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FRONT COVER INSTALLATION
Install or Connect
1. Front cover gasket to the front cover.
• Use gasket cement to hold the gasket in place.
2. Front cover to the engine.
NOTICE: Refer to “Notice” on page 6A4-1.
3. Front cover bolts.
Tighten
• Front cover bolts to 11 N-m (1C0 lbs. in.).
TORSIONAL DAMPER
INSTALLATION
Install or Connect (Figure 42)
Tool Required:
J 39046 Harmonic Balancer Remover and Installer
1. Crankshaft key (if removed).
NOTICE: The inertial w eight sectio n o f the
torsional damper is assem bled to the hub
with rubber type material. The correct instal
lation procedures (with the proper tool) m ust
b e follow ed or m o vem en t o f the inertial
w eight sectio n o f the hub will d e stro y the
tuning o f the torsional damper.
2. Stud (item A, figure 42) to the crankshaft. Thread
stud fully into the tapped hole in the crankshaft.
3. Torsional damper over the end of the stud. Align
the keyway in the torsional damper shaft with the
crankshaft key.
4. Bearing, washer, and nut.
A. Turn the nut to pull the vibration damper into
place.
B. Remove the tool.
Figure 42— Installing Torsional Damper
NOTICE: Refer to “Notice” on page 6A4-1.
5. Torsional damper bolt and washer.
Tighten
• Bolt to 95 N-m (70 lbs. ft.).
PISTON AND CO NNECTING
ROD INSTALLATION
CONNECTING ROD BEARING SELECTION
Connecting rod bearings are of the precision insert
type and do not use shims for adjustment. DO NOT
FILE RODS OR ROD CAPS. If clearances are exces
sive, install a new bearing. Service bearings are avail
able in standard size and 0.0014 mm undersize for use
with new and used standard size crankshafts.
Install or Connect (Figures 43 through 46)
Tools Required:
J 5239 Connecting Rod Bolt Guide Set
J 8037 Ring Compressor
J 36660 Torque/Angle Meter
• Lubricate the cylinder walls lightly with engine oil.
• Make sure the piston is installed in the matching
cylinder.
1
. Connecting rod bearings.
A. Make sure the bearing inserts are the proper
size.
B. Install the bearing inserts in the connecting rod
and connecting rod cap.
C. Lubricate the bearings with engine oil.
2. Piston and connecting rod into the proper bore.
A. With the connecting rod cap removed, install
J 5239 onto the connecting rod bolts (figure
45).
B. Locate the piston ring end gaps (figure 43).
Lubricate the piston and rings with engine oil.
C. Without disturbing the ring end gap location,
install J 8037 over the piston (figure 44).
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......