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1. Oil Seal
2. Bushing
3. Rear Extension Housing
Bolts/Case Bolts
4. Rear Extension
5. Retainer Snap Ring
6. Front Output Bearing
7. Pump Retainer Housing
Bolts
8. Pump Retainer Housing
11. Speedometer Tone Wheel
12. Oil Pump
13. Oil Pump Seal
14. O-Ring
15. Plug
16. Bolt
17. Rear Case Half
18. Oil Pump Pick Up Tube
19. Mainshaft
20. Drive Sprocket
21. Front Output Shaft
24. Front O utput Rear Bearing
25. Magnet
26. Oil Tube Connector
27. Washer
28. Main Drive Synchronizer
Stop Ring
29. Synchronizer Sleeve
30. Strut (3)
31. Synchronizer Hub
32. Spring Retainer (2)
33. Dowel
34. Range Shift Hub
35. Pump Pick Up Screen
36. Planetary Carrier
37. Thrust Washer (2)
38. Input Gear
40. Input Bearing
42. Input Bearing Retainer
Seal
43. Input Retainer Bolt
44. Input Bearing Retainer
45. Front Case Half
46. Vacuum Switch
47. O-Ring Seal
48. Shift Rail
49. Pads
50. Pads (Center)
51. Range Shift Fork
52. Fork Shift Spring
53. Pin
54. Mode Shift Fork
55. Sector With Shaft
56. Bushing
57. Range Fork Pin
58. Chain
59. Retainer Snap Ring
61. Front O utput Bearing
62. Annulus Gear
63. Shift Lever Nut
Prev. Torque
64. Washer
65. Shift Lever
66. Washer Plastic
67. O-Ring Seal
68. Poppet Seal
69. O-Ring Seal
70. Selection Plunger
71. Poppet Spring
72. Front Output Shaft Seal
73. Deflector
74. Front Output Yoke
75. Rubber Sealing Washer
76. Washer
77. Nut Front Output Yoke
78. Carrier Lock Ring
79. Oil Pump Screw
80. Identification Tag
81. Synchronizer Assembly
82. Drive Sprocket Bearing
83. Mode Synchronizer Hub
Snap Ring
84. Mainshaft Pilot Bearing
NOTE: Part numbers 48, 49, 50, 53, 54, must be serviced as an assembly.
NOTE: This annulus gear, number 62, is not serviceable or removable from the front
case half. To replace it you must replace the front case half as an assembly.
F9247
2. Spring retainers (32) from the synchronizer hub
(31).
3. Synchronizer hub (31) from the synchronizer (29).
4. Oil pump screws (79) from the oil pump (12).
Figure 4— 231 Transfer Case Components - Legend
Important
9
The oil pump is not a serviceable unit and should be
replaced if it is defective.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......