C. Adjust the piston pin installer (J 24086-9) to the
correct length, using the letter-number scale on
the installer adjuster (figure 11). This is neces
sary to ensure the piston pin is pressed into the
piston to the correct depth. Refer to the instruc
tions supplied with the tool for the proper set
ting.
D. Lock the adjuster in place with the lock ring.
NOTICE: After the installer hub bottom s on
the support assembly, do not exceed 35000
kPa (5000 psi) pressure, as this could cause
damage to the tool.
E. Place the adjuster in the support fixture. Press
the piston pin into place (until the adjustable
installer bottoms in the support fixture).
F. Remove the piston and connecting rod assem
bly from the tool and check the piston for free
dom of movement on the piston pin.
Installing the Piston Rings
Measure (Figures 4 and 12)
€
Ring end gap as follows:
1. Select rings comparable in size to the piston
being used.
2. Slip the compression ring into the cylinder bore
and press it down about 7 mm (1/4 inch) above
ring travel. Make sure the ring is square with
the cylinder wall.
3. Measure the space or gap between the ends of
the ring with a feeler gage (figure 12).
4. Refer to “ Specifications” in the proper section
for correct gap.
5. If the gap between the ends of the ring is not as
specified, remove the ring and try another for
fit.
Inspect (Figure 13)
B4979
Figure 12— Measuring the Ring End Gap
i
B5077
*
Ring fit as follows:
1. Fit each com pression ring to the piston on
which it is going to be used.
2. Slip the outer surface of the top and second
compression ring into the respective piston ring
groove (figure 13), to make sure the ring is free.
If binding occurs at any point, the cause should
be determined. If binding is caused by the ring
groove, correct it by dressing the groove with a
fine cut file. If the binding is caused by a distort
ed ring, try a new ring.
Assemble (Figures 4 and 5)
• All compression rings are marked on the upper
side of the ring. When installing the compression
rings, make sure the MARKED SIDE IS TOWARD
THE TOP OF THE PISTON.
• The oil control rings are 3-piece types, consisting
of two rails and an expander.
1. Expander.
2. Lower rail.
3. Upper rail.
4. Upper compression ring.
5. Lower compression ring.
• Flex all rings to make sure they are free. If
binding occurs at any point the cause should be
determined. If binding is caused by the ring
groove, correct it by dressing the groove with a
fine cut file. If binding is caused by a distorted
ring, try a new ring.
— Ring gaps must be 180 degrees apart.
— Rail gaps must be 180 degrees apart.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......