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Install or Connect (Figure 27)
Inspect
Tool Required:
J 35468 Front Cover Aligner and Oil Seal Installer
1. New seal so that the open end of the seal is
toward the inside of the cover. Use adhesive on
seal.
A. Support the cover at the seal area.
B. Drive the seal into position with J 35468.
2. Lubricate the seal with engine oil before installing
the torsional damper.
COOLANT PUMP
Clean
• Old gasket from the gasket surface.
NOTICE: Do not immerse the pum p in sol
vent. The solvent may enter the p u m p ’s per
m a n en tly lubricated bearings an d cause
premature bearing failure.
1 ?
Inspect
Coolant pump shaft for rotation and end play. The
shaft and fan hub should turn straight and smooth
ly. If the hub wobbles or the shaft is noisy or feels
lumpy when turned, replace the pump. If the shaft
end play exceeds 0.015 inch, replace the pump.
Coolant pump body at the drain (weep) hole. Slight
staining around the weep hole is normal. Only
replace the pump if coolant is dripping from the
weep hole while the engine is running or while the
system is pressurized.
OIL PAN AND
ROCKER ARM COVERS
Clean
Parts in solvent. Remove all sludge and varnish.
Old gaskets from the gasket surfaces.
• Gasket flanges for bending or damage.
• Rubber grommets and parts on the rocker arm cov
er for deterioration.
• Oil pan for rock damage or cracks.
• Oil pan baffle for lack of fit.
• Drain plug threads for stripping.
OIL PUMP
Remove or Disconnect (Figure 28)
1. Driveshaft (58).
• Do not remove the pickup pipe and screen (57)
unless replacement is required.
— The pickup pipe has a press fit in to the pump
cover.
— Do not remove the screen from the pipe. The
pickup pipe and screen (57) are serviced as a
complete assembly only.
2. Pickup pipe and screen (57) if necessary.
3. Bolts (66).
56
55. Idler Gear
56. Pump Body
57. Pickup Pipe and Screen
58. Driveshaft
59. Retaining Pin
60. Spring
61. Pressure Regulator Valve
62. Plug
63. Drive Gear and Shaft
64. Retainer
65. Cover
66. Bolt
V0521
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......