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Operating Instructions
Single-pole Conductor Rail System
SingleFlexLine Program 0815
BAL0815-0002g-US
www.conductix.us
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page 39 of 128
6.3.2.1
Trimming conductor rails
The conductor rails have a standard length of 4000 mm. Shorter lengths can be supplied but are generally produced on site.
Required tools:
Cutting tool, preferably a battery angle grinder with 1 mm cutting disc for the finishing of short lengths.
Half-round file #3, small, to deburr rail ends after trimming.
Work steps:
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Cut the conductor material and insulation to the same length.
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Saw the metal rail and PVC insulation away from the contact area using a cutting tool.
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Deburr the sawed end with a half-round file. Chamfer the contact surface in the entire rail base by 0.3–0.4 mm by 15° to guarantee
a problem-free passage of the sliding contacts over the rail joint.
CAUTION!
Sharp edges and burrs result in increased wear of the sliding contacts!
A sharp edge and/or burr can rapidly wear away the carbon of the sliding contacts.
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Deburr the sawed end with a half round file.
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Clean the profile well and remove sawing debris
Fig. 21: Deburr the conductor rail with a smooth file
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Trimming Phase Rail and PE
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Rail, Notching for PE
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Rail.