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C om pressor m ounting holes are metric. Use
proper
m etric
bolts
with
holding
fixture
J 2 5008-A .
T hread the Clutch Plate and Hub A ssem bly R em over J
3 3 013-B , into the hub. Hold the body o f the Rem over
with a w rench and turn the center screw into the
R em over body to rem ove the Clutch Plate and Hub
assem bly (Fig. 5).
R em ove the shaft key.
Install or Connect
Install the shaft key into the hub key groove (Fig. 6).
A llow the key to project approxim ately 4.8m m (3/16")
out o f the key way.
The shaft key is curved slightly to provide an
interference lit in the shaft key groove o f the hub.
Be sure the frictional surface o f the clutch plate and the
clutch rotor are clean before installing the Clutch Plate
and Hub assem bly.
Align the shaft key with the shaft keyw ay and place the
C lutch Plate and Hub assem bly onto the com pressor
shaft.
1 -D R IV E PLATE
INSTALLER
J 94 01-B
2 -D R IV E PLATE
INSTALLER
BEARING
3 -A IR GAP
(.020" - .030")
4 -C L U T C H PLATE
AN D HUB ASM.
520011-1D1-R1
Fig. 7 Installing Clutch Plate & Hub Asm.
NOTICE:
To
avoid
internal
dam age
to
the
com pressor, do not drive or pound on the clutch hub or
shaft.
4.
5.
Install the C lutch Plate and Hub Installer J 9 4 0 1-
illustrated in Figure 7.
-B as
H old the hex portion o f the Installer Body J 9 4 0 1-B with
a w rench and tighten the center screw to press the hub
onto the shaft until there is a 0 .5 -7 .6 m m ( .0 2 0 - 0 3 0 " ) air
gap betw een the frictional surfaces o f the clutch plate
and clutch rotor.
I f operation is perform ed w ith com pressor on vehicle,
connect drive belt, tighten m ounting brackets and adjust
belt tension.
COMPRESSOR ROTOR AND/OR
BEARING — V-GROOVE TYPE —
4 POLE CLUTCH
« « ♦
2
.
Remove or Disconnect
R em ove the Clutch Plate and Hub assem bly as described
in C O M P R E S SO R C LU TC H PLATE & HUB ASM .
rem oval procedure.
R em ove R otor and Bearing assem bly retaining ring,
using Snap Ring Pliers J 6083 (Fig. 8). M ark the location
of the clutch coil term inals.
If only the Clutch R otor and/or R otor Bearing are to be
replaced, bend the screw head w asher aw ay from the
pulley rim and rem ove the six (6) m ounting screws
before proceeding with Step 3. D iscard the m ounting
screws.
Install R otor and Bearing Puller J 25031 dow n into the
rotor until the Puller arm s engage the recessed edge o f
the rotor hub. Hold the Puller and arm s in place and
tighten the Puller screw against the P uller G uide to
rem ove the Clutch R otor and Bearing assem bly
(Fig. 9), being careful not to drop the P uller Guide.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......