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Figure 20— Removing the Main Drive Gear Bearing
2. Magnetic disk at the bottom of the transmission
case.
Inspect
1. Case for cracks.
2. Front and rear faces of the transmission case for
burrs, and if present, dress them off with a fine mill
file.
BEARING ROLLERS AND SPACERS
Inspect
c
• Drive gear bearing rollers for chips, cracks, or
excessive wear and replace if necessary.
• Reverse idler shaft for wear and damage.
• Spacers for wear.
FRONT AND REAR BEARINGS
|*]|y| Clean
1. Front and rear bearings thoroughly with appropriate
solvent.
2. Blow out bearings with compressed air.
• Do not allow the bearings to spin. Turn them
slowly by hand. Spinning bearings may damage
the race and rollers.
3. Lubricate bearings with Dexron® HE or equivalent
transmission fluid.
L *
Inspect
Bearings for roughness by slowly turning race by
hand.
SYNCHRONIZER BLOCKER RINGS
The first-second synchronizer outer cone and the
third-fourth blocker ring are lined with friction material
and cannot be checked visually for wear. Replacement
is necessary when the gap between blocker teeth and
adjacent clutch teeth is significantly less than specified.
Fifth gear blocker ring is brass and can be checked
visually for wear and damage.
I?
Important
Make certain the blocker rings are correctly
identified before assembly. The first-second
synchronizer blocker ring does not have friction
material. The third-fourth synchronizer blocker
ring has friction material. Assembling one in
place of the other will result in serious damage
to the transmission.
Inspect
•
Fifth-gear blocker ring for wear and damage.
Third-Forth Blocker Rings
Assemble (Figures 21 and 22)
❖
1. Third-gear blocker ring (31) to third gear (35) with
twisting motion to fully seat.
2. Fourth-gear blocker ring (31) to drive gear (100)
with twisting motion to fully seat.
Measure
• Gap between vertical faces of blocker teeth and
clutch teeth. Nominal gap is 0.88 - 1.50 mm (0.035
- 0.059 inch) for new blocker rings.
First-Second Blocker Rings
*
Assemble (Figures 21 and 23)
1. Three-piece first-gear blocker ring assembly using
a twisting motion to fully seat.
2. Three-piece first-gear blocker ring assembly with
needle bearing (21) and bearing sleeve (20) to first
gear (22).
3. Three-piece second gear blocker ring assembly
using a twisting motion to fully seat.
4. Three-piece second gear blocker ring assembly
with thrust washer (44) to second gear (40).
A. BLOCKER TEETH
B. FEELER GAGE
c
C. CLUTCH TEETH
3707r5091
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......