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A. Straight Edge
B. Feeler Gage
V0571
Figure 25— Checking Alignment of Manifold
Flanges
Inspect (Figure 25)
Manifolds for cracks, broken flanges, and gasket
surface damage.
Alignment of manifold flanges. Use a straight edge
and feeler gage. If the flanges do not align, the
manifold is warped and should be replaced.
CAM SHAFT
Important
P
m
Whenever the camshaft is replaced, a new set of
lifters must also be installed.
Inspect
Camshaft lobes and journals for scratches, pitting,
scoring, and wear.
Measure
Camshaft journal diameters (figure 26). Refer to
“ Specifications” in the back of this section for prop
er diameters.
CAM SHAFT BEARINGS
Refer to SECTION 6A for replacement procedures.
T IM IN G C HAIN AND
SPROCKETS
I *
Inspect
• Sprockets for chipped teeth and wear.
• Timing chain for damage.
• Excessively worn sprockets will rapidly wear a new
chain.
• An excessively worn chain will rapidly wear a new
set of sprockets.
CRANKSHAFT SPROCKET REPLACEMENT
Remove or Disconnect (Figure 27)
Tool Required:
J 5825-A Crankshaft Sprocket Puller
1. Crankshaft sprocket using J 5825-A.
2. Key (if necessary).
Install or Connect (Figure 27)
Tool Required:
J 5590 Crankshaft Sprocket Installer
1. Key (if removed).
2. Crankshaft sprocket using J 5590.
FRONT COVER
y | Clean
• Old gasket from the gasket surfaces.
J y
Inspect
• Front cover for damage, dents, or cracks.
Remove or Disconnect
Oil seal from the front cover.
A. Pry the seal out with a large screwdriver.
B. Be careful not to distort the front cover.
-►+
Install or Connect
Tool Required:
J 35468 Seal Installer
• New seal so that the open end of the seal is
toward the inside of the cover.
A. Support the cover at the seal area.
B. Drive the seal into position with J 35468.
C. Lubricate the seal with engine oil before install
ing the torsional damper.
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......