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• Production shims are cast iron and are not to be
reused. Measure the production shims and spacers
one at a time and add the measurements together
to obtain the sizes of the left and right shim packs.
• Service spacer thickness is nominal at 4.32 mm
(0.170 inch).
• Service shims are available from 1.02 mm to 2.54
mm (0.040 to 0.100 inch) in increments of 0.101
mm (0.004 inch).
• Make sure the side bearing surfaces are clean and
free of burrs.
1. Place the case with the bearing cups installed into
the axle housing.
A. Lubricate the axle bearings with axle lubricant.
B. Support the case to keep it from falling into the
axle housing.
2. Insert J 22779 between the axle housing and the
left bearing cup (figure 18).
3. Move the tool back and forth in the bore while
turning the adjusting nut to the right until a notice
able drag is produced (figure 19).
A. Tighten the lock bolt on the side of the tool.
B. Leave the tool in place.
4. Install a service spacer and service shim between
the right bearing cup and axle housing.
5. Determine bearing preload by inserting progres
sively larger feeler gage sizes between the axle
housing and service shim.
A. Push the feeler gage downward so it contacts
the shim at the top and bottom, and then con
tacts the axle housing.
B. The point just before additional drag begins is
the correct feeler gage thickness. This is the
zero setting without preload.
6. Remove the strap, J 22779, service spacer, service
shim, feeler gage, and differential case from the
axle housing.
7. Measure J 22779 in three places using a microme
ter. Average the readings (figure 20).
8. Add the dimensions of the right side service spac
er, service shim, and feeler gage.
9. For an initial backlash setting, move the ring gear
away from the pinion by subtracting 0.25 mm
(0.010 inch) from the ring gear side shim pack and
adding 0.25 mm (0.010 inch) to the shim pack on
the opposite side.
10. To obtain the proper preload on the side bearings
add 0.10 mm (0.004 inch) to the measurement of
each shim pack.
11. Install the differential. Refer to "Backlash Adjust
ment."
PINION INSTALLATION
-►4-
Install or Connect (Figures 1 and 22 through
30)
Tools Required:
J 5590 Rear Pinion Bearing Cone Installer
J 23911 Pinion Oil Seal Installer
J 8614-01 Pinion Flange Holder
• The bearing cups should have been installed in
“ Pinion Depth Adjustment.”
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......