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1 -J 23128-A SEAL REMOVER
AND INSTALLER
2-SEAL
520020-1D3-R1
SEAL
J 34614 SEAL PROTECTOR
520021-1D3-R1
Fig. 24 Removing Shaft Seal
3.
U sing J 5403 snap ring pliers, install sw itch retaining
ring w ith high p oint o f curved sides adjacent to the
sw itch housing. Be sure retaining ring is properly seated
in the sw itch cavity retainer ring groove. L eak test
referring to “C om pressor L eak T esting” in this section.
COMPRESSOR CONTROL VALVE
ASSEMBLY
l.
2
.
3.
Remove or Disconnect
R ecover refrigerant.
R em ove control valve retaining ring using J 5403
internal snap ring pliers.
R em ove control valve assem bly.
Install or Connect
1.
W hen reassem bling control valve, coat O -rings w ith 525
viscosity refrigeration oil and push in place w ith thum b
pressure.
Fig. 25 Lip seal Installed on Seal Protector
2.
Using J 5403 snap ring pliers, install valve retaining ring
w ith high point o f curved sides against valve housing. Be
sure retaining ring is properly seated in ring groove.
Leak test referring to “C om pressor L eak T esting” in this
section.
COMPRESSOR LEAK TESTING
(EXTERNAL)
Bench-Check Procedure
1.
With sealing w ashers in place, install test plate
J 962 5 -A on rear head o f com pressor.
2.
Attach center hose o f m anifold gage set on charging
station to a refrigerant drum standing in an upright
position and open valve on drum .
3.
Connect charging station high and low pressure lines to
corresponding fittings on test plate J 9 6 2 5 -A , using
J 5420 gage adapters or hoses equipped w ith valve
depressors and J 3810 0 -C R efrigerant R ecovery System .
Suction port (low -side) o f com pressor has large internal
opening. D ischarge port (high-side) has sm aller internal
opening into com pressor.
4.
Open low pressure control, high-pressure control and
refrigerant control on charging station to allow
refrigerant vapor to flow into com pressor.
5.
Using a leak detector, check for leaks at pressure relief
valve, rear head sw itch location, com pressor front and
rear head seals, through bolt head gaskets and
com pressor shaft seal. A fter checking, shut o ff low
pressure control and high-pressure control on charging
station.
6.
If an external leak is present, perform the necessary
corrective m easures and recheck for leaks to m ake
certain the leak has been corrected.
7.
R ecover refrigerant.
8.
Disconnect both gage adapters J 5420 or hoses from the
test plate J 9 6 2 5 -A and rem ove test plate.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......