![background image](http://html1.mh-extra.com/html/gmc/s-series-1994/s-series-1994_repair-manual_2235929917.webp)
22. Front output shaft snap ring (15) to the front output
shaft (16) (figure 10).
23. Synchronizer assembly (12) and mode shift fork
(13) aligning the synchronizer assembly to the
mainshaft drive gear (18) and the mode fork to the
shift rail (9).
24. Synchronizer hub (55) to the synchronizer assem
bly (12).
25. Clutch coil housing (11) and clutch coil housing
snap ring (10) to the mainshaft (23).
26. Shift rail spring (8) to the shift rail (9).
27. Clutch coil (7) to the rear case (46).
28. Clutch coil nuts (6) to the clutch coil (7).
$
Tighten
• Clutch coil nuts (6) to 10 N.m (84 lbs. in.).
29. Clutch coil wire through the rear case and clutch
coil wire connector (5) to the clutch coil wire.
30. RTV sealer (GM P/N 1052366) to the pump body
sealing surfaces and the front and rear case
halves.
31. Case screws (61) to the case halves.
Tighten
• Case screws (62) to 41 N.m (30 lbs. ft.).
N O T E : T h e s p e e d o m e t e r to n e w h e e l is im p o r
t a n t to t h e p r o p e r o p e r a t io n o f th e a n t i- lo c k
b r a k i n g s y s t e m , s p e e d o m e t e r / o d o m e t e r ,
c r u i s e c o n t r o l, a n d t h e E C M . I f i t is r e m o v e d ,
i t m u s t b e r e p l a c e d w it h a n e w p a r t a n d t h e
o l d p a r t s h o u l d b e d is c a r d e d . U s e c a r e n o t to
d a m a g e i t u p o n in s t a lla t io n .
32. A new speedometer tone wheel (1) to the main
shaft (23) using J 5590.
EXTERNAL COMPONENTS
Install or Connect
N O T IC E : F o r s t e p s 2 th r o u g h 6, r e f e r to “N o
t i c e ” o n p a g e 7 D 6 -1 .
1. RTV sealer (GM P/N 1052366) to the rear bearing
retainer (50) sealing surfaces.
2. Rear bearing retainer bolts (61) to the rear case
(46).
S
^ - ^ 7 9
P
m
5 7
/
5
6
I
7
5
@
/
£
56. Flat Washer
( s
w
57. Rubber Sealing Washer
75. Rear Output Yoke Nut
79. Rear Output Yoke
F6633
Figure 28— Installing the Rear Output Yoke
Q
Tighten
• Bolts (61) to 41 N.m (30 lbs. ft.).
3. Four-wheel drive indicator switch (60) to the front
case half (31).
Tighten
• Switch to 41 N-m (30 lbs. ft.).
4. Speed sensor (59) and bolt to the rear bearing
retainer (50).
&
Tighten
• Bolt to 16 N.m (12 lbs. ft.).
5. Rear output yoke (79), rubber sealing washer (57),
flat washer (56), and the rear output yoke nut (75)
to the rear output shaft (figure 28).
Tighten
• Nut (75) to 170 N.m (125 ft. lbs.).
6. Front output flange (58), rubber sealing washer
(57), flat washer (56), and the front output flange
nut (76) to the front output shaft.
Tighten
• Nut (76) to 224 N.m (165 lbs. ft.).
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......