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1. Connecting rod bearings.
A. Make sure that the bearing inserts are of the
proper size.
B. Install the bearing inserts in the connecting rod
and connecting rod cap.
C. Lubricate the bearings with engine oil.
2. Piston and connecting rod into the proper bore.
A. With the connecting rod cap removed, install
J 5239 onto the connecting rod bolts (figure
46).
B. Locate the piston ring end gaps (figure 44).
Lubricate the piston and rings with engine oil.
C. Without disturbing the ring end gap location,
install J 8037 over the piston (figure 45).
D. The piston must be installed so that the notch
in the piston faces the front of the engine (fig
ure 44).
E. Place the piston in its matching bore. The con
necting rod bearing tang slots must be on the
side opposite the camshaft. Using light taps
with a hammer handle, tap the piston down into
its bore (figure 45). Guide the connecting rod to
the crankpin with J 5239 (figure 46). Hold the
ring compressor against the block until all rings
have entered the cylinder bore.
F. Remove J 5239 from the connecting rod bolts.
Important
Each connecting rod and bearing cap should be
marked, beginning at the front of the engine.
Cylinders 1, 3, and 5 are the right bank and 2,
4, and 6 are the left bank (when viewed from
the front of the engine). The numbers on the
connecting rod and bearing cap must be on the
same side when installed in the cylinder bore. If
a connecting rod is ever transposed from one
block or cylinder to another, new connecting rod
bearings should be fitted and the connecting
rod should be numbered to correspond with the
new cylinder number.
NOTICE: Refer to “Notice” on page 6A3-1.
3. Connecting rod cap with bearing insert and nut.
Measure
£
Connecting rod bearing clearance. Refer to
SECTION 6A.
Tighten
• Connecting rod bolt nuts to 27 N-m (20 lbs. ft.).
• C onnecting rod bolt nuts an additional 70
degrees using J 36660.
Measure
• Connecting rod side clearance (figure 47). The
proper clearance is 0.006 to 0.014 inch.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......