C. Note the ampere reading. A high reading indi
cates a shorted or grounded winding, and a low
reading indicates excessive resistance.
• The resistance of the windings can be read
directly using a digital ohmmeter that can
measure tenths of an ohm.
• Coil resistance can be determined by divid
ing the voltage by the current (amperes) list
ed in “ Specifications” at the end of this
section.
ASSEMBLY OF THE SD-300 STARTER MOTOR
*
SOLENOID
Assemble (Figure 9)
1. New solenoid disc assembly if needed.
2. End cover to the solenoid body.
3. Screws attaching the end cover.
4. Nuts to the “ S” terminal and the motor terminal.
BRUSHES
Assemble (Figure 8)
*
1. Brushes (33) into the brush holders.
2. Brush springs (64).
3. Brush holder pivot pins (63).
❖
DRIVE END H O U SIN G AND
FIELD FRAME
Assemble (Figures 3, 18, and 19)
1. Solenoid plunger (2) to the shift lever (1) with the
roll pin (40).
2. Lever assembly in the drive housing (31) with lever
shaft (43), washer, and nut (44).
• Make sure the shift lever pivots freely.
Important
• Lightly lubricate the end frame bushings. Avoid
excessive lubrication. Use Delco-Remy Lubri
cant No. 1960954 or equivalent.
• Lightly lubricate the shaft underneath the drive
assembly with a silicone grease. Use Del
co-Remy lubricant 1960954 or equivalent. The
drive assembly does not require lubrication.
3. Drive* assembly (32) on the armature shaft.
• Slide the drive assembly on the shaft with the
pinion gear toward the shaft end.
4. Stop collar (39) on the shaft with the cupped end
away from the pinion gear.
5. Retainer ring (37) on the shaft (figure 18).
A. Place the ring on the end of the shaft.
B. With a wood block on the top of the ring, force
the ring onto the shaft with a light hammer
blow.
C. Slide the ring down and into the shaft groove.
Do not distort the retainer ring when installing it.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......