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15. Ring gear from the differential.
• Drive the ring gear off with a brass drift if nec
essary.
Inspect
• Drive pinion bearing preload and record for use
when reassembling the pinion (figure 9).
• The pinion assembly for looseness by moving it
back and forth. Looseness indicates excessive
bearing wear.
16. Pinion flange nut and washer using J 8614-01 to
hold the pinion flange (figure 7).
17. Pinion flange using J 8614-02 (figure 8).
18. Pinion from the axle housing.
A. Thread the pinion nut halfway onto the pinion.
B. Install the differential cover with two bolts to
keep the pinion from falling.
C. Drive the pinion out of the housing with a ham
mer and drift.
D. Remove the cover and pinion.
19. Collapsible spacer from the pinion (figure 10).
20. Outer seal and outer pinion bearing.
21. Inner bearing and shim from the pinion.
A. Press the bearing off the pinion using J 25320
(figure 11).
B. Remove the shim.
22. Bearing cups from the axle housing using a ham
mer and punch in the slots provided for this pur
pose.
• Work the cups out of the housing evenly, mov
ing the punch back and forth between one side
of the cup and the other.
Figure 10— Pinion Collapsible Spacer
CLEANING
Do not steam-clean drive parts that have ground and
polished surfaces such as gears, bearings, and shafts.
All parts should be disassem bled before cleaning.
These parts should be cleaned in a suitable solvent.
Parts should be thoroughly dried immediately after
cleaning. Use soft, clean, lint free rags. Parts may be
dried with compressed air. Do not allow the bearings to
spin while drying them with compressed air.
IN SPEC TIO N
It is critical to carefully and thorough ly in sp e ct all
drive unit parts before reassembly.
Thorough inspection of the drive parts for wear or
stress and subsequent replacement of worn parts will
eliminate costly drive component repair after reassem
bly.
AXLE HOUSING
Inspect
• The axle housing bore for nicks or burrs that could
prevent the outer diameter of the pinion seal from
sealing. Remove any burrs that are found.
• The bearing cup bores for nicks or burrs. Remove
any burrs that are found.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......