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MacDon M155, Unloading And Assembly Instructions

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MacDon M155 Unloading And Assembly Instructions Download Page 4

List of Revisions

The following list provides an account of major changes from the previous version of this document.

Section

Summary of Change

Internal Use Only

Throughout

Removed M205 windrower content.

Tech Pubs

Throughout

Changed the following statement to a WARNING:

•

To avoid injury or death, do

NOT

allow ANY

machine fluids to enter the body.

Tech Pubs

Throughout

Changed the following statement to a WARNING:

•

To avoid bodily injury or death from
unexpected startup of the machine, always
stop the engine and remove the key from the
ignition before leaving the operator

’

s seat for

any reason.

Tech Pubs

Throughout

Changed the following statement from a
CAUTION to an IMPORTANT:

•

To prevent damage to the lift system when
lowering header lift linkages without a header
or weight box attached to the windrower,
ensure the float engagement pin is installed in
storage position and NOT in engaged position.

Tech Pubs

Throughout

Changed the following statement from a DANGER
to a WARNING:

•

To avoid injury or death from fall or swinging
of raised load, keep all bystanders clear when
lifting.

Tech Pubs

Throughout (except in list of definitions)

Removed information about double windrow
attachment (DWA).

ECN 57956

Throughout

Added information about D1 Series Headers.

Tech Pubs

Throughout

Added information about R1 Series Rotary Disc
Header compatibility.

Tech Pubs

•

EC Declaration of Conformity

—

Windrower Lift Sling, page xiv

•

EC Declaration of Conformity

—

Windrower Assembly Supports, page xvi

Added new EC Declaration of Conformity
documents.

Tech Pubs

1.1 Signal Words, page 1

Added IMPORTANT and NOTE.

Tech Pubs

1.3 Tire Safety, page 4

Added tire safety topic.

Tech Pubs

1.5 Welding Precautions, page 6

Added welding precautions topic.

Tech Pubs

1.6 Engine Safety, page 7

Added engine safety topic.

Tech Pubs

2.2.1 Moving to Assembly Area: Crane
Method, page 12

Changed the following statement from a DANGER
to a WARNING:

•

To avoid injury or death from a swinging or
falling load, keep all bystanders clear when

Tech Pubs

215015

ii

Revision A

Summary of Contents for M155

Page 1: ...M155 Self Propelled Windrower Unloading and Assembly Instructions Container Shipments 215015 Revision A Original Instruction The harvesting specialists...

Page 2: ...ation in this publication is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied...

Page 3: ...ion for future reference Conventions The following conventions are used in this document Right and left are determined from the operator s position The front of the windrower is the side that faces th...

Page 4: ...bs Throughout Changed the following statement from a DANGER to a WARNING To avoid injury or death from fall or swinging of raised load keep all bystanders clear when lifting Tech Pubs Throughout excep...

Page 5: ...to part number for windrower lift sling Tech Pubs 3 6 Installing Hydraulics page 44 Replaced most of the steps and pictures Added information about the following Wheel leg electrical harness connectio...

Page 6: ...ected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason Tech Pubs 3 18 6 Checking Engine Oil Level page 78 Added topi...

Page 7: ...ded topic introduction Tech Pubs 4 3 3 Setting the Rotary Disc Overload Speed page 99 Added topic introduction Tech Pubs 4 3 4 Setting the Hydraulic Overload Pressure page 100 Added topic introduction...

Page 8: ...Engine Error Codes page 132 Figure 4 97 page 132 Picture number changed for internal reasons only Content did not change Tech Pubs 4 8 1 Displaying the Windrower and Engine Error Codes page 132 Step...

Page 9: ...Figure 4 135 page 147 Picture number changed for internal reasons only Content did not change Tech Pubs 4 9 8 Testing the Reel Fore Aft Activate Function Using the Cab Display Module page 149 Figure...

Page 10: ...Tech Pubs 5 13 Performing Final Steps page 169 Step 3 page 169 Revised step Tech Pubs All attaching header topics Moved topics to Chapter 6 to be consistent with other unloading and assembly manuals T...

Page 11: ...hing a D Series or D1 Series Header Hydraulic Center Link without Self Alignment page 178 Step 14 page 181 Step 17 page 182 Step 18 page 182 Updated the cylinder safety prop decal to the model year 20...

Page 12: ...n A Series Header Hydraulic Center Link without Self Alignment page 195 Step 3 page 195 Added IMPORTANT Before starting engine remove protective cover from exhaust stack Tech Pubs Attaching an A Serie...

Page 13: ...IMPORTANT Before starting engine remove protective cover from exhaust stack Tech Pubs Attaching an R Series or R1 SP Series Header Hydraulic Center Link with Optional Self Alignment page 206 Refer to...

Page 14: ...lic Center Link without Optional Self Alignment page 213 Step 3 page 213 Step 14 page 216 Step 16 page 217 Step 17 page 217 Updated the cylinder safety prop decal to the model year 2020 decal ECN 5804...

Page 15: ...ts Fluids and System Capacities page 239 Revised IMPORTANT Do NOT use cooling system sealing additives or antifreeze that contains sealing additives Ethylene glycol and propylene glycol may alter the...

Page 16: ...EC Declaration of Conformity Windrower Lift Sling Figure 1 EC Declaration of Conformity Windrower Lift Sling Page 1 of 2 1029878 215015 xiv Revision A...

Page 17: ...Figure 2 EC Declaration of Conformity Windrower Lift Sling Page 2 of 2 1029879 215015 xv Revision A...

Page 18: ...EC Declaration of Conformity Windrower Assembly Supports Figure 3 EC Declaration of Conformity Windrower Assembly Supports Page 1 of 2 1029880 215015 xvi Revision A...

Page 19: ...Figure 4 EC Declaration of Conformity Windrower Assembly Supports Page 2 of 2 1029881 215015 xvii Revision A...

Page 20: ......

Page 21: ...2 2 2 Moving to Assembly Area Forklift Method 15 2 3 Removing Wheel and Step Assembly 17 2 4 Removing Drive Wheels 21 2 5 Removing Platforms 23 2 6 Removing Hand Rails and Exhaust Stack 25 2 7 Removin...

Page 22: ...9 Checking Air Conditioning Compressor Belt 79 3 18 10 Starting Engine 80 3 18 11 Priming Hydraulic System 82 3 18 12 Checking and Adding Wheel Drive Lubricant 86 3 18 13 Checking Traction Drive 87 3...

Page 23: ...Sensors 124 4 6 1 Calibrating the Header Height Sensor 124 4 6 2 Calibrating the Header Tilt Sensor 126 4 6 3 Calibrating the Header Float Sensors 128 4 7 Calibrating the Swath Compressor Sensor 130...

Page 24: ...er Mechanical Center Link 184 6 1 3 Attaching an A Series Header 189 Attaching an A Series Header Hydraulic Center Link with Optional Self Alignment 189 Attaching an A Series Header Hydraulic Center L...

Page 25: ...215015 xxiii Revision A 7 4 Lubricants Fluids and System Capacities 239 7 5 Fuel Specifications 241 Predelivery Checklist 243 TABLE OF CONTENTS...

Page 26: ......

Page 27: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Page 28: ...glasses or goggles Heavy gloves Wet weather gear Respirator or filter mask 1000005 Figure 1 2 Safety Equipment Be aware that exposure to loud noises can cause hearing impairment or loss Wear suitable...

Page 29: ...r machine function and or safety It may also shorten machine s life To avoid injury or death from unexpected startup of machine ALWAYS stop the engine and remove the key from the ignition before leavi...

Page 30: ...ects Replace wheel rims that are cracked worn or severely rusted Never weld a wheel rim Never use force on an inflated or partially inflated tire Make sure the tire is correctly seated before inflatin...

Page 31: ...or immediately If electrolyte is spilled or splashed on clothing or body neutralize it immediately with a solution of baking soda and water then rinse with clear water 1000017 Figure 1 11 Safety aroun...

Page 32: ...ssociated with welding can cause damage to electronic components Before welding on any part of windrower or an attached header disconnect all electronic module harness connections as well as battery c...

Page 33: ...nal injury To ensure that the jacket water heater if equipped and or lubricant oil heater if equipped is working correctly check the water temperature gauge and or oil temperature gauge during heater...

Page 34: ...engine operating conditions If conditions exceed the allowable range the ECM will initiate immediate action The engine monitoring system can initiate the following actions Warning Derate Shut down Ab...

Page 35: ...2 Operator s Manual Decal Keep safety signs clean and legible at all times Replace safety signs that are missing or illegible If original part on which a safety sign was installed is replaced be sure...

Page 36: ......

Page 37: ...in the unloading area 1005539 A Figure 2 1 Windrower Shipping Assembly 1 Move trailer into position and block trailer wheels 2 Lower trailer storage stands 3 Unlock and open container doors and remove...

Page 38: ...with machinery do NOT allow people to stand in the unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified in this section Inadequate equipment may result in...

Page 39: ...mum lifting capacity of 3221 kg 7100 lb 1005927 Figure 2 4 Shipping Frame Lifting Points 2 Attach lift sling to the four designated lifting points on the windrower shipping frame WARNING To avoid inju...

Page 40: ...A 1005540 A Figure 2 5 Windrower Shipping Assembly on Blocks 4 Lower assembly onto 152 mm 6 in blocks A as shown 5 Remove chains from shipping frame 6 Check for shipping damage and missing parts UNLOA...

Page 41: ...le Minimum Lifting Capacity1 9072 kg 20 000 lb IMPORTANT Forklifts are normally rated for a load positioned 610 mm 24 in forwards from the back end of the forks To obtain the forklift capacity at 1220...

Page 42: ...15015 16 Revision A 1005540 A Figure 2 7 Windrower Shipping Assembly on Blocks 3 Lower assembly onto 152 mm 6 in blocks A as shown 4 Check for shipping damage and missing parts UNLOADING THE WINDROWER...

Page 43: ...ve shipping wire A and bolt securing the hose support to the shipping frame and remove the hose support 2 Lay hose support off to the side 1005932 A Figure 2 9 Front Frame Beam 3 Remove two 3 4 x 16 5...

Page 44: ...gure 2 10 Center Link 4 Remove the 25 4 mm 1 in pin A from the center link 1005937 Figure 2 11 Rear of Wheel Step Assembly 5 Remove the four two per side carriage bolts from the rear of the wheel step...

Page 45: ...9 Revision A 1005938 A Figure 2 12 Hose Bundles on Frame 1008904 B Figure 2 13 Hose Bundles on Frame 6 Remove the cable tie A and shipping wire B securing the hose bundles to the frame UNLOADING THE W...

Page 46: ...wheel step assembly A away from the shipping assembly 1005942 A B Figure 2 15 Wheel Step Assembly Frame 8 Lift center link A until it clears the wheel step assembly frame B 1005943 Figure 2 16 Lifting...

Page 47: ...Front Cross Member on Hood 1 Remove the two bolts A from the front cross member over the hood 1005548 A Figure 2 18 Rear of Hood 2 Remove one bolt A from the rear of the hood directly under the cente...

Page 48: ...s off the frame IMPORTANT Ensure the tires are guided away from the cab roof when lifting wheels to prevent damaging the cab The chain on the forward wheel should be snug and the chain on the aft whee...

Page 49: ...to prevent damaging the paint 3 Attach opposite ends of slings and chain to a lifting device with a minimum lifting capacity of 2268 kg 5000 lb and a lift height of 4 m 13 ft 1005556 A B Figure 2 23 P...

Page 50: ...y on a level surface 7 Unhook one sling and chain 8 Lift one end of the platform assembly so it can be inverted and laid down with the base on the floor Use a piece of cardboard under the platform ass...

Page 51: ...ck Shipping Position 2 Remove shipping wire and foam from exhaust stack A 3 Remove nuts B from clamp C and remove the exhaust stack A and clamp from the shipping frame 4 Reinstall nuts B onto clamp C...

Page 52: ...62 A B Figure 2 28 Leg Shipping Assembly 1 Ensure lift bar B is attached to leg assembly as shown and the clevis pin is installed with the head on near side 2 Attach chain A to lifting bar B on the le...

Page 53: ...nnel on Leg 4 Remove two bolts A from the shipping channel located at the top of the leg 1005962 A Figure 2 31 Leg Shipping Assembly 5 Remove bars A from leg 6 Insert cardboard or foam between leg ass...

Page 54: ...015 28 Revision A 1005963 A B Figure 2 32 Leg Assembly Positioning 7 Lift leg assembly A and set on level ground in position B shown 8 Repeat procedure for the second leg assembly UNLOADING THE WINDRO...

Page 55: ...tform Support 1005563 A B C Figure 2 33 Wheel and Platform Support 1 Remove cross brace A and upright supports B and C from the frame 1005964 A Figure 2 34 Wheel and Platform Support 2 Remove cross me...

Page 56: ...215015 30 Revision A 1005965 A Figure 2 35 Wheel and Platform Support 3 Remove uprights A on both sides of the hood UNLOADING THE WINDROWER...

Page 57: ...the stands and set aside the air control valve tripod D 2 Arrange forward A and rear B stands on level ground so the attachment lugs on each stand face each other 3 Attach four support tubes C to the...

Page 58: ...ng them with machinery do NOT allow people to stand in the unloading area CAUTION Equipment used for unloading must meet or exceed the requirements specified in this section Inadequate equipment may r...

Page 59: ...ift sling to the four designated lifting points on the windrower shipping frame as shown WARNING To avoid injury or death from a swinging or falling load keep all bystanders clear when lifting Equipme...

Page 60: ...Vehicle Minimum Lifting Capacity2 9072 kg 20 000 lb IMPORTANT Forklifts are normally rated for a load positioned 610 mm 24 in forwards from the back end of the forks To obtain the forklift capacity at...

Page 61: ...ate 1 Remove front leg bolts A and pins B and set aside for reinstallation Remove carriage bolt C and remove lifting plate D 1005583 A Figure 3 9 Leg Position 2 Attach the front leg to a lifting devic...

Page 62: ...he frame 1005579 A B Figure 3 11 Leg Position on Frame 5 Insert the leg into the frame and line up the holes in the frame and the leg at the first position widest tread with one exposed hole A 6 Inser...

Page 63: ...5980 A B Figure 3 12 Header Lift 8 Use the lifting device to slightly lift the header lift arms and remove lifting bars A from the legs 9 Relocate spring locking pins B to the front of the lift arms A...

Page 64: ...urize the air bag system 690 kPa 100 psi air pressure required and raise the windrower to the maximum height approximately 178 mm 7 in above the stand 1005589 A Figure 3 14 Lift Locks 3 Verify that al...

Page 65: ...0 2 Figure 3 17 Drive Wheel Nuts 9 Line up the holes in the rim with the studs on the wheel drive hub and install wheel nuts A IMPORTANT To avoid damaging the wheel rims and studs tighten the nuts by...

Page 66: ...ame 2 Support the shipping frame channel and remove the bolts attaching the shipping frame to the walking beam and mainframe side rail Remove the shipping frame NOTE Shipping frame does not need to be...

Page 67: ...Wheel Shipping Assembly 4 Remove tie bar A from between the caster wheels 1013564 A Figure 3 21 Caster Supports 5 Remove two caster supports A from the caster wheels and frame Retain bolts for attachi...

Page 68: ...caster and support caster with lifting device 1005599 A Figure 3 23 Shipping Frame on Caster 7 Remove five remaining bolts A securing the caster to the shipping frame Retain bolts for attaching caste...

Page 69: ...g Beam 10 Install six 3 4 in bolts A and hardened washers into walking beam and caster beam Use longer bolts through anti shimmy bracket B 11 Tighten bolts as follows a Snug up the two bolts underneat...

Page 70: ...oses with capped ends and matching colored ties A union is connected to one of the hoses 6 Remove caps and connect the two hoses together Position hoses in frame 7 Retrieve the four remaining capped h...

Page 71: ...port A blue tie C Hose MD 111557 connected to valve block port E yellow tie D Hose MD 111328 connected to valve block port F white tie 12 Position four hoses A B C and D against the support as shown a...

Page 72: ...Insert two left traction drive hoses A into hose block as shown 15 Insert two right traction drive hoses C into hose block as shown 1005642 A Figure 3 31 Hose Routing 16 Reinstall clamp A 1029924 A A...

Page 73: ...e for the wheel motor on the RIGHT side of the windrower 20 Attach hose A red tie to pump port B B red tie Tighten fittings 21 Attach hose C no tie to pump port A no tie Tighten fittings 1005643 A B B...

Page 74: ...as required 1029971 A B C D Figure 3 37 Wheel Leg Harness Connections 29 Retrieve wheel leg harness connectors A MD 109755 and C MD 109545 from inside the frame 30 Connect connector A MD 109755 to con...

Page 75: ...ugh hose support C and lay the hoses on the tire 34 Route electrical harness D along the right side of hose support C as shown 35 Secure electrical harness D to hose support C using tie E 36 Secure el...

Page 76: ...ose support and under hook 1029965 A B C Figure 3 41 Harness Routing Front Side of Hose Support 40 Route electrical harness A on the topside of the hose bundle B as shown to prevent chafing of the ele...

Page 77: ...bracket in down position 43 Secure electrical harness to hose bundle using fabric strap B 44 Attach electrical harness coupler C to hose support 1005681 A Figure 3 43 Reel Hose Support 45 Attach the...

Page 78: ...ld B out from under the battery and discard 3 Tighten nut A on the battery clamp 1006020 A Figure 3 45 Bracket Shipping Position 4 Remove one of two bolts A and nuts and loosen the other 1018168 A B F...

Page 79: ...eys 1018140 Figure 3 47 Fuse Box Location The fuse box is mounted on the right cab forward side of the frame under the platform 1000901 A B Figure 3 48 Fuse Box 1 Remove wing nut A from fuse box cover...

Page 80: ...1005700 A B Figure 3 49 Fuse Cover 2 Remove tape and keys A from inside the cover 3 Unlock cab doors and place keys on console 4 Close cab doors 5 Install fuse box cover B and secure with wing nut ASS...

Page 81: ...beam and remove the rails Retain hardware 2 Remove the shipping brackets from the platform assembly Retain hardware 1006027 Figure 3 51 Left Platform 3 Attach one end of a sling to the platform and t...

Page 82: ...enough to permit adjustment 1005706 A Figure 3 54 Left Platform Steering Arm 6 Attach the steering arm to the frame with two 3 8 x 3 4 in long carriage bolts and nuts A Ensure the bolt heads face inb...

Page 83: ...vertical rail tubes are parallel with the cab posts when viewing from the rear 1005704 A Figure 3 57 Left Platform Main Beam 10 Laterally adjust king pin mounting A as required 1006028 A Figure 3 58 L...

Page 84: ...Adjust the platform horizontally with 1 2 x 2 1 4 in bolt A as required 1005701 A B Figure 3 61 Left Platform Steering Arm 14 Relocate steering arm A into either of the other holes on bracket B if maj...

Page 85: ...m 1 Remove two existing upper bolts A 2 Ensure two lower bolts B are not threaded in fully 1005711 A B Figure 3 63 Left Steps Installed 3 Hang step assembly on lower bolts B Back off bolts if necessar...

Page 86: ...25 3 Loosen clamp B on exhaust stack A 1006033 A B Figure 3 65 Muffler 4 Remove the covering from muffler A and loosen clamp B on the muffler 1006034 A B C Figure 3 66 Exhaust Shroud 5 Position stack...

Page 87: ...6031 A B Figure 3 68 Exhaust Stack Installed 7 Close the hood slowly so stack A enters hole B in the hood Adjust the position of the stack as required to clear the hole in the hood 1006036 A B Figure...

Page 88: ...Position 1 Remove nut and bolt A securing the light and mirror assembly in the shipping position 2 Swing light and mirror assembly B forwards and upwards 1013758 A Figure 3 71 Light and Mirror Assemb...

Page 89: ...g Bracket 3 Feed the connectors from the harness through the center hole in the rubber base 4 Place the base on the beacon bracket ensuring that the mounting holes in the rubber base line up with the...

Page 90: ...ure the beacon is oriented with the point on the lens facing forward cab forward as shown 1006091 A Figure 3 76 Beacon Light 8 Mount the beacon to the base using the lock washers and nuts A supplied w...

Page 91: ...05797 A Figure 3 78 Cab Forward Location 1005795 A Figure 3 79 Alternate Location Cab Forward 1 Install slow moving vehicle SMV sign A shipped inside the cab onto the windrower in accordance with the...

Page 92: ...atteries and black ground cables to the negative terminals of the batteries Reversed polarity in the batteries or alternator may result in permanent damage to the electrical system 1018128 A B Figure...

Page 93: ...at for any reason 1 Shut down the engine and remove the key from the ignition 2 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 3 Inject grease through fitting...

Page 94: ...1026433 E B A C D A E A Forked Caster Wheel Bearing Two Places Outer Both Wheels B Top Link Two Places Both Sides C Lubrication Decal MD 183411 D Caster Pivot Both Sides E Forked Formed Caster Wheel...

Page 95: ...he radio falls outside these parameters In order to retain radio settings and preset memory with the battery disconnect turned off select a radio with non volatile settings memory NOTE An approved rad...

Page 96: ...g four screws A 1005779 A B C Figure 3 86 Panel Support 4 Remove screw and nuts A and C to remove support B from panel Retain nut C and lock washer 1005717 A Figure 3 87 Panel 5 Remove the cutout by c...

Page 97: ...peaker Ground C Radio Ground D Right Speaker Ground E Right Speaker Power F Radio Power Live when Ignition is ON 8 Ensure the radio has a six pin connector Packard 2977042 and a terminal arrangement a...

Page 98: ...l using original screws 1005719 A B C Figure 3 92 Radio and Support 14 Adjust bracket A if necessary by loosening nuts B to allow radio to slide into opening and securely capture support C 1005776 A F...

Page 99: ...Switch 17 Turn the battery switch A to the ON position 18 Turn the ignition key to ACC switch radio ON and check operation in accordance with instructions supplied with the radio 19 Turn the ignition...

Page 100: ...13874 A Figure 3 95 M155 M205 Serial Number Location 1 Record the windrower and engine serial numbers on the Predelivery Checklist page 243 and confirm serial number with manifest or work order The wi...

Page 101: ...16 69 18 170 380 16 5 x 16 1 158 41 377 830 Table 3 3 Recommended Ballast Recommended Ballast Level Ground Hills Type Size Recommended Tire Size Per Tire liters U S Gal Both Tires kg lb 4 Per Tire lit...

Page 102: ...16 5 x 16 1 0 0 0 0 3 18 3 Checking Engine Air Intake 1022485 A B Figure 3 97 M155 Air Intake System 1 Ensure air cleaner cap is firmly attached and latches A and clamps B are secure 1022489 A Figure...

Page 103: ...e low L and high H marks Refer to 7 16 page 239 for specifications 5 Reinstall dipstick and filler cap and turn clockwise to tighten and lock 3 18 5 Checking Fuel Separator 1008750 A Figure 3 101 Fuel...

Page 104: ...ck clean and reinsert it into the engine 3 Remove the dipstick again and check the oil level 1000074 Figure 3 103 Engine Oil Level 4 Add oil if level is below low L mark IMPORTANT Oil level should be...

Page 105: ...Engine Coolant 1005861 A Figure 3 106 Coolant Recovery Tank 1 Visually inspect the coolant level in the coolant recovery tank A Tank should be at least half full 2 If necessary add coolant Refer to 7...

Page 106: ...nsole 3 Move ground speed lever GSL A into the N DETENT position 4 Turn the steering wheel until it locks center 5 Push header drive switch B to the OFF position CAUTION Check to be sure all bystander...

Page 107: ...otor to cool for 10 minutes before further cranking attempts If engine still does NOT start refer to Table 3 4 page 81 Cold start NOTE Engines are equipped with cold start assist system 7 When the eng...

Page 108: ...connections Faulty starter Refer to the windrower technical manual Wiring shorted circuit breaker open Check continuity of wiring and breaker manually reset Faulty injectors Refer to the windrower tec...

Page 109: ...pump housing 4 Loosen plug A to bleed the pump housing Retighten the plug once oil starts to run out 1006063 A Figure 3 113 Header Drive Pump Housing 5 From above the machine locate plug A on the top...

Page 110: ...osen plug A to bleed the pump housing Retighten the plug once oil starts to run out 9 Replace the hydraulic oil reservoir filler cap 1006064 A Figure 3 115 Multifunction Control Manifold 10 Open the l...

Page 111: ...side 14 Open the circuit breaker fuse box A and remove the engine control module ECM ignition fuse 5A B CAUTION Check to be sure all bystanders have cleared the area 15 Prime the system by cranking th...

Page 112: ...e ground the ground speed lever in N DETENT position and the steering wheel in locked position centered Wait for the CDM to beep and display an In Park message to confirm the park brakes have engaged...

Page 113: ...and observe motion of the drive wheels Ensure wheels rotate at different speeds with the slower rotating wheel on the same side of machine that the steering wheel is turned toward 3 Turn steering whee...

Page 114: ...9 A A A Figure 3 122 Lift System 2 Release the lift lock mechanisms A and turn keeper to keep the lock in the released position 3 Move the valve handle downwards to slowly release the pressure from th...

Page 115: ...cessible from the cab display module CDM are shown and explained below Figure 4 1 CDM 1000655 A B C D E F A Side Display B Main Display C Select Switch D Menu Item Scroll Forward E Menu Item Scroll Ba...

Page 116: ...rd Hold down for fast scroll7 Program Switch Places monitor into program mode Press while pressing select switch NOTE The following menus are available when ignition key is set to RUN WINDROWER SETUP...

Page 117: ...acdon com NOTE Pages may appear differently if running newer or older versions of software and not all features are available on every machine 4 2 1 Setting the Cab Display Language 1009099 CXXX MXXX...

Page 118: ...t CAB DISPLAY SETUP action 4 2 2 Changing the Windrower Display Units 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 4 5 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 P...

Page 119: ...ab Display Buzzer Volume 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 4 8 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT B on cab display mo...

Page 120: ...lping you read the cab display module CDM in low light situations 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 4 11 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 Pres...

Page 121: ...ast 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 4 14 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT B on cab display module CDM to enter pr...

Page 122: ...ess SELECT D until DISPLAY CONTRAST is displayed on the upper line Default setting is displayed on the lower line 6 Press left B or right C arrows to adjust display contrast 7 Press PROGRAM A to exit...

Page 123: ...DROWER SETUP NO YES A B C Figure 4 17 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WIND...

Page 124: ...ming Buttons 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES...

Page 125: ...overload speed 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 21 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display modul...

Page 126: ...nition key to RUN or start the engine 2 Press PROGRAM A and SELECT C on the cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the l...

Page 127: ...ight arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1009090 HEADER INDEX MODE CXXX MXXX REEL CONVEYOR D C B A Figure 4 26 M155 Header Index Mode Shown 4 Press SELE...

Page 128: ...Press SELECT D until RETURN TO CUT MODE is displayed on the upper line HEIGHT TILT or HEIGHT ONLY will be displayed on the lower line 5 Press left B or right C arrows to select RETURN TO CUT MODE Pres...

Page 129: ...0 minimum to 9 5 maximum in 0 5 increments A setting of 10 disables the auto raise function 5 Press left arrow B or right arrow C to change auto raise height 6 Press PROGRAM A to exit programming mod...

Page 130: ...X WINDROWER SETUP NO YES A B C Figure 4 33 CDM Programming Buttons 1 Turn ignition key to RUN or start the engine For instructions refer to 3 18 10 Starting Engine page 80 2 Press PROGRAM A and SELECT...

Page 131: ...to accurately measure the number of acres cut 1 Turn ignition key to RUN or start the engine 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 35 CDM Programming Buttons 2 Press PROGRAM A and S...

Page 132: ...LECT C on the cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C S...

Page 133: ...witch A on console to lower swath compressor CALIBRATING SWATH is displayed on upper line FORM DOWN and HOLD is displayed on lower line SWATH FORM COMPLETE flashes for 2 seconds on lower line with buz...

Page 134: ...isplayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1009104 CXXX MXXX HAY CONDITIONER NO YES A B C Figure 4 42 Hay Conditioner...

Page 135: ...and SELECT C on CDM to enter programming mode WINDROWER SETUP is displayed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is...

Page 136: ...arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1009108 CXXX MXXX SET TIRE SIZE 18 4 X 26 TURF D C B A Figure 4 46 Tire Size 4 Press SELECT D until SET TIRE SIZE is...

Page 137: ...layed on the upper line NO YES is displayed on the lower line 3 Press right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line CXXX MXXX SET ENGINE ISC RPM NO YES 1030...

Page 138: ...l count of acres harvested for the machine s lifetime and the other counter tracks sub acres harvested for smaller harvesting instances instances like harvesting a particular field or for a particular...

Page 139: ...gramming for each header This procedure requires installation of the optional Hydraulic Center Link MD B4650 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 51 CDM Programming Buttons 1 Turn i...

Page 140: ...form this procedure The cab display module CDM automatically adjusts its programming for each header 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 54 CDM Programming Buttons 1 Turn ignition...

Page 141: ...o the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 57 CDM Programming Bu...

Page 142: ...o the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 60 CDM Programming Bu...

Page 143: ...he windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 63 CDM Programming Butto...

Page 144: ...procedure The cab display module CDM automatically adjusts its programming for each header 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 66 CDM Programming Buttons 1 Turn ignition key to RU...

Page 145: ...o the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 69 CDM Programming Bu...

Page 146: ...his procedure The cab display module CDM automatically adjusts its programming for each header 1009066 CXXX MXXX WINDROWER SETUP NO YES A B C Figure 4 72 CDM Programming Buttons 1 Turn ignition key to...

Page 147: ...l REEL SPEED is displayed on the upper line ENABLED LOCKED is displayed on the lower line 7 Press left arrow B to enable the REEL SPEED control switch Press right arrow C to lock the REEL SPEED contro...

Page 148: ...right arrow B to select YES Press SELECT C SET KNIFE SPEED is displayed on the upper line 1009243 CXXX MXXX VIEW CONTROL LOCKS NO YES B A Figure 4 76 Control Locks 4 Press SELECT B until VIEW CONTROL...

Page 149: ...1 HRS ENABLED D C B A Figure 4 78 Control Locks 7 Press SELECT D EXIT VIEW LOCKOUTS is displayed on the upper line NO YES is displayed on the lower line 8 Press right C to select YES 9 Press PROGRAM...

Page 150: ...ming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT B until CALIBRATE SENSO...

Page 151: ...Release the HEADER UP button A HEIGHT SENSOR CAL is displayed on the upper line PRESS LOWER HEADER is displayed on the lower line 1023540 A Figure 4 82 Header Height Controls on GSL 8 Press and hold H...

Page 152: ...ngine 2 Press PROGRAM A and SELECT B on cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT B until CALIBRATE SENSORS is displayed on the upp...

Page 153: ...R CAL is displayed on upper line PRESS RETRACT TILT is displayed on the lower line 1023732 A Figure 4 86 Header Tilt Controls on GSL 8 Press and hold HEADER TILT RETRACT button A on GSL CALIBRATING TI...

Page 154: ...amming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on cab display module CDM to enter programming mode WINDROWER SETUP is displayed on the upper line 3 Press SELECT B until CALIBRATE SEN...

Page 155: ...layed on the upper line FLOAT HOLD is displayed on the lower line 1009287 CXXX MXXX CALIBRATING FLOAT FLOAT HOLD A Figure 4 91 Negative Header Float Display 8 Press and hold FLOAT button A on CDM CALI...

Page 156: ...M B A Figure 4 93 Swath Compressor Sensor Calibration 4 Press right arrow A to select YES Press SELECT B TO CALIBRATE SELECT is displayed in upper line 5 Press right arrow A to scroll through the cho...

Page 157: ...A B Figure 4 96 Swath Compressor Controls A Lower Swath Compressor B Raise Swath Compressor 7 Press and hold button A to lower the swath compressor CALIBRATING SWATH is displayed on the upper line FOR...

Page 158: ...ic Functions 4 Press right arrow A to select YES Press SELECT B 5 VIEW ERROR CODES is displayed on the upper line NO YES is displayed on the lower line 6 Press right arrow A to select YES Press SELECT...

Page 159: ...troubleshooting routine NOTE The header MUST be attached to the windrower to perform this procedure The cab display module CDM automatically adjusts its programming for each header Disabled sensors fl...

Page 160: ...ader Sensors 7 Press left arrow B to enable a sensor Press right arrow C to disable sensor Press SELECT D to confirm selection and move on to next sensor The following sensors are available HEADER HT...

Page 161: ...B Figure 4 105 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is displayed on the upper line NO YES is displayed on the lower line 4 Press right arrow A to select YES Press SELECT B VIEW...

Page 162: ...the windrower and header Doing so can lead to vibration belt failures and other overspeeding related problems 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 4 107 CDM Programming Buttons 1 Turn i...

Page 163: ...e upper line DISK HEADER is displayed on the lower line 1009336 CXXX MXXX SELECT HEADER TYPE DISK HEADER A B C Figure 4 110 Header Type 7 Press left A or right B arrow to cycle through list of header...

Page 164: ...each header The engine MUST be running to perform this procedure 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 4 111 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on...

Page 165: ...or press and hold right arrow C to raise header Verify header is functioning properly 9 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next ACTIVATE FUNCTION 4 9 2 Testing t...

Page 166: ...r line NO YES is displayed on the lower line 6 Press right arrow A to select YES Press SELECT B 1009294 CXXX MXXX ACTIVATE REEL HT DOWN UP D C B A Figure 4 118 Reel Height 7 Press SELECT D until ACTIV...

Page 167: ...0 The engine MUST be running to perform this procedure 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 4 119 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on cab displa...

Page 168: ...ld right arrow C to increase header tilt IMPORTANT Verify header is functioning properly 9 Press PROGRAM A to exit programming mode or press SELECT D to proceed to next ACTIVATE FUNCTION 4 9 4 Testing...

Page 169: ...Press SELECT B ACTIVATE HEADER HT is displayed on the upper line 1009331 CXXX MXXX KNIFE DRV SPD XXXX D 0 P 0 D D B A C E Figure 4 126 Knife Drive CAUTION Check to be sure all bystanders have cleared...

Page 170: ...be running to perform this procedure 1009099 CXXX MXXX WINDROWER SETUP NO YES A B Figure 4 127 CDM Programming Buttons 1 Start the engine 2 Press PROGRAM A and SELECT B on cab display module CDM to e...

Page 171: ...the drapers 8 Press and hold HAZARD C button Press left arrow B to decrease draper speed Press right arrow D to increase draper speed IMPORTANT Verify the draper drive is functioning properly 9 Relea...

Page 172: ...A B Figure 4 132 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line NO YES is displayed on the lower line 4 Press right arrow A to select YES Press SELECT B 1009330...

Page 173: ...Press PROGRAM A to exit programming mode or press SELECT E to proceed to next ACTIVATE FUNCTION 4 9 7 Testing the Rotary Disc Drive Circuit Activate Function Using the Cab Display Module IMPORTANT Do...

Page 174: ...t YES Press SELECT B ACTIVATE HEADER HT is displayed on the upper line 1009334 CXXX MXXX DISC DRV SPD XXXX D 0 P 0 D D B A C E Figure 4 138 Disc Drive CAUTION Check to be sure all bystanders have clea...

Page 175: ...ng mode WINDROWER SETUP is displayed on the upper line 1009288 CXXX MXXX DIAGNOSTIC MODE NO YES A B Figure 4 140 Diagnostic Functions 3 Press SELECT B until DIAGNOSTIC MODE is displayed in upper line...

Page 176: ...ydraulic Purge Using the Cab Display Module The hydraulic purge removes air from the hydraulic pump system after it has been repaired or changed NOTE Engine MUST be running to perform this procedure 1...

Page 177: ...ELECT B TO ACTIVATE PURGE is displayed on the upper line PRESS AND HOLD is displayed on the lower line NOTE Holding the right arrow A activates a timed purge cycle The CDM will jump to the exit menu i...

Page 178: ......

Page 179: ...T position and the steering wheel locked centered the park brakes engage and the CDM displays IN PARK accompanied by an audible beep The starter should engage ONLY when the ground speed lever GSL is i...

Page 180: ...the key 2 Open engine compartment hood 3 Pry the steering interlock away from pintle arms A by inserting a wedge or pry bar between one of the interlock channels B and pintle arm 4 Insert a wooden bl...

Page 181: ...ety system requires adjustment Refer to the windrower technical manual for adjustment procedures Seat base lock safety check 1 Ensure the operator s station is NOT locked To unlock operator s station...

Page 182: ...arning Lights 1006179 A B Figure 5 5 Operator Console 1 Turn ignition key A to RUN position A single loud tone will be audible and the engine warning lights B will illuminate 2 Turn ignition key A to...

Page 183: ...achine should not move after engine start up 1006042 A Figure 5 6 Operator Console 2 Ensure the steering wheel is centered Move ground speed lever GSL A straight out of N DETENT neither forward nor re...

Page 184: ...idle position 2 Check engine speed on cab display module CDM A and compare to value in table below 3 Move throttle to maximum rpm position 4 Check engine speed on CDM A and compare to value in table...

Page 185: ...sure engine temperature gauge A and fuel gauge B are working 1005877 A B C Figure 5 9 CDM 2 Ensure CDM display A is working by pushing SELECT B button on the CDM or SELECT C button on the ground speed...

Page 186: ...condition of the battery and alternator Refer to Table 5 2 page 160 Table 5 2 Battery and Alternator Condition Ignition Engine Reading Indicated Condition ON Running 13 8 15 0 Normal 16 0 see note Reg...

Page 187: ...will flash LOCK SEAT BASE CENTER STEERING WHEEL NOT IN NEUTRAL c Swivel and lock the operator s station and the display should return to normal d If the engine does not shut down the seat position sw...

Page 188: ...1011624 A B C Figure 5 12 Exterior Lights Cab Forward 1 Rotate the operator s seat to cab forward mode 2 Turn field light switch A to the ON position and ensure front field lights B and rear swath lig...

Page 189: ...e ON position and ensure front road lights B and rear red tail brake lights C if equipped are functioning 4 Activate high low switch D and check lights 5 Activate amber turn signal hazard warning ligh...

Page 190: ...Figure 5 14 Exterior Lights Beacons 7 Turn beacon switch A to the ON position and ensure amber beacons B are functioning 8 If an exterior light is not functioning refer to the windrower technical man...

Page 191: ...215015 165 Revision A 5 9 Checking Horn 1005976 A Figure 5 15 Horn Button 1 Push HORN button A and listen for horn PERFORMING OPERATIONAL CHECKS...

Page 192: ...Lights 1 Switch road and field lights ON and OFF using switch A NOTE Ambient light in roof liner B and interior light C work only when road or field lights A are switched ON 2 If interior lights do n...

Page 193: ...When set to FRESH AIR booster fan starts and draws filtered outside air into the cab When set to RECIRCULATED booster fan stops and air inside cab is recirculated Temperature control D Controls cab t...

Page 194: ...age Case Manuals are stored in the manual storage case A behind the operator s seat 1030096 Figure 5 19 Manuals and Quick Card 1 Ensure the following manuals are included with the windrower Operator s...

Page 195: ...2 Locate the bag inside the cab containing the GPS mount kit and install kit in accordance with the instructions in the kit If not installing kit label bag GPS Completion kit and place kit in toolbox...

Page 196: ......

Page 197: ...upplied with header to windrower lift linkage if not already installed 1029714 A B Figure 6 1 Header Float Linkage IMPORTANT To prevent damage to the lift system when lowering header lift linkages wit...

Page 198: ...uctions supplied with the kit Refer to the following instructions based on the type of center link installed on your windrower Attaching a D Series or D1 Series Header Hydraulic Center Link with Optio...

Page 199: ...MPORTANT Before starting engine remove protective cover from exhaust stack 3 Start the engine and activate HEADER DOWN button A on the ground speed lever GSL to fully retract header lift cylinders 100...

Page 200: ...B to lower the center link HEADER TILT UP C to retract the center link HEADER TILT DOWN D to extend the center link 1029715 A B Figure 6 10 Hydraulic Center Link 8 Adjust position of center link cylin...

Page 201: ...top moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system 1029827 A B Figure 6 12 Safety Prop 13...

Page 202: ...g pin C and lifting stand into uppermost position Release spring pin 1029712 A B Figure 6 14 Header Float Linkage 16 Remove the clevis pin from storage position B in linkage and insert into hole A to...

Page 203: ...ey from ignition 1000774 A B Figure 6 17 Header Drive Hoses and Harness 21 Connect header drive hoses A and electrical harness B to header Refer to the header operator s manual 1000775 A Figure 6 18 R...

Page 204: ...ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1000754 A B Figure 6 19 Header Leg 2 Remove hairpin A from pins B and remove pin...

Page 205: ...ot 5 Drive the windrower slowly forward until boots A enter header legs B Continue driving slowly forward until the lift linkages contact the support plates in the header legs and the header nudges fo...

Page 206: ...der by pulling upward on rod end B of cylinder 1008946 A Figure 6 25 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 11 Start the engine 12 Press HEADER UP switch A to...

Page 207: ...rds the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1000771 A B C D Figure 6 27 Header Leg 15 Install pin B through the header leg engaging U b...

Page 208: ...6 29 Safety Prop Lever 18 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 19 Repeat for opposite safety prop 1008947 A Figure 6 30 Ground Speed Lever C...

Page 209: ...harness B to header Refer to the header operator s manual 1000775 A Figure 6 32 Reel Hydraulics 23 Connect reel hydraulics A at right cab forward side of windrower Refer to the draper header operator...

Page 210: ...key from the ignition before leaving the operator s seat for any reason 1 Shut down the engine and remove the key from the ignition 1000754 A B Figure 6 33 Header Leg 2 Remove hairpin A from pins B a...

Page 211: ...k is aligned with the header bracket 8 Install clevis pin C and secure with cotter pin D 9 Adjust length of link to achieve proper header angle by rotating barrel B Tighten nut A against barrel a slig...

Page 212: ...rds the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1000771 A B C D Figure 6 39 Header Leg 14 Install pin B through the header leg engaging U b...

Page 213: ...6 41 Safety Prop Lever 17 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 18 Repeat for opposite safety prop 1008947 A Figure 6 42 Ground Speed Lever C...

Page 214: ...s 21 Connect header drive hoses A and electrical harness B to header Refer to the header operator s manual 1000775 A Figure 6 44 Reel Hydraulics 22 Connect reel hydraulics A at right cab forward side...

Page 215: ...our windrower Attaching an A Series Header Hydraulic Center Link with Optional Self Alignment page 189 Attaching an A Series Header Hydraulic Center Link without Self Alignment page 195 Attaching an A...

Page 216: ...ION Check to be sure all bystanders have cleared the area IMPORTANT Before starting engine remove protective cover from exhaust stack 3 Start the engine and activate HEADER DOWN button A on the ground...

Page 217: ...nk HEADER TILT DOWN D to extend the center link 1029720 A B Figure 6 52 Hydraulic Center Link 7 Adjust center link cylinder A position with the REEL UP and REEL DOWN switches on the GSL until the hook...

Page 218: ...top moving b Continue to hold the switch for 3 4 seconds Cylinders are now phased NOTE It may be necessary to repeat this procedure if there is air in the system 1029827 A B Figure 6 54 Safety Prop 12...

Page 219: ...1000783 A B Figure 6 56 Header Stand 14 Remove lynch pin from clevis pin A in stand B 15 Hold stand B and remove pin A 16 Move stand B to storage position by inverting and relocating onto bracket as...

Page 220: ...Figure 6 59 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 20 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 21 Stop the engine...

Page 221: ...m header boots C on both sides of the header 1029714 A B Figure 6 62 Header Float Linkage IMPORTANT To prevent damage to the lift system when lowering header lift linkages without a header or weight b...

Page 222: ...he header for hookup 1000780 B A Figure 6 65 Header Support 5 Drive the windrower slowly forward until windrower feet A enter header supports B Continue driving slowly forward until the feet engage th...

Page 223: ...ader by pulling upward on rod end B of cylinder 1008946 A Figure 6 68 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 10 Start the engine 11 Press HEADER UP switch A t...

Page 224: ...Pull lever A and rotate towards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1000711 A Figure 6 70 Header Support 14 Install clevis pin A th...

Page 225: ...shown Reinsert clevis pin A and secure with lynch pin 1029712 A B Figure 6 72 Header Float Linkage 18 Remove the clevis pin from storage position B in linkage and insert into hole A to engage the floa...

Page 226: ...area 21 Start the engine and press HEADER DOWN switch A on the GSL to fully lower the header 22 Stop the engine and remove key from ignition 1000774 A B Figure 6 75 Header Drive Hoses and Harness 23...

Page 227: ...ots C on both sides of the header 1029714 A B Figure 6 77 Header Float Linkage IMPORTANT To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached...

Page 228: ...ust length until the link is aligned with the header bracket 8 Install clevis pin C and secure with cotter pin D 9 Adjust length of link to achieve proper header angle by rotating barrel B Tighten nut...

Page 229: ...Pull lever A and rotate towards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1000711 A Figure 6 83 Header Support 14 Install clevis pin A th...

Page 230: ...shown Reinsert clevis pin A and secure with lynch pin 1029712 A B Figure 6 85 Header Float Linkage 18 Remove the clevis pin from storage position B in linkage and insert into hole A to engage the floa...

Page 231: ...s 21 Connect header drive hoses A and electrical harness B to header Refer to the header operator s manual 1000775 A Figure 6 88 Reel Hydraulics 22 Connect reel hydraulics A at right cab forward side...

Page 232: ...thout the motor or hoses installed so a separate motor hose bundle and hydraulic valve kit is required to operate the header If necessary obtain the following kits and install them in accordance with...

Page 233: ...gagement pin is installed in storage hole B and NOT in engaged position A 3 Remove the float engagement pin from hole A to disengage float springs and insert float engagement pin into storage hole B S...

Page 234: ...ader Support 6 Slowly drive the windrower forward until the windrower feet A enter header supports B Continue driving slowly forward until the feet engage the supports and the header nudges forward 10...

Page 235: ...e center link locks into position and hook release B is down 10 Check that center link is locked onto header by pressing the REEL UP switch on the GSL CAUTION Check to be sure all bystanders have clea...

Page 236: ...otate towards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1021447 A B Figure 6 99 Header Support 14 Install clevis pin A through support an...

Page 237: ...6 101 Safety Prop Lever 16 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 17 Repeat for opposite safety prop 1008947 A Figure 6 102 Ground Speed Lever...

Page 238: ...015 212 Revision A 1000774 A B Figure 6 103 Header Drive Hoses and Harness 20 Connect header drive hoses A and electrical harness B to header Refer to the disc header operator s manual ATTACHING HEADE...

Page 239: ...Float Linkage IMPORTANT To prevent damage to the lift system when lowering header lift linkages without a header or weight box attached to the windrower ensure the float engagement pin is installed in...

Page 240: ...the header for hookup 1000780 B A Figure 6 108 Header Support 6 Slowly drive the windrower forward until the windrower feet A enter header supports B Continue driving slowly forward until the feet eng...

Page 241: ...der by pulling upward on rod end B of cylinder 1008946 A Figure 6 111 Ground Speed Lever CAUTION Check to be sure all bystanders have cleared the area 11 Start the engine 12 Press HEADER UP switch A t...

Page 242: ...ate towards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1021447 A B Figure 6 113 Header Support 15 Install clevis pin A through the support...

Page 243: ...6 115 Safety Prop Lever 17 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 18 Repeat for opposite safety prop 1008947 A Figure 6 116 Ground Speed Lever...

Page 244: ...015 218 Revision A 1000774 A B Figure 6 117 Header Drive Hoses and Harness 21 Connect header drive hoses A and electrical harness B to header Refer to the disc header operator s manual ATTACHING HEADE...

Page 245: ...header supports C on both sides of the header 1029714 A B Figure 6 119 Header Float Linkage CAUTION To prevent damage to the lift system when lowering header lift linkages without a header or weight b...

Page 246: ...with cotter pin D 8 Adjust length of link to achieve proper header angle by rotating barrel B Tighten nut A against barrel a slight tap with a hammer is sufficient 1008946 A Figure 6 123 Ground Speed...

Page 247: ...r A and rotate towards the header to release and lower safety prop B onto the lift cylinder c Repeat for opposite lift cylinder 1021447 A B Figure 6 125 Header Support 13 Install clevis pin A through...

Page 248: ...6 127 Safety Prop Lever 15 Disengage the safety prop by turning lever A downwards until lever locks into vertical position 16 Repeat for opposite safety prop 1008947 A Figure 6 128 Ground Speed Lever...

Page 249: ...015 223 Revision A 1000774 A B Figure 6 129 Header Drive Hoses and Harness 19 Connect header drive hoses A and electrical harness B to header Refer to the disc header operator s manual ATTACHING HEADE...

Page 250: ......

Page 251: ...regular nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 7 1 1 SAE Bolt Torque Specifications Torque values shown in followi...

Page 252: ...2 105 116 77 86 5 8 11 144 160 107 118 3 4 10 259 286 192 212 7 8 9 413 456 306 338 1 8 619 684 459 507 A 1004958 B C D Figure 7 3 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 7 3 SAE Grad...

Page 253: ...8 11 299 330 221 345 3 4 10 531 587 393 435 7 8 9 855 945 633 700 1 8 1165 1288 863 954 7 1 2 Metric Bolt Specifications 1001370 1001370 A Figure 7 5 Bolt Grades Table 7 5 Metric Class 8 8 Bolts and C...

Page 254: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 1001370 1001370 A Figure 7 7 Bolt Grades Table 7 7 Metric Class 10 9 Bolts and Class 10 Free Spin...

Page 255: ...5 105 8 1 25 26 29 19 21 10 1 5 51 57 38 42 12 1 75 90 99 66 73 14 2 0 143 158 106 117 16 2 0 222 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 7 1 3 Metric Bolt Specifications Bolting int...

Page 256: ...ten nut E with other wrench to torque shown 5 Assess final condition of connection Table 7 10 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value12 Flats from Finger Tight FFF...

Page 257: ...ar as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A 1003432 D A E B C Figure 7 12 Hydraulic Fitting 5 Install fitting B into port un...

Page 258: ...13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 1...

Page 259: ...able 7 12 page 233 6 Check final condition of fitting Table 7 12 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value14 Nm lbf ft lbf in 2 5 16 24 6 7 53 62 3 3...

Page 260: ...rque fittings according to values in Table 7 13 page 234 NOTE If applicable hold hex on fitting body E to prevent rotation of fitting body and hose when tightening fitting nut D 6 Use three wrenches w...

Page 261: ...nector typically 45 degree or 90 degree is aligned to receive incoming tube or hose assembly Always finish alignment of fitting in tightening direction Never back off loosen pipe threaded connectors t...

Page 262: ...ressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non SI bar x 14 5038 pounds per square inch psi Torque Newton meter Nm x 0 7376 pound feet or foot pounds lbf ft Torque Newton...

Page 263: ...M Engine control module Engine forward Windrower operation with Operator and engine facing in direction of travel FFFT Flats from finger tight Finger tight Finger tight is a reference position where s...

Page 264: ...ineers Screw A headed and externally threaded fastener that threads into preformed threads or forms its own thread into a mating part SDD Single draper drive Self Propelled SP Windrower Self propelled...

Page 265: ...nt SAE J2360 preferred 1 4 L 1 5 US qt Antifreeze Engine cooling system ASTM D 6210 and Fleetguard ES Compleat Refer to notes following this table 27 5 L 7 3 US gal 21 Engine oil Engine oil pan SAE 15...

Page 266: ...llowing coolant mixtures Ethylene glycol or propylene glycol base prediluted 40 60 heavy duty coolant Ethylene glycol or propylene glycol base heavy duty coolant concentrate in a 40 60 mixture of conc...

Page 267: ...be used however the engine manufacturer recommends consulting the fuel supplier or engine manufacturer before using fuel additives Situations where additives are useful include A cetane improver addit...

Page 268: ......

Page 269: ...Check fuel separator for water and foreign material Drain and clean as necessary Add fuel 3 18 5 Checking Fuel Separator page 77 Check engine oil level 3 18 6 Checking Engine Oil Level page 78 Check g...

Page 270: ...or lights are functioning properly 5 8 Checking Exterior Lights page 162 Check that interior lights are functioning properly 5 10 Checking Interior Lights page 166 Complete the header s Predelivery Ch...

Page 271: ......

Page 272: ...16 891 7313 f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd...

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