S P E C IF IC A T IO N S
FASTENER TIGHTENING SPECIFICATIONS
Accelerator Cable Mounting Bracket........................................................................................ 25 N-m (18 lbs. ft.)
Accessory Bracket Asm. to B lock............................................................................................ 50 N-m (37 lbs. ft.)
Camshaft Sprocket....................................................................................................................... 105 N*m (77 lbs. ft.)
Camshaft Thrust Plate............................................................................................................... 12 N-m (106 lbs. in.)
Clutch Plate Cover to Flywheel................................................................................................ 38 N-m (28 lbs. ft.)
Connecting Rod Cap N u ts.........................................................................................................52 N-m (38 lbs. ft.).
Coolant Drain Plug - Cylinder B lock...................................................................................... 15 N-m (11 lbs. ft.)
Coolant Pum p.................................................................................................................................25 N-m (18 lbs. ft.)
Coolant Inlet Bolts........................................................................................................................ 25 N-m (18 lbs. ft.)
Coolant Outlet Adapter to Block Bolts.................................................................................... 50 N-m (37 lbs. ft.)
Coolant Outlet to Adapter Nuts/studs...................................................................................... 11 N*m (97 lbs. in.)
Crankcase Front Cover Bolts.................................................................................................... 11 N*m (97 lbs. in.)
Crankshaft Main Bearing Cap Bolts......................................................................................... 95 N-m (70 lbs. ft.)
Crankshaft Pulley to Crankshaft B olt..................................................................................... 105 N-m (77 lbs. ft.)
Crankshaft Pulley to Hub B olts.................................................................................................50 N-m (37 lbs. ft.)
Crankshaft Sensor......................................................................................................................... 11 N-m (97 lbs. in.)
Cylinder Head Bolts........................................................................................................................ Refer to Figure 55
Electronic Ignition System Coil Assembly............................................................................... 25 N-m (18 lbs. ft.)
EGR Valve Nuts............................................................................................................................23 N-m (17 lbs. ft.)
EGR Valve Adapter Bolts..........................................................................................................11 Nnn (97 lbs. in.)
Engine Lift Bracket Nut/Bolt......................................................................................................50 N-m (37 lbs. ft.)
Exhaust Manifold Nuts.............................................................................................................. 13 N-m (115 lbs. in.)
Exhaust Pipe to Manifold N uts..................................................................................................25 N-m (18 lbs. ft.)
Flywheel Bolts - Automatic........................................................................................................75 N-m (55 lbs. ft.)
Flywheel bolts - Manual.............................................................................................................. 75 N-m (55 lbs. ft.)
Intake (Lower) Manifold N uts....................................................................................................33 N-m (24 lbs. ft.)
Intake (Upper) Manifold Bolts....................................................................................................30 N-m (22 lbs. ft.)
Knock Sensor..................................................................................................................................19 N-m (14 lbs. ft.)
MAP Sensor.....................................................................................................................................3 N-m (27 lbs. in.)
Oil Fill Tube N ut......................................................................................................................... 25 N-m (18 lbs. ft.)
Oil Filter Connector..................................................................................................................... 35 N-m (26 lbs. ft.)
Oil Filter.............................................................................................................. 3/4 to one turn after gasket contact
Oil Pan Nuts and B olts.............................................................................................................. 10 N-m (89 lbs. in.)
Oil Pan Drain P lu g ...................................................................................................................... 45 N-m (35 lbs. ft.)
Oil Pump Cover B olts................................................................................................................ 10 N-m (89 lbs. in.)
Oil Pump Drive Assembly............................................................. .............................................25 N-m (18 lbs. ft.)
Oil Pump Mounting Bolt............................................................................................................. 43 N-m (32 lbs. ft.)
Oxygen Sensor................................................................................................................................41 N-m (30 lbs. ft!)
Rocker Arm Nuts......................... .................................................................................................30 N-m (22 lbs. ft.)
Rocker Cover B olts....................................... ............................................................................. 10 N-m (89 lbs. in.)
Spark Plugs (New)................................................................................................... - ................... 27 N-m (20 lbs. ft.)
Spark Plugs (Used)........................................................................................................................15 N-m (11 lbs. ft.)
Timing Chain Tensioner Bolts........................................................................... ........................ 23 N-m (17 lbs. ft.)
SPECIAL SEALERS, ADHESIVES, THREAD LOCKERS AND LUBRICANTS
Arms and Arm Balls, Rocker - New........................................... Camshaft Assembly Lube, GM P/N 1052365
Bearing and Journal, Crankshaft - Surfaces..................................... Engine Oil Supplement, GM P/N 1052367
Bearings, Camshaft...............................................................................Lubricant, GM P/N 1051396 or equivalent.
Bolts, Flywheel..................................................................................................................... Sealer, GM P/N 1052624
Camshaft, New (add to engine o il)....................................................................Lubricant, GM P/N 1051396 EP
Flanges, Oil Pan to Block Side Sealing................................................................RTV sealer, GM P/N 1052914
Keyway, Crankshaft................................................................................................... RTV sealer, GM P/N 1052917
Lifters, Valve - New (coat foot of valve lifters)........................Camshaft Assembly Lube GM P/N 1052365
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......