KUHN AXIS 20.1 Operator'S Manual Download Page 180

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Maintenance and repair

168

AXIS-GENERAL

AXIS

20.1

AXIS

30.1 (W), AXIS 40.1 (W)

AXIS 50.1 W

Tighten the bolted connec-
tion [1] with a torque wrench
(torque =

300 Nm

Figure 17:

Fasten the tie rod

NOTICE

After tightening the bolted connections with the torque wrench, the weighing
cells must be tared anew. Please follow the instructions in the chapter "Taring
the scales“ of the electronic control system operating manual.

Summary of Contents for AXIS 20.1

Page 1: ...Original instructions RN001CGB A OPERATOR S MANUAL Fertilizer spreaders AXIS RN001CGB A English 08 2010...

Page 2: ...rtiliser broadcaster kit You should be aware that damage caused by incorrect operation or improper use may not be cov ered by warranty claims Technical improvements We are continuously improving our p...

Page 3: ...for the safe handling and trouble free operation of the solid fertiliser broadcaster At the end of the instruction manual you will find the chapters dealing with disposal of the product and terms cond...

Page 4: ......

Page 5: ...ster 8 3 5 2 Filling the solid fertiliser broadcaster 8 3 5 3 Inspection before startup 9 3 5 4 During operation 9 3 6 Fertiliser 9 3 7 Hydraulics 10 3 8 Service and maintenance 11 3 8 1 Maintenance p...

Page 6: ...7 4 2 13 Dirt deflector SFG 30 only for AXIS 20 1 27 4 2 14 Dirt deflector extension SFG E 30 only for AXIS 30 1 40 1 27 4 2 15 Spreading vane set Z14 Z16 Z18 28 4 2 16 Inspection kit PPS5 28 4 2 17 F...

Page 7: ...quipment only for AXIS 20 1 AXIS 30 1 AXIS 40 1 61 8 8 1 Calibration of the border spreading unit 61 8 9 Calibration of the TELIMAT T 25 T 50 optional equipment 62 8 9 1 Calibrating the TELIMAT 62 8 9...

Page 8: ...reading Operation 82 B 1 Safety 82 B 2 Using the calibration charts 83 B 3 Spreading at the headland 83 B 4 Setting the application rate 83 B 5 Setting the working width 85 B 5 1 Choosing the correct...

Page 9: ...rate 115 B 5 Setting the working width 117 B 5 1 Choosing the correct spreading disc 117 B 5 2 Removing and mounting spreading discs 118 B 5 3 Setting the fertiliser drop point 121 B 6 Calibration tes...

Page 10: ...nt 153 B 6 Calibration test 154 B 6 1 Running calibration test 155 B 7 Check mounting height 158 B 8 Setting the PTO speed 158 B 9 Faults and possible causes 159 B 10 Discharging residue 162 B 11 Deco...

Page 11: ...onnections 188 9 6 1 Checking wearing parts 188 9 6 2 Checking bolted connections 188 9 7 Checking the position of the spreading disc hub 189 9 8 Checking agitator drive 190 9 9 Changing spreading van...

Page 12: ...Contents VIII...

Page 13: ...adcaster of the AXIS series should be operated serviced and maintained solely by persons who are thoroughly familiar with the machine and are aware of the hazard The instructions regarding the operati...

Page 14: ...Intended use 1 2 AXIS GENERAL...

Page 15: ...o with it The operator s manual is meant for the operator of the solid fertiliser broadcaster of the AXIS series and their operating and maintenance staff It must be read un derstood and applied by ev...

Page 16: ...nce The following directions are preceded by a bullet point Handling instruction 2 3 2 Lists Lists without a specific sequence are shown as lists with bullet points level 1 and dashes level 2 Property...

Page 17: ...ction Warnings regarding third party supplier components are given in the respective supplier documents Please observe these warnings as well 3 2 Significance of warnings In this operator s manual the...

Page 18: ...s risk n WARNING Type of danger This is a warning against possible danger to the health of persons Disregard of this warning can lead to severe injury Always take the specified measures to avoid this...

Page 19: ...osition to practically apply this knowledge also 3 4 Operator instructions The operator is responsible for the designated use of the solid fertiliser broad caster AXIS 3 4 1 Personnel qualification Th...

Page 20: ...The solid fertiliser broadcaster should only be operated in a reliable condition to avoid dangerous situations 3 5 1 Shutting down the solid fertiliser broadcaster Park the solid fertiliser broadcast...

Page 21: ...caster when it is operating Use the solid fertiliser broadcaster only with protective grid in the hopper closed The safety guard must not be opened or removed during operation Rotating parts of the ma...

Page 22: ...c hoses from the tractor and spreader should be connected with the specified couplings only Keep the hydraulic circuitry clean Always hang the couplings in their special brackets Use the dust caps Cle...

Page 23: ...r every season by a certified specialist Replacement parts should meet the minimum technical standards specified by the manufacturer The technical standards can be guaranteed by using genuine replacem...

Page 24: ...e driving A pre operational check is an important contribution to traffic safety Before every trip check compliance with the operating conditions traffic safety and the regula tions of the country of...

Page 25: ...ehaviour according to the load on the vehicle Always make sure you have unencumbered sight If this is not possible e g while reversing another person is required to direct the driver Do not exceed the...

Page 26: ...ector in front 2 Nameplate 3 Serial number 4 Warning read operator s manual 5 Warning material throw out 6 Warning maximum payload 7 Warning PTO speed 8 Spreading disc cover 9 Instructions eyelet in h...

Page 27: ...out 6 Warning maximum payload 7 Warning PTO speed 8 Protective grid lock 9 Instructions on going uphill 10 Warning passenger transport prohibited 11 Protective grid in hopper 12 Instructions protectiv...

Page 28: ...large stones or other large scale objects screening effect during the spreading process Protective grid lock Prevents the inadvertent opening of the protective grid in the hopper Engages mechanically...

Page 29: ...These warning and instruction messages are a part of the machine They may neither be removed nor modified Missing or unreadable warning and instruction stickers must be replaced immediately If parts...

Page 30: ...irect all persons out of the danger zone spreading zone before operating the solid fertiliser broadcaster Danger from moving parts Danger of amputation of body parts Reaching into the danger areas of...

Page 31: ...ps retracted Ring eyelets on the hopper The brackets used for the fastening of the lifting gear Climbing prohibited Climbing on the deflector bracket is prohibited Protective grid lock The grid lock i...

Page 32: ...he positioning on the machine see figure 3 1 and figure 3 2 Rated speed of PTO shaft optional gearbox at 750 r p m The rated speed of the PTO shaft is 750 U min Maximum loading capacity depending on m...

Page 33: ...8 01 81 01 Internet www kuhn com 4 1 2 Versions Model AXIS 20 1 AXIS 30 1 AXIS 40 1 AXIS 50 1 W Function Q K R D Q K R D W Q K R D W W Spreading speed depending on travellingspeed Single acting hydrau...

Page 34: ...12 42 m 12 42 m 18 50 m PTO speed2 min 450 450 450 450 450 450 max 650 650 650 650 650 650 Capacity 1000 l 1200 l 1200 l 1200 l 1200 l 2000 l Mass flow3 max 400 kg min 500 kg min 500 kg min 500 kg mi...

Page 35: ...r varies depending on the feature package and attachment combination The unladen weight mass shown on the factory plate refers to the standard version Data AXIS 20 1 AXIS 30 1 AXIS 30 1 W AXIS 40 1 AX...

Page 36: ...l height 0 26 cm 50 cm 24 cm 38 cm 52 cm Extension size max 240 x 130 cm 280 x 130 cm Extension weight 30 kg 45 kg 75 kg 60 kg 65 kg 85 kg Notes 3 side 4 side 4 side 3 side 4 side 4 side AXIS 50 1 W E...

Page 37: ...3 a supplementary cover is neces sary in addition to the hopper cover NOTICE We recommend that you have the extra equipment fitted and mounted on the basic machine by your supplier or an authorised se...

Page 38: ...fertiliser broadcaster to the trac tor A separate assembly manual is supplied with the Tele Space universal drive shaft 4 2 7 Universal drive shaft with radial ratchet brace only for AXIS 20 1 The rad...

Page 39: ...25 border spreading unit into position or to swing it from border spreading position to the both side spreading position For operating the hydraulic remote controller FHZ 25 a single action valve is r...

Page 40: ...vane replaces the short spreading vane on the right and left spreading discs 4 2 16 Inspection kit PPS5 For checking cross distribution in the field 4 2 17 Fertiliser Identification System DiS Rapid u...

Page 41: ...to be exceeded The front axle of the tractor must always be loaded with at least 20 of the unladen weight of the tractor Before using the unit make sure that it meets these require ments by performing...

Page 42: ...n tractor 1 TH kg Rear axle load of the unladen tractor 1 GV kg Total weight of front mounted unit or front bal last 2 GH kg Total weight of rear mounted unit or rear ballast 2 a m Distance between ce...

Page 43: ...GH min Enter the calculated minimum ballast requirement in the table GH min GV a TH b 0 45 TL b b c d If the front mounted unit GV is lighter than the minimum ballast at the front GV min the weight o...

Page 44: ...H tat Enter the calculated actual and approved rear axle load as specified in the tractor operator s man ual in the table THtat Gtat GVtat Tyre load capacity Enter double the value two tyres of the ap...

Page 45: ...le for the transportation is required to make certain that the transport of the solid fertiliser broadcaster can be carried out routinely Unauthorised persons are to be excluded from the transport rou...

Page 46: ...Transport without tractor 6 34 AXIS GENERAL...

Page 47: ...g slide Preset the mounting height page 46 Fill hopper Chapter A 2 or Chapter A 31 1 See the solid fertiliser broadcaster register AXIS 20 1 AXIS 30 1 40 1 or AXIS 50 1 W Set application rate Chapter...

Page 48: ...Instructions regarding the spreading process 7 36 AXIS GENERAL...

Page 49: ...ser broadcaster electronic control Please check any accessories that you ordered Check and make sure that no damage occured to the machine during transport and that no parts are missing Have the trans...

Page 50: ...l must be at the tractor end of the shaft n CAUTION Danger from unsuitable drive shaft The solid fertiliser broadcaster is fitted with a universal drive shaft type designed for the unit and the power...

Page 51: ...the spigot protec tion and grease the trans mission spigot Mount the drive shaft onto the trans mission spigot Figure 8 2 Mount the drive shaft onto the transmission spigot 6 Tighten hexagonal screw a...

Page 52: ...with hose clamp over the univer sal drive shaft and place on the gearbox neck do not tighten 8 Turn the drive shaft shield to the locking position Figure 8 4 Put the drive shaft shield back on 9 Tight...

Page 53: ...NERAL Instructions for removal Remove the universal drive shaft in reverse order of attachment Do not use safety chain to suspend the universal drive shaft Store uncoupled universal drive shaft on the...

Page 54: ...er match consult the dealer if necessary Is the solid fertiliser broadcaster securely positioned on a firm level surface Do the axle loadings conform to the stipulated calculations see Axle load calcu...

Page 55: ...s present between the tractor and the solid fertiliser broad caster when the tractor is approaching or when the hydraulics are actuated are risking their lives The tractor may brake too late or not at...

Page 56: ...ter Do not latch the lower steering arm hooks into place yet Make sure there is enough space between the tractor and the solid ferti liser broadcaster to be able to connect the drive shaft and control...

Page 57: ...e drive shaft transmission or the solid fertiliser broadcaster Check the free space between the solid fertiliser broad caster and the tractor Make sure that there is enough space between the drive sha...

Page 58: ...cannot compensate for the weight of the full load of fertiliser resulting in the solid fertiliser broadcaster abruptly falling over or falling down backwards Persons can be seriously hurt and the mac...

Page 59: ...he frame Figure 8 8 Maximum approved hopper mounting height V and H during nor mal and late fertilisation The maximum approved hopper height depends on the following factors Normal or late fertilisati...

Page 60: ...aster should be connected to the tractor at the high est connecting point of the steering arm The lower arm of the tractor should be connected to the upper coupling point of the lower steering arm of...

Page 61: ...maximum approved mounting height of the solid fertiliser broadcaster is exceeded or the mounting heights A and B cannot be reached then the solid fertiliser broadcaster should be mounted according to...

Page 62: ...f the solid fertiliser broadcaster Proceed as follows when determining the hopper mounting height during late fer tilisation 1 Determine the hopper mounting heights A and B above crop from the cali br...

Page 63: ...liser broadcaster Figure 8 11 Solid fertiliser broadcaster mounted to the lower coupling point of the lower steering arm The following applies NOTICE Make sure that the maximum allowed length of the u...

Page 64: ...fertiliser distribution with a practice test kit op tion Use only fertilisers listed in the spreading calibration charts Please contact us if you do not find a particular fertiliser type mentioned in...

Page 65: ...y set see information in the calibration charts the fertiliser is spread evenly over the field The following settings should be applied on the solid fertiliser broadcaster accord ing to the spreading...

Page 66: ...at the field boundary must be accepted in this case The following settings should be applied on the solid fertiliser broadcaster accord ing to the spreading calibration chart Specified parameters Fer...

Page 67: ...iliser lands beyond the boundary of the field Therefore there is just a slight underfertilisation at the field boundary The following settings should be applied on the solid fertiliser broadcaster acc...

Page 68: ...ly set see information in the calibration charts the fertiliser is spread evenly over the field The following settings should be applied on the solid fertiliser broadcaster accord ing to the spreading...

Page 69: ...n at the field boundary must be accepted in this case The following settings should be applied on the solid fertiliser broadcaster accord ing to the spreading calibration chart Specified parameters Fe...

Page 70: ...iliser lands beyond the boundary of the field Therefore there is just a slight underfertilisation at the field boundary The following settings should be applied on the solid fertiliser broadcaster acc...

Page 71: ...s very important to have precise tramlining Border spreading Spreading at the field boundary with the remote controlled TELIMAT border spreading unit Figure 8 18 Border spreading T Headland tramline X...

Page 72: ...etering when the following condition is fulfilled The end of the spreading fan on the field E is approximatively at a distance of half the working width 4 to 8 m from the headland field boundary The t...

Page 73: ...border spreading unit downwards for boundary spreading The border spreading unit must be hinged up again before two sided spread ing 8 8 1 Calibration of the border spreading unit Figure 8 20 Calibrat...

Page 74: ...idths of 12 42 m or boundary spreading only depending on the fertiliser type The TELIMAT T 25 T 50 is mounted on the right side of the direction of travel of the solid fertiliser broadcaster It is act...

Page 75: ...ic scale with the adjustment lever of the solid fertiliser broadcaster 2 Move TELIMAT housing sliding section to the letter specified in the calibra tion chart The arrow is exactly above the specified...

Page 76: ...increase the spreading distance relative to the calibration chart setting move the TELIMAT on the alphabetic scale towards the higher character according to alphabetic order 8 9 3 Instructions for sp...

Page 77: ...travel The display can be seen from the driver s cab on the tractor Figure 8 22 TELIMAT mechanical display A Boundary spreading position B Normal spreading position NOTICE When the TELIMAT is in the l...

Page 78: ...ions Conduct the test on a dry day with no wind so the weather will not influ ence the result We recommend an area that is horizontal in both directions as the test area The tracks must not have any s...

Page 79: ...as specified in the calibration charts Make sure that the mounting height includes the top edge of the trays Check the completeness and status of the spreading components spreading discs spreading va...

Page 80: ...st er model Right and left hand side metering slides should be adjusted and set see chapter B 4 for each solid fertiliser broadcaster model Run spreading test with the openings set as calculated for t...

Page 81: ...erlap zone Examples of spreader setting corrections Test result Fertiliser distribution Action test Case A Even distribution allowed deviation 1 scale line Adjustments are correct Case B Fertiliser qu...

Page 82: ...rts and set the spreader ac cordingly Set the hopper mounting height of the solid fertiliser broadcaster as specified in the calibration charts Make sure that the mounting height includes the top edge...

Page 83: ...d left hand side metering slides should be adjusted and set see chapter B 4 for each solid fertiliser broadcaster model Run spreading test with the openings set as calculated for the job Travelling sp...

Page 84: ...p zone Examples for correction of the spreader setting Test result Fertiliser distribution Action test Case A Even distribution allowed deviation 1 scale line Adjustments are correct Case B Fertiliser...

Page 85: ...drive shafts approved by the manufacturer Follow the directions in the shaft manufacturer s manual NOTICE The universal drive shaft with shear bolt coupling can only be mounted on the solid fertiliser...

Page 86: ...ase the trans mission spigot 8 Mount the drive shaft onto the transmission spigot 9 Insert a hexagonal bolt through the shaft coupling and transmission spigot Use a rubber hammer if necessary Figure 3...

Page 87: ...ide drive shaft shield with hose clamp over the univer sal drive shaft and place on the gearbox neck do not tighten 13 Turn the drive shaft shield to the locking position Figure 6 Put the drive shaft...

Page 88: ...mounting the drive shaft Notes Remove the universal drive shaft in reverse order of attachment Do not use safety chain to suspend the universal drive shaft Store uncoupled universal drive shaft on the...

Page 89: ...n the tractor A 2 2 Connecting the hydraulic slide feed controls AXIS 20 1 version R Instructions for connecting a two way unit The two way unit is standard with version R is offered as an accessory f...

Page 90: ...slide control are in addition sleeved with a protective hose in order to avoid injury to the operator caused by hydraulic oil Always use an undamaged hose sheath for the hydraulic lines Figure 9 Slide...

Page 91: ...necting the electric slide actuator controls AXIS 20 1 version R NOTICE Version R Before extended road travel or during filling close the two ball cocks on the two way unit This prevents automatic ope...

Page 92: ...solid fertiliser broadcaster no higher than the top edge Check the fill level e g through the view window in the hopper depending on model n DANGER Danger from running engine Working on the solid fer...

Page 93: ...ll level scale is installed in the hopper to monitor the filling level The scale can be used to estimate how long spreading can continue until the hop per must be refilled Figure 10 Fill level scale 1...

Page 94: ...adjustments Turn off tractor Remove the ignition key Direct all persons out of the danger zone n CAUTION Danger of crushing or shearing by tensioned return springs versions K R single acting slide con...

Page 95: ...n the application rate and the ground speed NOTICE Please note chapter 8 6 Using the spreading calibration chart page 52 NOTICE Please note chapter 8 7 Spreading at the headland page 59 NOTICE The sol...

Page 96: ...libration charts or based on the calibration test 3 Release the retaining screw 2 at the lower end of the scale plate 3 4 Move the pointer 1 of the stop to the determined position 5 Tighten the retain...

Page 97: ...2 18 m S4 18 28 m n WARNING Risk of injury from rotating machine components Contact with the spreading equipment spreading discs spread ing vanes may injure crush or cut off body parts Body parts or o...

Page 98: ...escaping fertiliser Never remove or mount the spreading discs with the tractor engine running or the PTO shaft rotating Shut off the tractor engine and disengage the PTO shaft Remove the ignition key...

Page 99: ...lever out of the clamp 2 Use the adjustment lever to release the cap nuts on the spreading disc Remove the spreading disc from its hub Figure 14 Release cap nuts 3 Unscrew the cap nuts and re move the...

Page 100: ...e left hand disc on the left hand hub Make sure that the disc is cor rectly placed on the hub remove dirt if necessary 2 Carefully position cap nut do not tilt 3 Tighten the cap nut hand tight to 25 N...

Page 101: ...s the fertiliser is ejected later and spread more towards the outside into the overlap zone This gives scatter pat terns for larger working widths The operator moves the stop to the position specified...

Page 102: ...l output volume Calculate the nominal output volume before starting the calibration test Calculate exact ground speed The exact ground speed must be known to calculate the nominal output volume 1 Driv...

Page 103: ...Move the tab until it is at 300 kg ha under 18 m 2 The value of the nominal output volume for both outlets can now be read above the value of the ground speed of 8 km h The nominal output volume per m...

Page 104: ...volume per minute can also be calculated with the following formula Calculation for example Nominal output volume kg min Ground speed km h x Working width m x Application rate kg ha 600 8 km h x 18 m...

Page 105: ...antity of fertiliser is placed in the hopper The preliminary settings for the metering slide stop the PTO speed and the calibration test time are specified and known from the calibration charts n WARN...

Page 106: ...vel 4 Set the metering slide stop to the scale value specified in the calibration chart NOTICE The calibration test should be carried out on only one side of the solid fertiliser broadcaster For safet...

Page 107: ...volume set output rate stop to a lower position and repeat test n WARNING Risk of injury from rotating machine components Contact with rotating machine components universal drive shaft hubs may cause...

Page 108: ...ent unauthorised starting 11 Mount the spreading discs Make sure that the left and right spreading discs are not reversed New position of the output rate stop Position of the stop during current test...

Page 109: ...not tilt 13 Tighten the nut manually with 25 Nm hand tight Do not use the adjustment lever Figure 23 Screw on cap nuts NOTICE The cap nuts have an internal catching mechanism that prevents them from c...

Page 110: ...lease take particular note of the warnings in chapter 3 Safety page 5 and sec tion C Maintenance and repair page 104 before rectifying faults Fault Possible cause action Uneven fertiliser distribution...

Page 111: ...ncorrectly Empty the hopper of remaining fertiliser See chapter B 10 Discharging residue page 101 Check metering slide setting See chapter C 2 Adjusting the metering slide page 105 Irregular fertilise...

Page 112: ...e of metering outlets by fertiliser clumps damp fertiliser miscellaneousimpurities leaves straw sack residues Clear blockages Proceed as follows 1 Park tractor remove ignition key 2 Open metering slid...

Page 113: ...l no more material comes out normal residue discharge 2 Turn off PTO shaft and tractor motor Take out tractor ignition key 3 With the metering slide open move the drop point back and forth position 0...

Page 114: ...r Place universal drive shaft hydraulic hoses and electrical cables on the brackets after uncoupling in direction of travel left front of frame Figure 25 Storage of hydraulic pipes If the solid fertil...

Page 115: ...broadcaster If the retaining screw slide actuation K and R is released while the returning springs are under tension and there is air in the hydraulic pipe the stop lever can snap back unexpect edly...

Page 116: ...caster with suitable supports To lift the solid fertiliser broadcaster with hoisting gear always use both eye lets in the hopper Power operated components adjustment lever metering slide may crush and...

Page 117: ...it in this position by tightening the adjustment screw The stop on the lower scale plate metering scale is positioned at scale value 85 If the position is not correct the scale must be reset n WARNING...

Page 118: ...e scale value 85 lies exactly under the display pointer Screw the scale tight 5 Repeat steps 1 4 for the right metering slide 6 Replace the returning springs and hydraulic cylinders NOTICE Both meteri...

Page 119: ...t the fertiliser drop on point to position 6 2 Remove both outlets together with their brushes at both openings 3 Release both plastic levers agitator drive and slide downwards until the splines of th...

Page 120: ...gular mark lines up with the taut string 7 Fasten the adjustment plate 8 Push both plastic levers agitator drive back up and secure them Refit out lets with brushes 5 Release the adjustment plate unde...

Page 121: ...s on the tractor A 1 2 Connecting the hydraulic slide feed controls AXIS 30 1 40 1 version R Instructions for connection of a two way unit optional The two way unit is standard with version R is offer...

Page 122: ...inders and the slide control are in addition sleeved with a protective hose in order to avoid injury to the operator caused by hydraulic oil Always use an undamaged hose sheath for the hydraulic lines...

Page 123: ...ns Q W NOTICE Version R Before extended road travel or during filling close the two ball cocks on the two way unit This prevents automatic opening of the metering slide caused by leaks in the valves i...

Page 124: ...rtiliser Never fill the solid fertiliser broadcaster with the tractor engine run ning Turn off tractor Remove the ignition key n CAUTION Authorized gross weight exceeded If the authorized gross weight...

Page 125: ...above 1 25 m solid fertiliser broadcaster use special equip ment e g front loader or screw conveyor to fill the fertiliser Fill the solid fertiliser broadcaster no higher than the top edge Check the...

Page 126: ...re making any adjustments Turn off tractor Remove the ignition key Direct all persons out of the danger zone n CAUTION Danger of crushing or shearing from tensioned return springs versions K R single...

Page 127: ...on the application rate and the ground speed NOTICE Please note chapter 8 6 Using the spreading calibration chart page 52 NOTICE Please note chapter 8 7 Spreading at the headland page 59 NOTICE The so...

Page 128: ...ng in the calibration charts or based on the calibration test 3 Release the retaining screw 2 on the bottom scale of the scale plate 3 4 Move the pointer 1 of the stop to the determined position 5 Tig...

Page 129: ...x x x S8 30 42 m x x x x n WARNING Risk of injury from rotating machine components Contact with the spreading equipment spreading discs vanes may injure crush or cut off body parts Body parts or objec...

Page 130: ...onents or escaping fertiliser Never remove or mount the spreading discs with the tractor engine running or the PTO shaft rotating Shut off the tractor engine and disengage the PTO shaft Remove the ign...

Page 131: ...he adjustment lever out of the clamp 2 Use the adjustment lever to release the cap nuts on the spreading disc Remove the spreading disc from its hub Figure 6 Release cap nuts 3 Unscrew the cap nuts an...

Page 132: ...he same way 1 Place the left hand disc on the left hand hub Make sure that the disc is cor rectly placed on the hub clean any dirt away 2 Carefully position cap nut do not tilt 3 Tighten the cap nut h...

Page 133: ...on of larger numbers the fertiliser is ejected later and spread more towards the outside into the overlap zone This gives scatter pat terns for larger working widths The operator moves the stop to the...

Page 134: ...ate the nominal output volume before starting the calibration test Calculate exact ground speed The exact ground speed must be known to calculate the nominal output volume 1 Drive the half full solid...

Page 135: ...calculator 1 Move the tab until it is at 300 kg ha under 18 m 2 The value of the nominal output volume for both outlets can now be read above the value of the ground speed of 8 km h The nominal outpu...

Page 136: ...ominal output volume per minute can also be calculated with the following formula Calculation for example Nominal output volume kg min Ground speed km h x Working width m x Application rate kg ha 600...

Page 137: ...he spreading disc guard A sufficient quantity of fertiliser is placed in the hopper The preliminary settings for the metering slide stop the PTO speed and the calibration test time are specified and k...

Page 138: ...the test example on left side of spreader NOTICE The calibration test should be carried out on only one side of the solid fertiliser broadcaster For safety reasons however both spreading discs must be...

Page 139: ...int to 0 Symbol n WARNING Risk of injury from rotating machine components Contact with rotating machine components universal drive shaft hubs may cause bruises abrasions and crushing injuries Body par...

Page 140: ...e nominal output volume set output rate stop to a higher position and repeat test Actual output volume nominal output volume set output rate stop to a lower position and repeat test Calculation with f...

Page 141: ...discs Make sure that the left and right spreading discs are not reversed NOTICE The pins on the spreading disc holders have different positions on the left and right The correct spreading disc is the...

Page 142: ...B 7 Check mounting height B 8 Setting the PTO speed NOTICE The cap nuts have an internal catching mechanism that prevents them from coming loose The stop must be felt when tightening the nut Otherwise...

Page 143: ...ions NOTICE Please take particular note of the warnings in chapter 3 Safety page 5 and sec tion C Maintenance and repair page 137 before rectifying faults Fault Possible cause action Uneven fertiliser...

Page 144: ...Metering slide set incorrectly Empty the hopper of remaining fertiliser See chapter B 10 Discharging residue page 134 Check metering slide setting See chapter C 4 Metering slide adjustment page 140 Ir...

Page 145: ...ose connection of the female coupler Agitator does not operate Check agitator drive See 9 8 Checking agitator drive page 190 Blockage of metering outlets through fertiliser clumps damp fertiliser misc...

Page 146: ...more material comes out normal residue discharge 2 Turn off PTO shaft and tractor motor Take out tractor ignition key 3 With the metering slide open move the drop point back and forth position 0 to 9...

Page 147: ...urn springs of the single action hydraulic cylinders must be de tensioned Proceed as follows 1 Close the metering slide hydraulically 2 Set the stop to the highest scale value 3 Open metering slide 4...

Page 148: ...springs are under tension and there is air in the hydraulic pipe the stop lever can snap back unexpectedly and forcefully against the end of the outlet This can cause crush injuries to the fingers of...

Page 149: ...liser broadcaster with suitable supports To lift the solid fertiliser broadcaster with hoisting gear always use both eye lets in the hopper Power operated components adjustment lever metering slide ma...

Page 150: ...ng cells which are mounted with 2 bolted connections per cell The tie rod has one bolted connection Check the bolted connections for the weighing cells and the tie rod for tightness on both sides of t...

Page 151: ...ue 300 Nm Figure 19 Fasten the tie rod in the rear of the travelling direction under the intermediate roof NOTICE After tightening of the bolted connections with the torque wrench the weighing cells m...

Page 152: ...the pin and lock it in this position by tightening the adjustment screw The stop on the lower scale plate metering scale is positioned at scale value 85 If the position does not match the scale must...

Page 153: ...n a way that the scale value 85 lies exactly under the display pointer Screw the scale tight 5 Repeat steps 1 4 for the right metering slide 6 Replace the returning springs and hydraulic cylinders NOT...

Page 154: ...1 Set the fertiliser drop on point to position 6 2 Remove both outlets together with their brushes at both openings 3 Release both plastic levers agitator drive and slide downwards until the splines...

Page 155: ...the triangular mark lines up with the taut string 7 Fasten the adjustment plate 8 Push both plastic levers agitator drive back up and secure them Refit out lets with brushes 5 Slacken the adjustment...

Page 156: ...Maintenance and repair C 144 AXIS GENERAL AXIS 20 1 AXIS 30 1 W AXIS 40 1 W...

Page 157: ...r from running engine Working on the solid fertiliser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser Never fill the solid ferti...

Page 158: ...irm ground Secure the tractor to prevent movement Set handbrake Shut off the engine of the tractor Remove the ignition key For filling levels above 1 25 m use special equipment e g front loader or wor...

Page 159: ...liser broadcaster with the engine running can lead to serious injuries caused by mechanical components or escaping fertiliser Wait until all rotating parts have come to a complete stop before making a...

Page 160: ...an electric slide feed actuator for adjusting the application rate The electric slide actuator is described in a separate operator s manual for the electronic control system This operator s manual is...

Page 161: ...y from rotating machine components Contact with the spreading equipment spreading discs vanes may injure crush or cut off body parts Body parts or objects may be caught and pulled in Do not remove def...

Page 162: ...ical components or escaping fertiliser Never remove or mount the spreading discs with the tractor engine running or the PTO shaft rotating Shut off the tractor engine and disengage the PTO shaft Remov...

Page 163: ...ake the adjustment lever out of the clamp 2 Use the adjustment lever to release the cap nuts on the spreading discs Remove the spreading disc from its hub Figure 4 Release cap nuts 3 Unscrew the cap n...

Page 164: ...the same way 1 Place the left hand disc on the left hand hub Make sure that the disc is cor rectly placed on the hub clean any dirt away 2 Carefully position cap nut do not tilt 3 Tighten the cap nut...

Page 165: ...of larger numbers the fertiliser is ejected later and spread more towards the outside into the overlap zone This gives spreading patterns for larger working widths Figure 6 Fertiliser drop point gauge...

Page 166: ...is used The calibration test must be conducted with engaged PTO shaft at a standstill or during travel over a test section NOTICE The solid fertiliser broadcaster AXIS 50 1 Q is tested for calibration...

Page 167: ...tity of fertiliser is placed in the hopper The speed of the PTO shaft is known with the help of the calibration chart Desired output volume working width and mean speed are entered into the electronic...

Page 168: ...calibration test chute under the left outlet viewed in the direction of travel NOTICE The calibration test should be carried out on only one side of the solid fertiliser broadcaster For safety reason...

Page 169: ...e components Contact with rotating machine components universal drive shaft hubs may cause bruises abrasions and crushing injuries Body parts or objects may be caught and pulled in When the machine is...

Page 170: ...hten the nut manually with 25 Nm hand tight Do not use the adjustment le ver Figure 11 Screw on cap nuts NOTICE The cap nuts have an internal catching mechanism that prevents them from coming loose It...

Page 171: ...fications NOTICE Please take particular note of the warnings in chapter 3 Safety page 5 and sec tion C Maintenance and repair page 164 before eliminating faults Fault Possible cause action Uneven fert...

Page 172: ...apter B 10 Discharging residue page 162 Check metering slide setting See chapter C 5 Metering slide adjustment page 169 Irregular fertiliser feed to spread ing disc Fertiliser bridging above the agita...

Page 173: ...miscellaneous impurities leaves straw sack residues Clear blockages Proceed as follows 1 Park tractor remove ignition key 2 Open metering slides 3 Place collection vessel underneath 4 Remove spreadin...

Page 174: ...motor Take out tractor ignition key 3 Remaining fertiliser should be removed with a soft water spray see also Cleaning on page 187 n WARNING Risk of injury from rotating machine components Contact wi...

Page 175: ...ng arms before removing the solid fertiliser broadcaster Place universal drive shaft hydraulic hoses and electrical cables on the brackets after uncoupling in direction of travel left front of frame F...

Page 176: ...d fertiliser broadcaster with suitable supports To lift the solid fertiliser broadcasters with hoisting gear always use both eye lets in the hopper Power operated components adjustment lever metering...

Page 177: ...on key out Use the steps only when the solid fertiliser broadcaster is lowered Use the steps only if they are folded out Do not climb over the hopper cover into the hopper Use the handle on the hopper...

Page 178: ...f steps 1 Lift the steps at the bottom and fold them out 2 Lock them into open position Figure 13 Folding out steps C 2 3 Folding in the step Before every trip and during spreading operation Folding i...

Page 179: ...ell The solid fertiliser broadcaster comes with 2 weighing cells which are mounted with 2 bolted connections per cell The tie rod has one bolted connection Check the bolted connections of the weighing...

Page 180: ...ted connec tion 1 with a torque wrench torque 300 Nm Figure 17 Fasten the tie rod NOTICE After tightening the bolted connections with the torque wrench the weighing cells must be tared anew Please fol...

Page 181: ...ring slide against the pin The pointer must point to 85 on the metering slide scale If position is not correct the scale must be adjusted n WARNING Danger of crushing and shearing Power operated compo...

Page 182: ...y pointer Tighten the scale again Figure 20 Metering slide pointer at position 85 5 Repeat steps 1 4 for the right metering slide 6 Connect the actuator back to the metering slide NOTICE Both metering...

Page 183: ...uneven spreading is noticed Figure 21 Checking the fertiliser drop point 1 Left right adjustment centre 2 Left right outer yoke 3 Left right inner yoke 4 Actuator 5 Setting unit 6 Actuating arm n WAR...

Page 184: ...tection devices from the setting unit 5 by undoing the 2 screws 2 There are markings on the underside of the toothed segments These must coincide see figure 22 and figure 23 Figure 22 Position of the...

Page 185: ...tuator NOTICE The inner and outer yokes must have the same setting on both sides Proceed as described below for both sides 1 Screw the yoke 1 in until the threaded rod rests flush on the inner edge of...

Page 186: ...the inner edge of the yoke 3 Screw the yoke out again by 2 turns Do not tighten the lock nut 2 yet Do not engage the yoke Figure 27 Disengaging the outer yoke 4 Set the fertiliser drop point on both s...

Page 187: ...usted 7 Attach a suitably thin string at the rear in the direction of travel to the lower sides of the left and right adjustment centres as shown and tau ten it Figure 30 Attaching the string to the a...

Page 188: ...h the taut string Retighten the two pointer fix ing screws When tightening make sure that the pointer is parallel to and flush with the baseplate Remove the string Figure 32 Releasing tightening the f...

Page 189: ...d can be coupled by the pin 1 14 Tighten the locknut Figure 35 Engaging the outer yoke 15 Push the pointer back 16 Tighten the screw Figure 36 Pushing the pointer back 17 Adjust the drop point manu al...

Page 190: ...Maintenance and repair C 178 AXIS GENERAL AXIS 20 1 AXIS 30 1 W AXIS 40 1 W AXIS 50 1 W 18 Hook the actuator back in position and secure Figure 38 Engaging the actuator...

Page 191: ...tors which are electrically operated for drop point adjustment must be disconnected prior to manual adjustment of the drop point NOTICE If the drop point can no longer be electrically actuated it is a...

Page 192: ...g the scale plate on both sides NOTICE Ensure that the drop point on both sides is set the same 1 Release the screw under the pointer using a spanner spanner width 13 The lock is released and the poin...

Page 193: ...Appendix 181 D AXIS 20 1 AXIS 20 1 AXIS 30 1 W AXIS 40 1 W AXIS 50 1 W 3 Push pointer forward at the desired value The pointer engages 4 Tighten lock Figure 43 Tighten lock...

Page 194: ...Appendix D 182 AXIS GENERAL AXIS 20 1 AXIS 30 1 W AXIS 40 1 W AXIS 50 1 W...

Page 195: ...lways secure the solid fertiliser broadcaster with suitable supports To lift the solid fertiliser broadcaster with hoisting gear always use both eye lets in the hopper Power operated components adjust...

Page 196: ...mainte nance work page 185 Agitator Check for wear page 190 Removing and mounting spreading discs Check for wear Chapter B 5 21 1 See the register of your solid fertiliser broadcaster AXIS 20 1 AXIS 3...

Page 197: ...ve grid interlock can only be opened with a special tool adjustment lever see 6 10 Before opening the protective grid Disengage PTO shaft Lower the hopper Turn tractor motor off n WARNING Danger of in...

Page 198: ...ck Carry out regular functional checks of the protective grid interlock See illus tration below Replace defective protective grid interlocks immediately If necessary correct the setting by moving the...

Page 199: ...ding bearings After cleaning we recommend treating the dry solid fertiliser broadcaster es pecially the coated spreading vanes and stainless steel parts with an envi ronmentally compatible anti corros...

Page 200: ...earing parts depends in part on the material spread 9 6 2 Checking bolted connections The bolted connections are tightened to the specified torque and locked at the factory Vibrations and jerks in par...

Page 201: ...suitable equipment to check that the spreading disc hub and agitator are centred e g straight edge ruler protractor The axes of the spreading disc hub and the agitator must be aligned The maximum allo...

Page 202: ...lly functional agitator the correct speed cannot be attained or that the hopper seesaws If the speed with full hopper lies outside the specified range the agitator needs to be checked for wear and tea...

Page 203: ...able to turn If the head does not turn replace head 3 Turn the head manually or with the help of an oil filter belt forcefully against the rotational direction of the spreading discs See figure 9 5 T...

Page 204: ...label 1 Spreading disc type 2 Spreader side 3 Vane length 4 Coating NOTICE Worn spreading vanes must be replaced only by your dealer or authorised service centre n CAUTION Matching the vane types The...

Page 205: ...ng vanes Figure 9 8 Release the vane screws 1 Release the self locking nuts on the vane and remove the vane 2 Position the new vane on the spreading disc Make sure you have the correct vane model Figu...

Page 206: ...oil after 10 years A shorter oil change interval is recommended if fertilisers with a high dust content are used and the spreader is frequently cleaned Requirements The solid fertiliser broadcaster m...

Page 207: ...ways tilt approx 200 mm Place the collection vessel under the oil drain plug Unscrew the drain plug and allow the oil to drain out completely Replace the drain plug Filling with oil Use only transmiss...

Page 208: ...General maintenance and service all models 9 196 AXIS GENERAL AXIS 20 1 AXIS 30 1 W AXIS 40 1 W AXIS 50 1 W AXIS MAINTENANCE...

Page 209: ...e with the local statutory requirements Draining and penetration of oil into the swerage system Penetration of oil into the water drain by setting up barriers of sand or earth or other appropriate bar...

Page 210: ...ed out implicitly 1 All parts auxiliary and operating substances are to be removed from the solid fertiliser broadcaster by specialist personnel In so doing these parts are to be sorted into specific...

Page 211: ...justifies such a claim This Limited Warranty does not apply to failure through normal wear and tear to damage resulting from negligence or from lack of inspection from misuse from lack of maintenance...

Page 212: ...ust always be in accordance with Company specifications The safety measures mentioned in the Operator s manual and on the machine itself have been followed and all the guards and protective elements o...

Page 213: ...serial number conforms to the requirements of the European directive 2006 42 CE conforms to the requirements of following European harmonized standards EN 1553 NF U 02 007 EN 703 EN 708 EN 745 A1 EN...

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Page 216: ...33 0 2 40 64 80 11 Soci t par Action Simplifi e au Capital de 2 000 000 Euros KUHN HUARD S A B P 49 F 44142 CHATEAUBRIANT CEDEX FRANCE T l 33 0 2 40 55 77 00 Fax 33 0 2 40 55 77 10 Soci t Anonyme au C...

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KUHN AXIS 20.1, Operator'S Manual

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