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Operating Instructions
Single-pole Conductor Rail System
SingleFlexLine Program 0815
BAL0815-0002g-US
www.conductix.us
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page 85 of 128
After installing the end cap, check the connection for solidity by gently pulling.
If the conductor rails can be pulled apart, the connector clamping unit is likely mounted incorrectly (see
Fig. 107).
By using a section line feed, power can be supplied at any connection point in the route. The connection is made using a crimping
cable lug of 1,5 mm
2
to 10 mm
2
max. For phases, double insulated connecting cables must be provided for voltages > 48 V (max
conductor diameter 7 mm, see Fig. 113). Basically, use connecting cables only with copper conductors.
→
Trim the feed cable and strip the insulation to the desired length.
→
Crimp the crimping cable lug of the section line feed onto the end of the cable. Do
not
remove the crimping cable lug from the
connector for this. Use a suitable crimping tool to connect the cable and cable lug.
→
Loosen the screw with a hexagonal screwdriver SW3 and insert the connector parts into the installed rail with insulation profile
(see Fig. 109).
→
Slide the next rail section into the free end of the section line feed as far as the stopper (see Fig. 110).
→
Tighten the cylinder screw to 2 Nm (see Fig. 111).
→
Slide the contact-preventing line feed cap over the preassembled rail connector. Ensure that the square nut is aligned in the
recess of the connector cap. Engage the line feed cap on both sides of the insulating profile (see Fig. 112).
NOTE!
Ensure that the connector cap is completely engaged on both sides of the insulating profile!
→
Provide a constructional strain relief for the feed cable.
If needed, any connector can be replaced by a line feed. If a line feed must be introduced into the route after completion of the
installation, a 10-mm gap is cut into the rail. Then proceed as described above.
Fig. 113: Line feed cover
If the line feed cover cannot rest on the guideway profile, hanger clamps must be placed at maximum distances of 200 mm on both
sides of the line feed position.
Preassembled line feed cables with clamping units installed can be ordered as a unit!