comp torq 03 07 Speed error filt 01 01 Motor speed rpm 23 03 Derivation time 23 04 Deriv filt time 23 01 Proport gain 23 14 Drooping rate 23 02 Integration time 23 09 Max torq sp control 23 10 Min torq sp control 03 09 Torq ref sp ctrl PID 23 11 SpeedErr winFunc 23 12 SpeedErr win hi 23 13 SpeedErr win lo 03 06 SpeedRef used 23 15 PI adapt max sp 23 16 PI adapt min sp 23 17 Pcoef at min ...

Page 371: ...Ext2 sel 03 09 Torq ref sp ctrl 03 13 Torq ref to TC SPEED SCALAR 06 01 bit 11 Panel local SPEED SPEED Safe speed command SPEED Last speed command SPEED 06 02 bit 14 Ramp out zero 06 02 bit 12 Ramp in zero Speed ref SPEED SPEED Torque reference modification operating mode selection ...

Page 372: ...l func Act max val Setpoint 1 src Setpoint 2 src Act unit sel 04 25 PID setpoint sel Pid ref freeze 27 30 PID Pid out freeze 27 31 27 12 27 13 27 14 27 15 27 16 27 18 27 19 04 05 04 25 0 Pointer 27 01 28 05 Act max val 28 05 Act1 Add Sub Sqrt add 28 04 0 AI FBA 05 05 Pointer 28 03 0 AI FBA 05 05 Pointer 28 02 0 AI FBA 29 05 Pointer 29 03 0 AI FBA 29 04 Pointer 29 02 Process PID control setpoint an...

Page 373: ... FAST CONST TIME 11 01 Start mode 11 02 DC Magn time 38 01 Flux ref 38 03 U F curve func 38 04 U F curve freq1 38 05 U F curve freq2 38 06 U F curve freq3 38 07 U F curve freq4 38 08 U F curve freq5 38 09 U F curve volt1 38 10 U F curve volt2 38 11 U F curve volt3 38 12 U F curve volt4 38 13 U F curve volt5 45 01 Energy optim 20 05 Maximum current Motor model Estimate and calculate 99 13 IDrun mod...

Page 374: ...374 Control block diagrams ...

Page 375: ...uct training For information on ABB product training navigate to www abb com drives and select Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives and select Document Library Manuals feedback form LV AC drives Document library on the Internet You can find manuals and other product documents in PDF format on the Internet Go to ...

Page 376: ...t http www abb com ABB Inc Automation Technologies Drives Motors 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 3200 800 HELP 365 Fax 262 780 5135 ABB Beijing Drive Systems Co Ltd No 1 Block D A 10 Jiuxianqiao Beilu Chaoyang District Beijing P R China 100015 Telephone 86 10 5821 7788 Fax 86 10 5821 7618 Internet http www abb com ...

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