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3.
4.
5.
6
.
7.
8
.
9
O-ring seal (11).
•
Turn the stub shaft counterclockwise until
the rack piston (50) covers the crossover hole
(see Figure 4).
Important
•
Aluminum square drive head (8), rap the plug
sharply using a hammer and brass drift. Steel
hexagon head (8) do not rap. Remove with a
1" socket.
Plug (8) from rack piston (50). Turn the plug
counterclockwise.
Nut (1).
Bolts (2).
Side cover (3). Turn adjuster screw on pitman Shaft
(2) clockwise until the side cover (3) separates from
the pitman shaft (5) (Figure 5).
•
Turn stub shaft (31) clockwise until pitman
shaft teeth (5) and rack pistons (50) and (7)
are disengaged (see Figure 6).
Important
If secondary cylinder plug (12) was forced
out of housing (6) during step 3, proceed to
step 8.
Turn stub shaft (31) clockwise until rack
piston (50) bottoms in housing (6).
Align the end tooth of the pitman shaft (5)
with the center groove of the rack piston (50)
and (7) (see Figure 7).
Turn stub shaft (31) counterclockwise until
the plug (12) separates from the housing (6).
Secondary rack piston (7) (see Figure 7).
Important
Do not remove the plug (8) from the rack
piston (7) during this procedure. Remove
only for replacement.
Rotate the stub shaft (31) clockwise until the
pitman shaft teeth (5) are free of the rack.
Turn the pitman shaft until the teeth are
horizontal.
Insert tool J 21552 into the rack piston bore
with the pilot of the tool seated into the end of
the worm (33).
Hold the tool against the worm and turn the
stub shaft counterclockwise. The rack piston
(50) will be forced onto the tool.
Hold tool and pull the rack piston toward the
handle until it touches the tool flange. This
prevents the end circuit balls from falling out.
5 -TEETH, PITMAN SHAFT
50-PISTON, (RH) PRIMARY RACK_________________
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......