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A. Slide the seal (13) onto the axle shaft (12) and
position the neck of the seal in the seal groove
on the axle shaft.
B. Crimp the self retaining clamp (11) with J 35910
to 136 N-m (100 lbs. ft.) (figure 46).
C.
Place approximately half of the grease provided
inside the seal (13) and repack the C
N
with the
remaining grease.
2. Swage ring (9).
A. Pinch by hand slightly to distort into an oval
shape and slide onto large diameter of the seal
(13).
B. Push C/V joint (18) onto axle shaft (12) until
retaining ring (14) is seated in groove on axle
shaft (figure 45).
C.
Slide large diameter of the seal (13) with the
large swage ring (9) in place over the outside of
the C/V joint race (18) and locate the seal lip in
the housing groove.
Important
• T h e s e a l (1 3 ) m u s t n o t be d im p le d ,
stretched or out of shape in any way. If the
seal is not shaped correctly, carefully insert
a thin flat blunt tool
(no sharp edges)
between the large seal opening and the out
er race (18) at maximum clearance of oval
ring (9) to release the air. Shape-the seal by
hand and remove the tool.
D. Refer to the chart in figure 46 and select the
correct size swage clamp tool J 36652.
E. Mount the proper size swage clamp tool in the
vise and proceed as follows:
a. Position the
outboard
end of the axle
assembly in the tool.
b. Place the top half of the tool on the lower
half of the tool and check for proper align
ment (figure 47).
c. Insert the bolts and tighten by hand until
snug.
❖
Important
• Make sure the seal (13), housing (18), and
swage ring (9) all remain in alignment (figure
47).
d. Continue to tighten each bolt 180 degrees at
a time alternately until both sides are bot
tomed.
F. Remove the axle assembly from the tool.
OUTER JO IN T ASSEMBLY
REPLACEMENT
Disassemble (Figures 48 and 49)
1. Perform steps 1 through 3 in “Outer Joint Seal
Replacement.”
2. Use a brass drift and hammer to gently tap on the
C/V joint cage (17) until it is tilted enough to
remove the first chrome alloy ball (15) (figure 48).
SWAGE CLAMP SIZE CHART
TOOL NO.
DESCRIPTION
APPLICATION
J 36652-1
Split Plate Swage Clamp
K 10/20
J 36652-2
Split Plate Swage Clamp
K 30 (Outboard)
J 36652-3
Split Plate Swage Clamp
K 30 (Inboard)
MAKE SURE SWAGE RING AND SWAGE
RING CLAMP ARE IN PROPER ALIGNMENT
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......