Rockwell Automation Allen-Bradley 2094-BC01-M01-S, User Manual

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200 Rockwell Automation Publication 2094-UM001D-EN-P - May 2010
Appendix B Interconnect Diagrams
Interconnect Diagram
Notes This appendix provides wiring examples to assist you in wiring the Kinetix 6000
drive system. These notes apply to the wiring examples on the following pages.
Note Information
1 For power wiring specifications, refer to Power Wiring Requirements on page 91 .
2 For input fuse and circuit breaker sizes, refer to Circuit Breaker/Fuse Specifications on page 187 .
3 Place AC (EMC) line filters as close to the drive as possible and do not route very dirty wires in wireway. If routing in wireway is
unavoidable, use shielded cable with shields grounded to the drive chassis and filter case. For AC line filter specifications, refer to AC
Line Filter Specifications on
page 193 .
4 Terminal block is required to make connections.
5 2094-BC xx -M xx - x (460V) IAM modules require a step down transformer for single-phase control power input with neither leg of the
transformer secondary bonded to ground or neutral potential. Source the 2094-AC xx -M xx - x (230V) IAM module control power from the
three-phase input power (line-to-line). Supplying control power from any other source requires an isolation transformer. The National
Electrical Code and local electrical codes take precedence over the values and methods provided. Implementation of these codes is the
responsibility of the machine builder.
6 2094-AL xx S and 2094-BL xx S and 2094-XL75S-C2 LIM modules can supply input power for up to eight axes. 2094-XL75S-C1 LIM modules
can supply input power for up to sixteen axes. For common-bus systems with more than sixteen axes, multiple LIM modules (or control
power transformers) are required.
7 2094-AL xx S, 2094-BL xx S, and 2094-XL75S-C x LIM modules are capable of connecting to two IAM modules, providing each IAM module
has its own line filter and the maximum current specification is not exceeded.
8 Contactor coil (M1) needs integrated surge suppressors for AC coil operation. Refer to Contactor Ratings on page 188 .
9 Drive Enable input must be opened when main power is removed, or a drive fault will occur. A delay of at least 1.0 second must be
observed before attempting to enable the drive after main power is restored.
10 Cable shield clamp must be used to meet CE requirements. No external connection to ground is required.
11 Default configuration for jumper is for grounded power at user site. Ungrounded sites must jumper the bleeder resistor to prevent high
electrostatic buildup. Refer to Determine the Input Power Configuration on
page 79 for more information.
12 Leave jumper between PR2 and PR3 as shown to use the internal pre-charge resistor. Remove jumper when external pre-charge/circuit is
required. For more information, refer to the 8720MC Regenerative Power Supply Installation Manual, publication
8720MC-RM001 .
13 ATTENTION: Implementation of safety circuits and risk assessment is the responsibility of the
machine builder. Please reference international standards EN 1050 and EN 954 estimation and safety
performance categories. For more information refer to Understanding the Machinery Directive,
publication
SHB-900 .
14 ATTENTION: Wiring the contactor enable relay is required. Refer to Contactor Enable Relay on
page 66 , for more information. The recommended minimum wire size for wiring the safety circuit to the
contactor enable connector is 1.5 mm
2
(16 AWG).
15 The Bulletin 2094 axis module referenced is either an individual axis module (catalog number 2094- x M xx - x ) or the same axis module that
resides within an integrated axis module (catalog number 2094- x C xx -M xx - x ).
16 For motor cable specifications, refer to the Kinetix Motion Control Selection Guide, publication GMC-SG001 .
17 Wire colors are for flying-lead cable and may vary from the premolded cable connectors.
18 Motor power cables (2090-XXNPMF- xx S xx and 2090-CPBM6DF-16AA xx ) have a drain wire that must be folded back under the cable
shield clamp.
19 MPL-A15 xx , MPL-A2 xx , MPM-A xxx , MPF-A3 xx, MPF-A4 xx, MPF-A45 xx, MPS-A xxx , MPAR-A xxx , and MPAS-A xxx , encoders use the +5V
DC supply. MPL-B15 xx , MPL-B2 xx , MPF-A5 xx, MPM-B xxx, MPF-B xxx, MPS-B xxx , MPAR-B xxx , and MPAS-B xxx encoders use +9V DC.
20 Brake connector pins are labeled plus (+) and minus (-) or F and G respectively. Power connector pins are labeled U, V, W, and GND or
A, B, C, and D respectively.
21 Only the MPL-A5 xx encoders use the +9V DC supply. MPL-A3 xx , MPL-A4 xx , MPL-A45 xx encoders use the +5V DC supply.