Toro Reelmaster 5510 Series, Service Manual

Page: 89 / 662

Removing the Engine (continued)
IMPORTANT
To prevent damage to the electrical wire harness, numerous cable
ties are used to secure the wire harness to the machine components.
Record the location of all cable ties that are removed from the
machine during the engine removal so that they can be properly
replaced during the engine installation.
9. For assembly purposes, note the location of the cable ties used to secure
the wire harness to the machine. Disconnect the wires and/or electrical
connections from the following engine electrical components:
A. The 2 engine wire harness connectors from the machine wire harness.
B. The positive battery cable from the engine starter motor.
C. The engine wire harness power cable from the battery clamp. Also,
remove the harness power cable from the cord grip in frame so that the
cable can be removed with the engine (
Figure 39 ).
D. The negative battery cable, engine wire harness ground cable and frame
to engine ground cable at the engine block ( Figure 40 ).
E. The engine wire harness connectors from the main power, glow, start,
and EGR relays ( Figure 41 ).
F. The engine wire harness connector from the fuel pump.
G. The 2 engine wire harness connectors from the engine ECU.
CAUTION
The engine is very heavy, and a hoist not rated for the weight of the
engine may fail, causing possible injury and damage to the engine.
Use hoist equipment rated to lift the engine, which is approximately
200 kg (441 lb).
10. Attach a suitable lift or hoist to the lift tabs on the front and rear of the engine
( Figure 37 ). Support the engine with lift or hoist to prevent the engine from
shifting or moving.
11. Remove the flange nuts (item 9 in Figure 37 ), snubbing washers, spacers,
and bolts that secure the engine mount brackets to the engine mounts.
CAUTION
Use 1 person to operate the lift or hoist while the other person
guides the engine from the machine.
IMPORTANT
When removing the engine ensure that you do not damage the
engine, fuel hoses, hydraulic lines, electrical harness or other parts.
Reelmaster ® 5410/5510/5610 Series Page 4–29 Yanmar Diesel Engine: Service and Repairs
15216SL Rev C