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C70 Setup Manual

Appendix 2.16 Troubleshooting

557

Appendix 2.16.3 Troubleshooting

Follow this section to troubleshoot the alarms that occur during start up or while the machine is operating. If the state is

not improved with the following investigations, the drive unit may be faulty. Exchange the unit with another unit of the

same capacity, and check whether the state is improved.

Appendix 2.16.3.1 Troubleshooting at power ON

If the NC system does not start up correctly and a system error occurs when the NC power is turned ON, the drive unit

may not have been started up properly. Check the LED display on the drive unit, and take measures according to this

section.

The drive unit has started up normally if the following type of emergency stop (E7) is displayed on the display unit's LED

display.

LED

display

Symptom

Cause of occurrence

Investigation method

Remedy

Initial communication with the
CNC was not completed correctly.

The drive unit axis No. setting is
incorrect.

Is there any other drive unit that has the same
axis No. set?

Set correctly.

The CNC setting is incorrect.

Is the No. of CNC controlled axes correct?

Set correctly.

Communication with CNC is
incorrect.

Is the connector (CN1A, CN1B) connected?

Connect correctly.

Is the cable broken?

Replace the cable.

Initial communication with the
CNC was not carried out.

The axis is not used, the setting is
for use inhibiting.

Is the DIP switch set correctly?

Set correctly.

Communication with CNC is
incorrect.

Is the connector (CN1A, CN1B) connected?

Connect correctly.

Is the cable broken?

Replace the cable.

An error was detected in the unit's
memory and IC during the self-
diagnosis at power ON.

The CPU peripheral circuit is
abnormal.

Check the repeatability.

Replace the unit.

Check whether there is any abnormality with the
unit's surrounding environment, etc.

Improve the
surrounding
environment.

F+axis No.

Emergency stop

Not lit

F+axis No.

Emergency stop

Normal drive unit LED display at NC power ON (for 1st axis)

Summary of Contents for C70

Page 1: ......

Page 2: ...his manual is intended to contain as much descriptions as possible even about special operations The operations to which no reference is made in this manual should be considered impossible If the descriptions relating to the restrictions and allowable conditions conflict between this manual and the machine tool builder s instruction manual the latter has priority over the former The operations to ...

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Page 4: ...e following signs indicate prohibition and compulsory The meaning of each pictorial sign is as follows When the user may be subject to imminent fatalities or major injuries if handling is mistaken When the user may be subject to fatalities or major injuries if handling is mistaken When the user may be subject to injuries or when physical damage may occur if handling is mistaken This sign indicates...

Page 5: ... are coordinate system shift commands or M S T and B commands before the block set as the start position carry out the required commands using the MDI etc If the program is run from the set block without carrying out these operations there is a danger of interference with the machine or of machine operation at an unexpected speed which may result in breakage of tools or machine tool or may cause d...

Page 6: ...interface an electric shock or a unit failure may occur Operate these correctly according to the manual of a unit and a personal computer Observe the following cautions when a personal computer in an AC power supply is used 1 For a personal computer that uses a 3 pin power plug or power plug with a ground lead type make sure to use a plug socket including a ground input electrode or ground the ear...

Page 7: ...otential data loss Also back up those data before maintenance and inspections Do not short circuit charge overheat incinerate or disassemble the battery Do not replace parts or devices while the power is ON Collect and dispose of the spent batteries and the backlights for LCD according to the local laws CAUTION ...

Page 8: ... should be disposed of separately from your household waste If a chemical symbol is printed beneath the symbol shown above this chemical symbol means that the battery or accumulator contains a heavy metal at a certain concentration This will be indicated as follows Hg mercury 0 0005 Cd cadmium 0 002 Pb lead 0 004 In the European Union there are separate collection systems for used batteries and ac...

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Page 10: ...ox Corporation in the United States and or other countries Microsoft and Windows are either trademarks or registered trademarks of Microsoft Corporation in the United States and or other countries CompactFlash and CF are either trademarks or registered trademarks of SanDisk Corporation in the United States and or other countries Other company and product names that appear in this manual are tradem...

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Page 12: ...andling of our product English This is a class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 본 제품의 취급에 대해서 한국어 Korean 이 기기는 업무용 A 급 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에 서 사용하는 것을 목적으로 합니다 ...

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Page 14: ...Data 45 2 2 4 Creating a GOT screen 47 2 2 4 1 Precautions for Device Settings 47 2 2 4 2 Special Function Switch 48 2 2 5 Transferring the Data to GOT Using an USB cable 49 2 2 5 1 Installing OS on GOT 49 2 2 5 2 Transferring the Project Data to GOT 52 2 2 6 Transferring the Data to GOT Using a CF card 53 2 2 6 1 Writing the Data into a CF card 53 2 2 6 2 OS Installation and Project Data Transfer...

Page 15: ... CNC Spindle Parameters 110 6 8 Servo Simplified Adjustment 111 6 8 1 First Measure Against Vibration 111 6 8 2 NC Analyzer 112 7 Setting the Position Detection System 113 7 1 Setting the Original Dog 114 7 2 Adjustment of Reference Position Return in Relative Position Detection System 115 7 2 1 Dog type Reference Position Return 115 7 2 1 1 Dog type Reference Position Return Operation 115 7 2 1 2...

Page 16: ...s the Base Axis 409 Appendix 1 15 4 Example in Using a Rotation Axis as the Base Axis 413 Appendix 1 16 Position Switch Function Outline 414 Appendix 1 16 1 Outline 414 Appendix 1 16 2 Example of settings of dog1 and dog2 and operation 414 Appendix 1 16 3 Canceling the Position Switch 415 Appendix 1 17 Bit Selection Parameters 6449 to 6496 416 Appendix 2 Explanation of Alarms 419 Appendix 2 1 Oper...

Page 17: ...No 558 Appendix 2 16 3 3 Troubleshooting for each warning No 585 Appendix 2 16 3 4 Parameter numbers during initial parameter error 588 Appendix 2 16 3 5 Troubleshooting the spindle system when there is no alarm or warning 589 Appendix 3 Display on 7 segment LED 591 Appendix 3 1 Initial Settings 593 Appendix 3 1 1 Flow of Initializing CNC CPU Unit 593 Appendix 3 2 Alarm Stop codes 594 Appendix 3 2...

Page 18: ...1 1 Outline ...

Page 19: ...is manual Note 1 GT Designer2 Version 2 96A or later is required GT Designer3 Version 1 37P or later is required GX Developer Version 8 78G or later is required Note 2 Ethernet communication with GOT1000 series GT15 requires the Ethernet communication unit GT15 J71E71 100 Note 3 Q bus communication requires a bus communication unit GT15 QBUS GT15 QBUS2 MITSUBISHI M EL S EC POWER MITSUBISHI M EL S ...

Page 20: ...etting Setting the destination drive for backup data Transferring the data to GOT PLC CPU initial setup CNC CPU initial setup CNC CPU initial setup Transfer setup for GX Works2 GX Developer Setting multi CPU parameters Initializing CNC CPU internal data Setting multi CPU parameters Setting the date and time Setting CNC base parameters Setting CNC axis parameters Setting CNC servo parameters Settin...

Page 21: ...1 Outline MITSUBISHI CNC 4 ...

Page 22: ...5 2 GOT Initial Setup ...

Page 23: ...nstall from a list or specific location for the What do you want the wizard to do question select as below C MELSEC Easysocket USBDrivers ECUsbd sys Note 2 Format a CF card in FAT FAT16 format with the personal computer before using the card Data may not be transferred to GOT if the memory card has any folder file which is not related to GOT Note 3 Some types of commercially available CF cards per...

Page 24: ... module s IP address 192 168 1 2 Note 1 When connecting to a personal computer and a module with USB interface an electric shock or a module failure may occur depending on the model of a personal computer or the service condition Be sure to refer to Items related to connection on Precautions for Safety before connecting them Note 2 Unless there is a specific reason set the CNC CPU default IP addre...

Page 25: ...p MITSUBISHI CNC 8 1 Start GT Designer3 Select New The GOT Type Setting dialog box will appear 2 Select the following items from among the pull down menu and click OK GOT type Select the model name of the GOT to use GT16 ...

Page 26: ...EC QnU DC Q17nD M NC DR CRnD 700 I F Standard I F Ethernet Corresponds to multi connection Driver Ethernet MELSEC Q17nNC CRnD 700 automatically configured when I F I is set 4 Set the following values in Detail Setting GOT NET No 1 GOT PC No 1 GOT IP Address GOT s own IP address Example 192 168 1 1 After setting click Apply to confirm the setting values ...

Page 27: ...C 10 5 Select Ethernet from Network Duplex Setting and then set the following data Click OK after setting the data N W No 239 fixed value of CNC CPU module PC No 2 Type Q17nNC IP address CNC CPU module s IP address Example 192 168 1 2 ...

Page 28: ...uter or the service condition Be sure to refer to Items related to connection on Precautions for Safety before connecting them Note 2 When mounting the module on the GOT rear slot IF 2 set the Extend I F 2 items in later communication setting Note 3 Unless there is a specific reason set the CNC CPU default IP address 192 168 1 2 If any other IP adress is set the backup data created with GOT backup...

Page 29: ... MITSUBISHI CNC 12 1 Start GT Designer3 Select New The GOT Type Setting dialog box will appear 2 Select the following items from among the pull down menu and click OK GOT type Select the model name of the GOT to use GT15 ...

Page 30: ...17nD M NC DR CRnD 700 I F Extend I F 1 1st Driver Ethernet MELSEC Q17nNC CRnD 700 Note Select Extend I F 2 1st when the Ethernet communication unit is mounted on the GOT rear slot IF 2 4 Set the following values in Detail Setting GOT NET No 1 GOT PC No 1 GOT IP Address GOT s own IP address Example 192 168 1 1 After setting click Apply to confirm the setting values ...

Page 31: ...C 14 5 Select Ethernet from Network Duplex Setting and then set the following data Click OK after setting the data N W No 239 fixed value of CNC CPU module PC No 2 Type Q17nNC IP address CNC CPU module s IP address Example 192 168 1 2 ...

Page 32: ...te Mount the bus communication unit GT15 QBUS on the GOT rear slot IF 1 When mounting the unit on the GOT rear slot IF 2 set the Extend I F 2 items in later communication setting This is how to set without New Project Wizard on GT Designer3 1 Start GT Designer3 Select New The GOT Type Setting dialog box will appear GT09 C20USB 5P GT09 C30USB 5P or USB GT Designer3 GOT1000 Series SVGA XGA IF 2 IF 1...

Page 33: ...model name of the GOT to use GT16 3 The Controller Setting dialog is displayed Select the following items among the pull down menu Extend I F 1 1st Controller Type MELSEC QnU DC Q17nD M NC DR CRnD 700 I F Extend I F 1 1st Driver Bus Q Note Select Extend I F 2 1st when the bus communication unit is mounted on the GOT rear slot IF 2 ...

Page 34: ...C70 Setup Manual 2 1 GT Designer3 17 4 Check the settings are same as below and click Apply then click OK Stage No 1 Slot No 0 ...

Page 35: ...e set on the GT Designer3 project A Standard CF Card or E USB Drive GT16 only can be chosen 1 Open the GT Designer3 project with a personal computer and select Common GOT Environmental Setting GOT Setup 2 Check the Use GOT Setup check box then grey out items are available to set 3 Select the Backup Restore tab and then select Destination for Backup Setting and Destination or Backup Data ...

Page 36: ... Setup Manual 2 1 GT Designer3 19 4 Click Apply then OK Close the System Environment dialog box Note For details refer to the GT Designer3 Version1 Screen Design Manual Fundamentals SH NA 080866 Section 4 ...

Page 37: ...4 1 Precautions for Device Settings When setting the device which is not GOT device GS GD GB for the objects such as switch lamp or numerical display the referred CPU PLC CPU CNC CPU needs to be designated Set the CPU No on the device detail setting screen Select 1 for referring the PLC CPU CPU No 1 or select 2 for referring the CNC CPU CPU No 2 After being set the device will be displayed as foll...

Page 38: ...to make a button to display CNC monitor ladder monitor etc 1 Select Object Switch Special Function Switch 2 Create a switch then double click it Select the screen to display from Switch Action in SP Function tab To display CNC monitor select CNC Monitor To display ladder monitor select Ladder monitor ...

Page 39: ... the GOT start GT Designer3 on the personal computer and select Communication Communication Configuration from the menu bar Note At starting GT Designer3 if the New Project Wizard dialog box appears close the dialog box Data type Outline Storage destination Drive in GOT BootOS The software required to control the GOT hardware and make a communication between the PC and GOT Note Factory installed R...

Page 40: ...ommunication type in the dialog box Click Test Confirm the message Successfully connected and click OK 3 Select Write to GOT from the Communication menu 4 Refer to the following and check the check boxes of the necessary functions and click the GOT Write button ...

Page 41: ...rmat The operating status of the sequence circuit can be checked Ladder editor Option OS This function enables to monitor and edit the sequence circuit This allows operation check and modification of the sequence circuit without connecting to a personal computer GX Works2 A CF card needs to be mounted on GOT System monitor Extended function OS This function enables to monitor the state of device s...

Page 42: ...tion Settings check box on the Communicate with GOT dialog box In Drive field select a destination drive to transfer the project data Click GOT Write to transfer the data to the GOT The GOT automatically restarts after the data is transferred Note If OS data and project data drawing data are larger than the capacity of built in flash memory select A Standard CF card for Drive to store the project ...

Page 43: ...w Project Wizard dialog box appears close the dialog box 2 Select and set Boot Drive and Destination Memory Card For Boot Drive select the drive on GOT for booting with the project data and OS For Destination Memory Card select the drive assigned to the CF card in the personal computer Note The following two options are available for Boot Drive If OS data and project data drawing data are larger t...

Page 44: ...OT for the function details 4 Click Memory Card Write By clicking Yes of the confirmation window writing in the Standard CF card will start 5 On the completion window click OK and remove the CF card from the personal computer Note At removing a CF card refer to your personal computer s specification and instruction ...

Page 45: ...6 keep pressing the installation switch S MODE switch on the back of the GOT during turning the GOT ON or The data in the CF card is transferred to the GOT 3 The GOT automatically restarts after the data transfer If the standard monitor OS has already been installed touching the button will restart the GOT 4 Confirm that the GOT is successfully restarted and set the GOT s CF card access switch to ...

Page 46: ...fic location for the What do you want the wizard to do question select as below C MELSEC Easysocket USBDrivers ECUsbd sys Note 2 Format a CF card in FAT FAT16 format with the personal computer before using the card Data may not be transferred to GOT if the memory card has any folder file which is not related to GOT Note 3 Some types of commercially available CF cards performance of which is checke...

Page 47: ...U module s IP address 192 168 1 2 Note 1 When connecting to a personal computer and a module with USB interface an electric shock or a module failure may occur depending on the model of a personal computer or the service condition Be sure to refer to Items related to connection on Precautions for Safety before connecting them Note 2 Unless there is a specific reason set the CNC CPU default IP addr...

Page 48: ...ated The System Environment System Settings dialog box will appear 2 Select the following items from among the pull down menu and click OK GOT type Select the model name of the GOT to use GT16 Controller type MELSEC QnU Q17nD M NC DR CRnD 700 A dialog box appears to confirm the communication setting Click Yes ...

Page 49: ...ard I F setting from among the pull down menu Standard I F 4 CH No 1 Driver By setting 1 to Ethernet MELSEC Q17nNC CRnD 700 CH No the driver will be automatically set Then click Detail Setting 4 Set the following values in the Communication Detail Settings dialog box GOT NET No 1 GOT PC No 1 GOT IP Address GOT s own IP address Example 192 168 1 1 After setting click OK to confirm the setting value...

Page 50: ... in the System Environment dialog box 6 Select Ethernet from Common Settings and then set the following data Click OK after setting the data N W No 239 fixed value of CNC CPU module PC No 2 Type Q17nNC IP address CNC CPU module s IP address Example 192 168 1 2 ...

Page 51: ...ur depending on the model of a personal computer or the service condition Be sure to refer to Items related to connection on Precautions for Safety before connecting them Note 2 When mounting the module on the GOT rear slot IF 2 set the Extend I F 2 items in later communication setting Note 3 Unless there is a specific reason set the CNC CPU default IP address 192 168 1 2 If any other IP adress is...

Page 52: ...ppear For how to display New Project Wizard refer to GT Designer2 Version2 Basic Operation Data Transfer Manual SH NA 080529 1 Start GT Designer2 and click New in the Select Project dialog box to display New Project Wizard Click Next 2 Select the following item from among the pull down menu GOT type Select the model name of the GOT to use GT15 Color Settings Select the number of colors Check the s...

Page 53: ...7nD M NC DR CRnD 700 5 Select the following item from among the pull down menu and click Next I F Extend I F 1 1st Note Select Extend I F 2 1st when the Ethernet communication unit is mounted on the GOT rear slot IF 2 6 Select the following item from among the pull down menu Communication driver Ethernet MELSEC Q17nNC CRnD 700 Then click Details ...

Page 54: ...s in the Communication Detail Settings dialog box GOT s Ethernet settings GOT NET No 1 GOT PC No 1 GOT IP Address GOT s own IP address Example 192 168 1 1 After setting click OK to confirm the setting values 7 Check the settings If correct click Next Click Next ...

Page 55: ...e Screen Property window appears click OK The base screen will appear 10 Select Ethernet from Common Settings and then set the following data Click OK after setting the data N W No 239 fixed value of CNC CPU module PC No 2 Type Q17nNC IP address CNC CPU module s IP address Example 192 168 1 2 ...

Page 56: ...elect New Or open the project which is already created The System Environment System Settings dialog box will appear 2 Select the following items from among the pull down menu and click OK GOT type Select the model name of the GOT to use GT15 Controller type MELSEC QnU Q17nD M NC DR CRnD 700 A dialog box appears to confirm the communication setting Click Yes ...

Page 57: ...ong the pull down menu Extend I F 1 1st CH No 1 Driver Ethernet MELSEC Q17nNC CRnD 700 Then click Detail Setting Note Select Extend I F 2 1st when the Ethernet communication unit is mounted on the GOT rear slot IF 2 4 Set the following values in the Communication Detail Settings dialog box GOT NET No 1 GOT PC No 1 GOT IP Address GOT s own IP address Example 192 168 1 1 After setting click OK to co...

Page 58: ... in the System Environment dialog box 6 Select Ethernet from Common Settings and then set the following data Click OK after setting the data N W No 239 fixed value of CNC CPU module PC No 2 Type Q17nNC IP address CNC CPU module s IP address Example 192 168 1 2 ...

Page 59: ...1 When mounting the unit on the GOT rear slot IF 2 set the Extend I F 2 items in later communication setting This is how to set without New Project Wizard on GT Designer2 The following example is for GT15 The same setting procedure applies for GT16 1 Start GT Designer2 Select New Or open the project which is already created The System Environment System Settings dialog box will appear GT09 C20USB ...

Page 60: ... box appears to confirm the communication setting Click Yes 3 The System Environment dialog box now displays Communication Settings Confirm Use Communication Settings is checked and select the following items of the extended I F setting from among the pull down menu Extend I F 1 1st CH No 1 Driver Bus Q Then click Detail Setting Note Select Extend I F 2 1st when the bus communication unit is mount...

Page 61: ...2 GOT Initial Setup MITSUBISHI CNC 44 4 Check the settings are same as below and click OK Stage No 1 Slot No 0 5 Click Apply then OK Close the System Environment dialog box ...

Page 62: ...Designer2 project A Standard CF Card or E USB Drive GT16 only can be chosen 1 Open the GT Designer2 project with a personal computer and then double click the GOT Setup from System Environment 2 Check the Use GOT Setup check box then grey out items are available to set 3 Scroll the screen to select Destination Drive for Backup Setting and Destination Drive for Backup Data in the Backup Restore Set...

Page 63: ...2 GOT Initial Setup MITSUBISHI CNC 46 4 Click Apply then OK Close the System Environment dialog box Note For details refer to the GT Designer2 Version2 Screen Design Manual SH NA 080530 Section 3 ...

Page 64: ...cautions for Device Settings When setting the device which is not GOT device GS GD GB for the objects such as switch lamp or numerical display the referred CPU PLC CPU CNC CPU needs to be designated Set the CPU No on the device detail setting screen Select 1 for referring the PLC CPU CPU No 1 or select 2 for referring the CNC CPU CPU No 2 After being set the device will be displayed as follow 0 FF...

Page 65: ...ows to make a button to display CNC monitor ladder monitor etc 1 Select Object Switch Special Function Switch 2 Create a switch then double click it Select the screen to display from Switch Action in Basic tab To display CNC monitor select CNC Monitor To display ladder monitor select Ladder monitor ...

Page 66: ...N the GOT start GT Designer2 on the personal computer and select Communication Communication Configuration from the menu bar Note At starting GT Designer2 if the New Project Wizard dialog box appears close the dialog box Data type Outline Storage destination Drive in GOT BootOS The software required to control the GOT hardware and make a communication between the PC and GOT Note Factory installed ...

Page 67: ...alog box Click Test Confirm the message Successfully connected with the GOT and click Update 3 Select To From GOT from the Communication menu 4 Click the OS Install GOT tab in the Communicate with GOT dialog box Check the check boxes of the necessary functions and click the Install button ...

Page 68: ... operating status of the sequence circuit can be checked Ladder editor Option OS This function enables to monitor and edit the sequence circuit This allows operation check and modification of the sequence circuit without connecting to a personal computer GX Works2 GX Developer A CF card needs to be mounted on GOT System monitor Extended function OS This function enables to monitor the state of dev...

Page 69: ...the Communicate with GOT dialog box and check the Communication Settings check box In Drive field select a destination drive to transfer the project data Click Download to transfer the data to the GOT The GOT automatically restarts after the data is transferred Note If OS data and project data drawing data are larger than the capacity of built in flash memory select A Standard CF card for Drive to...

Page 70: ... if the New Project Wizard dialog box appears close the dialog box 2 Select and set Boot Drive and Memory card For Boot Drive select the drive on GOT for booting with the project data and OS For Memory card select the drive assigned to the CF card in the personal computer Note The following two options are available for Boot Drive If OS data and project data drawing data are larger than the capaci...

Page 71: ...T for the function details 4 Click Write By clicking Yes of the confirmation window writing in the Standard CF card will start 5 On the completion window click OK and remove the CF card from the personal computer Note At removing a CF card refer to your personal computer s specification and instruction 220836 00 00 08 ...

Page 72: ...keep pressing the installation switch S MODE switch on the back of the GOT during turning the GOT ON or The data in the CF card is transferred to the GOT 3 The GOT automatically restarts after the data transfer If the standard monitor OS has already been installed touching the button will restart the GOT 4 Confirm that the GOT is successfully restarted and set the GOT s CF card access switch to OF...

Page 73: ...2 GOT Initial Setup MITSUBISHI CNC 56 ...

Page 74: ...57 3 PLC CPU Initial Setup ...

Page 75: ... PLC CPU with USB or RS 232C Note 1 When connecting to a personal computer and a module with USB interface an electric shock or a module failure may occur depending on the model of a personal computer or the service condition Be sure to refer to Items related to connection on Precautions for Safety before connecting them MITSUBISHI M EL S EC POWER MITSUBISHI M EL S EC POWER QnUD E CPU QnUD E HCPU ...

Page 76: ... GX Works2 and select New project from the Project menu If a project is already created open it Project Open project 2 If New project is selected the New project dialogue box will appear In PLC series select QCPU Qmode and in PLC Type select the PLC CPU type to connect Click OK 3 Select Connection Destination on the navigation window and then double click Connection1 in Current Connection ...

Page 77: ...ick Serial USB on the Transfer setup screen and select the connection method USB or RS 232C 5 Click Connection test to execute the test After confirming the message Successfully connected click OK Click OK of the Transfer setup screen and close the window ...

Page 78: ...ltiple CPU settings 2 In No of PLC in the Multiple CPU settings dialog box set the total number of CPU modules mounted on the base For example if one PLC CPU and one CNC CPU are mounted the number will be 2 3 In the I O sharing when using Multiple CPUs field check the check box of All CPUs can read all inputs On the Multiple CPU high speed transmission area setting tab set 3 to each CPU s Points K...

Page 79: ...n To confirm the device assignment of the dual signal module click Acknowledge XY assignment on the bottom of the screen To confirm the actual mounting state select Diagnositics System monitor with connecting GX Works2 to the controller Select I O mix for Type of the dual signal module The dual signal module occupies 32 points in both input and output Pay attention to the next slot s I O assignmen...

Page 80: ... and set 128 to Retentive timer Do not change the values other than Retentive timer Note This parameter is enabled when the PLC sequence program s STOP RUN is executed Do not set a value to Latch on the device used for the dual signal comparison sequence program Also make sure that the following device is not used in the machine sequence program or other sequence program Device usage restriction o...

Page 81: ...ety observation error will occur when the controller s power is turned ON or in 24 hours continuous operation Also P0 to P19 are used as a local pointer for the safety signal comparison sequence program When an earlier number than P20 is set to the Common pointer No PLC CPU will have an error then STOP Note This parameter is enabled when the PLC sequence program s STOP RUN is executed ...

Page 82: ...e parameters which are set in GX Works2 to the PLC CPU 1 Select Write to PLC from the Online menu 2 In the Write to PLC dialog box check the check box of Parameter and click Execute When writing is finished the completion message will appear 3 Turn the power OFF and ON ...

Page 83: ...d to the PLC CPU with USB or RS 232C Note 1 When connecting to a personal computer and a module with USB interface an electric shock or a module failure may occur depending on the model of a personal computer or the service condition Be sure to refer to Items related to connection on Precautions for Safety before connecting them MITSUBISHI M EL S EC POWER MITSUBISHI M EL S EC POWER QnUD E CPU QnUD...

Page 84: ...X Developer 1 Turn ON the PLC CPU Start GX Developer and select New project from the Project menu If a project is already created open it Project Open project 2 If New project is selected the New project dialogue box will appear In PLC series select QCPU Qmode and in PLC Type select the PLC CPU type to connect Click OK 3 From the menu select Online Transfer setup ...

Page 85: ...ick Serial USB on the Transfer setup screen and select the connection method USB or RS 232C 5 Click Connection test to execute the test After confirming the message Successfully connected click OK Click OK of the Transfer setup screen and close the window ...

Page 86: ...No of PLC in the Multiple CPU settings dialog box set the total number of CPU modules mounted on the base For example if one PLC CPU and one CNC CPU are mounted the number will be 2 3 In the I O sharing when using Multiple CPUs field check the check box of All CPUs can read all inputs On the Multiple CPU high speed transmission area setting tab set 3 to each CPU s Points K and click End Also in th...

Page 87: ...To confirm the device assignment of the dual signal module click Acknowledge XY assignment on the bottom of the screen To confirm the actual mounting state select Diagnositics System monitor with connecting GX Developer to the controller Select I O mix for Type of the dual signal module The dual signal module occupies 32 points in both input and output Pay attention to the next slot s I O assignme...

Page 88: ...ab and set 128 to Retentive timer Do not change the values other than Retentive timer Note This parameter is enabled when the PLC sequence program s STOP RUN is executed Do not set a value to Latch on the device used for the dual signal comparison sequence program Also make sure that the following device is not used in the machine sequence program or other sequence program Device usage restriction...

Page 89: ...ety observation error will occur when the controller s power is turned ON or in 24 hours continuous operation Also P0 to P19 are used as a local pointer for the safety signal comparison sequence program When an earlier number than P20 is set to the Common pointer No PLC CPU will have an error then STOP Note This parameter is enabled when the PLC sequence program s STOP RUN is executed ...

Page 90: ...e parameters which are set in GX Developer to the PLC CPU 1 Select Write to PLC from the Online menu 2 In the Write to PLC dialog box check the check box of Parameter and click Execute When writing is finished the completion message will appear 3 Turn the power OFF and ON ...

Page 91: ...3 PLC CPU Initial Setup MITSUBISHI CNC 74 ...

Page 92: ...75 4 CNC CPU Initial Setup ...

Page 93: ...U Initial Setup MITSUBISHI CNC 76 4 1 Connecting Battery to CNC CPU Confirm that a battery for data backup is connected to the CNC CPU MITSUBISHI M EL S EC POWER MITSUBISHI M EL S EC POWER CPU BATTERY Q170DBATC ...

Page 94: ...rom b00 b80 When c30 is displayed clearing is complete It takes approximately four seconds 3 Turn the power OFF and set the right rotary switch 2 to 0 normal setting Note By clearing the SRAM the CNC CPU s Ethernet is set to the following initial values Ethernet s initial setting values of CNC CPU IP address 192 168 1 2 Subnet mask 255 255 255 0 Gateway 0 0 0 0 Port No 64758 Communication speed Au...

Page 95: ... apply FROM data in the NC system The table below lists the data to be backed up in each memory and shows whether it is the object to format SRAM clear or Backup Restore Set 1 to 1060 SETUP and select execute to format Note 1 Fixed cycle program can be input output only when 1166 fixpro 1 Note 2 For the restoration of the absolute position data refer to the next page Note 3 Options are updated by ...

Page 96: ... of CNC data I O copy the backup SRAM BIN to the NC Turn the NC power OFF and ON Note If Z70 Abs posn error 0101 occurs execute SRAM clear and data restoration or initialize the zero point Status at Restore Absolute position established Absolute position not established SRAM clear Linear axis Status will not change Absolute position internal data will be updated Absolute position will be establish...

Page 97: ...ring the initialization procedure 10003 SV078 R0 The multi rotation counter value of the detector saved when the basic point was set 10004 SV079 P0 The position in one rotation of the detector saved when the basic point was set 10005 SV080 P0 The position in one rotation of the detector saved when the basic point was set 10006 absg The distance from the machine basic position to the first grid poi...

Page 98: ...kip_F 100 3004 slimit4 6000 1185 spd_F1 100 3005 smax1 6000 1186 spd_F2 200 3006 smax2 6000 1187 spd_F3 300 3007 smax3 6000 1188 spd_F4 400 3008 smax4 6000 1189 spd_F5 500 3009 ssift1 0 2001 rapid 10000 3010 ssift2 0 2002 clamp 4000 3011 ssift3 0 2003 smgst 0021 3012 ssift4 0 2004 G0tL 100 3013 stap1 6000 2005 G0t1 100 3014 stap2 6000 2006 G0t2 100 3015 stap3 6000 2007 G1tL 30 3016 stap4 6000 2008...

Page 99: ...ment For GT15 Press the right and left top corners together For GT16 Press the left top corner Note 1 After turning the power ON it takes approximately fifteen seconds for GOT to start Note 2 The utility call key s can be arranged on the GOT Setup screen For details refer to the following manuals For GT Designer3 GT Designer3 Version1 Screen Design Manual Fundamentals SH NA 080866 Section 4 For GT...

Page 100: ...C70 Setup Manual 4 3 Setting Multi CPU Parameters 83 2 Select the CNC monitor menu For GT15 Debug self check Debug CNC monitor For GT16 Debug Monitor screens CNC monitor ...

Page 101: ...For GT Designer2 2 2 2 3 When the power is turned ON for the second time onwards this communication selection screen won t be listed among the CNC monitor screen selections 4 Select TOOL PARAM MENU MENU 5 SETUP MENU 4 to display the setup screen selection 5 By following the screen s instruction select Y INPUT input Y and select MULTI MENU 4 Note 1 The display language will change to English after ...

Page 102: ...ted system area 26703 1 Unsynchronize CPU boot up 26704 0 Setting up CPU 2 CNC CPU CPU specific send range 26711 3 auto refresh area size 26712 0 Restricted system area 26713 1 Unsynchronize CPU boot up 26714 0 26741 Command Slot No 0 26742 G Device TOP number 10000 7 Turn the power OFF and ON Note The parameter settings won t be enabled unless the power is turned ON again MULTI CPU PARAM SETUP PA...

Page 103: ...SH 080528 For GT16 GT16 User s Manual SH 080778 Note 2 Time setting on CNC CPU modules is immediately sent to PLC CPU but it is reflected on GOT when the power is turned ON again 1 Select MONITOR COMMAND to display the COMMAND screen Scroll to the TIME page 3rd page Note As the CNC CPU memorizes the previously opened page the order of screens displayed by function key and page scroll key is not al...

Page 104: ...wer ON again to enable the parameter settings 2 Select TOOL PARAM on the CNC monitor screen to display the BASE SPEC PARAM screen SETUP PARAM 1 3 22 Press the button twice 3 Set the parameter 1060 to 1 then touch the INPUT key to startup the CNC setup internal memory formatting function 4 When the message BASE PARA SET Y N appears touch the N and INPUT keys And when the message FORMAT Y N appears ...

Page 105: ...4 CNC CPU Initial Setup MITSUBISHI CNC 88 ...

Page 106: ...89 5 Connecting and Setting up Multiple CNC CPU Modules ...

Page 107: ...ings For GT Designer2 2 2 2 Making Communication Settings For bus connection M EL SEC M EL SEC POWER POWER MITSUBISHI MITSUBISHI 27 27 27 M EL SEC M EL SEC POWER POWER MITSUBISHI MITSUBISHI 27 27 27 GOT1000 Series HUB N W No 239 PC No 3 IP address 192 168 1 3 N W No 1 PC No 1 IP address 192 168 1 1 100BASE T Straight N W No 239 PC No 2 IP address 192 168 1 2 CNC CPU M EL SEC M EL SEC POWER POWER M...

Page 108: ...on GT Designer3 GT Designer2 and set the values Set the different PLC No and IP address from those for the 1st CNC CPU Other settings are the same as when setting one CNC CPU For GT Designer3 Controller Setting Network Duplex Setting Ethernet For GT Designer2 Project Common Settings Ethernet Bus connection settings are the same as when setting one CNC CPU ...

Page 109: ...CPU needs to be changed To change the IP address for the 2nd CNC CPU connect GOT and the 2nd CNC CPU one on one and then set 192 168 1 3 to 1926 IP address from the CNC monitor screen Connection diagram CNC monitor screen M EL SEC M EL SEC POWER POWER MITSUBISHI MITSUBISHI 38 38 38 M EL SEC M EL SEC POWER POWER MITSUBISHI MITSUBISHI 38 38 38 GOT HUB NC1 NC2 ...

Page 110: ...dialog box The point of PLC No 1 varies according to the value to be set for the parameter 26742 G Device TOP number of CPU 3 in 5 4 Setting Multi CPU Parameters to CNC CPU 1 When setting the control signal of CPU 3 to G13072 Set 6 for the PLC No 1 s point 2 When setting the control signal of CPU 3 to G14000 This enables to start the CNC control signal from a round number Set 7 for the PLC No 1 s ...

Page 111: ...ting two CNC CPUs there are two types of setting depending on the value to be set for the parameter 26742 G Device TOP number of CPU 3 1 When setting the control signal of CPU 3 to G13072 Set 6 to the parameter 26701 CPU specific send range K for CPU 1 Set the parameter for CPU 3 in the same manner as CPU 2 Setting up the 1st CNC CPU CPU 2 Apply the same settings to the 2nd CNC CPU However set 130...

Page 112: ...er for CPU 3 in the same manner as CPU 2 Setting up the 1st CNC CPU CPU 2 Apply the same settings to the 2nd CNC CPU However set 14000 to the parameter 26742 G Device TOP number Setting up the 2nd CNC CPU CPU 3 MULTI CPU PARAM SETUP PARAM DATA BASE AXIS EMG EMERGENCY M01 OPERATION ERROR SERVO MULTI MENU MULTI CPU PARAM SETUP PARAM DATA BASE AXIS EMG EMERGENCY M01 OPERATION ERROR SERVO MULTI MENU ...

Page 113: ...alphabets and numbers If 0 is set the module name is not displayed Example Setting the 1st CNC CPU as M01 and the 2nd CNC CPU as M02 1 In the CNC monitor screen for the 1st CNC CPU set M01 in the base specification parameter 1135 unit_nm 2 Select CNC Chg In the CNC monitor screen for the 2nd CNC CPU set M02 in the base specification parameter 1135 unit_nm M EL SEC M EL SEC POWER POWER MITSUBISHI M...

Page 114: ...C70 Setup Manual 5 6 Setting the Module Name 97 The module name can be confirmed in the S W MODULE TREE screen from DIAGN IN OUT CONFIG ...

Page 115: ...5 Connecting and Setting up Multiple CNC CPU Modules MITSUBISHI CNC 98 ...

Page 116: ...99 6 Setting Machine Parameters ...

Page 117: ...ng to the usage and function The machine parameter setting screen is displayed when the display confirmation operation is done When displayed data changing is enabled When the alarm Z20 Power ON again appears turn the power OFF and ON in order to validate the parameter 6 1 1 Machine Parameter Setting Screen Display Confirmation 1 Select TOOL PARAM MENU MENU 5 SETUP MENU 4 Y INPUT 6 1 2 Configurati...

Page 118: ...er parameters common variables CNC ladder R register C register and T register When the data protection key is turned OFF setting operations for parameters and common variables are prohibited For details refer to C70 PLC Interface Manual For a setting from the CNC screen go to I F diagnosis screen on CNC monitor enter Y319 to Device and 1 to Data then touch Input key For a setting with a PLC progr...

Page 119: ...axisno Set the number of control axes and PLC axes 1003 iunit Select the input setting value for each part system and the PLC axis B 1μm C 0 1μm 1169 system name Set a name for each part system The names should be within 4 alphabets and or numbers Setting example For 2 part systems 1st part system three axes 2nd part system three axes PLC axis one axis Number of axes Input setting increment 1st pa...

Page 120: ... for the axis travel amount 1015 cunit Set the minimum increment of program travel command 0 Follow 1003 iunit 1 0 1μm 10 1μm 100 10μm 1000 100μm 10000 1 0mm 1016 iout Select the unit system used for setting mechanical value ball screw pitch and position detection unit 0 Metric system 1 Inch system 1017 rot Select whether the axis is a rotary axis or linear axis 0 Linear axis 1 Rotary axis 1018 cc...

Page 121: ... name Drive unit No Z axie 1st part system Z axis 1st axis Y axis X axis Y axis PLC axis Servo drive unit 1 2 3 4 5 6 0 Left two digits 10 Fixed Right two digits Set the value of rotary switch SW1 set value 1 in hexadecimal 1st part system 2nd part system X axis 2nd part system ...

Page 122: ... key to display the SPINDLE BASE SPEC PARAM screen SETUP 5 and set the connection condition of spindle detector to the parameter 3025 enc on Spindle encoder Also set the No to designate the spindle drive unit to the parameter 3031 sout spindle connection interface The first 2 digit of the set value is fixed to 10 For the last 2 digit of the set value add 1 to the spindle drive unit s rotary switch...

Page 123: ...to spindle drive unit The setting value is normally B 1μm which is equivalent to the setting value of 1003 iunit Command unit from CNC CPU to servo drive unit 5 Refer to Appendix 1 Explanation of Parameters to set spindle base specification parameters according to the machine s specifications ...

Page 124: ...ecting to the Motor Drive unit instead of doing this setting MDS DM SPV series The setting of the axis number is fixed as follows in the MDS DM SPV Series When using the MDS DM SPV Series MDS D and MDS DM V3 together the axis numbers for the MDS DM SPV Series are fixed as above Set the axis numbers from 4th axis or 5th axis L L axis M M axis S S axis MDS DM V3 Bottom view 1 Axis No setting switch ...

Page 125: ...ng up without Connecting to the Motor The axis detach function can be used for servo axis The detach function cannot be used for spindle 1 Set the drive unit rotary switch and 1021 mcp no for the axis that is not connected to the motor 2 Set 1 to the parameter 1070 axoff for the axis that is not connected to the motor 3 Do a or b a Set 1 to parameter 8201 AX RELEASE for the axis that is not connec...

Page 126: ...Set the axis name when there is an axis parallel to 1027 base_J 1031 aux_K Set the axis name when there is an axis parallel to 1028 base_K 1037 cmdtyp Set the G code list and compensation type for programs Note When 1037 cmdtyp Command type is changed file system formatting is required For how to execute formatting refer to 4 5 Formatting File System Memory Area 1038 plcsel Set to 0 1041 I_inch Se...

Page 127: ...ulse generator 1st to 3rd handle pulse counter values are output to R10 to R12 When the pulse input is not confirmed check the connection or sequence program 6 4 2 3 Setting the Dual Signal Module When using the dual signal module set the following parameters 21125 SSU_num Enter the number of dual signal modules to install 21143 to 21145 SSU_Dev1 to Dev3 Set the head device Nos to which the dual s...

Page 128: ...n 1 Select ALARM DIAGN SERVO on the CNC monitor screen 2 Touch the page scroll key and confirm the displayed value of the AFLT FREQUENCY Note This screen display is for when NC parameters have default value 3 Display SERVO PARAM screen from TOOL PARAM and input the AFLT FREQUENCY value which is confirmed in the step 2 to 2238 SV038 FHz1 Notch filter frequency 1 Note This screen display is for when...

Page 129: ...ction with program creation function Measures the Chronological data measurement Arc shape error measurement Synchronous tapping error measurement Measuring arbitrary path Program creation Creates machining programs for adjustment Initial notch filter setup Automatically adjusts the notch filter when the initial resonance is large Velocity loop gain adjustment Automatically adjusts the notch filte...

Page 130: ...113 7 Setting the Position Detection System ...

Page 131: ...e reference position absolute position zero point is also required to carry out absolute position detection 7 1 Setting the Original Dog When carrying out the dog type reference point return the origin dog signal device No will be assigned by setting the following parameters Parameter 2073 will be valid only when 1226 aux10 bit is set to 1 1226 aux10 bit5 Set 1 assigning the signal is valid 2073 z...

Page 132: ... point is regarded as the reference position The first reference position return after turning the power ON is carried out with the dog type reference position return The second and following returns are carried out with either the dog type reference position return or the high speed reference position return depending on the parameter High speed reference position return is a function that direct...

Page 133: ...play the ZERO RTN PARAM screen 2 Set 0 for the following parameters on the ZERO RTN PARAM screen Reference position shift amount 2027 G28sft Grid mask amount 2028 grmask 3 Turn the power OFF and ON and then execute reference position return Note Use the GOT project controlled by sequence programs or the switches on the machine operation panel to command reference position return mode and operate t...

Page 134: ...id space 2027 G28sft Reference position shift distance Grid mask amount Grid amount Grid space 2 When is smaller than the grid amount Axis speed Reference position Near point dog Grid point Grid mask Grid space 2 When is larger than the grid amount Grid space 2 OFF ON Position Axis speed Reference position Near point dog Grid point Grid mask 2028 Grid mask amount Grid space 2 Grid amount Grid spac...

Page 135: ...nce position return Electrical zero point The first grid point after the dog OFF If the grid point is at the position where the near point dog is kicked OFF the position of electrical zero point may be at the grid point where the dog is kicked OFF or at the next grid point because of the delay of the limit switch operation This causes a deviation of reference position by the amount of the grid spa...

Page 136: ...nce position from the electrical zero point set the shift amount The shifting direction can be set only in the reference position return direction If the reference position shift amount is 0 the grid point electrical zero point will be the reference position Grid mask amount 2028 grmask The first grid point after the dog OFF is regarded as the electrical zero point If the grid point is at the posi...

Page 137: ...em zero point position from the reference position When 0 is set the reference position will be the position of the basic machine coordinate system zero point In G53ofs parameter set the position of the reference position looking from the basic machine coordinate system zero point with the coordinates of basic machine coordinate system By the reference position return after the power is turned ON ...

Page 138: ...sition zero point initialization set is required before starting up the absolute position detection system There are two types of the absolute position zero point initialization set dogless type and dog type Dogless type has two methods machine end stopper method marked point alignment method I and marked point alignment method II Set the parameter 2049 type for the type and method of absolute pos...

Page 139: ...to set is the ratio of the rated current value of servomotor Set the appropriate value in accordance with the machine specifications Note Setting the excessive value may cause damage to the machine as well as overload warning and overcurrent alarm Setting too small value may lead to the incorrect detection of stopper since the system will identify the machine s friction load Reference position 2 Z...

Page 140: ...tor on GOT Scroll the page to display the ABS POSITION SET screen Check that the STOPPER is applied for the axis for which the absolute position zero point is to be initialized Note The type of absolute position zero point initialization set is decided by the machine and axes specifications although stopper method can be selected by setting 1 for 2049 type Absolute position detection method Confir...

Page 141: ...mask 2028 grmask the axis will stop at the next grid point 10 Move the axis against the pushed direction The axis is automatically stopped at the first grid from the stopper Then the absolute position is established and basic machine coordinate system is automatically set 11 Carry out the absolute position initialization set for all the axes and then turn the power ON again When changing only the ...

Page 142: ... 2054 clpush Current limit Also set the parameter 2055 pushf Pushing speed and 2056 aproch Approach point The setting values differ according to the machine specifications Set the appropriate value in accordance with the machine specifications Note Setting the excessive value may cause damage to the machine as well as the warning and alarm Setting too small value may cause the unsuccessful detecti...

Page 143: ...ion zero point is to be initialized Note The type of absolute position zero point initialization set is decided by the machine and axes specifications although stopper method can be selected by setting 1 for 2049 type Absolute position detection method Confirm whether the machine specifications allow stopper method before changing the type 6 Set 1 to 0 INIT SET of the axis for which the zero point...

Page 144: ...f has not been set on the ABS POSI PARAM screen When Z71 Detector Error 0005 has occurred In the above cases the inappropriate 2 ZERO setting means the inappropriate relation of 2 ZERO and 2037 G53ofs In other words if the value of 2 ZERO is smaller than that of 2037 G53ofs the machine end stopper will be located between the basic machine coordinate system zero point and the reference position so ...

Page 145: ...zation set for the operation mode to the PLC axis Set 7 to G 1371 R4201 Numerical data 0 Rapid traverse GO 1 Cutting feed G1 2 Jog feed 3 Jog feed 4 Reference position return 5 Reference position return 6 JOG feed 7 Automatic initialization set 2 Select start up of the control signal for the PLC axis Turn G 1376 R4206 ON bit0 Start bit8 Absolute value command 1 Interlock 9 2 Reset A 3 Servo OFF B ...

Page 146: ...gnment Method I with 2050 absdir Base point of Z direction 0 Forward direction 1 Reverse direction 3 Select the absolute position basic point with the parameter 2059 zerbas Select zero point parameter and basic point 0 The aligned position mechanical basic position 1 Grid point just before the aligned position electrical basic position Mechanical basic position 8 10 9 Coordinate Start Axis movemen...

Page 147: ...ted by setting 2 for 2049 type Absolute position detection method Confirm whether the machine specifications allow the marked alignment method before changing the type 6 Set 1 to 0 INIT SET of the axis for which the zero point is to be initialized 7 Set the parameter 2 ZERO 8 Move the axis to the marked point 9 Set 1 for 1 ORIGIN on the ABS POSITION SET screen 10 Move the axis in the direction des...

Page 148: ... sequence programs switches on the machine operation panel manual handle and the ABS POSITION SET screen in the CNC monitor on GOT for the absolute position zero point initialization set The GOT project and panel switches are made by the machine tool builder 1 Display ABS SERVO MONITOR screen from TOOL PARAM 2 Select the handle mode or the JOG mode 3 Select ALARM DIAGN MENU MENU 5 ABS SERVO MONITO...

Page 149: ...SET of the axis for which the zero point is to be initialized 5 Set the parameter 2 ZERO 6 Move the axis to the marked point 7 Set 1 for 1 ORIGIN on the ABS POSITION SET screen 8 Carry out the absolute position initialization set for all the axes and then turn the power ON again ...

Page 150: ...3 To set the basic machine coordinate system zero point on a grid point calculate the 2 Zero parameter setting value as shown below using the value displayed at TO END TO END shows the distance from the mechanical basic position to the previous grid point Note that when setting the electrical basic position coordinate value for 2 Zero the TO END value does not need to be considered To set the thir...

Page 151: ... turned OFF when the power is turned ON again If this parameter is ON for even one axis the message INITIAL SET ABS will appear in the operation status display area of all screens and In zero point initialization signal will be output for the axis The automatic MDI and manual zero point return operations will be interlocked at this time 3 2 Zero can be set at any time as long as 0 INIT SET is set ...

Page 152: ...zed Note The type of absolute position zero point initialization set is decided by the machine and axes specifications although DOG can be selected by setting 3 for 2049 type Absolute position detection method Confirm whether the machine specifications allow the DOG before changing the type 2 Perform manual or automatic dog type reference point return 3 The absolute position will be established un...

Page 153: ...7 Setting the Position Detection System MITSUBISHI CNC 136 ...

Page 154: ...137 8 Deceleration Check ...

Page 155: ...e executing the next block 2 Deceleration check during cutting feed The deceleration check is carried out at the block joints before executing the next block during cutting feed when any one of the following conditions is valid a When the error detect switch external signal is ON b When G09 exact stop check is commanded in the same block Note The G09 command is issued in the same block as the cutt...

Page 156: ...raverse G09 G01 G01 G00 G01 G01 0 Command deceleration check Command deceleration check Deceleration is not applied Deceleration is not applied 1 In position In position Deceleration is not applied Deceleration is not applied 2 Command deceleration check Command deceleration check Command deceleration check Deceleration is not applied 3 In position In position Command deceleration check Decelerati...

Page 157: ...k time is determined by the rapid traverse acceleration deceleration mode and rapid traverse acceleration deceleration time constant of simultaneously commanded axes The deceleration check time required during cutting feed is determined in the same manner It is the longest cutting feed deceleration check time of all axes This check time is determined by the cutting feed acceleration deceleration m...

Page 158: ...ition check after the commanded deceleration check is carried out it is confirmed that the servo system s position error amount is less than the value set in the parameters before executing the next block Previous block Next block Servo Command In position width with servo parameter INP ...

Page 159: ...8 Deceleration Check MITSUBISHI CNC 142 ...

Page 160: ...143 9 Setting the Tool Entry Prohibited Range ...

Page 161: ...it5 Set to 1 assigning the signal is valid 2074 H W OT Set the input device for assinging the OT signal Setting range 0000 to 02FF Hexadecimal 2075 H W OT Set the input device for assinging the OT signal Setting range 0000 to 02FF Hexadecimal Note 1 When OT IGNORED R2420 signal is set to ON the stroke end signal associated with a specific control axis can be ignored Note 2 When parameter 1226 aux1...

Page 162: ... ON The stored stroke limit can be validated by setting 2049 type Absolute position detection method to 9 even if the reference position return is not yet completed Note If the absolute position detection is valid when using the absolute position detection system the stored stroke limit will be validated immediately after the power is turned ON Stored Stroke Limit Coordinates The stored stroke lim...

Page 163: ...operation only the axis that caused the alarm will decelerate to a stop The axis will always stop at a position before the prohibited range The distance between the prohibited range and stop position will depend on the feedrate etc The stored stroke limits I II IIB and IB are handled as follows Type Prohibited range Description Range setting parameters Validating conditions Ⅰ Outside Set by the ma...

Page 164: ...on the confined range designated by the two functions becomes the moveable range Moveable range Prohibited range A Set value for side B Set value for side Point 1 2014 OT Soft limit I and Point 2 2013 OT Soft limit I are set with the coordinate value of the basic machine coordinate system Note 1 This function will be invalid if the same value excluding 0 is set for both 2013 OT and 2014 OT Note 2 ...

Page 165: ...ed range is enabled with G23 The stored stroke limit II can be invalidated for each axis with setting 8202 OT CHECK OFF to 1 Prohibited range X Outside Z Outside X Inside Z Outside X InsideZ Inside Moveable range Prohibited range 1 Stored stroke limit II When prohibited range is on outside When used with the stored stroke limit I function the narrow range designated by the two types becomes the mo...

Page 166: ...comes the movement prohibited range Moveable range Prohibited range A Set value for side B Set value for side C Prohibited range by stored stroke limit IIB Point 3 8205 OT CHECK P and Point 4 8204 OT Soft limit I are set with the coordinate value of the basic machine coordinate system Points 1 and 2 are the prohibited range set with stored stroke limit I 1 2 3 4 A B C ...

Page 167: ...hibited range Point 5 2062 OT_1B Soft limit IB and Point 6 2061 OT Soft limit I are set with the coordinate value of the basic machine coordinate system A Set value for side B Set value for side C Prohibited range by stored stroke limit II D Prohibited range by stored stroke limit IB Points 1 and 2 are the prohibited range set with stored stroke limit I and Points 3 and 4 are the prohibited range ...

Page 168: ... 70 000 2014 OT 60 000 Stored stroke limit II maximum value and minimum value of prohibited range parameter 8204 OT CHECK N 30 000 8205 OT CHECK P 80 000 A Moveable range B Prohibited range by stored stroke limit I C Prohibited range by stored stroke limit II 9 2 2 5 Notes 1 If the maximum value and minimum value of the stored stroke limit s prohibited range are set to the same value the following...

Page 169: ...9 Setting the Tool Entry Prohibited Range MITSUBISHI CNC 152 ...

Page 170: ...153 10 Data Backup and Restoration ...

Page 171: ...when OS data and project data drawing data are stored in C Drive If OS data and project data drawing data are installed in A Drive CF card backup data from the CF card Note 2 When using GOT1000 series GT16 USB memory is also available for backup and reinstallation 10 1 1 Backup procedures 1 Set OFF the CF Card access switch 2 Insert the CF Card into the card slot 3 Set ON the CF Card access switch...

Page 172: ...age acquisition to display the Program Data control GOT data package acquisition screen 7 Select A Built in CF card Then select Copy Note To backup the data to USB memory GT16 only select E USB Drive 8 The confirmation window will appear Select OK 9 When the data has been backed up confirmation window will appear Select OK to complete Note For details refer to GT15 User s Manual SH NA 080528ENG Se...

Page 173: ...ON or Boot OS and the standard monitor OS are installed to built in flash memory 3 GOT will automatically restart after the completion of installation If the standard monitor OS has already been installed press the button to restart 4 Confirm that the GOT is successfully restarted and set the GOT s CF card access switch to OFF Confirm that the CF card access LED is OFF and remove the CF card from ...

Page 174: ...Factory Automation Systems section of MITSUBISHI ELECTRIC s website Note 2 Backup restoration is not executed on latch device of PLC CPU If the data requires to be restored when CPU is replaced assign the data to file registers Note 3 Editing CNC data The backed up CNC data includes machining programs parameters and others Those data are related one another Therefore when any of the data is change...

Page 175: ...y screen The utility call key s is set as follows at factory shipment For GT15 Press the right and left top corners together For GT16 Press the left top corner Note The utility call key s can be arranged on the GOT Setup screen For details refer to the following manuals For GT Designer3 GT Designer3 Version1 Screen Design Manual Fundamentals SH NA 080866 Section 4 For GT Designer2 GT Designer2 Ver...

Page 176: ...ion 159 5 Select the Backup Restoration menu For GT15 Debug self check Debug Backup Restoration For GT16 Debug Memory Data control Backup Restoration function 6 Select Backup function Device GOT Then the confirmation window appears Click OK to start the backup ...

Page 177: ...ules are selected and displayed automatically Backup files are made The file names are displayed automatically 8 The completion window appears Select OK 9 Set OFF the Compact Flash card access switch and then take out the card Return Return Cancel Close CF card ...

Page 178: ...NC CPU Data Backup and Restoration 161 10 2 1 2 Backup Files Structure Each backup makes a folder in a CF card and data is saved Each folder name contains the backup date and order No And sub folders are made for each CPU module ...

Page 179: ... on GOT1000 series GT16 To exchange the CNC CPU unit initialize the internal data Refer to 4 2 Initializing CNC CPU Internal Data Clearing SRAM Data for how to initialize Note The zero point of rotary axis will disappear after replacing the CNC CPU unit Repeat the zero point initialization MITSUBISHI M EL S EC POWER MITSUBISHI M EL S EC POWER GOT1000 Series SVGA XGA CNC CPU Q173NCCPU QnUD E CPU Qn...

Page 180: ...the GOT Utility screen The utility call key s is set as follows at factory shipment For GT15 Press the right and left top corners together For GT16 Press the left top corner Note The utility call key s can be arranged on the GOT Setup screen For details refer to the following manuals For GT Designer3 GT Designer3 Version1 Screen Design Manual Fundamentals SH NA 080866 Section 4 For GT Designer2 GT...

Page 181: ...ion function 6 When Restoration function Device GOT is selected backup files in the CF card are displayed in the Data list screen Select the files for the restoration Note Data name displayed in the Date list screen contains backup date and the number of backup Example Backup data on 2009 04 05 is displayed as follow 09040500 1st backup 09040501 2nd backup Refer to Backup Files Structure ...

Page 182: ...CNC CPU Data Backup and Restoration 165 7 CPU modules are also displayed Select the CPU modules to be restored Selected modules are shown with 8 Select Execute 9 The confirmation window appears Click OK to start the restoration ...

Page 183: ...ppears and displays the restored files 11 The completion window appears after all the selected data have been restored Select OK When OK is selected all the CPU modules are reset automatically 12 Set OFF the Compact Flash card access switch and then take out the card CF card ...

Page 184: ...167 Appendix 1 Explanation of Parameters ...

Page 185: ...en Process Parameters SETUP The screen to set the setup parameters will open Setup Parameters Menu Details Reference Section BASE The BASE SPEC PARAM screen will open Base Specifications Parameters AXIS SPEC The AXIS SPEC PARAM screen will open Axis Specifications Parameters SERVO The SERVO PARAM screen will open Servo Parameters SPINDLE The SPINDLE BASE SPEC PARAM screen will open Spindle Paramet...

Page 186: ... on this screen 1 Select the setup parameter Key in Y in and then press INPUT Pressing the MENU key displays the normally hidden setup parameter menu The required menu can be selected to display and set the setup parameters 2 Cancel the setup parameter selection Key in N in and then press INPUT The setup parameter menu will disappear Note The setup parameters are not displayed when the power is tu...

Page 187: ...o PLC when the number of machining times is counted to this limit Setting range 0 to 999999 8004 SPEED Set the feedrate during automatic tool length measurement Setting range 1 to 1000000 mm min 8005 ZONE r Set the distance between the measurement point and deceleration start point Setting range 0 to 99999 999 mm 8006 ZONE d Set the tolerable range of the measurement point An alarm will occur when...

Page 188: ...o 99999 999 mm 8013 G83 n Set the return amount for G83 deep hole drilling cycle Setting range 0 to 99999 999 mm 8014 CDZ VALE for L system only Set the screw cut up amount for G76 and G78 thread cutting cycle Setting range 0 to 127 0 1 lead 8015 CDZ ANGLE for L system only Set the screw cut up angle for G76 and G78 thread cutting cycle Setting range 0 to 89 8016 G71 MINIMUM for L system only Set ...

Page 189: ... minimum value of an angle external angle that should be assumed to be a corner When an inter block angle external angle in high accuracy mode is larger than the set value it will be determined as a corner and the speed will go down to sharpen the edge Note If 0 is set it will be handled as 5 degrees The standard setting value is 0 Setting range 0 to 30 0 5 degree Equals to setting 5 8041 C rot R ...

Page 190: ...0 An alarm will be output and operation stops when an interference is judged 1 Changes the path to avoid interference 8103 COLL CHK OFF Select the interference bite control to the workpiece from the tool diameter during tool radius compensation and nose R compensation 0 Performs interference check 1 Does not perform interference check 8105 EDIT LOCK B Select the edit lock for program Nos 8000 to 9...

Page 191: ...ble range of the stored stroke limit II or the lower limit coordinates of the prohibited range of stored stroke limit IIB If the sign and value are the same as 8205 the stored stroke limit II or IIB will be invalid If the stored stroke limit IIB function is selected the prohibited range will be between two points even when 8204 and 8205 are set in reverse When II is selected the entire range will ...

Page 192: ...e current position is divided by 360 and the axis moves by the remainder amount according to the sign 1 Moves with a short cut to the end point 2 In the same manner as the normal linear axis moves according to the sign by the amount obtained by subtracting the current position from the end point INC command 0 1 2 Moves in the direction of the commanded sign by the commanded incremental amount star...

Page 193: ...axis radius value Set the coordinate value by basic machine coordinate system for Z axis Setting range 99999 999 to 99999 999 mm 8305 P5 for L system only Set the area of the chuck and tail stock barrier Set the coordinate from the center of workpiece P0 for X axis radius value Set the coordinate value by basic machine coordinate system for Z axis Setting range 99999 999 to 99999 999 mm 8306 P6 fo...

Page 194: ... Note 1 Do not set the same name twice in one part system The same name which is used in another part system can be set Note 2 The PLC name does not need to be set Numbers 1 and 2 are shown as the axis names Setting range X Y Z U V W A B C 1014 PR incax Increment command axis name Set the axis name when commanding an incremental value for the axis travel amount Available alphabets are the same as ...

Page 195: ...ed in radius value 0 Command with travel amount 1 Command with diameter dimension 1020 PR sp_ax Spindle Interpolation Select 1 when using the spindle for the contour control of NC axis C axis 0 Servo axis is used for contour control 1 Spindle is used for contour control 1021 PR mcp_no Drive unit I F channel No servo Using a 4 digit number set the drive unit interface channel No and which axis in t...

Page 196: ... compose the plane Set the axis name set in 1013 axname If all three items base_I base_J and base_K do not need to be set such as for 2 axis specifications input 0 and the parameter will be blank Normally when X Y and Z are specified respectively for base_l _J _K the following relation will be established G17 X Y G18 Z X G19 Y Z Specify the desired axis name to set an axis address other than above...

Page 197: ... the compensation data type Thus after changing this parameter initialize the system with 1060 SETUP Note Executing formatting in the above process will initialize the machining program tool offset data and common variables Back up necessary machining programs tool offset data and common variables in an external memory before initializing 1038 plcsel Not used Set to 0 1039 PR spinno Number of spin...

Page 198: ...hining parameter 8004 SPEED 8004 SPEED is 10 inches min unit for the inch system 8005 ZONE r 8006 ZONE d 8009 DSC ZONE 8010 ABS MAX 8011 INC MAX 8012 G73n 8013 G83n 8016 G71 MINIMUM 8017 G71 DELTA D 8018 G84 G74n 4 Axis parameter 8204 OT CHECK N 8205 OT CHECK P 8206 TOOL CHG P 8209 G60 Shift 5 Barrier data 8300 8306 6 Base specifications parameter 1084 RadErr 1042 PR pcinch PLC axis command inch S...

Page 199: ...tion disable Wear compensation enable 3 Tool length compensation disable Wear compensation disable 1063 mandog Manual dog type Select the manual reference position return method for the second return after the coordinate system is established and later The initial reference position return after the power ON is performed with dog type return and the coordinate system will be established This setti...

Page 200: ...ing on the device type A value specified outside of the effective range is invalid Setting range X 0000 to 02FF hexadecimal M 0000 to 8191 decimal 1067 JOG_HN Select JOG activation device Set the device No to input JOG activation signal The device type is specified by 1071 JOG_D The effective setting range varies depending on the device type A value specified outside of the effective range is inva...

Page 201: ...mental commands 1 Use axis name for the absolute and incremental commands The axis name in 1013 axname will be the absolute command 1014 incax will be the incremental command When 1 is selected using two axis names one each for the absolute and incremental commands allows to issue the absolute and incremental commands appropriately to an axis 1077 radius Incremental command for diameter specificat...

Page 202: ...ply to G00 move at manual setting speed 1086 G0lntp G00 non interpolation Select the G00 travel path type 0 Move linearly toward the end point interpolation type 1 Move to the end point of each axis at the rapid traverse feedrate for each axis non interpolation Note If this parameter is set to 1 neither of the following functions will be available rapid traverse constant inclination acceleration d...

Page 203: ...ected from a group of tool commands commanded in the program Tool compensation tool length compensation and tool radius compensation is carried out for the selected tool 1097 Tldigt Tool wear compensation number 1 digit command Select the number of digits of the tool wear compensation No in the T command 0 The 2 high order digits are the tool No and the 2 low order digits are the wear compensation...

Page 204: ...fe management Select whether to use the tool life management 0 Not use 1 Use 1104 T_Com2 Tool command method 2 Select how to handle the tool command in the program when 1103 T_Life is set to 1 0 Handle the command as group No 1 Handle the command as tool No 1105 T_Sel2 Tool selection method 2 Select the tool selection method when 1103 T_Life is set to 1 0 Select in order of registered No from the ...

Page 205: ... macro call 2 Hold non specified arguments by macro call and clear local variables by power ON and resetting 1115 thwait Waiting for thread cutting Set the queue number during screw thread cutting when chamfering is disabled Setting range 0 to 99 Approx 4 ms Standard setting value 4 1116 G30SLM Invalidate soft limit manual operation Enable this function when disabling the soft limit check function...

Page 206: ...2 1 will be set in 1121 when the power is turned ON 1123 origin Origin zero prohibit Select whether to use the origin zero function 0 Use 1 Not use 1124 ofsfix Fix tool compensation No Select how to handle the compensation No when the input key is pressed on the tool compensation screen 0 Increment the compensation No by 1 Same as general parameters 1 compensation No does not change When setting i...

Page 207: ...ing the screen 1 Display the stored number when selecting the screen 1134 LCDneg Not used Set to 0 1135 unt_nm Unit name Set the unit name Set with 4 or less characters consisting of both alphabets and numbers If 0 is set the unit name won t be displayed Setting range 4 or less characters consisting of both alphabets and numbers 1138 Pnosel Select screen by parameter number Select whether to enabl...

Page 208: ...clamp function with the G92S command 0 G92S command is handled as a clamp command only in the G96 state during constant surface speed control G92S will be handled as normal S command in G97 state constant surface speed OFF 1 The S command in the same block as G92 is constantly handled as a clamp command 1147 smin_V Minimum spindle rotation speed clamp type Specify the type of spindle min rotation ...

Page 209: ...ce No to input the door lock II signal Set the same value as 1155 Setting range 000 to 2FF hexadecimal 1157 F0atrn Not used Set to 0 1158 F0atno Not used Set to 0 1164 ATS Automatic tuning function Select whether to enable or disable the automatic tuning function 0 Disable 1 Enable Note Enable this parameter when using MS Configurator Although later CNC software versions allow constant connection ...

Page 210: ...et the tap return override value for the synchronous tapping When 0 is set it will be regarded as 100 Setting range 1 to 100 1172 tapovr Tap return override Set the override value when leaving the tap end point in the synchronous tapping cycle The setting range is 1 to 999 and the unit is When a value less than 100 is set it will be judged as 100 Setting range 1 to 999 1173 dwlskp G04 skip conditi...

Page 211: ...6_ax Constant surface speed axis Select the axis to be targeted for constant surface speed control 0 Program setting will be disabled and the axis will always be fixed to the 1st axis 1 1st axis 2 2nd axis 3 3rd axis 8 8th axis However when set to other than 0 the priority will be on the program setting 1182 thr_F Thread cutting speed Set the screw cut up speed when not using chamfering in the thr...

Page 212: ...nd 1079 F1digit is set to 1 Feedrate when F4 is issued mm min Setting range 1 to 1000000 mm min 1189 spd_F5 F1 digit feedrate F5 Set the feedrate for the F command in the F 1 digit command 1079 F1digit is set to 1 Feedrate when F5 is issued mm min Setting range 1 to 1000000 mm min 1190 PR s_xcnt Validate inclined axis control for L system only Select whether to enable or disable inclined axis cont...

Page 213: ...call for S command Select whether to enable or disable S command macro call of user macro 0 Disable 1 Enable 1197 Tmac Macro call for T command Select whether to enable or disable T command macro call of user macro 0 Disable 1 Enable 1198 M2mac Macro call with 2nd miscellaneous code Select whether to enable or disable 2nd miscellaneous command macro call of user macro 0 Disable 1 Enable 1199 PR Ss...

Page 214: ...to G00 1 Pre interpolation acceleration deceleration is applied to G00 even in the high accuracy control mode Note Set 0 for the 2nd part system and the following 1206 G1bF Maximum speed Set a cutting feedrate when applying pre interpolation acceleration deceleration Setting range 1 to 1000000 mm min 1207 G1btL Time constant Set a cutting feed time constant when applying pre interpolation accelera...

Page 215: ...t used bit 13 Group 20 2nd spindle control modal initialization bit 12 Group 19 G command mirror modal initialization bit 11 Not used bit 10 Group 17 Constant surface speed control command modal initialization bit F Not used bit E Group 15 Normal line control modal initialization bit D Not used bit C Group 13 Cutting modal initialization bit B Group 12 Workpiece coordinate system modal initializat...

Page 216: ...the H code and group 8 G modal are retained Description of bits for L system bit 1F Not used bit 1E Not used bit 1D Not used bit 1C Not used bit 1B Not used bit 1A Not used bit 19 Spindle clamp rotation speed initialization bit 18 Not used bit 17 Not used bit 16 Not used bit 15 Not used bit 14 Group 15 Facing turret mirror image initialization bit 13 Group 20 2nd spindle control modal initializati...

Page 217: ...lization bit 1 Group 2 Plane selection modal initialization bit 0 Group 1 Move G modal initialization 1211 FHtyp Feed hold stop type Select the type of the external signal used for feed hold 0 Disable the external signal 1 Enable the external signal contact A 2 Enable the external signal contact B Setting range 0 to 2 1212 FHno Feed hold external signal device Set the device No X used to input the...

Page 218: ...er I O II spindle specification address Select the spindle specification address of parameter I O type II 0 C 1 T This parameter is also applied to the spindle specification address for input and verification Note This parameter is valid only for parameter I O type II when 1218 aux02 bit3 is set to 1 bit6 Set No valid when program input Select which program No is applied when inputting programs in...

Page 219: ...for G00 1 Total accelerating time is G0tL 2 The time for curve part is G0t1 3 The time for linear part is obtained by G0tL 2 x G0t1 1 Accelerating time is obtained by G0tL G0t1 G1tL G1t1 When the G00 pre interpolation acceleration deceleration and the soft acceleration deceleration are used together you can attain the G28 G30 acceleration that is equal to G00 by setting the same value to G00 soft ...

Page 220: ...sition check Select enable disable of Synchronous tapping hole bottom in position check 0 Disable 1 Enable bit6 Synchronous tapping S cancel 0 Retain a spindle speed S when performing synchronous tapping retract 1 Cancel a spindle speed S by retract with G80 bit7 Synchronous tapping method Select a synchronous tapping method 0 Enable multi step acceleration deceleration and rapid return synchronou...

Page 221: ...e carried out before executing the first block of the first C axis command after switching over to the C aix mode in an automatic mode Return to the zero point by G28 reference position return command and manual reference position return start up bit4 S command during constant surface speed Select whether to output a strobe signal when S command is issued in constant surface speed mode 0 Output no...

Page 222: ...he machining program is executed 0 Not check the program address 1 Check the program address bit5 Spindle rotation speed clamp Specify whether to clamp the rotation speed in constant surface speed mode when the spindle rotation clamp command is issued 0 Clamps the rotation regardless of the constant surface speed mode 1 Clamps the rotation only in constant surface speed mode bit6 Switch menu type ...

Page 223: ...n in both sending and receiving data 1 Enable the protection only in sending data bit4 Select operation error or stop code Select whether to handle the block start and cutting start interlocks as stop codes 0 Operation error 1 Stop code bit5 Select constant surface speed coordinates Select the coordinate system for constant surface speed control 0 Workpiece coordinate 1 Absolute value coordinate b...

Page 224: ...compensation 0 The processing does not handle the start up or cancel command block handle the offset vector in the direction vertical to that of the command instead 1 The processing is executed for the intersection point between the command block and the next block bit3 Initial constant surface speed Select the initial state after the power ON 0 Constant surface speed control cancel mode 1 Constan...

Page 225: ...regardless of the input gear bit5 Enable external spindle speed clamp Select whether to enable spindle speed clamp function using PLC signal 0 Disable 1 Enable bit6 External deceleration axis compliance valid Designate the method for setting the external deceleration speed 0 Set speed common for all axes 1216 extdcc External deceleration speed 1 Set speed for each axis 2086 2161 2165 exdcax1 6 Ext...

Page 226: ...t to the commanded position 1270 PR ext06 bit5 Coordinate rotation angle without command Select the operation when there is no rotation angle command R for the L system coordinate rotation 0 Use the previously commanded value modal value If the command is the first issued command the rotation angle will be 0 1 Use the set value in 8081 Gcode Rotat bit7 Handle C axis coordinate during cylindrical i...

Page 227: ...mp the number of handle input pulses bit5 High speed synchronous tapping valid Select whether to enable the high speed synchronous tapping 0 Disable 1 Enable bit6 Compensation method for external machine coordinate system during synchronization Select the method of how to compensate the secondary axis when compensating external machine coordinate system during synchronization control The setting o...

Page 228: ...compensation L system 0 1 Display the position on the program which excludes tool shape compensation This display is also registered to the values of the system variables 5041 and after bit7 Workpiece coordinate counter display M system 0 Display the position on the program including tool radius compensation 1 Display the position on the program excluding tool radius compensation L system 0 Displa...

Page 229: ...ition check width for synchronous tapping The value of 2224 sv024 is applied when 0 is set Note This parameter is enabled when 1223 aux07 bit3 bit4 is set 1 Setting range 0 to 99 999 mm 1323 PR chopsel Chopping command method Select how to command chopping 0 Command with PLC interface 1 Command with a G code 1329 Emgcnt Emergency stop contactor shut off time Set the time taken for the drive sectio...

Page 230: ...larm which may happen by only pressing the reset button if the same device No as the X device assigned to the reset button is set in this parameter When set to 0 the safety observation alarm will not be canceled with the reset button X0 cannot be used Setting range 0000 to 01FF HEX 1383 Alm1DBord Alarm displaying threshold 1D Set threshold for turning ON the detector alarm 1D The threshold is 2 wh...

Page 231: ...1 polyax Not used Set to 0 1505 ckref2 Second reference position return check Select whether the check is carried out at the specified position in manual second reference position return mode upon completion of spindle orientation or at second reference position return interlock signal 0 Upon completion of spindle orientation 1 At second reference position return interlock signal 1510 DOOR_H Not u...

Page 232: ...name used for pole coordinate interpolation Setting range Axis name such as X Y or Z 1535 C_leng Minimum turning movement amount Set the minimum turning movement amount of the normal line control axis at the block joint during normal line control Setting range 0 000 to 99999 999 mm 1567 mill_err Error between linear axis and rotary axis center Set the error between the linear axis and the rotary a...

Page 233: ...11 Hcof_A X axis high acceleration coefficient β Setting range 99999999 to 99999999 1812 Hcof_B X axis high acceleration coefficient α Setting range 99999999 to 99999999 1813 Mcof_A X axis middle acceleration coefficient β Setting range 99999999 to 99999999 1814 Mcof_B X axis middle acceleration coefficient α Setting range 99999999 to 99999999 1815 Lcof_A X axis low acceleration coefficient β Sett...

Page 234: ... mag_C Y axis change magnification θ Set to 0 when no compensation or change is executed Setting range 99999999 to 99999999 1926 PR IP address IP address Set the NC s IP address Set the NC IP address seen from an external source IP address will be 192 168 1 2 when NC is initialized 1927 PR Subnet mask Subnet mask Set the subnet mask for the IP address 1928 PR Gateway address Gateway Set the IP add...

Page 235: ...l center Setting 0 disables the hypothetical axis Setting range 0 to 99999 999 mm 12016 PR v_ori Hypothetical axis machine zero point Set the distance Xs from the hypothetical axis machine zero point to the center of the rotary axis If the rotation center is left side from the zero point as follows set a negative value Setting range 99999 999 to 99999 999 mm 12017 PR ofsang Actual rotary axis comp...

Page 236: ...he hypothetic axis mode set a movable range of the actual linear axis in positive direction in the hypothetic plane with a distance from the machine zero point Setting range 0 to 99999 999 mm 12021 PR r_lim Actual axis movable range In the hypothetic axis mode set a movable range of the actual linear axis in negative direction in the hypothetic plane with a distance from the machine zero point Set...

Page 237: ...mt Select the limit type of key operation right acquisition 0 Enable the acquisition of key operation right from another display unit for all the screens 1 Disable the acquisition of key operation right while the program screen is opened 2 Disable the acquisition of key operation right from another display unit for all the screens 21034 ReMonDisp Select the display limitation of the remote monitor...

Page 238: ...tory even if the server is Windows Setting range 20 or less characters Alphabets in capital letters only 21041 FTP File name Downloaded file s name Set the name of the file to be downloaded Setting range 20 or less characters Alphabets in capital letters only 21042 FTP Retry Num retry Set the number of times to retry when a connection error occurs Setting range 0 to 999 times 21043 FTP Timeout Con...

Page 239: ... 31 Setting range 00000000 to FFFFFFFF HEX 21051 plcskip1 G31 1 skip condition Designate the PLC skip signal in multi step skip G31 1 The PLC skip signal 1 to 32 is corresponded to bit0 to 31 Setting range 00000000 to FFFFFFFF HEX 21052 plcskip2 G31 2 skip condition Designate the PLC skip signal in multi step skip G31 2 The PLC skip signal 1 to 32 is corresponded to bit0 to 31 Setting range 000000...

Page 240: ...tion type in PLC axis s cutting feed mode 0 Select constant time constant acceleration deceleration 1 Select constant inclination acceleration deceleration Note Select the peripheral axis s MC1K I F acceleration deceleration type when the peripheral axis is used bit2 FCircular command block overlap enabled Select whether to enable the block overlap at the circular command 0 Disable 1 Enable bit3 F...

Page 241: ...1105 add05 bit0 Program in position type 2 Select the operation type of programmable in position check 0 When 1193 inpos is 1 or 3 I command is enabled The maximum difference between I command value and the parameter setting value is enabled 1 Regardless of 1193 inpos setting I command is enabled Only I command value is enabled bit1 Macro single speeding up Select a state of continuous operation w...

Page 242: ...DoorSgnl is set to 1 Setting range 0000 to 01FF hexadecimal 21142 PR SSU_delay Dual signal comparison tolerance time Set the time in which mismatches of input output signals to from PLC and NC in the dual signal module are allowed When set to 0 the signal comparison tolerance time is 100ms Setting range 0 to 50 100ms 21143 to 21145 PR SSU_Dev1 to SSU_Dev3 Dual signal module device Set the head dev...

Page 243: ... mounting information check 4 21161 SftySgnlChkTrg Dual signal check time change 21162 mulstepssc Multi step speed monitor enabled 21163 InvalidDoorSgnl Door monitor disabled Axis specifications parameters 2118 S_DSI Speed monitor Door selection 2140 S_Fil Speed monitor Error detection time during servo OFF 2180 S_DIN Speed observation input door No 2181 to 2184 sscfeed1 to sscfeed4 Safety observa...

Page 244: ...5 bit6 M806 bit7 M807 Setting range 00000000 to 11111111 21152 PR SC_EQP_2 Safety device mounting information 2 Set the devices mount status when the device manufacturer s safety sequence is shared by machines with different safety device configurations Each bit s data is copied to M808 M815 respectively at every power ON which may be used in the device manufacturer s safety sequence on both NC si...

Page 245: ...acturer s safety sequence to PLC Execute the element manufacturer s safety sequence on NC side 21156 PR SSU_wrg Reset Comparison error warning reset cancel Select the operation after Y21 Safety observation warning 0020 Dual signal State after error unconfirmed occurs 0 Temporarily clear the warning after resetting The warning will be shown after the power is turned ON again 1 Clear the warning aft...

Page 246: ...he power ON Each bit corresponds to the following device No bit0 M848 bit1 M849 bit2 M850 bit3 M851 bit4 M852 bit5 M853 bit6 M854 bit7 M855 Setting range 00000000 to 11111111 21160 PR SC_EQP_CHK4 Safety device mounting information check 4 Use this parameter to prevent the incorrect setting of 21158 SC_EQP_4 Safety device mounting information 4 Set the same value as in 21158 SC_EQP_4 Safety device ...

Page 247: ...y motor speed SV239 SP239 to 0 for all servo axes and spindles Unless these are set to 0 a safety observation alarm will occur when the NC is turned ON 21163 PR Invalid DoorSgnl Door monitor disabled Select whether to enable the door monitor between NC and drive unit When the door monitor is disabled door will always be treated as closed between NC and drive unit 0 Enable 1 Disable 21164 BR_INT Br...

Page 248: ...the parameter settings 2001 rapid Rapid traverse rate Set the rapid traverse feedrate for each axis Note The maximum value to be set depends on the machine specifications Setting range 1 to 1000000 mm min 2002 clamp Cutting feedrate for clamp function Set the maximum cutting feedrate for each axis Even if the feedrate in G01 exceeds this value the clamp will be applied at this feedrate Setting ran...

Page 249: ... 6 5 4 0010 Prim ary delay 8 bit7 6 5 4 1000 Exponential acceleration and linear deceleration F bit7 6 5 4 1111 Soft acceleration deceleration HEX 3 Stroke end stop types 0 bit9 8 00 Linear deceleration Decelerates at G0t1 1 bit9 8 01 Linear deceleration Decelerates at 2 G0t1 2 bit9 8 10 Position loop step stop 3 bit9 8 11 Position loop step stop Note OT1 bit8 is valid under the following conditio...

Page 250: ...tion and deceleration The time constant will be enabled when R1 rapid traverse feed with primary delay or R3 exponential acceleration and linear deceleration is selected in 2003 smgst Acceleration and deceleration modes When the soft acceleration deceleration is selected the second step time constant will be used Rapid traverse feed with primary delay Rapid traverse feed with exponential accelerat...

Page 251: ...tion Set the primary delay time constant for cutting acceleration and deceleration The time constant will be enabled when C1 cutting feed with the primary delay or C3 cutting feed with exponential acceleration and linear deceleration is selected in 2003 smgst acceleration deceleration modes When the soft acceleration or deceleration is selected the second step time constant will be used Cutting fe...

Page 252: ... unit 2 2012 G1back G1 backlash Set up the backlash compensation amount when the direction is reversed with the movement command in cutting mode Setting range 9999 to 9999 command unit 2 2013 OT Soft limit I Set a soft limit area with reference to the zero point of the basic machine coordinate Set the coordinate in the negative direction for the movable area of stored stroke limit 1 The coordinate...

Page 253: ...l setter Set the sensor position in the positive direction when using the tool setter Setting range 99999 999 to 99999 999 mm 2017 tap_g Axis servo gain Set the position loop gain for special operations synchronous tapping interpolation with spindle C axis etc Set the value in 0 25 increments The value of 2249 SV049 PGN1sp is also set The standard setting value is 10 Setting range 0 25 to 200 00 r...

Page 254: ...nimum speed outside the soft limit range during the second to the fourth reference position return Setting range 0 to 1000000 mm min 2024 synerr Allowable error Set the maximum synchronization error allowable at the synchronization error check for the primary axis When 0 is set the error check will not be carried out Setting range 0 to 99999 999 mm 2025 G28rap G28 rapid traverse rate Set a rapid t...

Page 255: ...sing a negative value Example Setting value 1 1 000 mm 1 0 001 mm Even when the specification is in sub micrometric system 0 001 mm is the minimum setting increment Setting range 32767 to 999 mm 2030 PR dir Reference position direction Select which side of the near point dog the reference position is established 0 Positive direction 1 Negative direction Directions in which reference position is es...

Page 256: ...ilable for a rotary axis only 2037 G53ofs Reference position 1 Set the position of the first reference position from the zero point of the basic machine coordinate Setting range 99999 999 to 99999 999 mm 2038 2_rfp Reference position 2 Set the position of the second reference position from the zero point of the basic machine coordinate Setting range 99999 999 to 99999 999 mm Reference position 3 2...

Page 257: ...tactless switch 4 Marked point alignment method II Align to alignment mark Grid return won t be performed after marked point alignment 9 Simple absolute position detection Not absolute position detection but the position when the power is turned OFF is registered Automatic initial setting is enabled only when the automatic stopper method is selected 2050 absdir Basic point of Z direction Select th...

Page 258: ...tector and that in the control unit exceeds this range an alarm will be output to stop the machine The standard setting is 100 Setting range 0 to 65535 0 5μm 2054 clpush Current limit Set the current limit value during the stopper operation in the dogless type absolute position detection The setting value is the ratio of the current limit value to the rated current value Setting range 0 to 100 205...

Page 259: ...em Setting range 99999 999 to 99999 999 mm 2063 OT_1Btype Soft limit IB type Select the type of stored stroke limit I in which 2062 OT_1B or 2061 OT_1B is enabled 0 Enable Soft limit IB 1 Disable Soft limit IB and IC 2 Enable Soft limit IC 2068 G0fwdg G00 feed forward gain Set a feed forward gain for G00 pre interpolation acceleration deceleration The larger the setting value the shorter the posit...

Page 260: ... H W OT Random assignment device Set the input device in this parameter to assign the OT signal Note 1 This parameter is valid when 1 is set in 1226 aux10 bit5 Note 2 When this parameter is valid do not set the existing device number If the existing device number is set an emergency stop will occur However no device number check will be performed for an axis to which the OT ignored signal is input...

Page 261: ... is moved In automatic operation the upper limit of the combined speed is applied Set 2086 when using the external deceleration for each axis and 2161 2165 when using the external deceleration 2nd step or later This parameter is enabled when 1239 set11 bit6 is set to 1 Setting range 1 to 1000000 mm min 2116 PR v_axis Hypothetical axis Select whether the axis is used as a hypothetical axis or an ac...

Page 262: ...eds the error detection time set in this parameter If 0 is set it will be handled as 200 ms Setting range 0 to 9999 ms 2141 chtL Chopping first step time constant for soft acceleration and deceleration Set the first step time constant for the chopping axis when soft acceleration deceleration is applied Note that however there may be cases where actual time constant is shorter than the set time con...

Page 263: ...when using the external deceleration for each axis and 2161 2165 when using the external deceleration 2nd step or later This parameter is enabled when 1239 set11 bit6 is set to 1 Setting range 1 to 1000000 mm min 2164 exdcax5 External deceleration speed 5 Set the upper limit of the feedrate when the external deceleration signal is ON and only one axis is moved In automatic operation the upper limi...

Page 264: ... the multi step speed monitor mode 2 Setting range 0 to 18000 mm min or min 2183 PR sscfeed3 Safety observation speed 3 Set the safety observation speed which is at the machine end in the multi step speed monitor mode 3 Setting range 0 to 18000 mm min or min 2184 PR sscfeed4 Safety observation speed 4 Set the safety observation speed which is at the machine end in the multi step speed monitor mode...

Page 265: ...hen 0 is set and the brake test turned ON and the brake test is not executed Setting range 0 to 1000000 mm min or min 2610 PR BR_Tol Brake test tolerance of motor travel amount Set a tolerance for motor travel amount at the brake test If the change amount of FB position from the start of brake test exceeds this tolerance according to the test patterns 1 to 3 a warning is applied among Y21 Safety o...

Page 266: ... coordinate position to compensate by the maximum offset amount on the machine basic coordinate system Note Either 22011 or 22012 can be negative Setting range 99999 999 to 99999 999 22013 synwd Not used Set to 0 22014 PR Mastno Multi secondary axis sync primary axis number Set the axis No of the primary axis to the each secondary axis to set multiple secondary axis synchronous control The axis nu...

Page 267: ...3 SV003 PGN1 Position loop gain 1 Set the position loop gain The standard setting is 33 The higher the setting value is the more accurately the command can be followed and the shorter the settling time in positioning gets however note that a bigger shock will be applied to the machine during acceleration deceleration When using the SHG control also set SV004 PGN2 and SV057 SHGC When using the OMR ...

Page 268: ... offset SV032 Setting range 0 to 32767 2208 SV008 VIA Speed loop lead compensation Set the gain of the speed loop integral control Standard setting 1364 Standard setting in the SHG control 1900 Adjust the value by increasing decreasing this by about 100 at a time Raise this value to improve contour tracking accuracy in high speed cutting Lower this value when the position droop does not stabilize ...

Page 269: ...celeration deceleration increase the value by 50 at a time Setting range 0 to 999 2216 SV016 LMC1 Lost motion compensation 1 Set this parameter when the protrusion that occurs due to the non sensitive band by friction torsion backlash etc at quadrant change is too large This sets the compensation torque at quadrant change when an axis feed direction is reversed by the proportion to the stall torqu...

Page 270: ...0 poles 1 720 poles bit 7 abs Position control These parameters are set automatically by the NC system 0 Incremental 1 Absolute position control bit 6 5 Not used Set to 0 bit 4 sdir Sub side encoder feedback Set the machine side encoder s installation polarity 0 Forward polarity 1 Reverse polarity bit 3 vfb Speed feedback filter 0 Stop 1 Start 2250Hz bit 2 seqh Ready on sequence 0 Normal 1 High sp...

Page 271: ... the reminder of above 65536 negative number to SV019 Setting range When SV117 0 the setting range is from 0 to 32767 kp When SV117 0 For M700V M70V M70 E70 0 to 65535 p For C70 32768 to 32767 p 2220 PR SV020 RNG2 Main side encoder resolution Set the number of pulses per revolution of the motor side encoder OSA18 A48 260 000 p rev SV020 260 OSA105 A51 1 000 000 p rev SV020 1000 OSA166 A74N 16 000 ...

Page 272: ...essive error detection width during servo ON Set the excessive error detection width in servo ON When set to 0 the excessive error alarm detection will be ignored so do not set to 0 Standard setting value OD1 OD2 Rapid traverse rate mm min 60 PGN1 2 mm Related parameters SV026 Setting range 0 to 32767 mm However when SV084 bitC 1 the setting range is from 0 to 32767 μm 2224 SV024 INP In position d...

Page 273: ...trol Primary axis pen A Secondary axis pen D For linear motor pen A For direct drive motor pen 2 bit B 8 ent HEX 3 Speed encoder For general motor ent 2 For linear motor ent A For direct drive motor ent 2 bit 7 0 mtyp HEX 2 1 Motor type Set the motor type Set this with SV017 bitF C For SV017 bitF C 1 200V standard motor series HF75 01h HP54 11h HF KP13 E9h Note 3 HF105 02h HP104 12h HF KP23 EAh HF...

Page 274: ...03 0Bh HP H224 1Bh HC H1502 B9h For linear motor and direct drive motor follow the settings stated in respective materials 2226 SV026 OD2 Excessive error detection width during servo OFF Set the excessive error detection width during servo OFF When set to 0 the excessive error alarm detection will be ignored so do not set to 0 Standard setting value OD1 OD2 Rapid traverse rate mm min 60 PGN1 2 mm ...

Page 275: ...42 OVS2 Related parameters SV031 SV042 SV034 bitF C bit 9 8 lmc Lost motion compensation type Set this parameter when the protrusion at quadrant change is too large Type 2 has an obsolete type compatible control bit9 8 00 Compensation stop 01 Setting prohibited 10 Type 2 11 Setting prohibited Set the compensation amount in SV016 LMC1 and SV041 LMC2 Note When SV082 bit1 1 the lost motion compensati...

Page 276: ...et the voltage reduction amount equivalent to the logical non energization in the PWM control will be compensated When 0 is set 100 compensation will be performed Adjust in increments of 10 from the default value of 100 If increased too much vibration or vibration noise may be generated Setting range 0 to 255 2231 SV031 OVS1 Overshooting compensation 1 This compensates the motor torque when oversh...

Page 277: ...rection is determined by this parameter s sign When set to 0 the vertical axis pull up will not be executed This can be used for speed loop delay compensation and collision detection function To use load inertia estimation function drive monitor display set this parameter friction torque SV045 and load inertia display enabling flag SV035 bitF Related parameters SV007 SV033 bitE SV059 Setting range...

Page 278: ...units of the specified speed signal output speed SV073 and safely limited speed SV238 0 mm min 1 100mm min Related parameters SV073 SV238 bit C 8 Not used Set to 0 bit 7 5 nfd2 Depth of Notch filter 2 Set the depth of Notch filter 2 SV046 bit7 6 5 000 001 18 1 dB 010 12 0 dB 011 8 5 dB 100 6 0 dB 101 4 1 dB 110 2 5 dB 111 1 2 dB bit 4 fhz3 Notch filter 3 0 Stop 1 Start 1 125Hz bit 3 1 nfd1 Depth o...

Page 279: ...ng of the model 0 0 μm 1 2 μm 2 4μm E 28 μm F 30μm bit B 8 linN The number of parallel connections when using linear motors for linear Set to 2 to perform 1 amplifier 2 motor control by linear servo bit 7 5 Not used Set to 0 bit 4 dcd linear direct drive motor 0 Normal setting 1 DC excitation mode Related parameters SV061 SV062 SV063 bit 3 Not used Set to 0 bit 2 mohn Thermistor temperature detect...

Page 280: ...et the collision detection level in the collision detection method 1 during cutting feed G1 in multiples of that of rapid traverse G0 When set to 0 detection of collision detection method 1 during cutting feed will be ignored G1 Collision detection level G0 collision detection level SV060 clG1 bit B cl2n Collision detection method 2 0 Enable 1 Disable bit A Not used Set to 0 bit 9 8 cltq Retract t...

Page 281: ...S D2 CV 185 MDS DH2 CV 185 19 MDS D2 CV 300 MDS DH2 CV 300 30 MDS D2 CV 370 MDS DH2 CV 370 37 MDS D2 CV 450 MDS DH2 CV 450 45 MDS D2 CV 550 MDS DH2 CV 550 55 MDS DH2 CV 750 75 When the emergency stop input signal of the power supply unit is enabled Note Set the power supply rotary switch to 4 Power supply unit is not connected 00 MDS D2 CV 37 MDS DH2 CV 37 44 MDS D2 CV 75 MDS DH2 CV 75 48 MDS D2 C...

Page 282: ...stop function 0 Disable 4 Enable bit 3 0 Not used Set to 0 2237 SV037 JL Load inertia scale Set the motor axis conversion total load inertia including motor itself in proportion to the motor inertia SV037 JL Jm Jl Jm 100 Jm Motor inertia Jl Motor axis conversion load inertia For linear motor set the gross mass of the moving sections in kg unit Drive monitor load inertia ratio display Set SV035 bit...

Page 283: ...et the disturbance observer filter band Normally set to 100 Setting values of 49 or less is equal to 0 setting To use the disturbance observer also set SV037 JL and SV044 OBS2 When disturbance observer related parameters are changed lost motion compensation needs to be readjusted Set to 0 when not using Setting range 0 to 1000 rad s 2244 SV044 OBS2 Disturbance observer gain Set the disturbance obs...

Page 284: ...sition loop gain for spindle synchronous tapping control When performing the SHG control set this parameter with SV050 PGN2sp and SV058 SHGCsp When changing the value change the value of 2017 tap_g Axis servo gain Setting range 1 to 200 rad s 2250 SV050 PGN2sp Position loop gain 2 in spindle synchronous control When using SHG control during spindle synchronous control synchronous tapping and synch...

Page 285: ... setting range is from 1 to 32767 μm 2255 SV055 EMGx Max gate off delay time after emergency stop Set the time required between an emergency stop and forced READY OFF Set the maximum value 100ms of the SV056 setting value of the servo drive unit electrified by the same power supply unit When executing the vertical axis drop prevention the gate off will be delayed for the length of time set at SV04...

Page 286: ...8 SV037 SV045 SV059 Setting range 0 to 999 Stall current 2261 SV061 DA1NO D A output ch1 data No Initial DC excitation level Input the data number you wish to output to the D A output channel 1 When using the 2 axis drive unit set 1 to the axis that the data will not be output When the DC excitation is running SV034 bit4 1 Use this when the DC excitation is running SV034 bit4 1 to adjust the initi...

Page 287: ...ut scale Set output scale of the D A output channel 2 in increment of 1 100 When 0 is set the magnification is the same as when 100 is set Setting range 32768 to 32767 1 100 fold 2265 SV065 TLC Machine end compensation gain The shape of the machine end is compensated by compensating the spring effect from the machine end to the motor end Set the machine end compensation gain Measure the error amou...

Page 288: ... Not used Set to 0 bit 9 npg Earth fault detection 0 Disable 1 Enable standard Set 0 and it is constantly Enable for MDS DJ V1 V2 Series bit 8 Not used Set to 0 bit 7 szchk Distance coded reference scale reference mark 0 Check at 4 points standard 1 Check at 3 points bit 6 4 Not used Set to 0 bit 3 absc Distance coded reference scale 0 Disable 1 Enable bit 2 0 Not used Set to 0 absc szchk npg ...

Page 289: ...nal output 3 selection bitB A 00 Disable 01 Setting prohibited 10 Contactor control signal output For MDS DJ V1 V2 11 Setting prohibited bit 9 8 dos2 Digital signal output 2 selection bit9 8 00 Disable 01 Specified speed output 10 Setting prohibited 11 Setting prohibited bit 7 3 Not used Set to 0 bit 2 ccu Lost motion overshoot compensation compensation amount setting increment 0 Stall current 1 S...

Page 290: ...t to 0 bit 7 5 nfd5 Depth of Notch filter 5 Set the depth of Notch filter 5 SV088 bit7 6 5 000 001 18 1 dB 010 12 0 dB 011 8 5 dB 100 6 0 dB 101 4 1 dB 110 2 5 dB 111 1 2 dB bit 4 Not used Set to 0 bit 3 1 nfd4 Depth of Notch filter 4 Set the depth of Notch filter 4 SV087 bit3 2 1 000 001 18 1 dB 010 12 0 dB 011 8 5 dB 100 6 0 dB 101 4 1 dB 110 2 5 dB 111 1 2 dB bit 0 Not used Set to 0 nfd4 nfd5 ...

Page 291: ...urrent display normal 1 Motor effective current display 2285 SV085 LMCk Lost motion compensation 3 spring constant Set the machine system s spring constant when selecting lost motion compensation type 3 When not using set to 0 Related parameters SV016 SV041 SV082 bit2 1 SV086 Setting range 0 to 32767 0 01 μm 2286 SV086 LMCc Lost motion compensation 3 viscous coefficient Set the machine system s vi...

Page 292: ...monitors the command speed and motor speed at the position command stop and detects the magnetic pole position error alarm 3E if any Set the error detection level for the command speed and motor speed at the position command stop Be aware when setting the parameter as the setting units for general motors and linear motors are different For general motor When the command speed error detection level...

Page 293: ...R FF movement averaging filter time constant 1 Set the movement averaging filter time constant in OMR FF control The standard setting is 88 Set to 0 when not using OMR FF control Setting range 0 to 711 0 01ms 2302 SV102 TMA2 OMR FF movement averaging filter time constant 2 Set the movement averaging filter time constant in OMR FF control The standard setting is 88 Set to 0 when not using OMR FF co...

Page 294: ... range 0 to 20000 0 01 2306 SV106 PGM OMR FF scale model gain Set the scale model gain position response in OMR FF control Set the same value as SV003 PGN1 Increase the setting value to perform a high speed machining such as a fine arc or to improve the path error Lower the value when vibration occurs during acceleration deceleration Set to 0 when not using OMR FF control Setting range 0 to 300 ra...

Page 295: ... function 0 Dedicated wiring STO function unused 1 Dedicated wiring STO function used bit 7 1 Not used Set to 0 bit 0 omrffon OMR FF control enabled 0 Disable 1 Enable 2314 SV114 SSF9 Servo function 9 Select the servo functions A function is assigned to each bit Set this in hexadecimal format bit F 9 Not used Set to 0 bit 8 nohis History of communication error alarm between NC and DRV 34 36 38 39 ...

Page 296: ...uency 101 Notch filter 5 frequency Other settings setting prohibited bit B ade5 Notch filter 5 Adaptive follow up function 0 Disable 1 Enable bit A ade4 Notch filter 4 Adaptive follow up function 0 Disable 1 Enable bit 9 ade2 Notch filter 2 Adaptive follow up function 0 Disable 1 Enable bit 8 ade1 Notch filter 1 Adaptive follow up function 0 Disable 1 Enable bit 7 6 dsn Estimated resonance frequen...

Page 297: ...r bite data of SV117 high order and SV019 low order by pulse p When SV117 0 the setting unit of SV019 is kp Refer to SV019 for details Related parameters SV019 SV020 SV118 Setting range 1 to 32767 2318 PR SV118 RNG2ex Expansion main side encoder resolution When using high accuracy binary resolution encoder set the number of pulses to four bite data of SV118 high order and SV020 low order by pulse ...

Page 298: ...ark in the distance coded reference scale When the distance coded reference scale is not used set to 0 The interval of basic reference mark SV130 and auxiliary interval SV131 must be in the specified relationship Other settings cause the initial parameter error alarm 37 Following is the specified relationship The quotient of SV130 1000 SV131 must be 4 or more and leaves no remainder Related parame...

Page 299: ...attery option are needed Related parameters SV081 bit3 7 SV130 SV131 SV134 to SV137 Setting range 32768 to 32767 2337 SV137 RAER Distance coded reference check allowable width For the distance coded reference check function when using distance coded reference scale set the allowable gap from the reference point position data calculated by the main side encoder When the gap exceeds the allowable ra...

Page 300: ...the SLS Safely Limited Speed function Set a value to hold the following relationship Be aware when setting the parameter as the setting units for general motors and linear motors are different For general motor SV239 SV238 SV018 x SV002 SV001 Only when the product is 0 set to 1 For linear motor SV239 SV238 60 Only when the product is 0 set to 1 When not using set to 0 Setting range For general mot...

Page 301: ...on speed Gear 11 Set the spindle rotation speed for maximum motor speed when gear 11 is selected Set the spindle rotation speed for the S analog output 10V during analog spindle control Setting range 0 to 99999 r min 3005 smax 1 Maximum rotation speed Gear 00 Set the maximum spindle rotation speed which is actually commanded when gear 00 is selected Set this as smax1 3005 slimit1 3001 By comparing...

Page 302: ...g too large value may cause a gear nick when changing gears Setting range 0 to 32767 r min 3013 stap 1 Synchronous tapping 1st step rotation speed Gear 00 Set the speed which switches from 1st step to 2nd step in synchronous tapping multi step acceleration deceleration control when gear 00 is selected The inclination of linear acceleration deceleration control for 1st step is determined by the rat...

Page 303: ...on deceleration control is executed with the same inclination as the 1st step for the rotation speed of stap4 or higher Setting range 0 to 99999 r min 3017 stapt 1 Synchronous tapping 1st step acceleration deceleration time constant Gear 00 Set the time constant for synchronous tapping 1st step linear acceleration deceleration control when gear 00 is selected linear acceleration deceleration patte...

Page 304: ...C axis is set to the test mode set 1 to 2018 no_srv for the C axis Without the setting the error indicating that the C axis is not mounted will occur In this case do not set the servo ON for the C axis When the servo is set ON for the C axis all the subsequent axes cannot be set as servo ON cannot be operated as a C axis To test commands for the C axis set the parameter for NC axis instead of the ...

Page 305: ...No is fixed to 1st axis so set 01 as the number of axes last 2 digits 3035 PR spunit Output unit Select the data unit for communication with the spindle drive unit This selection is applied to the data communicated between the NC and spindle drive unit as well as the spindle movement data Note however that this parameter is enabled only for the MDS D Series spindle drive unit Spindle C axis depend...

Page 306: ... rotation speed of taps23 or higher Setting range 0 to 99999 r min 3040 taps24 Synchronous tapping 2nd step rotation speed Gear 11 Set the speed which switches from 2nd step to 3rd step in synchronous tapping multi step acceleration deceleration control when gear 11 is selected The inclination of linear acceleration deceleration control for 2nd step is determined by the ratio of taps24 3040 to tap...

Page 307: ...o 5000 ms 3047 tapt33 Synchronous tapping 3rd step acceleration deceleration time constant Gear 10 Set the time constant for synchronous tapping 3rd step linear acceleration deceleration control when gear 10 is selected The inclination of linear acceleration deceleration control for 3rd step is determined by the ratio of slimit3 3003 to tapt33 3047 Setting range 1 to 5000 ms 3048 tapt34 Synchronou...

Page 308: ...indle encoder s Z phase Obtain the deviation amount considering a clockwise direction as positive when viewed from the spindle s front side Setting range 0 to 359999 1 1000 3054 sptc1 Spindle synchronization multi step acceleration deceleration changeover speed 1 Set the speed which switches from 1st step to 2nd step in spindle synchronization multi step acceleration deceleration control Set the s...

Page 309: ...leration deceleration changeover speed 7 Set the speed which switches from 7th step to 8th step in spindle synchronization multi step acceleration deceleration control Set the same value for the reference axis and synchronous axis Set the value of limit rotation speed slimit or higher not to carry out a step shift Setting range 0 to 99999 r min 3061 spdiv1 Time constant magnification for changeove...

Page 310: ...o the spindle synchronization acceleration deceleration time constant spt Setting range 0 to 127 3067 spdiv7 Time constant magnification for changeover speed 7 Set the acceleration deceleration time constant to be used at the speed of changeover speed 7 sptc7 and higher in spindle synchronization multi step acceleration deceleration control Set this as a magnification in relation to the spindle sy...

Page 311: ...076 PR SosAlmTsp Stop observation error detection time Set the time to detect the state of the amount of position deviation exceeding the tolerable position deviation amount as the error during the stop observation The time until the state is regarded as out of stop state Setting range 0 to 65535 ms 3101 sp_t 1 Time constant for spindle rotation with S command Gear 00 Set the acceleration decelera...

Page 312: ...4 sp_t 4 Time constant for spindle rotation with S command Gear 11 Set the acceleration deceleration time constant for a spindle when the spindle is rotated by an S command spindle control mode speed operation mode using gear11 Linear acceleration deceleration pattern This parameter is also used to set the time constant for the spindle rotation when the Z phase is detected Note If you set this par...

Page 313: ...Zero point return a start position in synchronous tapping is adjusted to 3111 tap_sft Synchronous tapping zero point return shift amount Use this setting when the tapping start position needs to be adjusted 1 Deceleration stop tapping starts from the position where the synchronous tap is commanded bit 3 Not used Set to 0 bit 2 1 Orientation direction 00 Short cut 01 Forward run 10 Reverse run 11 R...

Page 314: ...nous tapping control Setting range 1 to 99999 r min 3111 tap_sft Synchronous tapping zero point return shift amount Set the zero point return shift amount during synchronous tapping control Zero point angle shifts from Z phase according to the setting angle Setting range 0 to 35999 0 01 3112 cax_spd Spindle C axis zero point return speed Set the zero point return speed during spindle C axis contro...

Page 315: ...r follows the setting of sp_t1 to sp_t4 Setting range 0 to 30000 ms 3118 sp2_t4 Time constant in orientation position loop reference position return Gear 11 Set the acceleration deceleration time constant to reach the spindle s limit speed slimt when spindle rotates in orientation position loop zero point return method C axis tapping using gear 11 Linear acceleration deceleration pattern Note 1 Se...

Page 316: ...syn_spec Spindle synchronization specification bit1 Acceleration deceleration type in phase alignment 0 Phase alignment method Type 2 Acceleration deceleration method 1 Phase alignment method Type 1 Step alignment method 3140 PR S_DINSp Speed monitor input door No Set the door signal input in the drive unit Use this parameter only when the axis with a door signal belongs to several door groups The...

Page 317: ... position loop gain for interpolation control mode When the setting value increases the command tracking ability will enhance and the positioning settling time can be shorter However the impact on the machine during acceleration deceleration will increase Use the selection command the control mode bit 2 1 0 010 or 100 in control input 4 Note The control mode is commanded by NC When carrying out th...

Page 318: ... SP035 bit9 or SP036 bit1 1 gain 2 can be used according to the application Gain 2 can also be used by setting Speed gain set 2 changeover request control input 5 bitC 1 Refer to SP005 VGN1 for adjustment procedures Setting range 1 to 9999 13009 SP009 VIA2 Speed loop lead compensation 2 Normally SP006 VIA1 is used By setting SP035 bit1 SP035 bit9 or SP036 bit1 1 gain 2 can be used according to the...

Page 319: ...ing SP035 bit2 SP035 bitA or SP036 bit2 1 the excitation rate 2 can be used according to the application The excitation rate 2 can also be used by setting the minimum excitation rate 2 changeover request control input 5 bitB 1 Refer to SP014 PY1 for adjustment procedures Set to 0 when using an IPM spindle motor Setting range 0 to 100 13016 SP016 DDT Phase alignment deceleration rate Set the single...

Page 320: ...bit B 5 Not used Set to 0 bit 4 fdir Position feedback Set the machine side encoder s installation polarity 0 Forward polarity 1 Reverse polarity bit 3 vfb Speed feedback filter 0 Disable 1 Enable 2250Hz bit 2 seqh READY ON sequence 0 Normal 1 High speed bit 1 dfbx Dual feedback control Control the position FB signal in full closed control by the combination of a motor side encoder and machine sid...

Page 321: ...Not used Set to 0 bit 1 oplp Open loop control This allows the operation in which no encoder feedback signals are used It is used when adjusting the encoder etc 0 Disable 1 Enable bit 0 Not used Set to 0 13019 PR SP019 RNG1 Sub side encoder resolution For semi closed loop Set the same value as SP020 RNG2 Refer to the explanation of SP020 For full closed loop Set the number of pulses per revolution...

Page 322: ...nge is from 0 to 32767 kp When SP098 0 For M700V M70V M70 E70 0 to 65535 p For C70 32768 to 32767 p 13021 PR SP021 OLT Overload detection time constant Set the detection time constant of Overload 1 Alarm 50 For machine tool builder adjustment Normally set to 60 Set to 300 when using an IPM spindle motor Setting range 1 to 15300 s 13022 SP022 OLL Overload detection level Set the current detection l...

Page 323: ...he zero speed signal turns ON The standard setting is 50 Setting range 1 to 1000 r min 13028 SP028 SDTS Speed detection set value Set the motor speed for detecting the speed If the motor speed drops below the set speed the speed detection signal turns ON The standard setting is 10 of the maximum motor speed Setting range 10 to 32767 r min 13029 SP029 SDTR Speed detection reset width Set the hyster...

Page 324: ...85 19 MDS D2 CV 300 MDS DH2 CV 300 30 MDS D2 CV 370 MDS DH2 CV 370 37 MDS D2 CV 450 MDS DH2 CV 450 45 MDS D2 CV 550 MDS DH2 CV 550 55 MDS DH2 CV 750 75 When the emergency stop input signal of the power supply unit is enabled Note Set the power supply rotary switch to 4 Power supply unit is not connected 00 MDS D2 CV 37 MDS DH2 CV 37 44 MDS D2 CV 75 MDS DH2 CV 75 48 MDS D2 CV 110 MDS DH2 CV 110 51 ...

Page 325: ...connected in parallel 15 MR RB50 or GZG300W39OHMK 3 units connected in parallel 16 Setting prohibited 17 1F Setting prohibited 20 23 FCUA RB22 24 FCUA RB37 25 FCUA RB55 26 FCUA RB75 2 1 unit 27 R UNIT1 28 R UNIT2 29 R UNIT3 2A R UNIT4 2B R UNIT5 2C FCUA RB75 2 2 units connected in parallel 2D FCUA RB55 2 2 units connected in parallel 2E Setting prohibited 2F bit 7 4 emgx External emergency stop fu...

Page 326: ...ng prohibited 11 Compensation type 3 Set the compensation amount in SP043 OVS1 and SP042 OVS2 bit 9 8 lmc Lost motion compensation type2 Set this parameter when the protrusion at quadrant change is too large bit9 8 00 Compensation stop 01 Setting prohibited 10 Compensation type 2 11 Setting prohibited bit 7 lmc2a Lost motion compensation 2 timing 0 Normal 1 Change bit 6 Not used Set to 0 bit 5 4 v...

Page 327: ... 4 1 dB 110 2 5 dB 111 1 2 dB bit C Not used Set to 0 bit B 9 nfd4 Depth of Notch filter 4 Set the depth of Notch filter 4 SP087 bit B A 9 000 001 18 1 dB 010 12 0 dB 011 8 5 dB 100 6 0 dB 101 4 1 dB 110 2 5 dB 111 1 2 dB bit 8 pwm Current control 0 Standard current control 1 High frequency current control bit 7 5 nfd2 Depth of Notch filter 2 Set the depth of Notch filter 2 SP046 bit7 6 5 000 001 ...

Page 328: ...1 Start When using the OMR FF control set to 0 bit B Not used Set to 0 bit A pyn Excitation rate selection in interpolation mode 0 Select Excitation rate 1 1 Select Excitation rate 2 bit 9 vgn Speed loop gain set selection in interpolation mode 0 Select Set 1 1 Select Set 2 bit 8 3 Not used Set to 0 bit 2 pyin Excitation rate selection in non interpolation mode The excitation rate after the in pos...

Page 329: ...te 2 bit 1 vgs Speed loop gain set selection in spindle synchronization mode 0 Select Set 1 SP005 SP006 SP007 1 Select Set 2 SP008 SP009 SP010 bit 0 Not used Set to 0 13037 SP037 JL Load inertia scale Set the motor axis conversion total load inertia including motor itself in proportion to the motor inertia SV037 JL Jm Jl Jm 100 Jm Motor inertia Jl Motor axis conversion load inertia Setting range 0...

Page 330: ... compensation SP033 SFNC1 ovs is selected Type 3 When SP033 bitB A 11 Use this when performing overshoot compensation in the feed forward control during arc cutting mode Set the compensation amount based on the motor short time rated current Increase the value in increments of 1 to find the value where overshooting ceases To vary compensation amount depending on the direction When SV042 OVS2 is 0 ...

Page 331: ...tor short time rated current The standard setting is double of the friction torque The compensation amount will be 0 when 0 is set Related parameters SP033 bit9 8 SP039 SP040 SP041 SP227 bit2 To vary compensation amount depending on the direction When SP041 LMC2 is 0 change SP048 LMC1 value in both of directions to compensate To vary the compensation amount depending on the command direction set t...

Page 332: ...t the overrun detection width in the full closed loop control When the gap between the motor side encoder and the machine side encoder exceeds the set value it is judged as an overrun and Alarm 43 is detected When 1 is set if the differential velocity between the motor side encoder and the machine side encoder exceeds the 30 of the maximum motor speed it will be judged as overrun and Alarm 43 will...

Page 333: ...rol input 4 bit6 5 is set to 11 Setting range 1 to 32767 13061 PR SP061 GRB1 Motor side gear ratio 1 Set the number of gear teeth on the motor side when the gear selection command control input 4 bit6 5 is set to 00 Setting range 1 to 32767 13062 PR SP062 GRB2 Motor side gear ratio 2 Set the number of gear teeth on the motor side when the gear selection command control input 4 bit6 5 is set to 01 ...

Page 334: ...ne When the setting value decreases the rotation error will decrease but the cycle time settling time will get longer The standard setting is 875 Setting range 0 to 32767 1 1000 13070 SP070 KDDT Phase alignment deceleration rate scale Set the scale for SP016 DDT to change the deceleration rate only during rotation command command F Δ T 0 When the setting value increases the single rotation positio...

Page 335: ...eed loop gain at high speed Set this value to ensure the adequate response by suppressing noise and vibration at low speeds and increasing the speed loop gain at high speeds for a high speed spindle of machining center etc As shown below set the speed loop gain rate for the overspeed detection speed in SP073 VGVN and use with SP074 VGVS When not using set to 0 The overspeed detection speed VLMT is...

Page 336: ...tion low speed coil Set the slip frequency scale at deceleration when using the low speed coil Normally set to 0 For machine tool builder adjustment Setting range 0 to 255 1 16 fold 13077 SP077 IQA Q axis current lead compensation Set the current loop gain To use the coil switch function set the current loop gain for when the high speed coil is selected The setting value is determined by the motor...

Page 337: ...et the value given in the spindle parameter list For machine tool builder adjustment Setting range 1 to 20480 13082 SP082 IDAL D axis current lead compensation low speed coil When using coil switch function set the current loop gain for when the low speed coil is selected The setting value is determined by the motor s electrical characteristics so that the value is fixed to each motor used Set the...

Page 338: ...ication of the excitation current stabilizing gain For machine tool builder adjustment When set to 0 the excitation current stabilization is disabled When not using set to 0 Setting range 0 to 32767 13091 SP091 Not used Set to 0 13092 SP092 Not used Set to 0 13093 SP093 Not used Set to 0 13094 SP094 MPV Magnetic pole error detection speed In the magnetic pole position detection function the comman...

Page 339: ...er resolution When setting the machine side encoder resolution in pulse p unit set the number of pulses to four bite data of SP097 high order and SP019 low order in pulse p unit When SP097 0 the setting unit of SP019 is kp Refer to SP019 for details Related parameters SP019 SP020 SP098 Setting range 1 to 32767 13098 SP098 RNG2ex Extension main side encoder resolution When setting the motor side en...

Page 340: ... 0 01 13105 SP105 FFR1 OMR FF inner rounding compensation gain for G1 Set the inner rounding compensation amount drive side feed forward gain in OMR FF control When a shape tracking error is too large in OMR FF control adjust it by setting this parameter The higher the setting value is the less the shape tracking error will be however overshooting during acceleration deceleration will increase Low...

Page 341: ...ime The standard setting is 150 Setting range 0 to 3500 ms 13115 SP115 MKT2 Coil changeover current limit timer Set the time required to limit the current immediately after the coil switch contactor ON OFF is completed and the gate is turned ON The standard setting is 250 Setting range 0 to 3500 ms 13116 SP116 MKIL Coil changeover current limit value Set the time required to limit the current imme...

Page 342: ...ange 0 to 32767 13124 SP124 ILMTsp Magnetic pole detection current limit value Set the current limit value for the magnetic polar detection loop This is used in the initial magnetic polar detection when the IPM spindle motor is turned ON Set to 0 when using an IM spindle motor Setting range 0 to 999 Short time rated 13125 SP125 DA1NO D A output ch1 data No Initial DC excitation level Input the des...

Page 343: ...ed coil The setting value is determined by the motor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list 13132 PR SP132 Set the unique constants for the spindle motor High speed coil The setting value is determined by the motor s mechanical and electrical characteristics and specifications so normally set the value given in t...

Page 344: ...nd electrical characteristics and specifications so normally set the value given in the spindle parameter list For IPM spindle motor This parameter is used in initial magnetic pole detection of IPM spindle motor 1 Pulse application time Set it in μs unit 0 application time 350 2 Pulse application coil To select a low speed coil add 1000 to the pulse application time 3 Polarity of estimated magneti...

Page 345: ...tor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list 13153 PR SP153 Set the unique constants for the spindle motor High speed coil The setting value is determined by the motor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list 13154 PR SP154 Set the ...

Page 346: ...tor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list 13165 PR SP165 Set the unique constants for the spindle motor Low speed coil The setting value is determined by the motor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list 13166 PR SP166 Set the u...

Page 347: ...tor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list 13177 PR SP177 Set the unique constants for the spindle motor Low speed coil The setting value is determined by the motor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list 13178 PR SP178 Set the u...

Page 348: ... The setting value is determined by the motor s mechanical and electrical characteristics and specifications so normally set the value given in the spindle parameter list 13189 PR SP189 Set the unique constants for the spindle motor Low speed coil The setting value is determined by the motor s mechanical and electrical characteristics and specifications so normally set the value given in the spind...

Page 349: ...as 100 set as follows Continuous rated output Short time rated output 100 When 0 is set normal display will be applied It is not available for MDS DJ SP Series Setting range 0 to 100 13196 SP196 LMNL Base speed for load meter standard output Low speed coil Set the base speed of the standard output to be displayed as 100 in load meter When 0 is set the base speed of the short time rated output will...

Page 350: ...et to 0 13212 SP212 Not used Set to 0 13213 SP213 Not used Set to 0 13214 SP214 Not used Set to 0 13215 SP215 Not used Set to 0 13216 SP216 Not used Set to 0 13217 SP217 Not used Set to 0 13218 SP218 Not used Set to 0 13219 SP219 Not used Set to 0 13220 SP220 Not used Set to 0 13221 SP221 Not used Set to 0 13222 SP222 Not used Set to 0 13223 SP223 Not used Set to 0 13224 SP224 Not used Set to 0 ...

Page 351: ...tor with coil changeover specification A coil changeover may enable an excessive load inertia to stop within the maximum delay time 0 Normal Disable 1 Enable bit 7 6 thno Select the thermistor characteristics When SP225 bit3 0 N type is selected bit7 6 00 For Mitsubishi spindle motor 01 Setting prohibited 10 Setting prohibited 11 Setting prohibited When SP225 bit3 1 P type is selected bit7 6 00 KT...

Page 352: ...presses a temporal delay which occurs when the target speed is attained from acceleration and when the spindle stops from deceleration 0 Normal acceleration deceleration 1 High response acceleration deceleration Enable bit C tqof Spindle output stabilization during acceleration 0 Normal 1 Disable bit B 9 Not used Set to 0 bit 8 r2c Temperature compensation adjustment indicator 0 Normal 1 Display b...

Page 353: ...or state signal 4 Proximity switch signal detection Other settings setting prohibited bit B A dos3 Digital signal output 3 selection MDS DJ SP bitB A 00 Disable 01 Setting prohibited 10 Contactor control signal output 11 Setting prohibited bit 9 3 Not used Set to 0 bit 2 ccu Lost motion overshoot compensation compensation amount setting unit 0 Short time rated 1 Short time rated 0 01 bit 1 0 Not u...

Page 354: ...t used Set to 0 bit D rps Safely limited speed setting unit 0 Normal 1 100 min bit C sdt2 Specified speed output digital signal 2 output 0 Normal 1 Enable bit B 9 Not used Set to 0 bit 8 sto Dedicated wiring STO function Set this parameter to use dedicated wiring STO function 0 Dedicated wiring STO function unused 1 Dedicated wiring STO function used bit 7 1 Not used Set to 0 bit 0 omrffon OMR FF ...

Page 355: ... Normal setting function disabled 1 Function enabled bit 6 0 Not used Set to 0 13231 SP231 Not used Set to 0000 13232 SP232 Not used Set to 0000 13233 SP233 IVC Voltage non sensitive band compensation When 100 is set the voltage equivalent to the logical non energized time will be compensated When 0 is set 100 compensation will be performed Adjust in increments of 10 from the default value 100 If ...

Page 356: ...eed function When not using set to 0 Setting range 0 to 18000 min However when SP229 bitD is set to 1 the setting range is from 32768 to 32767 100 min 13239 SP239 SSCRPM Safely limited motor speed Set the motor s safely limited speed for the SLS Safely Limited Speed function Set a value to hold the following relationship SP239 SP238 360 SP057 SP061 Only when the product is 0 set to 1 When not usin...

Page 357: ...he NC system 13250 PR SP250 This is automatically set by the NC system 13251 PR SP251 This is automatically set by the NC system 13252 PR SP252 This is automatically set by the NC system 13253 PR SP253 This is automatically set by the NC system 13254 PR SP254 This is automatically set by the NC system 13255 PR SP255 This is automatically set by the NC system 13256 PR SP256 This is automatically se...

Page 358: ...nge 0 to 14335 points Count the number of points by word 26703 26713 26723 26733 PR Restricted system area K System area size Set the size of the system area to be allocated to each CPU module The area size for NC CPU should be 1 K points Default size of system area is 1K points Setting range 0 to 2 K points 26704 26714 26724 26734 PR Unsynchronize CPU boot up Unsynchronize Multi CPU boot ups Sele...

Page 359: ...are test 29003 PR Node Name Local node name Set the local node name Setting 0 clears the character string currently set Setting range 9 or less alphanumeric characters 0 Clear 29004 PR Cyclic Data Area1 Addr Cyclic data area 1 Head address Set the offset from the head device in cyclic data area 1 bit area used by the local node The standard setting is 0 Setting range 0000 to 01FF 29005 PR Cyclic D...

Page 360: ...010 PR Message Data Unit Select 0 Word 1 Byte Message data unit select Select the data unit in treating message data The standard setting is 0 0 Word unit 1 Byte unit 29012 PR Status Data Bit Area Specified Inform Status data Bit area instruct information area Set the device to store the following data bit9 buffer memory log information area clear Instructs clearing of the buffer memory log inform...

Page 361: ...ng detection signal indicates whether or not local node common memory area 1 duplicates other node common memory area 0 Normal 1 Duplicate address detected bitC Area 2 address multiplexing detection signal indicates whether or not local node common memory area 2 duplicates other node common memory area 0 Normal 1 Duplicate address detected bitD Indicates the local node communication status during ...

Page 362: ...essage response 02 HEX Not supported 2nd word Message information area Virtual address space data size Indicates data size when using virtual address space in the transmission of message using message send area Setting range 0001 to FFFF HEX Setting 0 makes the virtual address space unused 3rd 4th word Message information area Virtual address space first address Indicates the first address 32 bits...

Page 363: ...cal node information area Indicates the IP address status of the FL net module 17th word Local node information area Indicates switches setting status 0 Normal 1 and later Error code 18th word Local node information area Indicates the Ethernet interface owned by the local node module bit0 10BASE2 0 No 1 Yes bit1 10BASE5 0 No 1 Yes bit2 10BASE T 0 No 1 Yes 19th word Local node information area Loca...

Page 364: ...cal node information area Indicates the parameter setting contents status 0 Normal 1 and later Error code 30th word Local node information area Indicates parameter read results 0 Normal 1 and later Error code 31st word Local node information area Indicates device profile read results 0 Normal 1 and later Error code 32nd word Local node information area Indicates log information clear results 0 Nor...

Page 365: ...etting 33rd to 48th word Other node information area Other node CPU operation status Indicates the execution status of Qn H CPU etc at the other node 0 RUN status RUN STEP_RUN 1 STOP status STOP PAUSE 49th to 64th word Other node information area Other node CPU operation status Low level error Indicates the results of self diagnosis of Qn H CPU etc at the other node 0 Normal 1 Warning 65th to 80th...

Page 366: ... send count Indicates the accumulated count of tokens sent token cyclic 27th 28th word Log information area Cyclic frame send count Indicates the accumulated count of cyclic frames sent 29th 30th word Log information area 1 1 message frame send count Indicates the accumulated count of 1 1 message frames sent 31st 32nd word Log information area 1 n message frame send count Indicates the accumulated...

Page 367: ...f resend recognition in the message frame 97th 98th word Log information area ACK error count Indicates the accumulated count of ACK header error detection 99th 100th word Log information area Serial No version error count Indicates the accumulated count of serial No version error detection mis match detection 101st 102nd word Log information area Serial No error count Indicates the accumulated co...

Page 368: ... information area Self release count Indicates the accumulated count of self release when token holding time for local node up is generated 3 consecutive times 153rd 154th word Log information area Release by skip count Indicates the accumulated count of release by skip local node address token is pulled out 3 consecutive times 155th 156th word Log information area Other node release count Indicat...

Page 369: ...odule side transfer word count Set the word count of the data which is transferred by the local node to cyclic data area 1 bit area The standard setting is 512 Note An error will occur when the buffer offset value exceeds 512 after the transfer size is added Setting range 1 to 512 29021 PR Cyclic Data Area1 Local Node Area Module side Buffer off Cyclic data Area1 Local node area Module side buffer...

Page 370: ...e An error will occur when the buffer offset value exceeds 512 after the transfer size is added Setting range 1 to 512 29027 PR Cyclic Data Area1 Other Node Area Module side Buffer off Cyclic data Area1 Other node area Module side buffer offset Set the head offset of the buffer used for reading the other node data in cyclic data area 1 bit area The standard setting is 0 Note An error will occur wh...

Page 371: ...r will occur when the value buffer offset value exceeds 8192 after the transfer size is added Setting range 1 to 8192 29033 PR Cyclic Data Area2 Other Node Area Module side Buffer off Cyclic data Area2 Other node area Module side buffer offset Set the head offset of the buffer used for reading the other node data in cyclic data area 2 word area The standard setting is 0 Note An error will occur wh...

Page 372: ... area 2 word area The standard setting is 0 Note An error will occur when the value buffer offset value exceeds 8192 after the transfer size is added Setting range 0 to 8192 29037 PR Cyclic Data Area2 Other Node Area PLC side Device Cyclic data Area2 Other node area CPU side device Set the internal device used for reading the other node data in cyclic data area 2 word area Setting range Within the...

Page 373: ...ve function I O data transmission size The standard setting is 8 Setting range 0 to 128 29045 PR Auto communication start Auto communication start Select whether to automatically start the I O communication This setting will be saved in the flash ROM when the power is turned OFF and ON or when the CPU module is reset 0 Not automatically start 1 Automatically start 29051 PR Slave Node No Message Gr...

Page 374: ...put double word modules HEX 3 4 Output double word module count Set the number of output double word modules 29056 PR Expected packet rate Slave node Expected packet rate Set the expected packet rate of the slave node Setting details vary depending on the connection type The standard setting is 0 0 is regarded as 200 ms Other settings are regarded as Set value 1 ms Setting range 0 to 65535 ms 2905...

Page 375: ... is set Turning the power ON automatically changes the status from OFFLINE 00 HEX to OPERATE C0 HEX If a reset message is received from the network the status automatically returns to OFFLINE 00 HEX and makes transitions from OFFLINE 00 HEX to OPERATE C0 HEX Lower byte The network s communication status is stored Each bit is turned ON OFF as follows according to the communication status Setting ra...

Page 376: ... 4 Setting range 0 to 4 29066 PR Node Configuration Status PLC side Device Each node configuration status read device Set a device to store the following data Set the device where the slave node parameter settings are saved Bit settings 0 Parameter setting is not complete 1 Parameter setting is complete 1st word bit0 0th slave node bit1 1st slave node bitF 15th slave node 2nd word bit0 16th slave ...

Page 377: ...F 15th slave node 2nd word bit0 16th slave node bit1 17th slave node bitF 31st slave node 3rd word bit0 32nd slave node bit1 33rd slave node bitF 47th slave node 4th word bit0 48th slave node bit1 49th slave node bitF 63rd slave node The slave node I O communication error status is saved into 5th to 8th word All bits will be turned OFF when the I O communication in progress X01 has been turned OFF...

Page 378: ...message communication the corresponding bit will be turned OFF Bit settings 0 No obstacle information 1 Obstacle information exists 1st word bit0 0th slave node bit1 1st slave node bitF 15th slave node 2nd word bit0 16th slave node bit1 17th slave node bitF 31st slave node 3rd word bit0 32nd slave node bit1 33rd slave node bitF 47th slave node 4th word bit0 48th slave node bit1 49th slave node bit...

Page 379: ...lave node bitF 63rd slave node Setting range Within the number of device points set in the PC parameter s device setting 29073 PR Present Link Scan Time PLC side Device Present link scan time Set the device where the current link scan time is stored unit ms Setting range Within the number of device points set in the PC parameter s device setting 29074 PR Minimum Link Scan Time PLC side Device Mini...

Page 380: ...OPERATE C0 HEX However the status is STOP 40 HEX until the I O communication request is received from the master node If a reset message is received from the network the status automatically returns to OFFLINE 00 HEX and makes transitions from OFFLINE 00 HEX to OPERATE C0 HEX Setting range Within the number of device points set in the PC parameter s device setting 29077 PR Slave Function Error Inf...

Page 381: ... data received from each slave node Data configuration The data is aligned at the word boundaries of the slave nodes before stored Double word data is stored in the order of lower word first and higher word next If there is an odd number of byte input modules one byte of empty area will be inserted for alignment at the word boundary Bit input modules are treated in the same way as the byte input m...

Page 382: ... device setting 29084 PR Slave Func Receive Data Module side Transfer Cont Slave function receive data read word count Set a read word count of the data received from the master node The standard setting is 64 Setting range 1 to 64 Example Number of byte output modules 3 1st node 2nd node 3rd node Number of word output modules 2 Number of double word output modules 2 Number of byte output modules ...

Page 383: ...write word count of the data to be transmitted to the master node The standard setting is 64 Setting range 1 to 64 29087 PR Slave Func Transmit Data PLC side Device Slave function transmit data write device Set the device which stores the data transmitted to the master data Data configuration The data of the size that is set by the slave function transmission bytes area becomes valid Setting range...

Page 384: ...y compensated Setting range Axis name such as X Y Z U V W A B or C 4003 10 n 1 rdvno Division point number at reference position n th axis Set the compensation data No corresponding to the reference position As the reference position is actually the base position there is no compensation No Therefore set the number that is decremented by 1 Setting range 4101 to 5124 4004 10 n 1 mdvno Division poin...

Page 385: ...arameters MITSUBISHI CNC 368 4101 5124 Set the compensation amount for each axis Setting range 128 to 127 Note The actual compensation amount will be the value obtained by multiplying the setting value with the compensation scale ...

Page 386: ...ram ladder Note This setting value is valid when parameter 6449 bit1 in the following BIT SELECT is set to 0 Setting range 0 to 32767 6301 6348 R4500 R4501 R4594 R4595 PLC constant Set the value to be set in the data type R register used in the PLC program ladder Even if the data is set in the R register that corresponds to the PLC side when this parameter is displayed the screen will not change E...

Page 387: ... on PLC G10212 even if the data will not be changed by sequence programs Unless the data is returned to PLC keys are not available When the programs stop on PLC including when STOP is selected with the RUN STOP switch key data is not accessed via PLC 0 Invalid 1 Valid 6454 bit0 Macro interface for respective part systems Designate whether to use the macro interface for respective part systems or n...

Page 388: ... out the macro with the M command This is valid when 1195 Mmac is set to 1 Setting range 0 to 9999 7012 M 02 Type Set the macro call out type 0 M98 P and equivalent value call 1 G65 P and equivalent value call 2 G66 P and equivalent value call 3 G66 1 P and equivalent value call others M98 P and equivalent value call 7013 M 02 Program No Set the No of the program to be called out Setting range 1 t...

Page 389: ...value call 7033 M 04 Program No Set the No of the program to be called out Setting range 1 to 99999999 7041 M 05 Code Set the M code used for calling out the macro with the M command This is valid when 1195 Mmac is set to 1 Setting range 0 to 9999 7042 M 05 Type Set the macro call out type 0 M98 P and equivalent value call 1 G65 P and equivalent value call 2 G66 P and equivalent value call 3 G66 1...

Page 390: ...l out type 0 M98 P and equivalent value call 1 G65 P and equivalent value call 2 G66 P and equivalent value call 3 G66 1 P and equivalent value call others M98 P and equivalent value call 7063 M 07 Program No Set the No of the program to be called out Setting range 1 to 99999999 7071 M 08 Code Set the M code used for calling out the macro with the M command This is valid when 1195 Mmac is set to 1...

Page 391: ...macro call out type 0 M98 P and equivalent value call 1 G65 P and equivalent value call 2 G66 P and equivalent value call 3 G66 1 P and equivalent value call others M98 P and equivalent value call 7093 M 10 Program No Set the No of the program to be called out Setting range 1 to 99999999 7102 M2mac Type Set the type for when calling out the macro with the 2nd miscellaneous command The macro will b...

Page 392: ... macro with a G command Do not set a G code used in the system Setting range 1 to 999 7212 G 02 Type Set the macro call out type 0 M98 P and equivalent value call 1 G65 P and equivalent value call 2 G66 P and equivalent value call 3 G66 1 P and equivalent value call others M98 P and equivalent value call 7213 G 02 Program No Set the No of the program to be called out Setting range 1 to 99999999 72...

Page 393: ... value call 7233 G 04 Program No Set the No of the program to be called out Setting range 1 to 99999999 7241 G 05 Code Set the G code to be used when calling the macro with a G command Do not set a G code used in the system Setting range 1 to 999 7242 G 05 Type Set the macro call out type 0 M98 P and equivalent value call 1 G65 P and equivalent value call 2 G66 P and equivalent value call 3 G66 1 ...

Page 394: ...l out type 0 M98 P and equivalent value call 1 G65 P and equivalent value call 2 G66 P and equivalent value call 3 G66 1 P and equivalent value call others M98 P and equivalent value call 7263 G 07 Program No Set the No of the program to be called out Setting range 1 to 99999999 7271 G 08 Code Set the G code to be used when calling the macro with a G command Do not set a G code used in the system ...

Page 395: ... G code used in the system Setting range 1 to 999 7292 G 10 Type Set the macro call out type 0 M98 P and equivalent value call 1 G65 P and equivalent value call 2 G66 P and equivalent value call 3 G66 1 P and equivalent value call others M98 P and equivalent value call 7293 G 10 Program No Set the No of the program to be called out Setting range 1 to 99999999 7302 Smac Type Set the type for when c...

Page 396: ...de macro valid 0 Invalid 1 Valid 27001 N 01 Code Set the N code for macro call with N command Wildcard character can be used ex 5 N5000 to N5999 When a same N code is designated the priority will be given to the one registered first Setting range 0 to 99999 Max 5 digits including wildcard character 27002 N 01 Program No Designate the program No to call Setting range 0 to 99999999 27011 N 02 Code S...

Page 397: ...stered first Setting range 0 to 99999 Max 5 digits including wildcard character 27032 N 04 Program No Designate the program No to call Setting range 0 to 99999999 27041 N 05 Code Set the N code for macro call with N command Wildcard character can be used ex 5 N5000 to N5999 When a same N code is designated the priority will be given to the one registered first Setting range 0 to 99999 Max 5 digits...

Page 398: ...ax 5 digits including wildcard character 27062 N 07 Program No Designate the program No to call Setting range 0 to 99999999 27071 N 08 Code Set the N code for macro call with N command Wildcard character can be used ex 5 N5000 to N5999 When a same N code is designated the priority will be given to the one registered first Setting range 0 to 99999 Max 5 digits including wildcard character 27072 N 0...

Page 399: ...tch area checking at high speed is selected specify the mode of area checking i e whether to use the command type machine position or detector feedback position for each position switch point 0 Use the command type machine position as the machine position for position switch area checking 1 Use the detector feedback position as the machine position for position switch area checking 7511 axis Axis ...

Page 400: ... 001mm 7523 dog2 Imaginary dog position 2 PSW3 When the machine enters the range between imaginary dog positions 1 and 2 a signal is output to the PLC Part system 1 device X662 Part system 2 device X6E2 Setting range 99999 999 to 99999 999 0 001mm 7524 check Selection of area check method PSW3 When position switch area checking at high speed is selected specify the mode of area checking i e whethe...

Page 401: ...o 1 to 8 7542 dog1 Imaginary dog position 1 PSW5 When the machine enters the range between imaginary dog positions 1 and 2 a signal is output to the PLC Part system 1 device X664 Part system 2 device X6E4 Setting range 99999 999 to 99999 999 0 001mm 7543 dog2 Imaginary dog position 2 PSW5 When the machine enters the range between imaginary dog positions 1 and 2 a signal is output to the PLC Part s...

Page 402: ...position for position switch area checking 7561 axis Axis name PSW7 Specify the name of the axis for which a position switch is provided Setting range NC axis axis name X Y Z U V W A B or C PLC axis PLC No 1 to 8 7562 dog1 Imaginary dog position 1 PSW7 When the machine enters the range between imaginary dog positions 1 and 2 a signal is output to the PLC Part system 1 device X666 Part system 2 dev...

Page 403: ... is selected specify the mode of area checking i e whether to use the command type machine position or detector feedback position for each position switch point 0 Use the command type machine position as the machine position for position switch area checking 1 Use the detector feedback position as the machine position for position switch area checking 7581 axis Axis name PSW9 Specify the name of t...

Page 404: ...001mm 7593 dog2 Imaginary dog position 2 PSW10 When the machine enters the range between imaginary dog positions 1 and 2 a signal is output to the PLC Part system 1 device X669 Part system 2 device X6E9 Setting range 99999 999 to 99999 999 0 001mm 7594 check Selection of area check method PSW10 When position switch area checking at high speed is selected specify the mode of area checking i e wheth...

Page 405: ... 1 to 8 7612 dog1 Imaginary dog position 1 PSW12 When the machine enters the range between imaginary dog positions 1 and 2 a signal is output to the PLC Part system 1 device X66B Part system 2 device X6EB Setting range 99999 999 to 99999 999 0 001mm 7613 dog2 Imaginary dog position 2 PSW12 When the machine enters the range between imaginary dog positions 1 and 2 a signal is output to the PLC Part ...

Page 406: ...osition for position switch area checking 7631 axis Axis name PSW14 Specify the name of the axis for which a position switch is provided Setting range NC axis axis name X Y Z U V W A B or C PLC axis PLC No 1 to 8 7632 dog1 Imaginary dog position 1 PSW14 When the machine enters the range between imaginary dog positions 1 and 2 a signal is output to the PLC Part system 1 device X66D Part system 2 de...

Page 407: ... is selected specify the mode of area checking i e whether to use the command type machine position or detector feedback position for each position switch point 0 Use the command type machine position as the machine position for position switch area checking 1 Use the detector feedback position as the machine position for position switch area checking 7651 axis Axis name PSW16 Specify the name of ...

Page 408: ... a signal is output to the PLC Part system 1 device X678 Part system 2 device X6F8 Setting range 99999 999 to 99999 999 0 001mm 7664 check Selection of area check method PSW17 When position switch area checking at high speed is selected specify the mode of area checking i e whether to use the command type machine position or detector feedback position for each position switch point 0 Use the comma...

Page 409: ...2 a signal is output to the PLC Part system 1 device X67A Part system 2 device X6FA Setting range 99999 999 to 99999 999 0 001mm 7684 check Selection of area check method PSW19 When position switch area checking at high speed is selected specify the mode of area checking i e whether to use the command type machine position or detector feedback position for each position switch point 0 Use the comm...

Page 410: ... a signal is output to the PLC Part system 1 device X67C Part system 2 device X6FC Setting range 99999 999 to 99999 999 0 001mm 7704 check Selection of area check method PSW21 When position switch area checking at high speed is selected specify the mode of area checking i e whether to use the command type machine position or detector feedback position for each position switch point 0 Use the comma...

Page 411: ...2 a signal is output to the PLC Part system 1 device X67E Part system 2 device X6FE Setting range 99999 999 to 99999 999 0 001mm 7724 check Selection of area check method PSW23 When position switch area checking at high speed is selected specify the mode of area checking i e whether to use the command type machine position or detector feedback position for each position switch point 0 Use the comm...

Page 412: ...is selected specify the mode of area checking i e whether to use the command type machine position or detector feedback position for each position switch point 0 Use the command type machine position as the machine position for position switch area checking 1 Use the detector feedback position as the machine position for position switch area checking ...

Page 413: ...ain 1 Automatic reach signal isn t turned ON again Bit5 0 Station No Output within fixed position 1 Station No Constantly output bit9 0 Rotation direction determined by operation control signal DIR 1 Rotation direction in the shortcut direction bitE 0 Rotation direction in operation control signal DIR or in the shortcut direction 1 Rotation direction in the arbitrary position command sign directio...

Page 414: ...lerate with the time constant set in this parameter If 1361 aux_acc is set to 1 the axis will accelerate decelerate at the constant inclination determined by this parameter and aux_Aspeed n Setting 0 cancels acceleration deceleration The axis will move with the time constant 0 Setting range 0 to 4000 ms 12813 10 n 1 timen 2 Operation parameter group n Acceleration deceleration time constant 2 Set ...

Page 415: ...tion type Select the acceleration deceleration type when operation parameter group n is selected 1 Linear acceleration deceleration F S pattern acceleration deceleration 12850 stpos2 Station 2 coordinate Set the station 2 coordinate value when arbitrary coordinate assignment is selected The station 1 coordinate value is fixed at 0 000 machine coordinate zero point Setting range 99999 999 to 99999 ...

Page 416: ... 999 or mm 12859 stpos11 Station 11 coordinate Set the station 11 coordinate value when arbitrary coordinate assignment is selected The station 1 coordinate value is fixed at 0 000 machine coordinate zero point Setting range 99999 999 to 99999 999 or mm 12860 stpos12 Station 12 coordinate Set the station 12 coordinate value when arbitrary coordinate assignment is selected The station 1 coordinate ...

Page 417: ... 20 coordinate value when arbitrary coordinate assignment is selected The station 1 coordinate value is fixed at 0 000 machine coordinate zero point Setting range 99999 999 to 99999 999 or mm 12870 PSWcheck PSW detection method Select the criterion for the output of position switches 1 to 15 bit0 to E correspond to position switches 1 to 15 0 Judged by the machine position of the command system 1 ...

Page 418: ...n switch operation For rotary axes the output turns ON in the area excluding 0 000 degree Setting range 99999 999 to 99999 999 or mm 12876 PSW03 2 PSW3 area setting 2 Set PSW3 area setting 1 and 2 to specify the area where the position switch 3 will turn ON when the machine is positioned Whether the value of setting 1 is larger than setting 2 or vice versa does not affect the position switch opera...

Page 419: ...itch operation For rotary axes the output turns ON in the area excluding 0 000 degree Setting range 99999 999 to 99999 999 or mm 12882 PSW06 2 PSW6 area setting 2 Set PSW6 area setting 1 and 2 to specify the area where the position switch 6 will turn ON when the machine is positioned Whether the value of setting 1 is larger than setting 2 or vice versa does not affect the position switch operation...

Page 420: ...witch operation For rotary axes the output turns ON in the area excluding 0 000 degree Setting range 99999 999 to 99999 999 or mm 12888 PSW09 2 PSW9 area setting 2 Set PSW9 area setting 1 and 2 to specify the area where the position switch 9 will turn ON when the machine is positioned Whether the value of setting 1 is larger than setting 2 or vice versa does not affect the position switch operatio...

Page 421: ...itch operation For rotary axes the output turns ON in the area excluding 0 000 degree Setting range 99999 999 to 99999 999 or mm 12894 PSW12 2 PSW12 area setting 2 Set PSW12 area setting 1 and 2 to specify the area where the position switch 12 will turn ON when the machine is positioned Whether the value of setting 1 is larger than setting 2 or vice versa does not affect the position switch operat...

Page 422: ...n switch operation For rotary axes the output turns ON in the area excluding 0 000 degree Setting range 99999 999 to 99999 999 or mm 12899 PSW15 1 PSW15 area setting 1 Set PSW15 area setting 1 and 2 to specify the area where the position switch 15 will turn ON when the machine is positioned Whether the value of setting 1 is larger than setting 2 or vice versa does not affect the position switch op...

Page 423: ... dividing the machine coordinates The compensation amount can be set by either the absolute or incremental system Select the desired method with the 4000 Pinc Machine position is compensated between division points n and n 1 as much as compensation amount between them by linear approximation ｎｎ 1 ｎ 2 Real machine position Ideal machine position Real machine position for which no compensation has ...

Page 424: ... points n and n 1 is compensated smoothly by linear approximation The base axis is one of the two orthogonal axes to which relative position compensation applies This axis is used as the criterion for relative error measurement The compensation axis is the coordinate axis that is orthogonal to the base axis The compensation is actually made for this coordinate axis ｎｎ 1 ｎ 2 Fig 1 2 Relationship b...

Page 425: ...the compensation amount used at the 100mm position 2 Incremental system The Fig 2 2 contains a machine position that is placed in the positive direction with respect to the reference point Assume that feed from division n 1 to n division interval is executed Division interval Actual movement distance 2 Unit of output In this case the above value is defined as the compensation amount The following ...

Page 426: ... at mdvno or pdvno Division point number 4101 4102 4103 4104 4105 4106 rdvno 4103 Specified machine position 300 000 200 000 100 000 100 000 200 000 300 000 mdvno 4101 Actual machine position 299 999 200 000 100 003 100 002 200 002 299 999 pdvno 4106 Compensation amount Incremental 2 6 6 4 0 6 Absolute 2 0 6 4 4 2 4101 4103 4102 4104 4105 4106 2 1 1 2 3 1 3 3 2 0 3 3 2 0 2 1 1 3 Compensation amoun...

Page 427: ...nt at pdvno If the machine position is negative in this case no compensation will be executed Division point number 4113 4114 4115 4116 4117 rdvno 4112 Compensation amount Incremental 4 2 0 6 2 mdvno 4113 Absolute 4 2 2 4 6 pdvno 4117 4114 4113 4116 4117 2 1 1 2 3 2 1 0 3 1 2 1 2 3 4115 1 3 Compensation amount in incremental system Base axis machine coordinate Compensation amount in absolute syste...

Page 428: ...sation will be based on compensation amount at mdvno Division point number 4125 4126 4127 4128 4129 4130 rdvno 4130 Compensation amount Incremental 2 2 6 2 0 6 mdvno 4125 Absolute 2 4 2 4 6 6 pdvno 4130 4128 4127 4130 4126 2 1 1 2 3 3 1 0 3 3 3 1 3 4129 2 2 1 1 4125 1 Compensation amount in incremental system Error Base axis machine coordinate Compensation amount in absolute system ...

Page 429: ...s also when the compensation is executed in a range which contains negative machine positions and no reference point Division point number 4135 4136 4137 4138 4139 4140 rdvno 4134 Compensation amount Incremental 2 2 6 2 mdvno 4136 Absolute 2 4 2 4 pdvno 4140 4136 4135 4138 4139 2 1 1 2 3 1 1 1 3 1 2 2 3 4137 1 4140 Error Compensation amount in incremental system Base axis machine coordinate Compen...

Page 430: ...ways 0 For the absolute system the compensation amount at the terminal point 360 degrees is always 0 Division point number 4123 4124 4125 4126 4127 4128 rdvno 4122 Compensation amount Incremental 4 2 0 6 2 6 mdvno 4123 Absolute 4 2 2 4 6 0 pdvno 4128 4124 4123 4126 4127 2 1 1 2 3 2 1 0 3 1 2 1 2 3 4125 1 3 3 4128 0 Compensation amount in incremental system 360 deg Base axis machine coordinate Erro...

Page 431: ...502 7503 7504 X660 X6E0 X760 X7E0 X860 X8E0 X960 PSW2 7511 7512 7513 7514 X661 X6E1 X761 X7E1 X861 X8E1 X961 PSW3 7521 7522 7523 7524 X662 X6E2 X762 X7E2 X862 X8E2 X962 PSW4 7531 7532 7533 7534 X663 X6E3 X763 X7E3 X863 X8E3 X963 PSW5 7541 7542 7543 7544 X664 X6E4 X764 X7E4 X864 X8E4 X964 PSW6 7551 7552 7553 7554 X665 X6E5 X765 X7E5 X865 X8E5 X965 PSW7 7561 7562 7563 7564 X666 X6E6 X766 X7E6 X866 X...

Page 432: ... still stored in memory To validate the position switch again therefore it is enough to specify the axis name only Setting of dog1 and dog2 Positions of dog1 and dog2 Description dog1 dog2 A signal is output between dog1 and dog2 A signal is also output when dog1 is negative dog1 dog2 A signal is output between dog1 and dog2 dog1 0 and 360 dog2 When the range of dog1 and dog2 include 0 to 360 degr...

Page 433: ...25 L 3 6452 R4625 H 4 6453 R4626 L 5 6454 R4626 H 6 6455 R4627 L 7 6456 R4627 H 8 6457 R4628 L 9 6458 R4628 H A 6459 R4629 L B 6460 R4629 H C 6461 R4630 L D 6462 R4630 H E 6463 R4631 L F 6464 R4631 H Control unit overheat detection disabled Automatic interlock invalid while battery alarm disable Counter C retention Integrating timer T retention PLC counter program enabled PLC timer program enabled...

Page 434: ...96 are reserved for debugging by Mitsubishi 0 1 2 3 4 5 6 7 0 6465 R4632 L 1 6466 R4632 H 2 6467 R4633 L 3 6468 R4633 H 4 6469 R4634 L 5 6470 R4634 H 6 6471 R4635 L 7 6472 R4635 H 8 6473 R4636 L 9 6474 R4636 H A 6475 R4637 L B 6476 R4637 H C 6477 R4638 L D 6478 R4638 H E 6479 R4639 L F 6480 R4639 H NC alarm output disable Reserved for the system Symbol name ...

Page 435: ...Appendix 1 Explanation of Parameters MITSUBISHI CNC 418 ...

Page 436: ...419 Appendix 2 Explanation of Alarms ...

Page 437: ...nal interlock function has activated the input signal is OFF and one of the axes has entered the interlock state Remedy As the interlock function has activated release it before resuming operation Correct the sequence on the machine side Check for any broken wires in the interlock signal line M01 Internal interlock axis exists 0005 Details The internal interlock state has been entered The absolute...

Page 438: ...before 1st reference position return has been completed Remedy Execute 1st reference position return M01 Ref point retract invalid 0020 Details Reference position retract was performed while the coordinates had not been established Remedy Execute reference position return M01 R pnt ret invld at abs pos alm 0024 Details A reference position return signal was enabled during an absolute position dete...

Page 439: ...al deceleration speed when external deceleration is valid Remedy Change the settings of the handle feed clamp speed or the handle ratio M01 Hypothetical axis high accuracy control Non interpolation error 0090 Details High accuracy control was commanded in hypothetical axis command mode in the hypothetical linear axis control Otherwise non interpolation mode is selected Remedy Correct 1086 G0Intp G...

Page 440: ...ror If the MANUAL FEEDRATE switch has been set to a value other than 0 check for any short circuit in the signal line Correct the sequence program Correct the external deceleration parameters as follows When 1239 set11 bit6 is set to 0 set a non zero value in 1216 extdcc When 1239 set11 bit6 is set to 1 set a non zero value in 2086 exdcax1 or 2161 exdcax2 2165 exdcax6 referring to the value set in...

Page 441: ...input to lock the cutting block start Remedy Correct the sequence program M01 Restart switch ON 0111 Details Restart switch has been turned ON and manual mode has been selected before the restart search is completed Remedy Search the block to restart Turn the restart switch OFF M01 Program check mode 0112 Details The automatic start button was pressed during program check or in program check mode ...

Page 442: ...trary feed Remedy Select the handle or manual arbitrary feed mode Cancel the synchronous correction mode M01 No synchronous control option 0121 Details A value was entered to the synchronous control operation method register when multi secondary axis synchronous control and synchronous control options are not provided Remedy Set 0 for the synchronous control operation method register M01 X Z axes ...

Page 443: ...pping has been attempted while the chopping axis is selected as the handle axis Remedy Select an axis other than the chopping axis as the handle axis or start chopping after changing the mode to the other mode M01 No speed set out of soft limit 0160 Details The axis without any maximum speed outside of the soft limit range set was returned from the outside of the soft limit range Remedy Correct th...

Page 444: ...and G96 was issued to the spindle which is not selected for the spindle speed clamp command G92 G50 under Multiple spindle control II Remedy Press the reset key and carry out the remedy below Select the spindle before commanding G92 G50 M01 Sp synchro phase calc illegal 1106 Details Spindle synchronization phase alignment command was issued while the phase shift calculation request signal was ON R...

Page 445: ...moving Remedy Try automatic start again after all axes have stopped T01 NC not ready 0102 Details Automatic start is not possible as the NC is not ready Remedy Another alarm has occurred Check the details and remedy T01 Reset signal ON 0103 Details Automatic start is not possible as the reset signal has been input Remedy Turn OFF the reset signal Check for any failure of the reset switch which has...

Page 446: ...cution 0111 Details Automatic start is disabled because restart search is in execution Remedy Execute automatic start after the restart search is completed T01 Restart pos return incomplete 0112 Details Automatic start is not possible as the axis has not been returned to the restart position Remedy Manually return the axis to the restart position Turn ON the automatic restart valid parameter and t...

Page 447: ...tic start is disabled because the APLC authentication password does not match Remedy Contact the machine tool builder T01 Cycle start prohibit 0180 Details Automatic start became disabled while servo auto turning is enabled Remedy Set 1164 ATS to 0 when the servo auto turning is not executed T01 Cycle start prohibit 0190 Details Automatic start is not possible because the setting of setup paramete...

Page 448: ...oo large This alarm occurs with the system alarm Z59 Remedy Set a larger value for 1206 G1bF Maximum speed Set a smaller value for 1207 G1btL Time constant Set a lower cutting speed T02 Abs posn detect alarm occurred 0215 Details An absolute position detection alarm occurred Remedy Clear the absolute position detection alarm T03 Single block stop signal ON 0301 Details The SINGLE BLOCK switch on t...

Page 449: ...bit C Waiting for high speed synchronous tapping preparation to be completed Note 1 bit B Unclamp signal wait Note 2 bit A Waiting for synchronous tap hole bottom in position check to be completed Note 4 bit 9 bit 8 In dwell execution bit 7 Door open Note 3 bit 6 bit 5 bit 4 Waiting for spindle position to be looped bit 3 Waiting for spindle orientation to be completed bit 2 Waiting for cutting sp...

Page 450: ...g will be displayed Drive unit alarms 0010 Insufficient voltage Details A drop of bus voltage was detected in main circuit Servo stop method Dynamic stop Spindle stop method Coast to a stop 0011 Axis selection error Details The axis selection rotary switch has been incorrectly set Servo stop method Initial error Spindle stop method Initial error 0012 Memory error 1 Details A hardware error was det...

Page 451: ...zation control Servo stop method Dynamic stop 001A Machine side dtc Init comu er Details An error was detected in the initial communication with the machine side detector Servo stop method Initial error Spindle stop method Initial error 001B Machine side dtc Error 1 Details An error was detected by the detector connected to the machine side The error details are different according to the detector...

Page 452: ...OSA18 Data alarm MDS B HR Data error MBA405W MITSUBISHI Data error AT343 AT543 AT545 Mitsutoyo Photoelectric type static capacity type data mismatch LC193M LC493M LC195M LC495M RCN223M RCN227M RCN727M RCN827M EIB Series HEIDENHAIN Relative absolute position data mismatch MPRZ Scale MHI Detection position deviance SR75 SR85 SR77 SR87 RU77 Magnescale Encoder mismatch error SAM SVAM GAM LAN Series FA...

Page 453: ...ynamic stop Spindle stop method Coast to a stop 0025 Absolute position data lost Details The absolute position data was lost in the detector Servo stop method Initial error 0026 Unused axis error Details In the multi axis drive unit there is an axis set to free and the other axis detected a power module error Servo stop method Dynamic stop Spindle stop method Coast to a stop 0027 Machine side dtc ...

Page 454: ...oyo Static capacity type error LC193M LC493M LC195M LC495M RCN223M RCN227M RCN727M RCN827M EIB Series HEIDENHAIN Absolute position data error MPRZ Scale MHI Gain fault SR75 SR85 SR77 SR87 RU77 Magnescale Absolute position data error Detector alarm Spindle drive unit MPCI scale MHI Gain fault Note A driver processes all reset types of alarms as PR However AR will be applied according to the detecto...

Page 455: ... Servo drive unit OSA105 OSA105ET2A OSA166 OSA166ET2NA MITSUBISHI LED alarm AT343 AT543 AT545 Mitsutoyo EEPROM error LC193M LC493M RCN223M RCN227M RCN727M RCN827M EIB Series HEIDENHAIN EEPROM error SR75 SR85 SR77 SR87 RU77 Magnescale System memory error Detector alarm Spindle drive unit TS5690 TS5691 MITSUBISHI Waveform error EIB Series HEIDENHAIN EEPROM error Note A driver processes all reset typ...

Page 456: ...Spindle stop method Coast to a stop 0030 Over regeneration Details Over regeneration level exceeded 100 The regenerative resistor is overloaded Servo stop method Dynamic stop Spindle stop method Coast to a stop 0031 Overspeed Details The motor speed exceeded the allowable speed Servo stop method Deceleration stop enabled Spindle stop method Deceleration stop enabled 0032 Power module overcurrent D...

Page 457: ...error 2 Details An error was detected in the axis data received from the NC Or in changing an axis the parameter setting of the synchronous control was applied when the axis was installed Servo stop method Deceleration stop enabled Spindle stop method Deceleration stop enabled 003A Overcurrent Details Excessive motor drive current was detected Servo stop method Dynamic stop Spindle stop method Coa...

Page 458: ... Servo stop method Dynamic stop Spindle stop method Coast to a stop 0046 Motor overheat Details Either the motor or the motor side detector detected an overheat Or the thermistor signal receiving circuit of the linear motor or DD motor was disconnected Or the thermistor signal receiving circuit was short circuited Servo stop method Deceleration stop enabled Spindle stop method Deceleration stop en...

Page 459: ...ult SR75 SR85 SR77 SR87 RU77 Magnescale Absolute position data error Detector alarm Spindle drive unit MPCI scale MHI Gain fault Note A driver processes all reset types of alarms as PR However AR will be applied according to the detector 004B Motor side dtc Error 8 Details An error was detected by the detector connected to the main side The error details are different according to the connected de...

Page 460: ...ously for 1 second or longer Servo stop method Deceleration stop enabled Spindle stop method Deceleration stop enabled 0052 Excessive error 1 Details A position tracking error during servo ON was excessive Servo stop method Deceleration stop enabled Spindle stop method Deceleration stop enabled 0053 Excessive error 2 Details A position tracking error during servo OFF was excessive Servo stop metho...

Page 461: ... Deceleration stop enabled Spindle stop method Deceleration stop enabled 005F External contactor error Details A contact of the external contactor is welding Servo stop method Deceleration stop enabled Spindle stop method Deceleration stop enabled 0080 Motor side dtc cable err Details The cable type of the motor side detector cable is for rectangular wave signal Servo stop method Initial error 008...

Page 462: ...Spindle Alarms S 445 008B Drivers commu data error 2 Details The communication data 2 between drivers exceeded the tolerable value in the communication between drive units Servo stop method Dynamic stop Spindle stop method Coast to a stop ...

Page 463: ... Frame Ground 006A Pw sply Ext contactor weld Details A contact of the external contactor is welding 006B Pw sply Rush circuit error Details An error was detected in the rush circuit 006C Pw sply Main circuit error Details An error was detected in charging operation of the main circuit capacitor 006D Pw sply Parameter error Details An error was detected in the parameter sent from the drive unit 00...

Page 464: ... power backup unit power supply option unit Check the LED display on the power backup unit to identify what alarm is occurring to the unit Refer to the instruction manual of your drive unit for details 0075 Pw sply Overvoltage Details L and L bus voltage in main circuit exceeded the allowable value As the voltage between L and L is high immediately after this alarm another alarm may occur if this ...

Page 465: ...nit instruction manual for details S02 Initial parameter error PR 13001 13256 Axis name Details Parameter error The spindle parameter setting data is illegal The alarm No is the No of the spindle parameter where the error occurred Remedy Check the descriptions for the appropriate spindle parameters and correct them Even when the parameter is set to a value within the setting range an error is occu...

Page 466: ...elation to several other parameters Refer to Parameter Numbers during Initial Parameter Error of each drive unit instruction manual for details S51 Parameter error 13001 13256 Axis name Details Spindle parameter setting data is illegal The alarm No is the No of the spindle parameter where the warning occurred Remedy Check the descriptions for the appropriate spindle parameters and correct them Eve...

Page 467: ...essive in the built in motor s incremental control system The magnetic pole is controlled by the initial detection value Reset method Automatically reset once the cause of the warning is removed 009E Abs pos dtc Rev count error Details An error was detected in the revolution counter data of the absolute position detector The accuracy of absolute position is not guaranteed Reset method Automaticall...

Page 468: ...arning is removed 00E4 Set parameter warning Details An incorrect set value was detected among the parameters send from the NC in the normal operation Reset method Automatically reset once the cause of the warning is removed 00E6 Control axis detach warning Details A control axis is being detached State display Reset method Automatically reset once the cause of the warning is removed 00E7 In NC em...

Page 469: ...ly Fan stop warning Details A cooling fan built in the power supply unit stopped Reset method Automatically reset once the cause of the warning is removed 00EF Pw sply Option unit warning Details A warning is detected in the power backup unit power supply option unit Check the LED display on the power backup unit to identify what alarm is occurring to the unit Refer to the using drive unit instruc...

Page 470: ...ecause C70 has only one communication channel Y02 SV commu er CRC error 1 0051 0000 Details A communication error has occurred between controller and drive unit Remedy Take measures against noise Check for any failure of the communication cable connectors between controller and drive unit or between two drive units Check for any failure of the communication cables between controller and drive unit...

Page 471: ... 0x20 then 0x03 Note 2 Station No always shows 0 in the alarm details because C70 has only one communication channel Note 3 If the error is not cleared with the measures above the drive unit may have a fault Take a note of the 7 segment LED contents of each drive unit and contact service center Y02 Servo communication error Number of received frames 0051 0x04 Details A communication error has occu...

Page 472: ...ure of the communication cable connectors Check for any failure of the communication cables Take measures against noise Note 1 When two or more Y02 System alarms 0051 alarms occur at the same time only the alarm which occurs first is displayed Therefore the display precedence will be as follows 0006 0x04 0005 0x20 then 0x03 Note 2 Station No always shows 0 in the alarm details because C70 has only...

Page 473: ...ve unit to the request from NC when setting network configuration x Channel No from 0 y Station No from 0 Remedy Take measures against noise Check for any failure of the communication cable connectors between controller and drive unit or between two drive units Check for any failure of the communication cables between controller and drive unit or between two drive units A drive unit may be faulty ...

Page 474: ...on The drive unit input power has not been ON The drive unit axis No switch is illegal Turn down the DIP switch on the drive unit of the axis corresponding to the error No axis name Check for any duplication of rotary switch settings on a drive unit The LED will indicate 11 if the drive unit has duplicate setting Correct the 1002 axisno Number of axes and 1039 spinno Number of spindles settings Be...

Page 475: ...hronous control 0005 An axis that is used in more than one part systems is being designated as the primary axis 0006 An axis that is designated as a secondary axis is also being designated as the primary axis Remedy Correct the values set for 1068 slavno Secondary axis number and or 22014 Mastno Multi secondary axis sync primary axis number Y06 mcp_no setting error Details MCP Nos of the servo spi...

Page 476: ... number of connectable axes x 1 when the axis number at drive unit interface channel 1 is too big Remedy For the channel whose alarm number is 1 change the axis number drive unit s rotary switch number to a number within the limit of the maximum number of connectable axes Be sure to turn down the rightmost DIP switch on each drive unit Note 1 This alarm occurs when the number of the connected axes...

Page 477: ...on Y51 Parameter grid space illegal 0009 Details The grid space is illegal Remedy Correct 2029 grspc Grid interval Y51 Parameter stapt1 4 illegal 0012 Details The time constant has not been set or exceeded the setting range Remedy Correct the parameters from 3017 stapt1 Tap time constant Gear 00 to 3020 stapt4 Tap time constant Gear 11 Y51 Parameter skip_tL illegal 0015 Details The time constant h...

Page 478: ... stroke length Y51 Values of PC1 PC2 too large 0101 Details The PC1 and PC2 settings for the rotary axis are too large Remedy Correct 2201 SV001 PC1 Motor side gear ratio and 2202 SV002 PC2 Machine side gear ratio Y51 Parameter Error 0201 Details Hypothetical axis control parameter setting is incorrect Remedy Correct the following parameter settings 1017 rot Rotational axis 2116 v_axis Hypothetica...

Page 479: ...d by pressing the reset button with having the X device designated by the parameter 1368 PR SfAlmRstD ON However merely implementing the reset procedure without having the cause of the alarm occurrence being removed wouldn t release safety observation alarms Note 4 Alarms 0002 0004 0005 0006 0015 and 0016 can be released by pressing the reset button Upon completion of releasing a safety observatio...

Page 480: ...e causes may be same as the ones for 0005 Door signal Input mismatch Also the sequence program may not be correct Remedy Correct the sequence program Restart the NC Y20 Speed obsv Para incompatible 0007 Axis name Details Two speed monitoring parameters are not matched at the rising edge of the speed monitor mode signal The name of the axis with an error is displayed Remedy Correct the relevant par...

Page 481: ... welding Turn the controller ON again Y20 STO function operation illegal 0013 Details The drive unit s STO function has failed to work properly Remedy If this alarm has occurred alone a drive unit failure can be suspected If other alarms have been generated at the same time it is also possible that there is communication problem Check the optical cable wiring Y20 STO function illegal at pwr ON 001...

Page 482: ...ugh capacity decrease the number of steps in the user ladder and then restart the NC 4031 Make sure that no change has been made to the device allocation settings of PC parameter Correct the PC parameter and then restart the NC Other than above Contact the service center 413A Restart the NC When SSU_CMP is stored by GX Works2 GX Developer reread it from the CNC CPU Y20 Dual signal comparison ladde...

Page 483: ... Speed observation input door No Remedy Correct the parameter settings Y20 Dual signal parameter compare error 0028 Details Parameters have not been successfully transferred from CNC CPU to PLC CPU Parameters to check 21125 SSU_num Number of dual signal modules 21142 SSU_delay Dual signal comparison tolerance time 21143 SSU_Dev1 Dual signal module device1 to 21145 SSU_dev3 Dual signal module devic...

Page 484: ...49 13248 or 13249 when 21162 PR mulstepssc Multi step speed monitor enabled is 1 set 0 to these parameters Note If the NC system is updated from the one older than Ver C4 to the one equal or newer than Ver C4 the error may occur The error can be cleared by restarting the NC Y20 Safety observation PLC CPU type error 0032 Details The PLC CPU type of the 1st module doesn t support the safety observat...

Page 485: ... yy shows the module No yy 01 to 03 xx 03 The number of device points in device settings is illegal Correct the number of device points yy shows the No corresponding to the device The correspondence between Nos and devices is as follows 00 M 02 L 03 F 04 V 10 B 11 SB 18 D 24 W 25 SW 32 T 35 C 38 ST xx 04 High speed timer limit is set to other than 10 00 Set the high speed timer limit to 10 00 Y20 ...

Page 486: ...20 Safety observation device memory check error NC side 0047 Details An error was detected during device memory check of the NC Remedy The NC CPU may be broken Contact service center Y20 Dual signal output check error at power ON PLC side 0048 Device No Details The output signal s ON OFF check of the dual signal module didn t finish normally Remedy The PLC side output transistor may be broken The ...

Page 487: ... the output OFF check function turned OFF the dual signal module s output signals there is a feedback input signal which is staying ON Remedy The NC side output transistor may be broken The No of the error module is displayed Replace the dual signal module Carry out the output OFF check to confirm there is no problem ...

Page 488: ... OFF in the dual signal comparison state The dual signals with the error can be reset and canceled if not used Y21 Safety obsv warning 0040 sub number Details The brake test cannot be started because the condition to start the brake test is not met Sub number factor of errors 0001 In automatic operation 0002 Not in position 0003 During servo OFF 0004 In current limit 0005 In synchronization contro...

Page 489: ...ng can also be released by pressing the reset button with having the X device designated by the parameter 1368 SscAlmRstDev ON Y21 Safety obsv warning 0043 Axis name Details The change amount of the motor feedback position exceeded the tolerable value during the brake test 3 and the brake test was not properly completed Remedy Turn OFF the power to remedy the brake with an error then restart resta...

Page 490: ... indicates the communication type FTP communication type Remedy Check the Ethernet communication path Check the system on the server side Z30 ETHERNET ERROR 5 000E Details Data receive error A communication error occurred when downloading a program during a program server operation 000E displayed with an error No indicates the communication type FTP communication type Remedy Check the Ethernet com...

Page 491: ... warning When an overheat alarm is detected the alarm is displayed and the overheat signal is output simultaneously Automatic operation will be continued while restarting after resetting or stopping with M02 M30 is not possible Restarting after block stop or feed hold is possible The alarm will be cleared and the overheat signal will turn OFF when the temperature drops below the specified temperat...

Page 492: ... station remote I O 3rd part system communication interrupted station and board connection remote I O communication interrupted station Remedy Check and replace the cables Replace the remote I O unit Check the power supply existence of supply and voltage When not using the safety observation set 1 in 21102 add02 bit2 RIO communication interruption alarm disabled Z57 System warning 0101 Details Eme...

Page 493: ...2KB in APLC release Remedy Downsize the DRAM to 512KB or smaller Z89 APLC ERROR 0004 Details APLC module does not include initialize function aplc_top dramSizeCheck sramSizeCheck or setUserBaseMain Remedy Check if APLC module includes the above functions Z89 APLC ERROR 0005 Details The contents of APLC module in FROM is illegal and cannot be loaded Remedy Check the contents of APLC module Check if...

Page 494: ...0m is set as option the file will be compressed and saved after the program edit The power supply for NC was cut during compressing the file Remedy Check the machining program you were editing and edit it again if it is same as the one before editing This alarm will be canceled by turning ON the edit data recovery signal after recovering work is completed Emergency stop DATA will be canceled by tu...

Page 495: ...70 Absolute position lost 0002 Axis name Details The absolute position basic point data saved in the NC has been damaged Remedy Set the parameters If the basic point data is not restored by setting the parameters perform zero point initialization Note To release alarm Z70 Abs data error enter the parameter data output when establishing the absolute position and turn ON the power again For the rota...

Page 496: ...ialization not to lose the absolute position Check if the machine position is not changed by moving to the reference position etc When the machine position is not changed reinitialize the zero point The machine may have moved by turning the power OFF If the machine position is changed there may be a trouble with the encoder Replace the encoder and reinitialize the zero point Z70 Abs posn data lost...

Page 497: ...again and perform zero point initialization Zero point initialization Required only when the detector has been replaced Alarm reset when power is turned OFF Reset Servo alarm No 91 Z71 AbsEncoder Abs data changed 0004 Axis name Details Absolute position data has been changed at the absolute position establishment Remedy Check and replace the cables card or detector Turn the power ON again and perf...

Page 498: ...een replaced Alarm reset when power is turned OFF Reset Servo alarm No 18 Z73 Battery for abs data fault 0001 Details Low backup battery Servo alarm 9F Low battery voltage Remedy This is displayed when the battery voltage is low or the cable has been damaged The absolute position initialization is not required Even after the servo alarm 9F is canceled this alarm will continue to be displayed until...

Page 499: ...in the servo system causing an emergency stop Remedy Investigate and remove the cause of the servo alarm EMG Emergency stop STOP Details The sequence program in PLC is not running Remedy Check the setting of the toggle switch in front side of the PLC module Correct it if set to STOP EMG Emergency stop SPIN Details Spindle drive unit is not mounted Remedy Cancel the causes of the other emergency st...

Page 500: ... ON have not been completed Remedy The emergency stop is reset automatically after the contactor shutoff is confirmed If the contactor shutoff is not confirmed within 5 seconds after the contactor shutoff test signal has been input the contactor welding detected alarm occurs and the emergency stop status remains Make sure that the contactor s auxiliary B contact signal is correctly output to the d...

Page 501: ...emedy EMG Emergency stop DATA Details An error was detected in the data in NC and the following alarm occurred Z99 FILE AREA ERROR except for 0004 Remedy Refer to the remedy of Z99 FILE AREA ERROR This emergency stop will be canceled by resolving the error cause and turning the power ON again EMG Emergency stop APLC Details Emergency stop status is established during APLC release Remedy Contact th...

Page 502: ... Axis No 1 to 4 Details The stored stroke limit was reached Remedy Check the stored stroke limit setting and machine position M00 Aux ax R ret invld at abs alm 0024 Axis No 1 to 4 Details Reference position return was executed during an absolute position alarm Remedy Initialize the absolute position reference point and then fix the absolute position coordinates M00 Aux ax R ret invld at ini 0025 A...

Page 503: ...ition reference point initialization M00 Aux ax abs position error 0163 Axis No 1 to 4 Details The start signal was input during an absolute position alarm Remedy Initialize the absolute position reference point and then fix the absolute position coordinates M00 Aux ax arbitrary positioning 0164 Axis No 1 to 4 Details The manual operation mode was started during the random positioning mode Remedy ...

Page 504: ...supported by CNCCPU side safety sequence Remedy Correct the sequence program Restart the NC after PC memory format and then write the corrected sequence program U10 Illegal PLC 2800 Sub status Number of steps Details The setting of the number of device points for the CNCCPU side safety sequence is illegal It has changed from the initial settings The name of the sequence program which is written wi...

Page 505: ...U module hardware fault Contact your local service center A01 MULTI CPU ERROR 1002 Details Run mode suspended or failure of CPU module Malfunctioning due to noise or other reason Hardware fault Remedy Take noise reduction measures Reset and restart the CPU module If the same error is displayed again this suggests a CPU module hardware fault Contact your local service center A01 MULTI CPU ERROR 100...

Page 506: ...wer supply module CPU module base unit or extension cable is faulty Contact your local service center A01 MULTI CPU ERROR 1010 Details Entire program was executed without the execution of an END instruction When the END instruction is executed it is read as another instruction code e g due to noise The END instruction has been changed to another instruction code somehow Remedy Take noise reduction...

Page 507: ...he program memory in the CPU module is faulty Remedy Take noise reduction measures Format the program memory write all files to the PLC then reset the CPU module and RUN it again If the same error is displayed again the possible cause is a CPU module hardware fault Contact your local service center A01 MULTI CPU ERROR 1161 Details Data in the built in device memory was overwritten Remedy Take nois...

Page 508: ...the faulty module Contact your local service center A01 MULTI CPU ERROR 1311 Details An interrupt request from other than the interrupt module was detected Remedy Take action so that an interrupt will not be issued from other than the interrupt module Details An interrupt request from the module where interrupt pointer setting has not been made in the PLC parameter dialog box was detected Remedy C...

Page 509: ...Remedy Reset and restart the CPU module If the same error is displayed again the intelligent function module CPU module or base unit is faulty Contact your local service center A01 MULTI CPU ERROR 1412 Details The FROM TO instruction is not executable due to a control bus error with the intelligent function module On error occurring the program error location is stored in the individual informatio...

Page 510: ...e fault Contact your local service center A01 MULTI CPU ERROR 1431 Details A communication error with another CPU module was detected during the multi CPUs high speed communication Remedy Take noise reduction measures Check the configuration of the main base unit in the CPU module Reset and restart the CPU module If the same error is displayed again this suggests a CPU module hardware fault Contac...

Page 511: ...ication An error was detected on the multi CPUs high speed communication bus Remedy Reset and restart the CPU module If the same error is displayed again this suggests a CPU module hardware fault Contact your local service center A01 MULTI CPU ERROR 1437 Details A fault is detected on the main base module in the multi CPUs high speed communication An error was detected on the multi CPUs high speed...

Page 512: ...s of the extension cable and the grounding status of the GOT A01 MULTI CPU ERROR 2001 Details During operation a module was mounted on the slot where the empty setting of the CPU module was made Remedy During operation do not mount a module on the slot where the empty setting of the CPU module was made A01 MULTI CPU ERROR 2011 Details The QA B QA1S B was used as the base unit Remedy Do not use the...

Page 513: ...n designated by the FROM TO instruction set is not the intelligent function module The module that does not include buffer memory has been specified by the FROM TO instruction The intelligent function module being accessed is faulty Station not loaded was specified using the instruction whose target was the CPU shared memory Remedy Read the individual information of the error using a programming t...

Page 514: ...on corresponding to the I O points of the 4 096 or greater A module is installed to the slot whose assigned I O range includes the limit of Remedy Remove the module installed to the 65th or later slot Remove the module installed at the slot whose number is greater than the number of slots specified in the base setting Remove the module installed to the location of I O points 4 096 or greater Repla...

Page 515: ...ut switch OFF Turn on the card insert switch after inserting a memory card A01 MULTI CPU ERROR 2301 Details The memory card has not been formatted Memory card format status is incorrect Remedy Format memory card Reformat memory card Details A fault of the SRAM card was detected This error occurs when the automatic formatting is not set Remedy Replace the battery of SRAM card and then format the SR...

Page 516: ...The specified program exists in the program memory but has not been registered in the program setting of the Parameter dialog box This error may occur when the ECALL EFCALL PSTOP PSCAN POFF or PLOW instruction is executed Remedy Read the individual information of the error using a programming tool check to be sure that the program corresponds to the numerical values there program location and corr...

Page 517: ...hose numerical values parameter numbers and correct when necessary If the error is still generated following the correction of the parameter settings the possible cause is the memory error of the CPU module s built in RAM program memory or the memory card Contact your local service center Details Memory card ROM is designated as a drive for the file register and Use the following file or Use the s...

Page 518: ...le for the one refresh enabled in the whole range A01 MULTI CPU ERROR 3004 Details The parameter file is incorrect Alternatively the contents of the file are not parameters Remedy Check whether the parameter file version is QPA and check the file contents to be sure they are parameters A01 MULTI CPU ERROR 3012 Details Multiple CPU setting or control CPU setting differs from that of the reference C...

Page 519: ...differ make them matched If any network parameter has been corrected write it to the CPU module Check the extension base unit stage No setting Check the connection status of the extension base units and extension cables When the GOT is bus connected to the main base unit and extension base units also check the connection status If the error occurs after the above checks the possible cause is a har...

Page 520: ...work module shows an error The parameters specific to MELSECNET H and MELSECNET 10 are not normal Remedy Correct and write the network parameters If the error occurs after correction it suggests a hardware fault Contact your local service center A01 MULTI CPU ERROR 3103 Details Although the number of modules has been set to 1 or greater number in the Ethernet module count parameter setting the num...

Page 521: ...I O number of the Q series CC Link module under control of the host station A01 MULTI CPU ERROR 3106 Details The CC Link link refresh range exceeded the file register capacity Remedy Change the file register file for the one refresh enabled in the whole range Details The network refresh parameter for CC Link is out of range Remedy Check the parameter setting A01 MULTI CPU ERROR 3107 Details The CC...

Page 522: ...r Ethernet module Q series serial communication module or Ethernet module of function version A The intelligent function module that allows the remote password setting is not mounted Remedy Mount the intelligent function module QJ71C24 CMO or QJ71E71 with version B or later which allows the remote password setting in the position specified in the head I O No of the remote password file Details The...

Page 523: ...tails The total number of internal file pointers used by the program exceeds the number of internal file pointers set in the parameters Remedy Read the common information of the error using a peripheral device check error step corresponding to its numerical value program error location and correct the problem A01 MULTI CPU ERROR 4021 Details The pointer Nos overlap between common and local pointer...

Page 524: ...the problem Details In a multiple CPU system the link direct device J G was specified for the network module under control of another station Remedy Delete from the program the link direct device which specifies the network module under control of another CPU Using the link direct device specify the network module under control of the host CPU Details The character string designated with the exclu...

Page 525: ...ore than 16 nesting levels are programmed for FOR instructions Remedy Keep nesting levels at 16 or under A01 MULTI CPU ERROR 4203 Details A BREAK instruction was executed although no FOR instruction has been executed prior to that Remedy Read the common information of the error using a programming tool check error step corresponding to its numerical value program error location and correct the pro...

Page 526: ... MULTI CPU ERROR 4231 Details The number of IX and IXEND instructions is not equal Remedy Read the common information of the error using a programming tool check error step corresponding to its numerical value program error location and correct the problem A01 MULTI CPU ERROR 4350 Details An incorrect CPU module was designated by the exclusive instruction for multi CPUs high speed communication se...

Page 527: ...th the exclusive instruction for multi CPUs high speed communication set in the program Remedy Read the common information of the error using a programming tool check error step corresponding to its numerical value program error location and correct the problem A01 MULTI CPU ERROR 5000 Details The scan time of the initial execution type program exceeded the initial execution watch time specified i...

Page 528: ...ule hardware s faulty Contact your local service center A01 MULTI CPU ERROR 7010 Details In a multiple CPU system a faulty CPU module was mounted In a multiple CPU system a CPU module incompatible with the multiple CPU system was mounted The CPU module compatible with the multiple CPU system was used to detect an error Remedy Read the individual information of the error using GX Developer and repl...

Page 529: ...parameter dialog box consistent with the CPU module configuration A01 MULTI CPU ERROR 7031 Details An assignment error occurred within the range of the number of CPUs specified in the multiple CPU setting of the PLC parameter dialog box Remedy Set the same value to the number of CPU modules specified in the multiple CPU setting of the PLC parameter dialog box and the number of mounted CPU modules ...

Page 530: ...using a programming tool for the motion controller and remove the error factor A01 MULTI CPU ERROR 11000 11999 Details CNC CPU in the multi CPU system has an error QnUD H CPU does not lead this error Remedy See the error details on the NC display and remove the error factor A01 MULTI CPU ERROR 12000 12999 Details RC CPU in the multi CPU system has an error QnUD H CPU does not lead this error Remed...

Page 531: ...shows the error detected module I O No with the last digit removed Remedy Supply the network power 24VDC L10 DN INIT ERR 1 E1 Error detected module I O No Details A deviceNet initialization error has occurred The error detected node No is FFH Other modules are not found in the network Error detected module I O No shows the error detected module I O No with the last digit removed Remedy Connect oth...

Page 532: ... A deviceNet initialization error has occurred The error detected node No is FEH A slave node having the same node No as the node No of the local node is set in the buffer memory Error detected module I O No shows the error detected module I O No with the last digit removed Remedy Set non duplicate node Nos in all nodes L11 DN INIT ERR 2 07 Error detected module I O No Details A deviceNet initiali...

Page 533: ...s the error detected module I O No with the last digit removed Remedy Save the parameters again Do not turn OFF the power or reset while saving the parameters L11 DN INIT ERR 2 0D Error detected module I O No Details A deviceNet initialization error has occurred The error detected node No is FEH Flash ROM checksum error parameter area for the slave function Error detected module I O No shows the e...

Page 534: ... initialization error has occurred The error detected node No is FEH Slave nodes that were set by parameters are all reserved nodes Error detected module I O No shows the error detected module I O No with the last digit removed Remedy Set the parameters according to the slave nodes connected to the network L11 DN INIT ERR 2 80 Error detected module I O No Details A deviceNet initialization error h...

Page 535: ...ected slave node No in decimal Remedy Check the entire network and slave node statuses such as whether or not the MAC ID and baud rate are set correctly a slave node is down or a terminal resistor is disconnected L12 DN LINK ERROR 20 Error detected slave node No Details A deviceNet initialization error has occurred The error detected node No is other than FFH and FEH Slave node responded with a no...

Page 536: ...slave node No shows the error detected slave node No in decimal Remedy Check the entire network and slave node statuses such as whether or not a terminal resistor is disconnected L12 DN LINK ERROR 28 Error detected slave node No Details A deviceNet initialization error has occurred The error detected node No is other than FFH and FEH Unexpected invalid data was received when establishing a connect...

Page 537: ... No in decimal Remedy Check the entire network and slave node statuses such as whether or not a terminal resistor is disconnected L12 DN LINK ERROR 3B Error detected slave node No Details A deviceNet initialization error has occurred The error detected node No is other than FFH and FEH Two or more identical node Nos MAC IDs were detected in parameters Error detected slave node No shows the error d...

Page 538: ... other than polling L12 DN LINK ERROR 82 Error detected slave node No Details A deviceNet initialization error has occurred The error detected node No is other than FFH and FEH The number of reception bytes of polling is greater than the maximum number of reception points Error detected slave node No shows the error detected slave node No in decimal Remedy Match the I O point setting of the master...

Page 539: ...0 1 G41 1 G42 1 has been issued during the modal in which the normal line control is not acceptable The command has been issued during the modal in which the 2 part system synchronous thread cutting is not acceptable Remedy Correct the program P30 PARITY H Details The number of holes per character on the paper tape is even for EIA code and odd for ISO code Remedy Check the paper tape Check the tap...

Page 540: ...s to the linear type rotary axis accumulated in one direction Remedy Correct the program P36 PROGRAM END ERR Details EOR has been read during memory mode Remedy Enter the M02 and M30 command at the end of the program Enter the M99 command at the end of the subprogram P37 PROG No ZERO Details 0 has been specified for program or sequence No Remedy Designate program Nos within a range from 1 to 99999...

Page 541: ...cations are provided for the high speed mode III P70 ARC ERROR Details There is an error in the arc start and end points as well as in the arc center The difference of the involute curve through the start point and the end point is large When arc was commanded one of the two axes configuring the arc plane was a scaling valid axis Remedy Correct the numerical values of the addresses that specify th...

Page 542: ...lane selection command P112 PLANE CHG CC Details Plane selection commands G17 G18 G19 were issued while tool radius compensation G41 G42 and nose R compensation G41 G42 G46 commands were being issued Plane selection commands were issued after completing nose R compensation commands when there were no further axis movement commands after G40 and compensation has not been cancelled Remedy Issue plan...

Page 543: ...carry out the remedy below Check the program Issue the G92 G50 command before the G96 command Command the constant surface speed cancel G97 to switch to the rotation speed command P150 NO C CMP SPEC Details Tool radius compensation commands G41 and G42 were issued though they are out of specifications Nose R compensation commands G41 G42 and G46 were issued though they are out of specifications Re...

Page 544: ... direction is reversed Remedy Change the G command to that which allows the reversed compensation direction G00 G28 G30 G33 or G53 Change the tool to that which has a different tip point No Enable 8106 G46 NO REV ERR P158 ILLEGAL TIP P Details An illegal tip point No other than 1 to 8 was found during G46 nose R compensation Remedy Correct the tip point No P170 NO CORR NO Details No compensation N...

Page 545: ... number of registrations per group exceeded the range in the specifications Remedy Correct the number of registrations P179 GROUP NO ILL Details A duplicate group No was found at the registration of the tool life management data with G10 A group No that was not registered was designated during the T 99 command An M code command which must be issued as a single command coexists in the same block as...

Page 546: ...r the spindle rotation speed The thread number is too large for the spindle rotation speed Remedy Correct the pitch or the number of threads per inch P187 Tap SP clamp 0 Details The external spindle speed clamp signal was turned ON without setting the tapping spindle s external spindle speed when commanding the synchronous tapping Remedy Set the external spindle speed clamp speed parameter Turn th...

Page 547: ...ails The number of blocks in the shape program of the compound type fixed cycle for turning machining I is over 50 or 200 the maximum number differs according to the model Remedy Set a 50 200 or less value for the number of blocks in the shape program called by the compound type fixed cycle for turning machining I commands G70 to G73 The maximum number differs according to the model P203 CONF ERR ...

Page 548: ...ard has been called more than once the program in the IC card can be called only once during nested Remedy Correct the program so that the number of subprogram calls does not exceed 8 times P231 NO N NUMBER Details The sequence No commanded at the return from the subprogram or by GOTO in the subprogram call was not set Remedy Specify the sequence Nos in the call block of the subprogram P232 NO PRO...

Page 549: ... P262 Modal Err Details A coordinate rotation command has been issued during modal in which coordinate rotation is not allowed Remedy Correct the program P270 NO MACRO SPEC Details A macro specification was commanded though it is out of specifications Remedy Check the specifications P271 NO MACRO INT Details A macro interruption command has been issued though it is out of specifications Remedy Che...

Page 550: ...s Over five times have the parentheses or been used in a single block Remedy Correct the program so that the number of or is five or less P281 ILLEGAL Details A single block does not have the same number of commanded parentheses as that of Remedy Correct the program so that and parentheses are paired up properly P282 CALC IMPOSS Details The arithmetic formula is incorrect Remedy Correct the formul...

Page 551: ...roperly P295 WHILE GOTO TPE Details There is a WHILE or GOTO statement on the tape during FTP operation Remedy Apply memory mode operation instead of FTP operation that does not allow the execution of the program with a WHILE or GOTO statement P296 NO ADR MACRO Details A required address has not been specified in the user macro Remedy Correct the program P297 ADR A ERR Details The user macro does ...

Page 552: ...e the block succeeding the corner chamfering corner rounding command by G01 command P383 CORNER SHORT Details The travel distance in the corner chamfering corner rounding command was shorter than the value in the corner chamfering corner rounding command Remedy Set the smaller value for the corner chamfering corner rounding than the travel distance P384 CORNER SHORT Details The travel distance in ...

Page 553: ...nd P395 NO ADRS GEOMT Details The geometric format is invalid Remedy Correct the program P396 PL CHG GEOMT Details A plane switching command was issued during geometric command processing Remedy Complete the plane switching command before geometric command processing P397 ARC ERR GEOMT Details In geometric IB the circular arc end point does not contact or cross the next block start point Remedy Co...

Page 554: ...s issued though there are no such command specifications Remedy Check the specifications P434 COLLATION ERR Details One of the axes did not return to the reference position when the reference position check command G27 was executed Remedy Correct the program P435 G27 M ERROR Details An M command was issued simultaneously in the G27 command block Remedy Place the M code command which cannot be issu...

Page 555: ...ompensation is disabled G12 1 was commanded when the polar coordinate interpolation is disabled Cylindrical interpolation polar coordinate interpolation was commanded before tool compensation cancellation is completed Remedy Correct the machining program parameters and PLC interface signals P484 R pnt ret incomplete mill Details Movement was commanded to an axis that had not completed reference po...

Page 556: ...as issued though it is out of specifications Remedy Check the specifications P602 NO MULTI SKIP Details A multiple skip command G31 1 G31 2 or G31 3 was issued though it is out of specifications Remedy Check the specifications P603 SKIP SPEED 0 Details The skip speed is 0 Remedy Specify the skip speed P604 TLM ILL AXIS command Details No axis was specified in the automatic tool length measurement ...

Page 557: ... Check the argument of G114 1 command Check the state of spindle connection P900 No spec Normal line control Details A normal line control command G40 1 G41 1 or G42 1 was issued though it is out of specifications Remedy Check the specifications P901 Normal line control axis G92 Details A coordinate system preset command G92 was issued to a normal line control axis during normal line control Remed...

Page 558: ...ing commands that required pre reading nose R offset corner chamfering corner rounding geometric I geometric IB and compound type fixed cycle for turning machining resulted in eight or more pre read blocks Remedy Delete some or all of the combinations of commands that require pre reading ...

Page 559: ...urred and the system stopped Contact the service center E11 Illegal interruption or interruption exception occurred and the system stopped Contact the service center E20 An error occurred on the checksum confirmation of boot ROM from IPL Contact the service center E21 An error occurred on the checksum confirmation of file system for OS Contact the service center E22 An error occurred on the checks...

Page 560: ...re exceeding the specified range Correctly specify the tool length or the abrasion data of cutting edges used for the calculation When there was no option 2 or more was specified for 1043 lang Otherwise an option was added and 16 or more was specified for 1043 lang E03 No NOT FOUND Δ The corresponding setting No was not found This error occurs if a setting No not found on the screen was set and in...

Page 561: ...n operation edit input output buffer correction etc inhibited for machining program B and C was attempted E16 EDIT LOCK C An operation edit input output buffer correction etc inhibited for machining program B was attempted E17 PARITY H ERR A parity H error was detected during data input etc Check the paper tape or input device This error may occur if the paper tape is dirtied with oil etc E18 PARI...

Page 562: ...he program check is completed or after resetting the program search E70 TOOL No DUPLl Δ A tool No already registered was newly registered on the tool life management screen E71 TOOL ENTRY OVER Registration of data exceeding the max No of registerable tools was attempted on the tool life management screen When inputting the tool offset data onto tape a compensation number exceeding the specificatio...

Page 563: ...be input compared deleted or renamed was not found in the ATA card Designate a file saved in the ATA card E117 DIR NOT FOUND The set directory was not found on the disk Check whether an intermediate directory was designated when designating an absolute path E190 FORE EDITING An attempt was made to perform background search for the program that is in foreground search status Word editing E191 NOT C...

Page 564: ...ages on Setting Display Unit 547 E317 MEMORY OVER The IC card memory is full The NC memory is full E318 OVER FLOW ERR There are too many files in the host directory E319 DIRECTORY ERR Movement of the directory failed Error No Error message Details ...

Page 565: ...lace mode EDIT INS The program can be edited on the screen in the insert mode EDIT CAN T INSERT The data can be inserted no more because of the shortage of space area while editing the program on the screen with insert mode Cancel the insertion impossible state by moving a cursor and release some data area EDIT CAN T REPLACE The data can be replaced no more since the cursor reached the end of edit...

Page 566: ...r No CHANGE COMPLETE The machining program No has been changed without error CHANGE DIR COMPLETE The directories in the ATA card were changed correctly CREATE Y N Confirmation for creating a directory when the designated directory was not found in the external memory Y INPUT A directory will be created N INPUT A directory will not be created OVERWRITE Y N The number of the program to be input was ...

Page 567: ...TSUBISHI CNC 550 Appendix 2 16 Troubleshooting Appendix 2 16 1 When the CPU module is in error Refer to QCPU User s Manual Hardware Design Maintenance and Inspection SH NA 080483 Chapter 13 Troubleshooting and Appendix 1 Error Code Lists ...

Page 568: ...ot to be overlapped Drive unit s rotary switch setting is too big Set rotary switches within the number of connecting axes Turn the drive unit and NC power ON again Is the error removed Is the error removed Is the error removed Is the error removed Is the error removed Completed Contact your Service Center Turn the drive unit and NC power ON again Is the connector coming loose Connect the connecto...

Page 569: ...ive unit s rotary switch setting is too big Set rotary switches within the number of connecting axes Turn the drive unit and NC power ON again Is the error removed Is the error removed Is the error removed Is the error removed Is the error removed Completed Contact your Service Center Turn the drive unit and NC power ON again Is the connector coming loose Connect the connector properly Turn the dr...

Page 570: ...f 1021 mcp_no are matched Set the spindle drive unit s rotary switch so that it corresponds to 3031 smcp_no The servo drive s rotary switch number 1 and the last two digits of 3031 smcp_no are matched Turn the drive unit power and NC power ON again Turn the drive unit and NC power ON again Set the servo drive unit s rotary switch so that it corresponds to 1021smcp_no Completed Contact your Service...

Page 571: ...ve unit Y03 AMP UNEQUIPPED Turn the NC power ON again Turn the NC power ON again Is the error removed Is the error removed Is the error removed Is the error removed Set the target axis 2018 no_srv to 1 or 3024 sout to 0 Values of 1002 axisno or 1039 spinno too large Decrease the setting value Turn the drive unit and NC power ON again Drive unit s rotary switch settings overlapped Set rotary switch...

Page 572: ...e cable broken Set the DIP switch to the down position Turn the drive unit and NC power ON again Is the error removed Is the error removed Is the error removed Is the error removed Exchange the cable Turn the drive unit and NC power ON again Perform wiring again Turn the drive unit and NC power ON again The DIP switch is set to the down position Turn the drive unit and NC power ON again Is the cab...

Page 573: ...e alarm No Turn the drive unit and NC power ON again Is the error removed Values of 1002 axisno or 1039 spinno too small Is the error removed Any unused axis in multiple axes integrated drive unit Set the drive unit connecting axis 3024 sout to 0 Turn the NC power ON again Correct the value Set the target axis DIP switch to the up position Turn the drive unit and NC power ON again Is the error rem...

Page 574: ...ation with the CNC was not completed correctly The drive unit axis No setting is incorrect Is there any other drive unit that has the same axis No set Set correctly The CNC setting is incorrect Is the No of CNC controlled axes correct Set correctly Communication with CNC is incorrect Is the connector CN1A CN1B connected Connect correctly Is the cable broken Replace the cable Ab Initial communicati...

Page 575: ...investigation item No 2 2 Check if there is any abnormality in the unit s ambient environment Ex Ambient temperature noise grounding Take remedies according to the causes of the abnormality in the ambient environment Alarm No 13 Software processing error 1 An error was detected in the software execution state Software processing has not finished within the specified time Investigation details Inve...

Page 576: ...e drive unit side Replace the drive unit The alarm is on the detector side Check the investigation item No 6 6 Check if there is any abnormality in the detector s ambient environment Ex Ambient temperature noise grounding Take remedies according to the causes of the abnormality in the ambient environment 1 Machine grounding check 2 Shield connection of the cable Alarm No 19 Detector communication ...

Page 577: ...or refer to Appendix 2 3 1 for the description of this alarm Investigation details Investigation results Remedies SV SP 1 Check whether the servo axis has moved and the spindle has rotated when an alarm occurred The axis has operated Check the investigation item No 3 The axis has not operated Check the investigation item No 2 2 Check whether the operation at low speed is normal The operation is no...

Page 578: ...grounding Take remedies according to the causes of the abnormality in the ambient environment Alarm No 21 Sub side detector No signal2 When an excessive error alarm occurred no signal from the machine side detector was detected An error was detected in the ABZ phase in the full closed loop control system Investigation details Investigation results Remedies SV SP 1 Check the servo parameter SV025 p...

Page 579: ...able speed Reduce the cutting load to mitigate the speed deterioration Replace the tool The load amount is within the SP096 setting value Check the investigation item No 5 5 Check the fluctuation of the input voltage into the power supply unit with a tester Voltage drop during acceleration is 200V or less Review the power supply capacity Voltage drop during acceleration is 200V or more Check the i...

Page 580: ...ted Replace the drive unit The state returns to normal once but occurs sometimes thereafter Check the investigation item No 2 2 Check if there is any abnormality in the unit s ambient environment Ex Ambient temperature noise grounding Take remedies according to the causes of the abnormality in the ambient environment Alarm No 27 Sub side detector Error 5 The machine side detector CN3 side detected...

Page 581: ...stigation results Remedies SV SP 1 Jiggle the detector connectors drive unit side and detector side and check if they are disconnected The connector is disconnected or loose Correctly install The connector is not disconnected Check the investigation item No 2 2 Is the detector cable wired in the same conduit as the motor s power cable or are the two cables laid in parallel near each other The cabl...

Page 582: ...the regenerative resistor The regeneration resistor cable is broken Replace the cable The resistance value is normal Check the investigation item No 7 7 Check if the power supply voltage is too high The power supply voltage exceeded 253V Review the power supply The power supply voltage is normal Replace the drive unit Alarm No 31 Overspeed The motor was detected to rotate at a speed exceeding the ...

Page 583: ...e error is always repeated Check the investigation item No 7 7 Replace with another unit and check whether the fault is on the drive unit side or detector side The alarm is on the drive unit side Replace the drive unit The alarm is on the detector side Replace the detector 8 Check for any abnormalities in the unit s ambient environment Ex Ambient temperature noise grounding Take remedies according...

Page 584: ...NC was interrupted Investigation details Investigation results Remedies SV SP 1 Check the alarm No 34 items Alarm No 37 Initial parameter error An incorrect parameter was detected among the parameters received from the CNC at the power ON Investigation details Investigation results Remedies SV SP 1 Check if the unit in which the alarm was detected is servo axis or spindle The alarm was detected in...

Page 585: ...ance value of the power cable for each phase is not Replace the motor power cable The resistance value of the motor terminal and unit shaft is 1M or less Replace the motor Note For the motors equipped with the absolute position detector the zero point must be established The values below are met when measured with a tester Cable Motor terminal unit 1M or more Check the investigation item No 5 5 Ch...

Page 586: ...e voltage fluctuates widely Increase the power capacity KVA During operations the voltage is stable Check the investigation item No 2 2 Check the load inertia The load inertia workpiece etc is excessive 1 Lower the load inertia 2 Extend the rapid traverse time constant for G0 G1 The load inertia is normal Replace the drive unit Alarm No 3E Magnetic pole position detection error The magnetic pole p...

Page 587: ... Check the investigation item No 7 7 Turn the power OFF and check the detector cable connection with a tester Is the cable shielded The connection is faulty Replace the detector cable The connection is normal Check the investigation item No 8 8 Replace with another unit and check whether the fault is on the unit side or detector side The alarm is on the drive unit side Replace the drive unit The a...

Page 588: ...r OFF when an overload alarm occurs The NC power can be turned OFF The alarm was not forcibly reset Check the investigation item No 9 8 Check the parameter settings The parameter is not set correctly Correctly set The parameter is set correctly Check the investigation item No 9 9 Measure the motor temperature when the alarm occurs Note For the spindle motor check the temperature of the spindle uni...

Page 589: ... SP142 1 The pulse applied time 0 to 350 2 For low speed coil 1 1000 3 The polarity of magnetic pole estimate Reverse polarity is After the adjustment perform the magnetic pole detection control again The alarm also occurs after the pulse applied time is set Replace the unit Alarm No 4E NC command mode error The mode outside the specification was input in spindle control mode selection Investigati...

Page 590: ...urring when a tool or workpiece is mounted or during machining The load inertia changes Adjust the parameters 1 Set the optimal notch filter 2 Lower VGN1 SV005 SP005 Resonance is not occurring Investigate item 4 4 Check whether the shaft sways when the motor is stopped Hunting of the spindle Vibration of the table The motor is hunting Adjust the parameters 1 Increase VGN1 SV005 SP005 2 Lower VIA S...

Page 591: ...leration The current is saturated during acceleration deceleration Increase the acceleration deceleration time constant The current value during acceleration deceleration is appropriate Investigate item 7 7 Check the detector Feedback The Feedback signal is abnormal The droop does not stabilize Replace the detector With the absolute position system the zero point must be established The Feedback s...

Page 592: ...rol The axis has not moved Check the investigation item No 3 3 Check the excessive error detection width SV026 Servo Note Set the same value to SV023 The excessive error detection width is too small SV026 RAPID 60 PGN1 2 Set an appropriate value An appropriate value is set Check for problems on the NC side such as the position FB follow up control Alarm No 54 Excessive error 3 When an excessive er...

Page 593: ...etection 2 When collision detection function was valid the command torque reached the max motor torque Investigation details Investigation results Remedies SV SP 1 Check whether the machine has collided The machine has collided Check the machining program and soft limit settings The machine has not collided Check the investigation item No 2 2 Check whether the current value on the NC Servo Monitor...

Page 594: ...n the power module of power supply has started its operation Investigation details Investigation results Remedies CV 1 Check the state of the operation when the alarm occurs and check the repeatability The alarm occurs immediately after 200VAC is supplied or after READY is turned ON Replace the unit The alarm occurs occasionally during READY ON Check the investigation item No 3 The alarm occurs af...

Page 595: ... is any abnormality in the unit s ambient environment Ex Noise grounding etc Take remedies according to the causes of the abnormality in the ambient environment Alarm No 66 Process error An error occurred in the process cycle Investigation details Investigation results Remedies CV 1 Check the repeatability The alarm occurs each time after the power is turned ON Replace the unit The alarm occurs oc...

Page 596: ...igation item No 2 Alarm No 6A Power supply External contactor welding A contact of the external contactor is welding Investigation details Investigation results Remedies CV 1 Check whether any alarm has occurred on the drive unit side An alarm has occurred Remove the cause of the alarm on the drive side and check the investigation item No 2 An alarm has not occurred Check the investigation item No...

Page 597: ...f there is any abnormality in the unit s ambient environment Ex Noise grounding etc Take remedies according to the causes of the abnormality in the ambient environment Alarm No 6E Power supply Memory error AD error An error was detected in the internal memory or A D converter Investigation details Investigation results Remedies CV 1 Check the repeatability The alarm occurs each time READY is turne...

Page 598: ...casionally during operation Check the investigation item No 4 3 Check whether the power input wire and contactor are correctly wired The wiring is incorrect Correctly connect There is no problem Check the investigation item No 4 4 Check the power voltage waveform with a synchroscope An instantaneous power failure or voltage drop occurs frequently Correct the power facility There is no problem Repl...

Page 599: ...nvestigation results Remedies CV 1 Check the repeatability The alarm occurs each time the motor decelerates Check the investigation item No 3 The alarm occurs occasionally Check the investigation item No 2 2 Check the power supply s alarm history Auxiliary regeneration frequency over E8 occurs just before the over voltage occurs Limit the occurrence of the excessive instantaneous regeneration by n...

Page 600: ...ck the connected cable and the detector The cable type is pulse Replace the cable to the serial type There is no problem with the selection of the detector and cable Replace the detector or cable Alarm No 81 Sub side detector cable error The cable type of machine side detector does not match the detector specifications set by the parameter Investigation details Investigation results Remedies SV SP...

Page 601: ...heck the tool 2 Adjust the tapping The error does not occur during the synchronous tapping Check the investigation item No 2 2 Check the repeatability The error is always repeated Replace the drive unit The state returns to normal once but occurs sometimes thereafter Check the investigation item No 3 3 Check if there is any abnormality in the unit s ambient environment Ex Ambient temperature noise...

Page 602: ... repeatability Occurs frequently Replace the detector Is not repeated Check the investigation item No 1 Warning No 9B Incremental detector magnetic pole shift warning For the incremental detector an error was detected in the magnetic pole shift amount set in the magnetic pole shift amount parameter SV028 Investigation details Investigation results Remedies SV SP 1 Check if there is any abnormality...

Page 603: ...connected Resistance value is low Replace the cable Resistance value is 100M or more Replace the detector With the absolute position system the zero point must be established Warning No A3 Distance coded reference check initial setup warning When the detector with distance coded reference marks is used this warning is issued until the axis reaches the reference position during the initial setup of...

Page 604: ... alarm is occurring in another drive unit An alarm is occurring in another drive unit Reset the alarm in the other drive unit An alarm is not occurring Check the investigation item No 4 4 Turn the power of NC and 200VAC 400V ON again Warning No E9 Instantaneous power interruption warning The power was momentarily interrupted Investigation details Investigation results Remedies CV 1 Check the alarm...

Page 605: ...rs 2301 The following settings are overflowing 1 Electronic gears 2 Position loop gain 3 Speed feedback SV001 SV002 SV003 SV018 SV019 SV020 SV049 2302 The absolute position parameter is valid when a high speed serial incremental detector OSE104 or OSE105 is connected 1 Replace the detector to the one with absolute position specification SV017 SV025 2303 No servo option is found 1 The closed loop i...

Page 606: ...unit Investigation item Investigation results Remedies 1 Check the load rate load meter value during cutting The load meter sways over 120 during cutting Reduce the cutting amount No particular problems found Check the investigation item No 2 2 Carry out the same investigations and remedies as section 4 Investigation item Investigation results Remedies 1 Check the machine s dynamic balance Coast f...

Page 607: ...drive unit 1 The grounding is incomplete Correctly ground 2 The alarm occurs easily when a specific device operates Use noise measures on the device described on the left No particular problems found Replace the spindle drive unit Investigation item Investigation results Remedies 1 Check the speed command Check whether the override input is input from the machine operation panel The speed command ...

Page 608: ...591 Appendix 3 Display on 7 segment LED ...

Page 609: ...in the first digit flickers WDT error CNC CPU battery voltage detection level low Less than 2 7V The battery voltage to be supplied to the absolute position detector dropped and the alarm S52 Servo warning 009F occurred Note 1 CNC CPU battery voltage detection level low Less than 2 5V The battery voltage to be supplied to the absolute position detector dropped and the alarm Z71 Abs encoder failure...

Page 610: ...t will change as shown below according to the progression of the process If the initialization has not correctly completed LED displays the number of OS startup processing process where an illegal processing has been detected and the OS startup processing stops Take a note of the displayed number and contact the Service Center Power ON Confirming the link between CNC CPU and PLC CPU Synchronism OS...

Page 611: ...d the part system No shows first and then the alarm code appears Flickers 3 times Alarm code is displayed in 3 phases Ex Z53 TEMP OVER 0003 Alarm type Status 1 Status 2 When an alarm stop code occurred Normal state 0006 XYZ When an alarm stop code occurred Flickers 3 times No alarm in the 1st part system Indicates the alarm display for the 1st part system Displays the alarm code in 3 phases Ex M01...

Page 612: ...f the axes is indicated The indication priority is 1 NC axis 2 PLC axis and then 3 spindle Example 1 004 bit2 is ON for 3rd NC axis Example 2 003 bit0 and bit1 is ON for 1st and 2nd NC axis Example 3 01 bit0 is ON for spindle S Example 4 _28 bit3 and bit5 are ON for 4th PLC axis and 6th PLC axis Example 5 011 bit0 and bit1 are ON for 1st and 5th NC axes 2nd PLC axis and spindle S Alarm type Priori...

Page 613: ...isplayed in twice according to its number of digits a When the Status 1 is a three digit number The highest order digit is 0 when displayed in HEX EX M01 Operation error 0101 b When the Status 1 is a four digit number Ex 1 M01 Operation error 1106 Ex 2 A01 Multi CPU error 1436 M01 1101 NC screen display Operation error Status２ Status１ Alarm message Alarm type An alarm occurred to the 1st part syst...

Page 614: ...C70 Setup Manual Appendix 3 2 Alarm Stop codes 597 c When the Status 1 is a five digit number Ex Z20 Power ON again 26742 Upper two digits Lower three digits ...

Page 615: ...ion 1L 1C 1R 2L 2C 2R 3L 3C 3R Z70 ABS ILLEGAL 0001 X 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name Z71 DETECTOR ERROR 0002 Y 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name Z73 ABS WARNING 0003 XYZ 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name Alarm warning code 7 segment LED display Transition 1L 1C 1R 2L 2C 2R 3L 3C 3R S01 SERVO ALARM PR 0031 X 1L 1C 1R 2L 2C 2R 3...

Page 616: ... 3C 3R Alarm type Axis name Blank Y06 mcp_no ERROR 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Blank Blank Y07 Conn Ax Excess 000F 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Blank Y09 Set Ax No Exces 0001 0001 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Error channel Y10 Drv SW different X 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Axis name Blank Y11 Node detect error 8002 0100 1L 1C 1R 2L 2C 2R 3L 3...

Page 617: ...CY STOP 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Cause Blank Emergency stop cause LED display PLC PLC SRV SRV STOP STP SPIN SPN DATA DAT PARA PAR STP2 SP2 LAD LAD MULT MLT IPWD IPD CVIN CVN MCT MCT SUIN SIN LINK LNK APLC APL Alarm warning code 7 segment LED display Transition 1L 1C 1R 2L 2C 2R 3L 3C 3R U10 Illegal PLC 0400 0012 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Step No Alarm warning code...

Page 618: ... 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name S51 PARAMETER ERROR 13225 T 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name S52 SERVO WARNING 00E0 X 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name Alarm warning code 7 segment LED display Transition 1L 1C 1R 2L 2C 2R 3L 3C 3R Y21 Safety OBS WRG 0001 Z 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name Y51 PARAMETER ERROR 00...

Page 619: ...ment LED will be blank Alarm warning code 7 segment LED display Transition 1L 1C 1R 2L 2C 2R 3L 3C 3R Z30 ETHERNET ERROR 0006 0003 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Communication type Z53 TEMP OVER 0003 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Blank Z55 RIO NOT CONNECT 0007 0007 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Control unit Board unit Z59 TIME CONSTANT 1L 1C 1R 2L 2C 2R 3L ...

Page 620: ...ion 1L 1C 1R 2L 2C 2R 3L 3C 3R M01 OPERATION ERROR 0006 XYZ 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name M01 OPERATION ERROR 1005 XYZ Note 1 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Axis name M01 OPERATION ERROR 1106 Note 2 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Up 2 digits Alarm No Low 2 digits Alarm warning code 7 segment LED display Transition 1L 1C 1R 2L 2C 2R 3L 3C 3...

Page 621: ...nt LED display Transition 1L 1C 1R 2L 2C 2R 3L 3C 3R L10 DN INIT ERR 1 00E0 0010 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No I O No L11 DN INIT ERR 2 0007 0010 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No I O No L12 DN LINK ERROR 001E 15 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Slave No L13 DN MESSAGE ERR 258 1L 1C 1R 2L 2C 2R 3L 3C 3R Alarm type Alarm No Blank ...

Page 622: ...nt LED was added Mistakes were corrected Jan 2008 IB NA 1500265 F Fifth edition created Mistakes were corrected Feb 2008 IB NA 1500265 G Sixth edition created 2 2 GOT Initial Setup was revised Mistakes were corrected Sep 2009 IB NA 1500265 J Seventh edition created Contents were revised to correspond to C70 software version B2 Mistakes were corrected Jul 2010 IB NA 1500265 K Eighth edition created...

Page 623: ...ings Appendix 2 14 Operation Messages on Setting Display Unit was added Global Service Network was updated Mistakes were corrected Handling of our product was added Jul 2012 IB NA 1500265 N Eleventh edition created The following changes were made to Chapter 5 5 2 Setting the IP Address was added and the subsequent sections were accordingly renumbered May 2015 IB NA 1500265 P Fourteenth edition cre...

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Page 625: ...rvice Center UL KRAKOWSKA 50 32 083 BALICE POLAND 1845 SATTELITE BOULEVARD STE 450 DULUTH GEORGIA 30097 U S A TEL 48 12 630 4700 FAX 48 12 630 4701 TEL 1 678 258 4529 FAX 1 678 258 4519 Mitsubishi Electric Turkey A Ş Ümraniye Şubesi Texas Service Satellites Turkey Service Center GRAPEVINE TEXAS 76051 U S A ŞERIFALI MAH NUTUK SOK NO 5 34775 TEL 1 678 258 4529 FAX 1 678 258 4519 ÜMRANIYE ISTANBUL TU...

Page 626: ...TIAN RD S FUTIAN DISTRICT SHENZHEN 518034 CHINA TEL 86 755 2399 8272 FAX 86 755 8218 4776 INDONESIA China Xiamen Service Dealer China Dongguan Service Dealer PT MITSUBISHI ELECTRIC INDONESIA Indonesia Service Center Cikarang Office JL Kenari Raya Blok G2 07A Delta Silicon 5 Lippo Cikarang Bekasi 17550 INDONESIA KOREA TEL 62 21 2961 7797 FAX 62 21 2961 7794 MITSUBISHI ELECTRIC AUTOMATION KOREA CO L...

Page 627: ...ses simultaneous revision is not possible Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product Duplication Prohibited This manual may not be reproduced in any form in part or in whole without written permission from Mitsubishi Electric Corporation COPYRIGHT 2006 2015 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED ...

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