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Key No.
Part Name
Key No.
Part Name
1 - SEAL, O -R IN G
17 - RING , SH A FT R E T A IN IN G
2 - V A LV E A SM , C O N T R O L
1 8 - VANE, PUM P
3 - SEAL, O -R IN G
20 - R ING , P U M P
5 - SEAL, O -R IN G
21 - PLATE, P R E S S U R E
6 - S P R IN G , FLO W C O N T R O L
22 - S P R IN G , P R E S S U R E PLATE
7 - M A G N E T
23 - PLATE, END
8 - H O U S IN G ASM , P U M P
25 - RING , END PLATE R E T A IN IN G
10 - SEAL, O -R IN G (H O U S IN G )
33 - FITTIN G ASM (C O N N E C T O R &)
11 - SEAL, D R IV E S H A FT
35 - SEAL, O -R IN G
1 2 -S H A F T , D R IV E
36 - BOLT, P U M P M O U N T IN G
1 3 - PIN, D O W E L
37 - R E S E R V O IR ASM
1 5 - PLATE, T H R U S T
38 - CAP ASM , R E S E R V O IR
1 6 - R O T O R , P U M P
40 - SEAL, O -R IN G (H O U S IN G T O S T U D )
Figure 2 P Series Pow er Steering Pum p-Legend
DRIVE SHAFT SEAL REPLACEMENT
Figures 1 thru 3
Tool Required:
J 22670 Shaft Oil Seal Installer
*
Remove or Disconnect
Power steering pump from vehicle. Refer to “Power
Steering Pump Replacement” in section 3B.
Disassemble
Protect drive shaft (12) with shim stock.
Seal (11) by cutting with a chisel.
Assemble
Lubricate seal (11) with power steering fluid.
Seal (11) using J 22670.
Install or Connect
Power steering pump. Refer to “Power Steering
Pump Replacement” in section 3B.
PUMP RESERVOIR REPLACEMENT
Figure 1
*
Remove or Disconnect
Power steering pump from vehicle. Refer to “Power
Steering Pump Replacement” in section 3B.
1.
2
.
3.
4.
5.
6
.
Disassemble
Drain power steering fluid from pump.
Bolts (36).
Fitting (33) and O-ring seal (35).
Control valve assembly (2) and flow control spring
(6) from housing (8) if replacement is required.
Reservoir (37) from housing (8).
O-ring seals (1, 10, and 40).
Magnet (7).
Clean
Magnet (7).
Inspect
Welch plug in housing (8). Do not remove.
If plug is deformed or dislodged, replace
housing (8).
A-CHISEL
B-SHIM STO C K
11-SEAL, D R IV E SHA FT
12-SHAFT, D R IVE
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......