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Operating Instructions
Single-pole Conductor Rail System
SingleFlexLine Program 0815
BAL0815-0002g-US
www.conductix.us
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page 119 of 128
10.1
Fault correction table
Fault
Cause
Corrective measures
The sliding contacts are un-
evenly worn.
The current collector heads' range of movement is restricted. Only use original Conductix-
Wampfler current collector heads,
check cable position (make sure
cables can move freely).
Install current collector as speci-
fied in Section 6.3.4. Check the in-
stallation position at various points
in the system.
Contact pressure is too high or low.
Install current collector as speci-
fied in Section 6.3.4; use super-
fine-stranded class-6 connecting
cables (in accordance with ICE
602228).
Sliding contact insulation is
abraded on the side down to
the sliding contacts.
If installed horizontally: The current collector's height is not
correctly adjusted.
Replace current collector heads;
correctly adjust the height of the
current collector.
The sliding contacts wear
out too fast.
Sharp edges on the line feed clamps, conductor rails, con-
nections between the conductor rails
Smoothen sharp edges with a file,
compressed-air grinder or sanding
paper.
Conductor rails soiled or scorched in places.
Check current values; clean rails
as specified in maintenance in-
struction WV0800-0001; if neces-
sary, replace conductor rails.
Contact pressure too high.
Install current collector as speci-
fied in Section 6.3.4. Check the in-
stallation position at various points
in the system.
The power supply is inter-
rupted, the contact is dis-
rupted.
End segment and line feed clamps are not properly con-
nected.
Tighten all screws to the specified
torque, see Section 6.3.2.1; If nec-
essary, recrimp and reinstall the
crimping cable lug.
Current collector not properly connected.
Install current collector as speci-
fied in Section 6.3.2.1; correct con-
necting cable, replace if necessary
Contact pressure too low.
Only use original Conductix-
Wampfler current collectors,
check cable position (make sure
cables can move freely). Install
current collector as specified in
Section 6.3.4; correct connecting