66
Bosch Rexroth AG
| Tightening Technology
3 608 878 300
System 350
| 3 608 878 300/2019-03
4.2.1.2
Output drives
If output drives not approved by Bosch Rexroth are used, Bosch Rexroth assumes no responsibility of
correct function of the system.
The following boundary conditions are to be observed for connection of non-approved output drives:
•
The measurement transducer is to be kept free from transverse and axial forces.
•
For high-mass output drives, abrupt changes in speed are to be avoided.
•
Friction losses of third-party output drives influence the torque range of tightening spindle.
•
Transmission ratios over / below 1 of third-party output drives influence the speed range of tightening
spindle.
Straight output drive
A straight output drive is generally used with straight, easy to access tightening applications. The straight
output drive consists of a spring-loaded spline shaft. The range of spring of the spline shaft is used to
guide the tool over the entire length of engagement, without having to guide the entire tightening spindle.
Offset output drive
Offset output drives are recommended for tightening applications with e. g. tight bolt-hole circles or
tightening positions that are difficult to access. The side-by-side arrangement is described further below.
Offset output drive
with integrated
measurement
transducer
The torque is measured directly on the output drive shaft in offset output drives with 3VMC and 4VMC
integrated measurement transducers. This further increases the reliability of the tightening system and,
thus, the process reliability. Especially tightenings in small spaces, such as for cylinder head cover or
bearing caps in engines, often require offset output drives. Here, the compact design of the integrated
measurement transducer permits a space-saving arrangement of several spindles in a small circle.
With any adapter, an additional measurement transducer can be integrated between VMC and planetary
gearbox for extra system security. This measurement transducer can also be used as a part of an
emergency strategy if one of the two transducers fails. This increases the availability of the tightening
system even more. The redundant measurement transducer is connected via the 3AR or 4AVR redundant
adapter. The efficiency of the VMC offset output drive has to be taken into account when comparing the
measured values from both measurement transducers.
If a redundant measurement transducer is not used, the 3VMC is installed directly at the planetary
gearbox; the 4VMC requires a 4AVG adapter.
As of version 2.600 of the
Rexroth Tightening System 350
, the offset output drives which are docking-
enabled are supported with integrated VMC...-SD/-SP (external square) / VMC...-QC (quick-change
chuck) measurement transducer.
Angle head
If a tightening spindle cannot be positioned perpendicular to the tightening position in a tightening
application, the use of angle heads as an output drive for the tightening spindle is recommended.
To ensure trouble-free operation, the angle head must always be operated with an output drive axial
compensator (e. g. straight output drive). If this is not possible, e. g. due to space reasons, the user must
take appropriate measures to ensure that the axial forces determined according to the following
calculation are not exceeded.
NOTICE
Damage or destruction
Damage to or destruction of the output drive due to radial forces
When constructing the tightening station, ensure that no radial forces are exerted on the output
drive during operation.
Use steel output drive components, if necessary. In this case, please contact Bosch Rexroth.
The applied third-party output drives have to be applied according to external conditions and the used
tightening spindles. Particularly the mass ratios are to be observed. At high accelerations of high masses,
overload errors and, in worst case, damage at the tightening spindle may occur.
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