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Pioneer PE6000 Series, User Manual

The Pioneer PE6000 Series User Manual is a comprehensive guide designed to help you effortlessly navigate through the features and functionalities of this exceptional product. This manual is available for download completely free of charge from manualshive.com, ensuring you have all the information you need at your fingertips.

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Mechanical and Electrical Installation                                                                    PE6000 User Manual 

14 

 

Description of Wiring of Signal Terminals: 

a) 

Wiring of AI terminals: 

Weak analog voltage signals are easy to suffer external interference, and therefore the 

shielded cable must be used and the cable length must be less than 20 m. In applications 

where the analog signal suffers severe interference, install filter capacitor or ferrite magnetic 

core at the analog signal source. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for PE6000 Series

Page 1: ...nderstand the manual before use and forward the manual to the end user Notes The drawings in the manual are sometimes shown without covers or protective guards Remember to install the covers or protective guards as specified first and then perform operations in accordance with the instructions The drawings in the manual are shown for description only and may not match the product you purchased The...

Page 2: ...ree phase AC power supply Connection to peripheral devices Use within the allowable power supply specification of the AC drive Select a proper breaker to resist large in rush current that flows into the AC To guarantee safety use an electromagnetic contactor Do not use it to start or stop the AC drive Suppress the high order harmonic to improve the power factor Noise filter on input side PE6000 AC...

Page 3: ...unction Codes 18 3 4 Definition and Operation of the Multifunction Key MF K 19 3 5 Viewing Status Parameters 19 3 6 Starting or Stopping the AC Drive 20 3 7 Setting the Running Frequency 26 3 8 Setting and Auto tuning of Motor Parameters 37 3 9 Use of DI Terminals 39 3 10 Use of DO Terminals 40 3 11 Use of AI Terminals 40 3 12 Use of AO Terminals 41 3 13 Use of Serial Communication 42 3 14 Passwor...

Page 4: ...nt 157 Group PC Multi Reference and Simple PLC Function 160 Group PD Communication Parameters 164 Group PP User Password 164 Group A0 Torque Control and Restricting Parameters 166 Group A5 Control Optimization Parameters 169 Group A6 AI Curve Setting 172 Group A8 Point point Communication 175 Group AC AI AO Correction 178 Group U0 Monitoring Parameters 179 6 Troubleshooting and Resolutions 186 6 1...

Page 5: ...e a thorough understanding Installation commissioning or maintenance may be performed in conjunction with this chapter Our company will assume no liability or responsibility for any injury or loss caused by improper operation 1 Product Information 1 1 Designation Rules Figure 1 1 Designation rules 1 2 Nameplate PE6000 T 3 7 G A B Series AC drive Voltage 2S Single phase 220V 2T Three phase 220V T T...

Page 6: ...00 3T2 2GB 4 0 5 8 5 1 2 2 3 PE6000 3T3 0GB 5 0 8 0 7 0 3 0 4 PE6000 3T4 0GB 5 9 10 5 9 0 4 0 5 PE6000 3T5 5GB 8 9 14 6 13 0 5 5 7 5 PE6000 3T7 5GB 11 0 20 5 17 0 7 5 10 PE6000 3T11GB 17 0 26 0 25 0 11 0 15 PE6000 3T15GB 21 0 35 0 32 0 15 0 20 PE6000 3T18 5GB 24 0 38 5 37 0 18 5 25 PE6000 3T22G B 30 0 46 5 45 0 22 30 PE6000 3T30G B 40 0 62 0 60 0 30 40 PE6000 3T37G 57 0 76 0 75 0 37 50 PE6000 3T45...

Page 7: ... 7 1 4 Physical Appearance and Overall Dimensions 1 4 1 Physical Appearance Figure 1 2 Physical appearance and overall dimensions of PE6000 plastic housing Figure 1 3 Physical appearance and overall dimensions of PE6000 sheet metal housing ...

Page 8: ... A B structures Dimensions of these two structures are as above PE6000 2S2 2GB Three phase 380V Structure A B PE6000 3T0 7GB 94 152 160 105 135 ø5 0 1 1 PE6000 3T1 5GB 115 174 185 125 160 ø5 0 1 1 PE6000 3T2 2GB These three models support A B structures Dimensions of these two structures are as above Three phase 380V Structure A B PE6000 3T3 7GB 148 232 245 150 176 ø5 0 2 5 PE6000 3T5 5GB PE6000 3...

Page 9: ... for the failure or damage under normal use conditions If the equipment has been used for over 12 months reasonable repair expenses will be charged Reasonable repair expenses will be charged for the damages due to the following causes 1 Improper operation without following the instructions 2 Fire flood or abnormal voltage 3 Using the AC drive for non recommended function 4 The maintenance fee is c...

Page 10: ...ess than 0 6g Far away from the punching machine or the like 4 Free from direct sunlight high humidity and condensation 5 Free from corrosive explosive and combustible gas 6 Free from oil dirt dust and metal powder Figure 2 1 Installation of PE6000 Single AC drive When the power of AC drive is less than 22KW there is no demand for A dimension If the power is more than 22KW A dimension should be mo...

Page 11: ...nal Name Description R S T Three phase power supply input terminals Connect to the three phase AC power supply Positive and negative terminals of DC bus Common DC bus input point Connect the external braking unit to the AC drive of 18 5 kW and above 220 V and 37 kW and above other voltage classes PB Connecting terminals of braking resistor Connect to the braking resistor for the AC drive of 15 kW ...

Page 12: ...minals Terminal Arrangement of Control Circuit Terminal is as below Figure 2 3 Terminal Arrangement of Control Circuit Braking resistor Three phase power input Multifunctional input terminal 1 Multifunctional input terminal 2 Multifunctional input terminal 3 Multifunctional input terminal 4 Analog input 485 terminal matched resistance selection Relay 1 output High speed pulse output Multifunctiona...

Page 13: ... 4kΩ Voltage range for level input 9 30V DI2 COM Digital input 2 DI3 COM Digital input 3 DI4 COM Digital input 4 DI5 COM High speed pulse input Besides features of DI1 DI4 it can be used for high speed pulse input Maximum input frequency 100 kHz Analog output AO1 GND Analog output 1 Voltage or current output is decided by jumper J5 Output voltage range 0 10V Output current range 0 20mA Digital out...

Page 14: ...AI terminals Weak analog voltage signals are easy to suffer external interference and therefore the shielded cable must be used and the cable length must be less than 20 m In applications where the analog signal suffers severe interference install filter capacitor or ferrite magnetic core at the analog signal source ...

Page 15: ...s forward rotation l TUNE TC When the indicator is ON it indicates torque control mode When the indicator is blinking slowly it indicates the auto tuning state When the indicator is blinking quickly it indicates the fault state 2 Unit Indicators Command sourceindicator Running indicator Datadisplay Programming key Speed control potentiometer Multifunctional key RUN key Forward Reverse rotation ind...

Page 16: ...lect the displayed parameters in turn in the stop or running state and select the digit to be modified when modifying parameters RUN RUN Start the AC drive in the operation panel control mode STOP RES Stop Reset Stop the AC drive when it is in the running state and perform the reset operation when it is in the fault state The functions of this key are restricted in P7 02 MF K Multifunction Perform...

Page 17: ...le of changing the value of P3 02 to 15 00 Hz Figure 3 3 Example of changing the parameter value In Level III menu if the parameter has no blinking digit it means that the parameter cannot be modified This may be because 1 Such a function code is only readable such as AC drive model actually detected parameter and running record parameter 2 Such a function code cannot be modified in the running st...

Page 18: ...ection optimization control U0 Running state function code group Display of AC drive basic parameters In the function code display state select the required function code by pressing the key or as shown in the following figure Figure 3 4 Selecting the required function code Status parameters Default display Level I menu Select the function code group Switch When PP 02 1x When PP 02 x1 Press to dis...

Page 19: ...04 and P7 05 in the hexadecimal format In stop state a total of 16 status parameters can be displayed as listed in the following table P7 05 LED display stop parameters Bit00 Set frequency Hz Bit01 Bus voltage V Bit02 DI input status Bit03 DO output status Bit04 AI1 voltage V Bit05 AI2 voltage V Bit06 AI3 voltage V Bit07 Count value Bit08 Length value Bit09 PLC stage Bit10 Load speed Bit11 PID set...

Page 20: ... parameters to be displayed Running frequency Bus voltage Output voltage Output current Output frequency Output torque PID feedback Encoder feedback speed Set the binary data P7 03 0000 0000 0111 1101B P7 04 0010 0000 0000 0001B Convert the binary data to hexadecimal data P7 03 007DH P7 04 2001H The values displayed on the operation panel are respectively H 1043 and H 2001 respectively for P7 03 a...

Page 21: ...ils see the description of P4 11 and P4 00 to F4 04 Example 1 To use the DIP switch as the start stop source and allocate the forward rotation switch signal to DI2 and the reverse rotation switch signal to DI4 perform the setting as shown in the following figure Figure 3 4 Setting of using the DIP switch for start stop In the preceding figure when SW1 is ON the AC drive instructs forward rotation ...

Page 22: ...the AC drive in communication mode The following figure shows the setting method When PD 04 is set to a non zero number the function of automatic AC drive stop upon communication timeout is enabled This prevents uncontrollable AC drive running due to faults of the communication cable or the host computer The communication port of the AC drive supports the Modbus RTU protocol and the communication ...

Page 23: ...curve of direct start P6 00 1 Rotational speed tracking restart It is applicable to large inertia load The frequency curve in this mode is shown in the following figure If the load motor is still rotating due to the inertia when the AC drive starts this mode is used to prevent start overcurrent Figure 3 8 Frequency curve of rotational speed tracking restart P6 00 2 Pre excited start It is applicab...

Page 24: ...es decelerate to stop and coast to stop Figure 3 10 Stop Modes 3 6 4 Timing Stop The PE6000 supports timing stop This function is enabled by P8 42 and the timing duration is determined by P8 43 and P8 44 Figure 3 11 Setting of the timing stop function P6 00 2 P0 12 P6 00 2 P0 12 P0 17 P0 17 P6 03 0 00Hz P6 04 0 0s P6 07 0 P6 04 P6 07 P6 06 P6 03 P6 06 P6 10 1 P6 10 0 P6 12 P6 18 P6 14 P6 13 P6 11 ...

Page 25: ...ations In this case you can set the AC drive to perform JOG running Figure 3 12 JOG running 3 6 5 1 JOG Running in Operation Control Figure 3 13 JOG running in operation panel control Set the parameters according to the preceding figure In stop state of the AC drive hold down MF K and the AC drive starts JOG running After you release MF K the AC drive decelerates to stop To perform reverse JOG set...

Page 26: ...the setting according to the preceding figure press the FJOG button in stop state of the AC drive Then the AC drive starts forward JOG After you press the FJOG button again the AC drive decelerates to stop 3 7 Setting the Running Frequency The AC drive provides two frequency sources namely main frequency source X and auxiliary frequency source Y You can select one frequency source and switch over ...

Page 27: ...rce According to the preceding figure the running frequency of the AC drive can be set by means of function codes manual adjustment analog input multi speed terminal external feedback signal internal PID regulator or the host computer Set the corresponding function codes of each frequency setting mode as shown in the preceding figure Communication setting Analog Analog Analog Multi speed Simple PL...

Page 28: ... frequency Auxiliary frequency source Y The auxiliary frequency source is directly used to set the target running frequency X and Y operation There are four operation methods namely X Y X Y maximum of X and Y and minimum of X and Y Frequency switchover A DI terminal is used to switch over between the preceding three frequency setting channels The following figure shows how to set the relationship ...

Page 29: ... three command sources can be separately bound to frequency sources as shown in Figure 4 19 When the specified command source F0 02 is bound to a frequency source corresponding digit in the value of F0 27 the frequency is determined by the frequency setting channel set in F0 27 In this case both main and auxiliary frequency sources are ineffective 3 7 4 AI as the Frequency Source The AI terminal c...

Page 30: ...bipolar voltage input When AI is used as the frequency source 100 of the voltage or current input corresponding setting corresponds to the maximum frequency in P0 10 When the temperature transmitter is used for analog setting it must be connected to AI3 on the I O extension card PE6000 provides five corresponding relationship curves which can be selected in P4 33 The input values and corresponding...

Page 31: ...nstant pressure and tension control Figure 3 21 Automatic adjustment by PID regulator When PID frequency closed loop control is implemented P0 03 Main frequency source X selection must be set to 8 PID The PID related parameters are set in group PA as shown in Figure 3 21 The PE6000 has two built in equivalent PID calculating units You can set the features such P4 00 P4 01 P4 02 P4 03 P4 04 P4 28 P...

Page 32: ...narios where the running frequency of the AC drive need not be adjusted continuously and only several frequencies are required the multi speed control can be used The PE6000 supports a maximum of 16 running frequencies which are implemented by state combinations of four DI terminals Set the function codes corresponding to DI terminals to a value among 12 to 15 and then the DI terminals are specifi...

Page 33: ...me applications where both forward rotation and reverse rotation are required enable the reverse control P8 13 0 default value and meanwhile reverse the rotating direction by setting P0 09 to 1 Then press RUN to make the motor rotate in the reverse direction as shown in the following figure P4 00 P4 01 P4 02 P4 03 P4 04 P4 05 P4 06 P4 07 P4 08 P4 09 PC 00 PC 01 PC 02 PC 14 PC 15 x P0 10 P0 03 6 P0...

Page 34: ... at 0 Hz and has no output In some applications where reverse rotation is prohibited do not change the rotating direction by modifying the function codes because the function codes will be restored once the AC drive restores the default settings 3 7 10 Setting the Fixed Length Control Mode The PE6000 has the fixed length control function The length pulses are sampled by the DI allocated with funct...

Page 35: ...t An automatic stop system can be implemented if the length reached signal output by the DO is fed back to the AC drive input terminal with the stop function Figure 3 26 Common application example of the fixed length control function PB 05 Set length CME PE6000 COM DI1 DI2 DI3 DI4 CME DI5 P0 02 1 P4 00 1 P4 01 3 P4 02 4 P4 11 2 P4 03 26 P4 04 27 PB 07 Number of pulses per meter P5 04 10 PB 05 11 P...

Page 36: ...greater than PB 08 Set count value 2 DI5 must be used when the pulse frequency is high 3 The DO terminal that is allocated with function 9 Designated count value reached and the DO terminal that is allocated with function 8 Set count value reached must not be the same 4 In the RUN STOP state of the AC drive the counter will not stop until Set count value is reached 5 The count value is retentive a...

Page 37: ...d to be set in the vector control mode with sensor Encoder parameters 3 8 2 Motor Auto tuning To obtain the motor parameters the AC drive can perform dynamic auto tuning or static auto tuning For the asynchronous motor that cannot be disconnected from the load you can input the motor parameters of the same model that was successfully auto tuned before Auto tuning Application Result No load dynamic...

Page 38: ...l speed Motor 2 A2 00 to A2 05 defined the same as P1 00 to P1 05 Motor3 A3 00 to A3 05 defined the same as P1 00 to P1 05 For asynchronous motor set P1 37 Auto tuning selection to 2 Asynchronous motor complete auto tuning The operation panel displays Then press RUN on the operation panel The AC drive will drive the motor to accelerate decelerate and run in the forward reverse direction and the RU...

Page 39: ...active logic 0 when being shorted with COM and active logic 1 when being not shorted to COM In this case it is necessary to change the corresponding bit in P4 38 this parameter specifying the active mode setting of DI1 to DI5 to 1 The AC drive also provides P4 10 DI filter time for the DI signal to improve the anti interference level For DI1 to DI3 the AC drive provides the DI signal delay functio...

Page 40: ... drive capacity 24 VDC 50mA TA TB TC P5 02 Relay drive capacity 250 VAC 3 A PA PB PC P5 03 Extension card relay drive capacity 250 VAC 3 A DO1 CME P5 04 Transistor drive capacity 24 VDC 50mA When P5 00 0 the FM terminal is high speed pulse output The frequency of output pulses indicates the value of the internal running parameters The greater the value is the higher the output pulse frequency is T...

Page 41: ... the analog mode The property of indicated parameters can be defined by P5 07 and P5 08 The designated running parameters can be rectified before output The rectification feature is Y kX b among which X indicates the running parameters to be output and k and b of AO1 can be set by P5 10 and P5 11 P P The user can preset up to 5 curves Different AIs can use one curve Curve 1 P4 13 to P4 17 Curve 2 ...

Page 42: ...meter address mode The host computer can define the protocol of communication data interaction 3 14 Password Setting The AC drive provides the user password protection function When PP 00 is set to a non zero value the value is the user password The password takes effect after you after exit the function code editing state When you press PRG again will be displayed and you must enter the correct u...

Page 43: ... AC drive also provides the retentive function on alarm information and accumulative running time You can restore the backup values or default settings of the function codes of the AC drive or clear the running data through PP 01 For details see the description of PP 01 ...

Page 44: ...0 to 0 Group P and Group A are standard function parameters Group U is the monitoring function parameters The symbols in the function code table are described as follows The parameter can be modified when the AC drive is in either stop or running state The parameter cannot be modified when the AC drive is in the running state The parameter is the actually measured value and cannot be modified The ...

Page 45: ...inal control LED on 2 Communication control LED blinking 0 P0 03 Main frequency source X selection 0 Digital setting preset frequency P0 08 UP DOWN can be modified non retentive at power failure 1 Digital setting preset frequency P0 08 UP DOWN can be modified retentive at power failure 2 AI1 3 AI2 4 Keyboard potentiometer 5 Pulse setting DI5 6 Multi reference 7 Simple PLC 8 PID 9 Communication set...

Page 46: ...10 50 00Hz P0 09 Rotation direction 0 Same direction 1 Reverse direction 0 P0 10 Maximum frequency 50 00 600 00 Hz 50 00 Hz P0 11 Source of frequency upper limit 0 Set by P0 12 1 AI1 2 AI2 3 Keyboard potentiometer 4 Pulse setting 5 Communication setting 0 P0 12 Frequency upper limit Frequency lower limit P0 14 to maximum frequency F0 10 50 00 Hz P0 13 Frequency upper limit offset 0 00 Hz to maximu...

Page 47: ...1 No output 0 P0 25 Acceleration Decelera tion time base frequency 0 Maximum frequency P0 10 1 Set frequency 2 100 Hz 0 P0 26 Base frequency for UP DOWN modification during running 0 Running frequency 1 Set frequency 0 P0 27 Binding command source to frequency source Unit s digit Binding operation panel command to frequency source 0000 0 No binding 1 Frequency source by digital setting 2 AI1 3 AI2...

Page 48: ... P1 06 Stator resistance asynchronous motor 0 001 65 535 Ω AC drive power 55 kW 0 0001 6 5535 Ω AC drive power 55 kW Tuned parameter P1 07 Rotor resistance asynchronous motor 0 001 65 535 Ω AC drive power 55 kW 0 0001 6 5535 Ω AC drive power 55 kW Tuned parameter P1 08 Leakage inductive reactance asynchronous motor 0 01 655 35mH AC drive power 55 kW 0 001 65 535mH AC drive power 55 kW Tuned parame...

Page 49: ...200 150 P2 07 Time constant of speed loop filter 0 000 0 100s 0 000s P2 08 Vector control over excitation gain 0 200 64 P2 09 Torque upper limit source in speed control mode 0 F2 10 1 AI1 2 AI2 3 Keyboard potentiometer 4 Pulse setting 5 Communication setting 6 MIN Al1 Al2 7 MAX Al1 Al2 0 P2 10 Digital setting of torque upper limit in speed control mode 0 0 200 0 150 0 P2 13 Excitation adjustment p...

Page 50: ...ependent P3 02 Cut off frequency of torque boost 0 00 Hz to maximum output frequency 50 00 Hz P3 03 Multi point V F frequency 1 F1 0 00 Hz to P3 05 0 00 Hz P3 04 Multi point V F voltage 1 V1 0 0 100 0 0 0 P3 05 Multi point V F frequency 2 F2 P3 03 to P3 07 0 00 Hz P3 06 Multi point V F voltage 2 V2 0 0 100 0 0 0 P3 07 Multi point V F frequency 3 F3 F3 05 to rated motor frequency P1 04 0 00 Hz P3 0...

Page 51: ...ID 8 Communication setting Note 100 0 corresponds to the rated motor voltage F1 02 A4 02 A5 02 A6 02 0 P3 14 Voltage digital setting for V F separation 0 V to rated motor voltage 0V P3 15 Voltage rise time of V F separation 0 0 1000 0s It indicates the time for the voltage rising from 0 V to rated motor voltage 0 0s P3 16 Voltage decline time of V F separation 0 0 1000 0s It indicates the time for...

Page 52: ... 22 PID pause 23 PLC status reset 24 Swing pause 25 Counter input 26 Counter reset 27 Length count input 28 Length reset 29 Torque control prohibited 30 Pulse input enabled only for DI5 31 Reserved 32 Immediate DC braking 33 Normally closed NC input of external fault 34 Frequency modification Forbidden 35 Reverse PID action direction 36 External STOP terminal 1 37 Command source switchover termina...

Page 53: ... Corresponding setting of AI curve 1 maximum input 100 00 100 0 100 0 P4 17 AI1 filter time 0 00 10 00s 0 10s P4 18 AI curve 2 minimum input 0 00 V to P4 20 0 00V P4 19 Corresponding setting of AI curve 2 minimum input 100 00 100 0 0 0 P4 20 AI curve 2 maximum input P4 18 to 10 00 V 10 00V P4 21 Corresponding setting of AI curve 2 maximum input 100 00 100 0 100 0 P4 22 AI2 filter time 0 00 10 00s ...

Page 54: ...selection Curve 1 to curve 5 same as AI1 P4 34 Setting for AI less than minimum input Unit s digit Setting for AI1 less than minimum input 00 0 Minimum value 1 0 0 Ten s digit Setting for AI2 less than minimum input 0 1 same as AI1 Hundred s digit Setting for AI3 less than minimum input 0 1 same as AI1 P4 35 DI1 delay time 0 0 3600 0s 0 0s P4 36 DI2 delay time 0 0 3600 0s 0 0s P4 37 DI3 delay time...

Page 55: ...ger than AI2 17 Frequency upper limit reached 18 Frequency lower limit reached no output at stop 19 Undervoltage state output 20 Communication setting 23 Zero speed running 2 having output at stop 24 Accumulative power on time reached 25 Frequency level detection PDT2 output 26 Frequency 1 reached 27 Frequency 2 reached 28 Current 1 reached 29 Current 2 reached 30 Timing reached 31 AI1 input limit...

Page 56: ...P output frequency 0 01 100 00 kHz 50 00kHz P5 10 AO1 offset coefficient 100 0 100 0 0 0 P5 11 AO1 gain 10 00 10 00 1 00 P5 17 FMR output delay time 0 0 3600 0s 0 0s P5 18 Relay 1 output close delay time 0 0 3600 0s 0 0s P5 19 Relay 1 output open delay time 0 0 3600 0s 0 0s P5 20 DO1 output delay time 0 0 3600 0s 0 0s Group P6 Start Stop Control P6 00 Start mode 0 Direct start 1 Rotational speed t...

Page 57: ... acceleration deceleration A 2 S curve acceleration deceleration B 0 P6 08 Time proportion of S curve start segment 0 0 to 100 0 P6 09 30 0 P6 09 Time proportion of S curve end segment 0 0 to 100 0 P6 08 30 0 P6 10 Stop mode 0 Decelerate to stop 1 Coast to stop 0 P6 11 Initial frequency of stop DC braking 0 00 Hz to maximum frequency 0 00 Hz P6 12 Waiting time of stop DC braking 0 0 100 0s 0 0s P6...

Page 58: ...z Bit01 Set frequency Hz Bit02 Bus voltage V Bit03 Output voltage V Bit04 Output current A Bit05 Output power kW Bit06 Output torque Bit07 DI input status Bit08 DO output status Bit09 AI1 voltage V Bit10 AI2 voltage V Bit12 Count value Bit14 Load speed display Bit15 PID setting 1F P7 04 LED display running parameters 2 0000 FFFF Bit00 PID feedback Bit01 PLC stage Bit02 Pulse setting frequency kHz ...

Page 59: ...Please remember the password to apply the function P7 09 Accumulative running time 0 65535h P7 10 Countdown started for stop 0 Stop 1 Start 0 P7 11 Preset value for timing stop 0 65535h 0 P7 12 Number of decimal places for load speed display 0 0 decimal places 1 1 decimal places 2 2 decimal places 3 3 decimal places 1 P7 13 Accumulative power on time 0 65535 h P7 14 Accumulative power consumption ...

Page 60: ...uency lower limit 0 Run at frequency lower limit 1 Stop 2 Run at zero speed 0 P8 15 Droop control 0 00 10 00 Hz 0 00 Hz P8 16 Accumulative power on time threshold 0 65000 h 0 h P8 17 Accumulative running time threshold 0 65000 h 0 h P8 18 Startup protection 0 No 1 Yes 0 P8 19 Frequency detection value PDT1 0 00 Hz to maximum frequency 50 00 Hz P8 20 Frequency detection hysteresis PDT hysteresis 1 ...

Page 61: ...on level 0 0 300 0 rated motor current 5 0 P8 35 Zero current detection delay time 0 01 600 00s 0 10s P8 36 Output overcurrent threshold 0 0 no detection 0 1 300 0 rated motor current 200 0 P8 37 Output overcurrent detection delay time 0 00 600 00s 0 00s P8 38 Any current reaching 1 0 0 300 0 rated motor current 100 0 P8 39 Any current reaching 1 amplitude 0 0 300 0 rated motor current 0 0 P8 40 A...

Page 62: ... 00 1 00 P9 02 Motor overload warning coefficient 50 100 80 P9 03 Overvoltage stall gain 0 no stall overvoltage 100 0 P9 04 Overvoltage stall protective voltage 120 150 130 P9 05 Overcurrent stall gain 0 100 20 P9 06 Overcurrent stall protective current 100 200 150 P9 07 Short circuit to ground upon power on 0 Disabled 1 Enabled 1 P9 09 Fault auto reset times 0 20 0 P9 10 DO action during fault au...

Page 63: ...fault 18 Current detection fault 19 Motor auto tuning fault 20 Reserved 21 EEPROM read write fault 22 AC drive hardware fault 23 Short circuit to ground 24 Reserved 25 Reserved 26 Accumulative running time reached 27 User defined fault 1 28 User defined fault 2 29 Accumulative power on time reached 30 Load becoming 0 31 PID feedback lost during running 40 With wave current limit fault 41 Motor swi...

Page 64: ...fault P9 30 DI status upon 2nd fault P9 31 Output terminal status upon 2nd fault P9 32 AC drive status upon 2nd fault P9 33 Power on time upon 2nd Fault P9 34 Running time upon 2nd Fault P9 37 Frequency upon 1st Fault P9 38 Current upon 1st Fault P9 39 Bus voltage upon 1st Fault P9 40 DI status upon 1st Fault P9 41 Output terminal status upon 1st Fault P9 42 AC drive status upon 1st Fault P9 43 Po...

Page 65: ... frequency upon abnormality 0 P9 55 Backup frequency upon abnormality 60 0 100 0 maximum frequency 100 0 P9 59 Action selection at instantaneous power Failure 0 Invalid 1 Decelerate 2 Decelerate to stop 0 P9 60 Action pause judging voltage at instantaneous power Failure P9 62 100 0 100 0 P9 61 Voltage rally judging time at instantaneous power Failure 0 00 100 00s 0 50s P9 62 Action judging voltage...

Page 66: ...PA 08 Cut off frequency of PID reverse rotation 0 00 to maximum frequency 2 00Hz PA 09 PID deviation limit 0 0 100 0 0 0 PA 10 PID differential limit 0 00 100 00 0 10 PA 11 PID setting change time 0 00 650 00s 0 00s PA 12 PID feedback filter time 0 00 60 00s 0 00s PA 13 PID output filter time 0 00 60 00s 0 00s PA 14 Reserved PA 15 Proportional gain Kp2 0 0 100 0 20 0 PA 16 Integral time Ti2 0 01 1...

Page 67: ...ction value of PID feedback loss 0 0 Not judging feedback loss 0 1 100 0 0 0 PA 27 Detection time of PID feedback loss 0 0 20 0s 0 0s PA 28 PID operation at stop 0 No PID operation at stop 1 PID operation at stop 0 Group PB Swing Frequency Fixed Length and Count PB 00 Swing frequency setting mode 0 Relative to the central frequency 1 Relative to the maximum frequency 0 PB 01 Swing frequency amplit...

Page 68: ...nce 9 100 0 100 0 0 0 PC 10 Reference 10 100 0 100 0 0 0 PC 11 Reference 11 100 0 100 0 0 0 PC 12 Reference 12 100 0 100 0 0 0 PC 13 Reference 13 100 0 100 0 0 0 PC 14 Reference 14 100 0 100 0 0 0 PC 15 Reference 15 100 0 100 0 0 0 PC 16 Simple PLC running mode 0 Stop after the AC drive runs one cycle 1 Keep final values after the AC drive runs one cycle 2 Repeat after the AC drive runs one cycle ...

Page 69: ...n deceleration time of simple PLC reference 4 0 3 0 PC 28 Running time of simple PLC reference 5 0 0 6553 5s h 0 0s h PC 29 Acceleration deceleration time of simple PLC reference 5 0 3 0 PC 30 Running time of simple PLC reference 6 0 0 6553 5s h 0 0s h PC 31 Acceleration deceleration time of simple PLC reference 6 0 3 0 PC 32 Running time of simple PLC reference 7 0 0 6553 5s h 0 0s h PC 33 Accele...

Page 70: ...2 0 3 0 PC 44 Running time of simple PLC reference 13 0 0 6553 5s h 0 0s h PC 45 Acceleration deceleration time of simple PLC reference 13 0 3 0 PC 46 Running time of simple PLC reference 14 0 0 6553 5s h 0 0s h PC 47 Acceleration deceleration time of simple PLC reference 14 0 3 0 PC 48 Running time of simple PLC reference 15 0 0 6553 5s h 0 0s h PC 49 Acceleration deceleration time of simple PLC ...

Page 71: ... address 1 247 1 PD 03 Response delay 0 20 ms 2 ms PD 04 Communication timeout 0 0s invalid 0 1 60 0s 0 0s PD 5 Modbus protocol selection and PROFIBUS DP data format Unit s digit Modbus protocol 0 0 Non standard Modbus protocol 1 Standard Modbus protocol PD 06 Communication reading current resolution 0 0 01A 1 0 1A 0 PD 07 Master and slave selection 0 master 1 slave 0 Group PP Function Code Manage...

Page 72: ... MAX AI1 AI2 Full range of values 1 7 corresponds to the digital setting of A0 03 0 A0 03 Torque digital setting in torque control 200 0 200 0 150 0 A0 05 Forward maximum frequency in torque control 0 00 Hz to maximum frequency 50 00Hz A0 06 Reverse maximum frequency in torque control 0 00 Hz to maximum frequency 50 00Hz A0 07 Acceleration time in torque control 0 00 65000s 0 00s A0 08 Deceleratio...

Page 73: ...ion 1 input 100 0 100 0 30 0 A6 04 AI curve 4 inflexion 2 input A6 02 to A6 06 6 00V A6 05 Corresponding setting of AI curve 4 inflexion 2 input 100 0 100 0 60 0 A6 06 AI curve 4 maximum input A6 06 to 10 00 V 10 00V A6 07 Corresponding setting of AI curve 4 maximum input 100 0 100 0 100 0 A6 08 AI curve 5 minimum input 10 00 V to A6 10 10 00V A6 09 Corresponding setting of AI curve 5 minimum inpu...

Page 74: ...ed by slave 0 Torque setting 1 Frequency setting 0 A8 04 Zero offset of received data torque 100 00 100 00 0 00 A8 05 Gain of received data torque 10 00 10 00 1 00 A8 06 Point point communication interruption detection time 0 0 10 0s 1 0s A8 07 Master data sending cycle 0 001 10 000s 0 001s Group AC AI AO Correction AC 00 AI1 measured voltage 1 0 500 4 000 V Factory corrected AC 01 AI1 displayed v...

Page 75: ...le Function Code Parameter Name Min Unit Communication Address Group U0 Standard Monitoring Parameters U0 00 Running frequency Hz 0 01 Hz 7000H U0 01 Set frequency Hz 0 01 Hz 7001H U0 02 Bus voltage 0 1 V 7002H U0 03 Output voltage 1 V 7003H U0 04 Output current 0 01 A 7004H U0 05 Output power 0 1 kW 7005H U0 06 Output torque 0 1 7006H U0 07 DI state 1 7007H U0 08 DO state 1 7008H U0 09 AI1 voltag...

Page 76: ...iliary frequency Y 0 01 Hz 701FH U0 32 Viewing any register address value 1 7020H U0 35 Target torque 0 1 7023H U0 37 Power factor angle 0 1 7025H U0 39 Target voltage upon V F separation 1 V 7027H U0 40 Output voltage upon V F separation 1V 7028H U0 41 DI state visual display 1 7029H U0 42 DO state visual display 1 702AH U0 43 DI function state visual display 1 functions 01 40 1 702BH U0 44 DI fu...

Page 77: ...ltage Frequency V F control 0 0 Sensorless flux vector control SFVC It indicates open loop vector control and is applicable to high performance control applications such as machine tool centrifuge wire drawing machine and injection moulding machine One AC drive can operate only one motor 2 Voltage Frequency V F control It is applicable to applications with low load requirements or applications whe...

Page 78: ...linking Commands are given from host computer Please refer to communication parameters of Group P and Group D to get function parameters for communication Refer to the additional instructions of corresponding communication card An brief instruction of communication card is attached in the Appendix of the Brochure Function Code Parameter Name Setting Range Default P0 03 Main frequency source X sele...

Page 79: ... is set by analog input The PE6000 control board provides two analog input AI terminals AI1 AI2 Another AI terminal AI3 is provided by the I O extension card Among them Al1 is voltage input of 0V 10V and Al2 is either voltage input of 0V 10V or current input of 4mA 20mA which is selected by wire jumper J4 Al3 is voltage input of 10V 10V The PE6000 provides five curves indicating the mapping relati...

Page 80: ...ncy references You can set the holding time and acceleration deceleration time of the 16 frequency references For details refer to the descriptions of Group PC 8 PID The output of PID control is used as the running frequency PID control is generally used in on site closed loop control such as constant pressure closed loop control and constant tension closed loop control When applying PID as the fr...

Page 81: ...e Default P0 05 Range of auxiliary frequency Y for X and Y operation 0 Relative to maximum frequency 1 Relative to main frequency X 0 P0 06 Range of auxiliary frequency Y for X and Y operation 0 150 0 If X and Y operation is used P0 05 and P0 06 are used to set the adjustment range of the auxiliary frequency source You can set the auxiliary frequency to be relative to either maximum frequency or m...

Page 82: ...rious requirements Frequency setting based on main frequency source X and auxiliary frequency source Y Function Code Parameter Name Setting Range Default P0 08 Preset frequency 0 00 to maximum frequency valid when frequency source is digital setting 50 Hz If the frequency source is digital setting or terminal UP DOWN the value of this parameter is the initial frequency of the AC drive digital sett...

Page 83: ...n the frequency source is AI pulse setting DI5 or multi reference 100 of the input corresponds to the value of this parameter The output frequency of the PE6000 can reach up to 3200 Hz To take both frequency reference resolution and frequency input range into consideration you can set the number of decimal places for frequency reference in P0 22 If P0 22 is set to 1 the frequency reference resolut...

Page 84: ...the frequency upper limit Function Code Parameter Name Setting Range Default P0 13 Frequency upper limit offset 0 00 Hz to maximum frequency P0 10 0 00 Hz If the source of the frequency upper limit is analog input or pulse setting the final frequency upper limit is obtained by adding the offset in this parameter to the frequency upper limit set in P0 11 Function Code Parameter Name Setting Range D...

Page 85: ... If you need to modify the carrier frequency note that if the set carrier frequency is higher than factory setting it will lead to an increase in temperature rise of the AC drive s heatsink In this case you need to de rate the AC drive Otherwise the AC drive may overheat and alarm Function Code Parameter Name Setting Range Default P0 16 Carrier frequency adjustment with temperature 0 No 1 Yes 1 It...

Page 86: ...ion time The PE6000 provides totally four groups of acceleration deceleration time for selection You can perform switchover by using a DI terminal Group 1 P0 17 P0 18 Group 2 P8 03 P8 04 Group 3 P8 05 P8 06 Group 4 P8 07 P8 08 Function Code Parameter Name Setting Range Default P0 19 Acceleration Deceleration time unit 0 1s 1 0 1s 2 0 01s 1 To satisfy requirements of different applications the PE60...

Page 87: ... Hz Note Modifying this parameter will make the decimal places of all frequency related parameters change and corresponding frequency values change This parameter is not resumed when factory setting is resumed Function Code Parameter Name Setting Range Default P0 23 Retentive of digital setting frequency upon power failure 0 Not retentive 1 Retentive 0 This parameter is valid only when the frequen...

Page 88: ...fication during running 0 Running frequency 1 Set frequency 0 This parameter is valid only when the frequency source is digital setting It is used to set the base frequency to be modified by using keys and or the terminal UP DOWN function If the running frequency and set frequency are different there will be a large difference between the AC drive s performance during the acceleration deceleration...

Page 89: ...n bridge Select a proper protocol based on the actual requirements Group P1 Motor Parameters Function Code Parameter Name Setting Range Default P1 00 Motor type selection 0 Common asynchronous motor 1 Variable frequency asynchronous motor 2 Permanent magnetic synchronous motor 0 P1 01 Rated motor power 0 1 1000 0 kW Model dependent P1 02 Rated motor voltage 1 2000 V Model dependent P1 03 Rated mot...

Page 90: ...re unavailable on the motor nameplate and are obtained by means of motor auto tuning Only P1 06 to P1 08 can be obtained through static motor auto tuning Through complete motor auto tuning encoder phase sequence and current loop PI can be obtained besides the parameters in P1 06 to P1 10 Each time Rated motor power P1 01 or Rated motor voltage P1 02 is changed the AC drive automatically restores v...

Page 91: ...performs static auto tuning first and then accelerates to 80 of the rated motor frequency within the acceleration time set in P0 17 The AC drive keeps running for a certain period and then decelerates to stop within deceleration time set in P0 18 Before performing complete auto tuning properly set the motor type motor nameplate parameters of P1 00 to P1 05 Encoder type P1 28 and Encoder pulses per...

Page 92: ...s vary with running frequencies of the AC drive If the running frequency is less than or equal to Switchover frequency 1 P2 02 the speed loop PI parameters are P2 00 and P2 01 If the running frequency is equal to or greater than Switchover frequency 2 P2 05 the speed loop PI parameters are P2 03 and P2 04 If the running frequency is between P2 02 and P2 05 the speed loop PI parameters are obtained...

Page 93: ... motor with load runs at a very low speed increase the value of this parameter when the motor with load runs at a very large speed decrease the value of this parameter For CLVC it is used to adjust the output current of the AC drive with same load Function Code Parameter Name Setting Range Default P2 07 Time constant of speed loop filter 0 000 0 100s 0 000s In the vector control mode the output of...

Page 94: ... drive is restricted by P2 09 If the torque upper limit is analog pulse or communication setting 100 of the setting corresponds to the value of P2 10 and 100 of the value of P2 10 corresponds to the AC drive rated torque For details on the AI1 AI2 and keyboard potentiometer setting see the description of the AI curves in group P4 For details on the pulse setting see the description of P4 28 to P4 ...

Page 95: ...AC drive operates multiple motors or there is a large difference between the AC drive power and the motor power Function Code Parameter Name Setting Range Default P3 00 V F curve setting 0 Linear V F 1 Multi point V F 2 Square V F 3 1 2 power V F 4 1 4 power V F 6 1 6 power V F 8 1 8 power V F 9 Reserved 10 V F complete separation 11 V F half separation 0 0 Linear V F It is applicable to common co...

Page 96: ...st 0 00 Hz to maximum output frequency 50 00 Hz To compensate the low frequency torque characteristics of V F control you can boost the output voltage of the AC drive at low frequency by modifying P3 01 If the torque boost is set to too large the motor may overheat and the AC drive may suffer overcurrent If the load is large and the motor startup torque is insufficient increase the value of P3 01 ...

Page 97: ...espectively set in A2 04 A3 04 and A4 04 0 00 Hz P3 08 Multi point V F voltage 3 V3 0 0 100 0 0 0 These six parameters are used to define the multi point V F curve The multi point V F curve is set based on the motor s load characteristic The relationship between voltages and frequencies is V1 V2 V3 F1 F2 F3 At low frequency higher voltage may cause overheat or even burnt out of the motor and overc...

Page 98: ...ng result is Increase the over excitation gain if the AC drive is liable to overvoltage error during deceleration However too large over excitation gain may lead to an increase in the output current Set P3 09 to a proper value in actual applications Set the over excitation gain to 0 in the applications where the inertia is small and the bus voltage will not rise during motor deceleration or where ...

Page 99: ...e output voltage by means of non digital setting 100 of the setting corresponds to the rated motor voltage If a negative percentage is set its absolute value is used as the effective value 0 Digital setting F3 14 The output voltage is set directly in F3 14 1 AI1 2 AI2 3 Keyboard potentiometer The output voltage is set by AI terminals 4 Pulse setting DI5 The output voltage is set by pulses of the t...

Page 100: ...separation 0 0 1000 0s 0 0s P3 15 indicates the time required for the output voltage to rise from 0 V to the rated motor voltage shown as t1 in the following figure Figure 5 5 Voltage of V F separation Group P4 Input Terminals The PE6000 provides five DI terminals DI5 can be used for high speed pulse input and two analog input AI terminals Function Code Parameter Name Default Remark P4 00 DI1 func...

Page 101: ...erminals set the frequency The setting frequency can be adjusted only under digital setting 7 Terminal DOWN 8 Coast to stop The AC driver blocks the output and the stop process of the motor will not be controlled by AC driver It is the same as coast to stop described in P6 10 9 Fault Reset Operate the function using DI terminals It is the same as that in the keyboard in which the remote fault rese...

Page 102: ...control P0 02 2 this terminal is used to perform switchover between communication control and operation panel control 21 Acceleration Deceleration prohibited It enables the AC drive to maintain the current frequency output without being affected by external signals except the STOP command 22 PID pause PID is invalid temporarily The AC drive maintains the current frequency output without supporting...

Page 103: ...equency source Y and preset frequency After this terminal is enabled the frequency source Y is replaced by the preset frequency set in P0 08 43 PID parameter switchover If the PID parameters switchover performed by means of DI terminal PA 18 1 the PID parameters are PA 05 to PA 07 when the terminal becomes OFF the PID parameters are PA 15 to PA 17 when this terminal becomes ON 44 User defined faul...

Page 104: ...g Corresponding Parameter OFF OFF OFF OFF Reference 0 PC 00 OFF OFF OFF ON Reference 1 PC 01 OFF OFF ON OFF Reference 2 PC 02 OFF OFF ON ON Reference 3 PC 03 OFF ON OFF OFF Reference 4 PC 04 OFF ON OFF ON Reference 5 PC 05 OFF ON ON OFF Reference 6 PC 06 OFF ON ON ON Reference 7 PC 07 ON OFF OFF OFF Reference 8 PC 08 ON OFF OFF ON Reference 9 PC 09 ON OFF ON OFF Reference 10 PC 10 ON OFF ON ON Ref...

Page 105: ... Deceleration time 4 P8 07 P8 08 Two motor selection terminals have four state combinations corresponding to four motors as listed in the following table Table 6 4 State combinations of two motor selection terminals Terminal 2 Terminal 1 Selected Motor Corresponding Parameters OFF OFF Motor 1 Group F1 Group F2 OFF ON Motor 2 Group A2 ON OFF Motor 3 Group A3 ON ON Motor 4 Group A4 Function Code Par...

Page 106: ...ine mode in which the forward reverse rotation of the motor is decided by DI1 and DI2 The parameters are set as below Function Code Parameter Name Value Function Description P4 11 Terminal command mode 0 Two line 1 P4 00 DI1 function selection 1 Forward RUN FWD P4 01 DI2 function selection 2 Reverse RUN REV Figure 5 6 Setting of two line mode 1 As shown in the preceding figure when only K1 is ON t...

Page 107: ... K1 is ON the AC drive instructs forward rotation when K2 is OFF and instructs reverse rotation when K2 is ON If K1 is OFF the AC drive stops 2 Three line mode 1 In this mode DI3 is RUN enabled terminal and the direction is decided by DI1 and DI2 The parameters are set as below Function Code Parameter Name Value Function Description P4 11 Terminal command mode 2 Three line 1 P4 00 DI1 function sel...

Page 108: ...artup and running SB1 must remain ON The AC drive s running state is determined by the final actions on SB1 SB2 and SB3 3 Three line mode 2 In this mode DI3 is RUN enabled terminal The RUN command is given by DI1 and the direction is decided by DI2 The parameters are set as below Function Code Parameter Name Value Function Description P4 11 Terminal command mode 2 Three line 2 P4 00 DI1 function s...

Page 109: ...te 0 01 65 535 Hz s 1 00 Hz s It is used to adjust the rate of change of frequency when the frequency is adjusted by means of terminal UP DOWN If P0 22 Frequency reference resolution is 2 the setting range is 0 001 65 535 Hz s If P0 22 Frequency reference resolution is 1 the setting range is 0 01 655 35 Hz s Function Code Parameter Name Setting Range Default P4 13 AI curve 1 minimum input 0 00 V t...

Page 110: ... time is used to set the software filter time of AI1 If the analog input is liable to interference increase the value of this parameter to stabilize the detected analog input However increase of the AI filter time will slow the response of analog detection Set this parameter properly based on actual conditions In different applications 100 of analog input corresponds to different nominal values Fo...

Page 111: ...input P4 28 to 50 00 kHz 50 00 kHz P4 31 Corresponding setting of pulse maximum input 100 00 100 0 100 0 P4 32 Pulse filter time 0 00 10 00s 0 10s These parameters are used to set the relationship between DI5 pulse frequency and corresponding settings The pulses can only be input by DI5 The method of setting this function is similar to that of setting AI1 function Function Code Parameter Name Sett...

Page 112: ...ermine the corresponding setting when the analog input voltage is less than the minimum value The unit s digit ten s digit and hundred s digit of this parameter respectively correspond to the setting for AI2 AI2 and Reserved If the value of a certain digit is 0 when analog input voltage is less than the minimum input the corresponding setting of the minimum input P4 14 P4 19 P4 24 is used If the v...

Page 113: ...open collector switch signal output as standard If these output terminals cannot satisfy requirements use an optional I O extension card that provides an AO terminal AO2 a relay terminal relay 2 and a DO terminal DO2 Function Code Parameter Name Setting Range Default P5 00 FM terminal output mode 0 Pulse output FMP 1 Switch signal output FMR 0 The FM terminal is programmable multiplexing terminal ...

Page 114: ...ther the motor load exceeds the overload pre warning threshold before performing the protection action If the pre warning threshold is exceeded the terminal becomes ON For motor overload parameters see the descriptions of P9 00 to P9 02 7 AC drive overload pre warning The terminal becomes ON 10s before the AC drive overload protection action is performed 8 Set count value reached The terminal beco...

Page 115: ... exceeds the value set in P8 16 the terminal becomes ON 25 Frequency level detection FDT2 output Refer to the descriptions of P8 28 and P8 29 26 Frequency 1 reached Refer to the descriptions of P8 30 and P8 31 27 Frequency 2 reached Refer to the descriptions of P8 32 and P8 33 28 Current 1 reached Refer to the descriptions of P8 38 and P8 39 29 Current 2 reached Refer to the descriptions of P8 40 ...

Page 116: ...y of the FMP terminal ranges from 0 01 kHz to Maximum FMP output frequency P5 09 The value of P5 09 is between 0 01 kHz and 100 00 kHz The output range of AO1 and AO2 is 0 10 V or 0 20 mA The relationship between pulse and analog output ranges and corresponding functions is listed in the following table Table Relationship between pulse and analog output ranges and corresponding functions Value Fun...

Page 117: ...orrect the zero drift of analog output and the output amplitude deviation They can also be used to define the desired AO curve If b represents zero offset k represents gain Y represents actual output and X represents standard output the actual output is Y kX b The zero offset coefficient 100 of AO1 and AO2 corresponds to 10 V or 20mA The standard output refers to the value corresponding to the ana...

Page 118: ...erformance of rotational speed tracking restart set the motor parameters in group P1 correctly 2 Pre excited start asynchronous motor It is valid only for asynchronous motor and used for building the magnetic field before the motor runs For pre excited current and pre excited time see parameters of P6 05 and P6 06 If the pre excited time is 0 the AC drive cancels pre excitation and starts to run a...

Page 119: ...tal setting frequency is 10 00 Hz P6 03 5 00 Hz The startup frequency is 5 00 Hz P6 04 2 0s The startup frequency holding time is 2 0s In this example the AC drive accelerates to 5 00 Hz and then accelerates to the set frequency 10 00 Hz after 2s Function Code Parameter Name Setting Range Default P6 05 Startup DC braking current Pre excited current 0 100 0 P6 06 Startup DC braking time Pre excited...

Page 120: ...rive start and stop process 0 Linear acceleration deceleration The output frequency increases or decreases in linear mode The PE6000 provides four group of acceleration deceleration time which can be selected by using P4 00 to P4 08 1 S curve acceleration deceleration A The output frequency increases or decreases along the S curve This mode is generally used in the applications where start and sto...

Page 121: ...f S curve acceleration deceleration They must satisfy the requirement P6 08 P6 09 100 0 In Figure 5 11 t1 is the time defined in P6 08 within which the slope of the output frequency change increases gradually T2 is the time defined in P6 09 within which the slope of the output frequency change gradually decreases to 0 Within the time between t1 and t2 the slope of the output frequency change remai...

Page 122: ...s 0 0S P6 13 Stop DC braking current 0 100 0 P6 14 Stop DC braking time 0 0 36 0s 0 0s Initial frequency of stop DC braking During the process of decelerating to stop the AC drive starts DC braking when the running frequency is lower than the value set in P6 11 Waiting time of stop DC braking When the running frequency decreases to the initial frequency of stop DC braking the AC drive stops output...

Page 123: ...se ratio 0 100 100 It is valid only for the AC drive with internal braking unit and used to adjust the duty ratio of the braking unit The larger the value of this parameter is the better the braking result will be However too larger value causes great fluctuation of the AC drive bus voltage during the braking process ...

Page 124: ...hover between operation panel control and remote command control terminal or communication You can perform switchover from the current command source to the operation panel control local operation If the current command source is operation panel control this key is invalid 2 Switchover between forward rotation and reverse rotation You can change the direction of the frequency reference by using th...

Page 125: ...tion 0000 FFFF If a parameter needs to be displayed during the running set the corresponding bit to 1 and set 7 04 to the hexadecimal equivalent of this binary number Linear speed Current power on time Hour Current running time Minute Pulse setting frequency Hz Communication setting value Encoder feedback speed Hz Main frequency X display Hz Auxiliary frequency Y display Hz 7 6 5 4 3 2 1 0 15 14 1...

Page 126: ...used to display the insulated gate bipolar transistor IGBT temperature of the inverter module and the IGBT overheat protection value of the inverter module depends on the model Function Code Parameter Name Setting Range Default P7 08 Passwords for timing stop 0 65535 0 It is used to Passwords for timing stop 7 6 5 4 3 2 1 0 15 14 13 12 11 10 9 8 Set frequency Hz Bus voltage V DI input status DO ou...

Page 127: ... is enabled After a password has been set and taken effect you must enter the correct password in order to enter the menu If the entered password is incorrect you cannot view or modify parameters If F7 08 is set to 00000 the previously set user password is cleared and the password protection function is disabled Ÿ P7 10 1 starting the Timer until the P7 11 countdown to 0 Ÿ P7 10 0 disable this cou...

Page 128: ...tion of the AC drive until now Group P8 Auxiliary Functions P8 00 JOG running frequency Default 6 00Hz Setting Range 0 00 Hz to maximum frequency P8 01 JOG acceleration time Default 20 0s Setting Range 0 0 6500 0s P8 02 JOG deceleration time Default 20 0s Setting Range 0 0 6500 0s These parameters are used to define the set frequency and acceleration deceleration time of the AC drive when jogging ...

Page 129: ...ombinations of DI terminals For more details see the descriptions of P4 01 to P4 05 P8 09 Jump frequency 1 Default 0 00Hz Setting Range 0 00 Hz to maximum frequency P8 10 Jump frequency 2 Default 0 00Hz Setting Range 0 00 Hz to maximum frequency P8 11 Jump frequency 3 Default 0 00Hz Setting Range 0 00 Hz to maximum frequency If the set frequency is within the frequency jump range the actual runnin...

Page 130: ...nual 130 P8 12 Forward Reverse rotation dead zone time Default 0 00s Setting Range 0 0 3000 0s It is used to set the time when the output is 0 Hz at transition of the AC drive forward rotation and reverse rotation as shown in the following figure ...

Page 131: ...it The PE6000 provides three running modes to satisfy requirements of various applications P8 15 Droop control Default 0 00Hz Setting Range 0 00 10 00 Hz This function is used for balancing the workload allocation when multiple motors are used to drive the same load The output frequency of the AC drives decreases as the load increases You can reduce the workload of the motor under load by decreasi...

Page 132: ... time threshold of the AC drive If the accumulative running time P7 09 reaches the value set in this parameter the corresponding DO terminal becomes ON P8 18 Startup protection Default 0 Setting Range 0 No 1 Yes This parameter is used to set whether to enable the safety protection If it is set to 1 the AC drive does not respond to the run command valid upon AC drive power on for example an input t...

Page 133: ...quency is lower than value of P8 19 the DO terminal goes OFF These two parameters are respectively used to set the detection value of output frequency and hysteresis value upon cancellation of the output The value of P8 20 is a percentage of the hysteresis frequency to the frequency detection value P8 19 The FDT function is shown in the following figure Figure 5 16 FDT level P8 21 Detection range ...

Page 134: ... Figure 5 17 Detection range of frequency reached P8 22 Jump frequency during acceleration deceleration Default 0 Setting Range 0 Disabled 0 Enabled It is used to set whether the jump frequencies are valid during acceleration deceleration When the jump frequencies are valid during acceleration deceleration and the running frequency is within the frequency jump range the actual running frequency wi...

Page 135: ...time 1 and deceleration time 2 Default 0 00Hz Setting Range 0 00 Hz to maximum frequency This function is valid when motor 1 is selected and acceleration deceleration time switchover is not performed by means of DI terminal It is used to select different groups of acceleration deceleration time based on the running frequency range rather than DI terminal during the running process of the AC drive ...

Page 136: ...8 27 Terminal JOG preferred Default 0 Setting Range 0 Disabled 1 Enabled It is used to set whether terminal JOG is preferred If terminal JOG is preferred the AC drive switches to terminal JOG running state when there is a terminal JOG command during the running process of the AC drive P8 28 Frequency switchover point between acceleration time 1 and acceleration time 2 Default 50 00 Hz Setting Rang...

Page 137: ...ng detection amplitude 2 Default 0 0 Setting Range 0 0 100 0 maximum frequency If the output frequency of the AC drive is within the positive and negative amplitudes of the any frequency reaching detection value the corresponding DO becomes ON The PE6000 provides two groups of any frequency reaching detection parameters including frequency detection value and detection amplitude as shown in the fo...

Page 138: ...fault 200 0 Setting Range 0 0 no detection 0 1 300 0 rated motor current P8 37 Output overcurrent detection delay time Default 0 00s Setting Range 0 00 600 00s If the output current of the AC drive is equal to or higher than the overcurrent threshold and the duration exceeds the detection delay time the corresponding DO becomes ON The output overcurrent detection function is shown in the following...

Page 139: ...00 0 rated motor current P8 41 Any current reaching 2 amplitude Default 0 0 Setting Range 0 0 300 0 rated motor current If the output current of the AC drive is within the positive and negative amplitudes of any current reaching detection value the corresponding DO becomes ON The PE6000 provides two groups of any current reaching detection parameters including current detection value and detection...

Page 140: ...nd meanwhile the corresponding DO becomes ON The AC drive starts timing from 0 each time it starts up and the remaining timing duration can be queried by U0 20 The timing duration is set in P8 43 and P8 44 in unit of minute P8 45 AI1 input voltage lower limit Default 3 10V Setting Range 0 00 V to F8 46 P8 46 AI1 input voltage upper limit Default 6 80V Setting Range P8 45 to 10 00 V When the AI1 in...

Page 141: ...cally after the dormant delay time P8 52 if the set frequency is lower than or equal to the dormant frequency P8 51 When the AC drive is in dormant state and the current running command is effective the AC drives starts up after the wakeup delay time P8 50 if the set frequency is higher than or equal to the wakeup frequency P8 49 Generally set the wakeup frequency equal to or higher than the dorma...

Page 142: ...reports motor overload fault or 150 x P9 01 x rated motor current if the load remains at this value for 60 minutes the AC drive reports motor overload fault Set P9 01 properly based on the actual overload capacity If the value of P9 01 is set too large damage to the motor may result because the motor overheats but the AC drive does not report the alarm P9 02 Motor overload warning coefficien Defau...

Page 143: ...vervoltage occurrence set F9 03 to a small value For small inertia load the value should be small Otherwise the system dynamic response will be slow For large inertia load the value should be large Otherwise the suppression result will be poor and an overvoltage fault may occur If the overvoltage stall gain is set to 0 the overvoltage stall function is disabled The overvoltage stall protective vol...

Page 144: ...er The figure is the percentage to the rated current of the relative motor Overcurrent stall gain is used to adjust the overcurrent suppression capacity of the AC drive The larger the value is the greater the overcurrent suppression capacity will be In the prerequisite of no overcurrent occurrence set P9 05 to a small value For small inertia load the value should be small Otherwise the system dyna...

Page 145: ...ult auto reset Default 1 Setting Range 0 Not act 1 Act It is used to decide whether the DO acts during the fault auto reset if the fault auto reset function is selected P9 11 Time interval of fault auto reset Default 1 0s Setting Range 0 1s 100 0s It is used to set the waiting time from the alarm of the AC drive to fault auto reset P9 12 Input phase loss protection contactor energizing protection ...

Page 146: ... the bus voltage when the latest fault occurs P9 20 DI status upon 3rd fault It displays the status of all DI terminals when the latest fault occurs The sequence is as follows If a DI is ON the setting is 1 If the DI is OFF the setting is 0 The value is the equivalent decimal number converted from the DI status P9 21 Output terminal status upon 3rd fault It displays the status of all output termin...

Page 147: ...pon 1st fault P9 40 Current upon 1st fault P9 41 Bus voltage upon 3rd fault P9 42 DI status upon 1st fault P9 43 Output terminal status upon 1st fault P9 44 Frequency upon 1st fault P9 47 Fault protection action selection 1 Default 00000 Setting Range Unit s digit Motor overload Err11 0 Coast to stop 1 Stop according to the stop 2 Continue to run Ten s digit Power input phase loss Err12 Same as un...

Page 148: ...or temperature exceeds the value set in P9 58 the DO terminal on the AC drive allocated with function 39 Motor overheat warning becomes ON P9 59 Action selection at instantaneous power failure Default 0 Setting Range 0 Invalid 1 Decelerate 2 Decelerate to stop P9 60 Action pause judging voltage at instantaneous power failure Default 90 Setting Range 80 0 100 0 P9 61 Voltage rally judging time at i...

Page 149: ...al the AC drive accelerates to the set frequency If the bus voltage remains normal for the time exceeding the value set in P9 61 it is considered that the bus voltage resumes to normal If P9 59 2 upon instantaneous power failure or sudden voltage dip the AC drive decelerates to stop Figure 5 25 AC drive action diagram upon instantaneous power failure P9 61 P9 62 P9 60 P9 59 1 Decelerate P9 60 ...

Page 150: ...nes to 7 of the rated frequency During the protection the AC drive automatically accelerates to the set frequency if the load resumes to normal Group PA Process Control PID Function PID control is a general process control method By performing proportional integral and differential operations on the difference between the feedback signal and the target signal it adjusts the output frequency and co...

Page 151: ...2 2 potentiometer 3 AI1 AI2 4 Pulse setting DI5 5 Communication setting 6 AI1 AI2 7 MAX AI1 AI2 8 MIN AI1 AI2 0 This parameter is used to select the feedback signal channel of process PID The PID feedback is a relative value and ranges from 0 0 to 100 0 Function Code Parameter Name Setting Range Default PA 03 PID action direction 0 Forward action 1 Reverse action 0 0 Forward action When the feedba...

Page 152: ...s when the deviation between PID feedback and PID setting is 100 0 the adjustment amplitude of the PID regulator on the output frequency reference is the maximum frequency PA 06 Integral time Ti1 It decides the integral regulating intensity The shorter the integral time is the larger the regulating intensity is When the deviation between PID feedback and PID setting is 100 0 the integral regulator...

Page 153: ...0 It is used to set the PID differential output range In PID control the differential operation may easily cause system oscillation Thus the PID differential regulation is restricted to a small range Function Code Parameter Name Setting Range Default PA 11 PID setting change time 0 00 650 00s 0 00s The PID setting change time indicates the time required for PID setting changing from 0 0 to 100 0 T...

Page 154: ... PA 15 to PA 17 are set in the same way as PA 05 to PA 07 The switchover can be implemented either via a DI terminal or automatically implemented based on the deviation If you select switchover via a DI terminal the DI must be allocated with function 43 PID parameter switchover If the DI is OFF group 1 PA 05 to PA 07 is selected If the DI is ON group 2 PA 15 to PA 17 is selected If you select auto...

Page 155: ...PID initial value function Function Code Parameter Name Setting Range Default PA 23 Maximum deviation between two PID outputs in forward direction 0 00 100 00 1 00 PA 24 Maximum deviation between two PID outputs in reverse direction 0 00 100 00 1 00 This function is used to limit the deviation between two PID outputs 2 ms per PID output to suppress the rapid change of PID output and stabilize the ...

Page 156: ...stop integral operation when the output reaches the limit If Stop integral operation is selected the PID integral operation stops which may help to reduce the PID overshoot Function Code Parameter Name Setting Range Default PA 26 Detection value of PID feedback loss 0 0 Not judging feedback loss 0 1 100 0 0 0 PA 27 Detection time of PID feedback loss 0 0 20 0s 0 0s These parameters are used to jud...

Page 157: ... set in PB 00 and PB 01 When PB 01 is set to 0 the swing amplitude is 0 and the swing frequency does not take effect Figure 5 29 Swing frequency control Function Code Parameter Name Setting Range Default PB 00 Swing frequency setting mode 0 Relative to the central frequency 1 Relative to the maximum frequency 0 This parameter is used to select the base value of the swing amplitude 0 Relative to th...

Page 158: ... the jump frequency is a fixed value The swing frequency is limited by the frequency upper limit and frequency lower limit Function Code Parameter Name Setting Range Default PB 03 Swing frequency cycle 0 0 3000 0s 10 0s PB 04 Triangular wave rising time coefficient 0 0 100 0 50 0 PB 03 specifies the time of a complete swing frequency cycle PB 04 specifies the time percentage of triangular wave ris...

Page 159: ... 65535 1000 PB 09 Designated count value 1 65535 1000 The count value needs to be collected by DI terminal Allocate the corresponding DI terminal with function 25 Counter input in applications If the pulse frequency is high DI5 must be used When the count value reaches the set count value PB 08 the DO terminal allocated with function 8 Set count value reached becomes ON Then the counter stops coun...

Page 160: ...0 0 100 0 0 0 PC 02 Reference 2 100 0 100 0 0 0 PC 03 Reference 3 100 0 100 0 0 0 PC 04 Reference 4 100 0 100 0 0 0 PC 05 Reference 5 100 0 100 0 0 0 PC 06 Reference 6 100 0 100 0 0 0 PC 07 Reference 7 100 0 100 0 0 0 PC 08 Reference 8 100 0 100 0 0 0 PC 09 Reference 9 100 0 100 0 0 0 PC 10 Reference 10 100 0 100 0 0 0 PC 11 Reference 11 100 0 100 0 0 0 PC 12 Reference 12 100 0 100 0 0 0 PC 13 Ref...

Page 161: ...e whether parameter values of PC 00 to PC 15 are positive or negative determines the running direction If the parameter values are negative it indicates that the AC drive runs in reverse direction Figure 5 31 Simple PLC when used as frequency source 0 Stop after the AC drive runs one cycle The AC drive stops after running one cycle and will not start up until receiving another command 1 Keep final...

Page 162: ...the recorded moment after it starts up again If the ten s digit is set to 0 the AC drive restarts the PLC process after it starts up again Function Code Parameter Name Setting Range Default PC 18 Running time of simple PLC reference 0 0 0 6553 5s h 0 0s h PC 19 Acceleration deceleration time of simple PLC reference 0 0 3 0 PC 20 Running time of simple PLC reference 1 0 0 6553 5s h 0 0s h PC 21 Acc...

Page 163: ...eference 9 0 3 0 PC 38 Running time of simple PLC reference 10 0 0 6553 5s h 0 0s h PC 39 Acceleration deceleration time of simple PLC reference 10 0 3 0 PC 40 Running time of simple PLC reference 11 0 0 6553 5s h 0 0s h PC 41 Acceleration deceleration time of simple PLC reference 11 0 3 0 PC 42 Running time of simple PLC reference 12 0 0 6553 5s h 0 0s h PC 43 Acceleration deceleration time of si...

Page 164: ... non zero number the password protection function is enabled After a password has been set and taken effect you must enter the correct password in order to enter the menu If the entered password is incorrect you cannot view or modify parameters If PP 00 is set to 00000 the previously set user password is cleared and the password protection function is disabled PP 01 Parameter Name Restore default ...

Page 165: ...lection 0 Not display 1 Display Name Description AC drive parameter display Display function codes of the AC drive in sequence of P0 to PF A0 to AF and U0 to UF User defined parameter display Display a maximum of 32 user defined parameters included in group PE User modified parameter display Display the parameters that are modified The PE6000 provides display of two types of individualized paramet...

Page 166: ...ogether with A0 00 to implement speed control torque control switchover If the DI terminal allocated with function 46 Speed control Torque control switchover is OFF the control mode is determined by A0 00 If the DI terminal allocated with function 46 is ON the control mode is reverse to the value of A0 00 However if the DI terminal with function 29 Torque control prohibited is ON the AC drive is f...

Page 167: ...as frequency setting source the corresponding value 100 of voltage current input corresponds to the value of A0 03 4 Pulse setting DI5 The target torque is set by DI5 high speed pulse The pulse setting signal specification is 9 30 V voltage range and 0 100 kHz frequency range The pulse can only be input via DI5 The relationship which is a two point line between DI5 input pulse frequency and the co...

Page 168: ... torque control Default 0 00s Setting Range 0 00 65000s A0 08 Deceleration time in torque control Default 0 00s Setting Range 0 00 65000s In torque control the difference between the motor output torque and the load torque determines the speed change rate of the motor and load The motor rotational speed may change quickly and this will result in noise or too large mechanical stress The setting of ...

Page 169: ... high frequency Do not modify this parameter generally For instability of V F control refer to parameter P3 11 For loss to AC drive and temperature rise refer to parameter F0 15 A5 01 PWM modulation mode Default 0 Setting Range 0 Asynchronous modulation 1 Synchronous modulation This parameter is valid only for V F control Synchronous modulation indicates that the carrier frequency varies linearly ...

Page 170: ...r and reduce the electromagnetic interference If this parameter is set to 0 random PWM is invalid A5 04 Rapid current limit Default 1 Setting Range 0 Disabled 1 Enabled The rapid current limit function can reduce the AC drive s over current faults at maximum guaranteeing uninterrupted running of the AC drive However long time rapid current limit may cause the AC drive to overheat which is not allo...

Page 171: ...se 1140 V 1350V A5 07 SFVC optimization mode selection Default 1 Setting Range 0 No optimization 1 Optimization mode 1 2 Optimization mode 2 1 Optimization mode 1 It is used when the requirement on torque control linearity is high 2 Optimization mode 2 It is used for the requirement on speed stability is high A5 08 Dead zone time adjustment Default 150 Setting Range 100 200 It is only valid for 11...

Page 172: ...eter becomes effective only when the setting of A5 09 is lower than the default value If the setting is higher than the default value use the default value Group A6 AI Curve Setting A6 00 AI curve 4 minimum input Default 0 00 V Setting Range 10 00 V to A6 02 A6 01 Corresponding setting of AI curve 4 minimum input Default 0 00 V Setting Range 100 0 100 0 A6 02 AI curve 4 inflexion 1 input Default 3...

Page 173: ... of AI curve 5 inflexion 1 input Default 30 0 Setting Range 100 0 100 0 A6 12 AI curve 5 inflexion 1 input Default 6 00 V Setting Range A6 10 to A6 14 A6 13 Corresponding setting of AI curve 5 inflexion 1 input Default 60 0 Setting Range 100 0 100 0 A6 14 AI curve 5 maximum input Default 10 00 V Setting Range A6 14 to 10 00 V A6 15 Corresponding setting of AI curve 5 maximum input Default 100 0 Se...

Page 174: ...lt 0 5 Setting Range 0 0 100 0 A6 26 Jump point of AI2 input Default 0 0 Setting Range 100 0 100 0 A6 27 Jump amplitude of AI2 input Default 0 5 Setting Range 0 0 100 0 The AI terminals AI1 to AI2 of the PE6000 all support the corresponding setting jump function which fixes the AI input corresponding setting at the jump point when AI input corresponding setting jumps around the jump range For exam...

Page 175: ... terminal resistor of the CANlink card connected to the end AC drive shall be switched on If point point communication is enabled the CANlink communication addresses of the AC drives are automatically matched without special setting The point point communication rate is set in PD 00 A8 01 Master and slave selection Default 0 Setting Range 0 Master This parameter is used to determine whether the AC...

Page 176: ...ceived data corresponds to 200 0 of torque setting unrelated to A0 03 If zero offset of the slave is 0 00 and the gain is 1 00 it means that the slave directly takes the output torque of the master as the target torque When the AC drive is a slave in point point communication and receives data for frequency setting 100 00 of the received data corresponds to the value of P0 10 Maximum frequency For...

Page 177: ...ined based on the formula y kx b The value y ranges from 100 00 to 100 00 A8 06 Point point communication interruption detection time Default 1 0s Setting Range 0 0 10 0s It is used to set the point point communication interruption time at which this fault is detected If it is set to 0 it indicates no detection A8 07 Master data sending cycle Default 0 001s Setting Range 0 001 10 000s A8 04 Zero o...

Page 178: ... parameters are used to correct the AI to eliminate the impact of AI zero offset and gain They have been corrected upon delivery When you resume the factory values these parameters will be restored to the factory corrected values Generally you need not perform correction in the applications Measured voltage indicates the actual output voltage value measured by instruments such as the multimeter Di...

Page 179: ...999 V AC 15 AO1 measured voltage 2 Default Factory corrected Setting Range 6 000 9 999 V These parameters are used to correct the AO They have been corrected upon delivery When you resume the factory values these parameters will be restored to the factory corrected values You need not perform correction in the applications Target voltage indicates the theoretical output voltage of the AC drive Mea...

Page 180: ...urrent Display Range 0 00 655 35 A AC drive power 55 kW 0 0 6553 5 A AC drive power 55 kW 0 00 3200 0 Hz P0 22 1 It displays the AC drive s output current in the running state U0 05 Output power Display Range 0 32767 0 00 3200 0 Hz P0 22 1 It displays the AC drive s output power in the running state U0 06 Output torque Display Range 200 0 200 0 0 00 3200 0 Hz P0 22 1 It displays the AC drive s out...

Page 181: ...0 indicates low level signal The corresponding relationship between bits and DOs is described in the following table Bit0 Bit1 Bit2 Bit3 DO3 Relay 1 Relay 2 DO1 Bit4 Bit5 Bit6 Bit7 OD2 Retain Retain Retain Bit8 Bit9 Bit10 Bit11 Retain Retain U0 10 AI2 voltage V current mA Display Range 0 00 10 57 V U0 14 Load speed Display Range 0 65535 0 00 20 00 mA For more details see the description of P7 12 U...

Page 182: ...before correction Display Range 0 00 10 57 V U0 22 AI2 voltage V current mA before correction Display Range 0 00 10 57 V 0 00 20 00 mA They display the AI sampleding voltage current value of AI The actually used voltage current is obtained after linear correction to reduce the deviation between the sampled voltage current and the actual input voltage current For actual corrected voltage see U0 09 ...

Page 183: ...erence resolution is 1 the display range is 3200 0 3200 0 Hz Ÿ If P0 22 frequency reference resolution is 2 the display range is 320 00 320 00 Hz U0 35 Target torque Display Range 200 0 200 0 It displays the setting of auxiliary frequency Y U0 37 Power factor angle Display Range It displays the current power factor angle U0 39 Target voltage upon V F separation Display Range 0 V to rated motor vol...

Page 184: ...egment LED displays the selection of eight functions The 7 segment LED is defined in the following figure This is definition of 7 segment LED The 7 segment LED display functions 1 8 9 16 17 24 25 32 and 33 40 respectively from right to left U0 44 DI function state visual display 2 Display Range It displays whether the DI functions 41 59 are valid The display format is similar to U0 43 The 7 segmen...

Page 185: ... Reverse Bit1 Bit2 0 Constant 1 Accelerate 2 Decelarate Bit3 Bit4 0 Normal 1 Abnormal U0 62 Current fault code Display Range 0 99 It displays the current fault code U0 63 Sent value of point point communication Display Range 100 00 100 00 U0 64 Received value of point point communication Display Range 100 00 100 00 It displays the data at point point communication U0 63 is the data sent by the mas...

Page 186: ...nnections become loose 5 The main control board is faulty 6 The drive board is faulty 7 The inverter module is faulty 1 Eliminate external faults 2 Install a reactor or an output filter 3 Check the air filter and the cooling fan and troubleshoot existing problems 4 Connect all cables properly 5 Seek for technical support 6 Seek for technical support 7 Seek for technical support Overcurrent during ...

Page 187: ...ect an AC drive of higher power class Overvoltage during acceleration Err05 1 The input voltage is too high 2 An external force drives the motor during acceleration 3 The acceleration time is too short 4 The braking unit and braking resistor are not installed 1 Adjust the voltage to normal range 2 Cancel the external force or install a braking resistor 3 Increase the acceleration time 4 Install th...

Page 188: ...he parameter correctly 2 Reduce the load and check the motor and the mechanical condition 3 Select an AC drive of higher power class Power input phase loss Err12 1 The three phase power input is abnormal 2 The drive board is faulty 3 The lightening board is faulty 4 The main control board is faulty 1 Eliminate external faults 2 Seek technical support 3 Seek technical support 4 Seek technical suppo...

Page 189: ...L device is faulty 2 The drive board is faulty 1 Replace the faulty HALL device 2 Replace the faulty drive board Motor auto tuning fault Err19 1 The motor parameters are not set according to the nameplate 2 The motor auto tuning times out 1 Set the motor parameters according to the nameplate properly 2 Check the cable connecting the AC drive and the motor EEPROM read write fault Err21 1 The EEPROM...

Page 190: ...back signal or set PA 26 to a proper value Pulse by pul se current limit fault Err40 1 The load is too heavy or locked rotor occurs on the motor 2 The AC drive model is of too small power class 1 Reduce the load and check the motor and mechanical condition 2 Select an AC drive of higher power class Motor overheat Err45 1 The cabling of the temperature sensor becomes loose 2 The motor temperature i...

Page 191: ...t the 34 core cables 4 Contact our company for technical support 2 HC is displayed at power on 1 The cable between the drive board and the control board is in poor contact 2 Related components on the control board are damaged 3 The motor or the motor cable is short circuited to the ground 4 The HALL device is faulty 5 The power input to the AC drive is too low 1 Re connect the 34 core cables 2 Con...

Page 192: ...s overcurrent and overvoltage frequently 1 The motor parameters are set improperly 2 The acceleration deceleration time is improper 3 The load fluctuates 1 Re set motor parameters or re perform the motor auto tuning 2 Set proper acceleration deceleration time 3 Contact our company for technical support 10 Err17 is reported upon power on or running 1 The soft startup contactor is not picked up 1 Ch...

Page 193: ...n group series number if it is above 16 s digit or it will be sequence number of function code in function group For example P0 16 function parameter s communication address is F010H among which F0H represents function parameter of group F0 10H represents the hexadecimal data format of number 16 in function group AC 08 function parameter s communication address is AC08 among which ACH represents f...

Page 194: ...onitoring parameter descriptions in chapter 5 and 6 The definition is as below U0 UF is 70 7F if the communication address is above 16 s digit or it will be the sequence number of monitoring parameter For example U0 11 s communication address is 700BH AC drive faults description When communication read AC drive faults description the communication address will be 3000H When computer reads this add...

Page 195: ...on20 of digital output terminal control with communication control it can control digital output terminal of AC drive The definition is as below Digital output terminal control communication address Control contents 2001H BIT0 DO1 output control BIT1 DO2 output control BIT2 RELAY1 output control BIT3 RELAY2 output control BIT4 FMR output control BIT5 VDO1 BIT6 VDO2 BIT7 VDO3 BIT8 VDO4 BIT9 VDO5 An...

Page 196: ...erified at first After it is done host computer can have parameter initialization within 30 seconds The communication address of password verification is 1F00H The password verification can be finished when directly write correct password in the address The communication address of parameter initialization is 1F01H The definition is as below parameter initialization communication address Command f...

Page 197: ...feedback to host computer J 1 1 Application mode AC drive will be served as communication slave computer after it is connected to single host multi slave PC PLC control net fitted with RS485 bus J 1 2 Bus structure 1 Hardware interface AC drive has RS485 communication interface itself 2 Topology structure System with single host and multi slave every communication device has a slave address among ...

Page 198: ...f Word parameter and the read operation command is 0 03 write operation command is 0 06 the read and write operation of byte and bit is not supported In theory host computer can read dozens of function codes continuously n max 12 but it cannot stride the last function code of this function code group or the answer might have error Slave station read answer frame Idle FH Target station address Func...

Page 199: ... answer error frame Idle FH Target station address Error type 0x83 CRC verify sum H L Idle 3 5Byte 1Byte 1Byte 1Byte 2Byte CRC verify Slave station write answer error frame Idle FH Target station address Error type 0x83 CRC verify sum H L Idle 3 5Byte 1Byte 1Byte 1Byte 2Byte CRC verify Error Type 01 command code error 02 address error 03 data error 04 cannot deal with command Slave station write a...

Page 200: ...cal Redundancy Check uses the format of RTU frame The message includes error test domain based on CRC method CRC domain has tested all the messages CRC domain is two byte and includes a binary system with 16 bits It can add to the message after the calculation of transmission device The receive device can recalculate the CRC which receives messages and compare it with the CRC domain value If these...

Page 201: ...oup number and label representing parameter address High byte P0 PF group F A0 AF group A 70 7F group U Low byte 00 FF For example if looking for range function code P3 12 0xF30C indicates the access address of function code Attention Group PF parameters can neither be read nor be changed Group U parameters can only be read but cannot be changed Some parameters cannot be changed when the AC drive ...

Page 202: ... this function Relevant function code address is as follows High byte 00 0F group F 40 4F group A Low byte 00 FF For example Function code P3 12 is not stored in EEPROM 030C indicates the address Function code A0 05 is not stored in EEPROM 4005 indicates the address These addresses indicate that RAM can only be written but cannot be read The addresses are invalid while reading For all parameters t...

Page 203: ...ng value 100EH Length value input 101EH Actual feedback speed 100FH Load speed 101FH Principal frequency X display 1020H Auxiliary frequency Y display Attention Communication setting value is the percentage to the relevant value 10000 corresponds to 100 00 and 10000 corresponds to 100 00 For frequency dimension data the figure is the percentage of relevant maximum frequency For torque dimension da...

Page 204: ...H indicates password validated Password address Enter password 1F00H Digital output terminal control write only Command address Command information 2001H BIT0 DO1 output control BIT1 DO2 output control BIT3 RELAY1 output control BIT4 RELAY2 output control BIT5 VDO1 BIT6 VDO2 BIT7 VDO3 BIT8 VDO4 BIT9 VDO5 Analog output AO1control write only Command address Command information 2002H 0 7FFF correspon...

Page 205: ...leration 0018 reserved 0004 overcurrent at constant speed 0019 reserved 0005 Overvoltage during acceleration 001A Accumulative running time reached 0006 Overvoltage during deceleration 001B User defined fault 1 0007 Overvoltage at constant speed 001C User defined fault 2 0008 Buffer resistance overload 001D Accumulative power on 0009 Undervoltage 001E Load becoming 0 000A AC drive overload 001F PI...

Page 206: ...ention the baud Rate of upper computer and AC drive must be consistent Otherwise communication is impossible The grater the baud rate the higher the speed of communication Pd 01 Data format default 0 Setting range 0 no parity data format 8 N 2 1 even parity data format 8 E 1 2 odd parity data format 8 O 1 3 no parity data format 8 N 1 The data format of upper computer and AC drive must be consiste...

Page 207: ...n the function code is set at valid value the system will generate communication fault Err16 if the interval between communications exceeds communication timeout In general the parameter is set at 0 0s In continuous communication the parameter is used to monitor communication situation Pd 05 Communication protocol selection Default 0 Setting range 0 non standard Modbus protocol 1 standard Modbus p...

Page 208: ...d by man made fall off and transportation issues after purchasing D Breakdown caused by wrong operation that without the reference of User s Manual provided by our company E Malfunction or breakdown caused by problems such as problems of peripheral equipment that have nothing to with the product itself 3 When your product malfunctions or breaks down please fill in your Warranty Card correctly and ...

Page 209: ...tomer s Information Company Address Company Name Post Code Contact Phone Number Product Information Product Model Bar Code of the Product paste here Name of the Agent Fault Information Time and Contents of Repair Repairmen ...

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