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4.
I f the pulley rim m ounting screw s w ere rem oved in Step
2, only the C lutch R otor and B earing assem bly will be
rem oved for replacem ent. The C lutch Coil and H ousing
assem bly is pressed onto the Front H ead o f the
com pressor w ith a press fit and will not be rem oved
unless the puljey rim m ounting screws are left securely
in place and the pulley rim pulls the Coil and H ousing
assem bly o ff with the total C lutch R otor and P ulley Rim
Assembly.
5.
Place the R otor and Bearing assem bly on blocks as
show n in F igure 10. D rive the bearing out o f the rotor hub
w ith R otor B earing R em over J 939 8 -A .
m
J 29886
DRIVER
HANDLE
m
J
9398-A
ROTOR
BEARING
REMOVER
It is not necessary to rem ove the staking at the rear o f the
ro to r hub to rem ove the bearing. H ow ever, it will be necessary
to file aw ay the old stake m etal for proper clearance for the new
b earing to be installed into the rotor bore, or the bearing m ay be
dam aged (Fig. 11).
Install or Connect
Place the R otor and Hub assem bly face dow n on a clean,
flat and firm surface.
2.
A lign the new bearing squarely with the hub bore and
using Pulley and B earing Installer J 9 4 8 1-A w ith
U niversal H andle J 29886, drive the bearing fully into
the hub (Fig. 12). The Installer will apply force to the
outer race o f the bearing if used as shown.
1.
3.
Using a center punch w ith a 4 5° angle point, stake
1 .1 -1 ,4mm (.0 4 5 - 0 5 5 " deep) the bearing in three
places 120° apart as show n in F igure 11, but do not stake
too deeply to avoid distorting the outer race o f the
bearing.
4.
Replace rotor and bearing assem bly.
On-Vehicle
A.
Position the Rotor and Bearing assem bly on the
front head.
B.
With Rotor & Bearing Installer J 2 6 2 7 1-A
(without driver handle) in position and Rotor and
Bearing assem bly aligned with the Front H ead as
shown in F igure 13, drive the assem bly part w ay
onto the head.
C.
Plug clutch coil connector onto C lutch Coil.
D.
Position the Clutch Coil so the three (3) locating
tabs will align w ith the holes in the head and
continue to drive the R otor and B earing assem bly
onto the front head.
E.
Install the retainer ring (Fig. 8).
F.
Reassem ble the C lutch Plate and H ub with the
shaft key onto the shaft with Installer J 9 4 0 1-B
until 0 .5-7.6m m (0 .0 2 -.0 3 0 " ) air gap is obtained.
G.
Install shaft lock nut. Torque to 14 N*m
(lO lb .ft.).
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......