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1. SEAL, REAR OUTPUT SHAFT
35. SCREEN, PUMP PICK-UP
64. SEAL, O-RING
2. BUSHING, EXTENSION HOUSING
36. CARRIER, PLANETARY
68. PLUG, POPPET
3. BOLT, EXTENSION HOUSING/CASE HALF 37. WASHER(2), THRUST
69. SEAL, O-RING
4. EXTENSION, HOUSING
38. GEAR, INPUT
70. PLUNGER, POPPET
5. RETAINER
39. RETAINER, SNAP RING
71. SPRING, POPPET
6. BEARING, REAR OUTPUT
40. BEARING, INPUT
72. SEAL, FRONT OUTPUT SHAFT
7. BOLT, PUMP RETAINER HOUSING
42. SEAL, INPUT BEARING RETAINER 73. DEFLECTOR, FRONT OUTPUT
8. HOUSING, PUMP RETAINER
43. BOLT, INPUT BEARING RETAINER
SHAFT SEAL
11. TONE WHEEL, SPEEDOMETER
44. RETAINER, INPUT BEARING
74. YOKE, FRONT OUTPUT
12. PUMP, OIL
45. CASE HALF, FRONT
75. WASHER, RUBBER SEALING
13. SEAL, OIL PUMP
46. SWITCH, VACUUM
76. WASHER, FRONT OUTPUT YOKE
14. O-RING SEAL, PICK-UP TUBE
47. SEAL, O-RING
77. NUT, FRONT OUTPUT YOKE
15. PLUGS, DRAIN/FILL
48. RAIL. SHIFT
78. RING, CARRIER LOCK
16. BOLT, CASE HALF
49. PAD(4), RANGE AND MODE
79. SCREW, OIL PUMP
17. CASE HALF, REAR
SHIFT FORK
81. ASSEMBLY, SYNCHRONIZER
18. TUBE, OIL PICK-UP
50. PAD(2) RANGE AND MODE
82. BEARINGS, DRIVE SPROCKET
19. SHAFT, MAIN
SHIFT FORK CENTER
83. RETAINER, SNAP RING
20. SPROCKET, DRIVE
51. FORK, RANGE SHIFT
84. BEARING, MAINSHAFT PILOT
21. SHAFT, FRONT OUTPUT (DRIVEN)
52. SPRING, SHIFT FORK
85. RETAINER(2) TONE WHEEL
24. BEARING FRONT OUTPUT REAR
53. PIN, RANGE SHIFT FORK
86. SENSOR, SPEED
25. MAGNET
54. FORK, MODE SHIFT
87. RETAINER, SNAP RING
26. CONNECTOR, OIL PICK-UP TUBE
55. SECTOR, SHIFT
88. PIN, MODE FORK GUIDE
27. WASHER
56. BUSHING, SHIFT RAIL
89. CUP, SHIFT FORK SPRING
28. RING, MAIN DRIVE SYCHRONIZFR
57. BRACKET, RANGE FORK
90. SPRING, SHIFT FORK
29. SLEEVE, SYCHRONIZER
58. CHAIN, DRIVE
91. WASHER, SHIFT RAIL SPRING
30. STRUT(3), SYCHRONIZER
59. RETAINER, SNAP RING
92. WASHER, SHIFT RAIL
31. HUB, SYCHRONIZER
60. RETAINER, SNAP RING
93. SPACER, SHIFT RAIL
32. SPRING(2), SYCHRONIZER STRUT
61. BEARING, FRONT OUTPUT
94. MOTOR, ENCODER
33. DOWEL, ALIGNMENT
62. GEAR, ANNULUS
95. BOLT, ENCODER MOTOR
34. HUB, RANGE SHIFT
63. RETAINER, SNAP RING
V2827
Figure 4— 233 Transfer Case Components - Legend
12. Oil Pump
17. Rear Case Half
18. Oil Pump Pickup Tube
35. Oil Filter
F5851
Figure 5— Oil Pump, Pickup Tube and Screen
12. Input bearing (40) from the front case half (45)
using J 36370 and J 8092.
13. Drive sprocket bearings (82) from the drive sprock
et (20) using J 29170 and J 8092.
14. Needle bearings (84) from the input gear (38) using
J 29369-1, J 9276-21, and J 2619-01 (figure 7).
15. Front output shaft seal (72) from the front case half
(45).
16. Front output bearing retainer ring (snap ring) (60).
17. Front output bearing (61) from the front case half
(45) using J 33790 and J 8092.
18. Seal (1) from the mainshaft extension housing (4).
19. Seal (42) from the input bearing retainer (44).
20. Front output rear bearing (24) from the rear case
half (17) using J 2619-01 and J 29369-2 (figure 8).
21. Mainshaft bearing (6) from the oil pump retainer (8)
using J 33790.
22. Magnet (25) from the front case half (45).
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......