3. Tilt the cage (17) in opposite direction to remove
opposing ball (15).
• Repeat this process until all six balls (15) are
removed.
4. Position the cage (17) and the inner race (16) 90
degrees to the centerline of the outer race (18) and
align the cage windows with the lands of the outer
race (figure 48).
5. Separate the cage (17) and the inner race (16)
from the outer race (18).
6. Rotate the inner race (16) 90 degrees to the center
line of the cage (17) with the lands of the inner
race aligned with the windows of the cage (figure
49).
7. Pivot the inner race (16) into the cage (17) window
and remove the inner race.
*
Assemble (Figures 48, 49, and 50)
• Apply chassis grease to the ball grooves of the
inner race (16), and outer race (18).
1. Inner race (16) to the cage (17).
A. Rotate cage (17) with inner race (16) to the
outer race (18) (figure 50).
B. Align the cage windows with the lands. Pivot
the cage into position (figure 49).
C. Make sure the retaining ring side of the inner
race faces out.
2. Balls (15).
A. Tap on the cage with a brass drift to tilt it
enough to install the balls (figure 48).
B. Pack the joint with chassis grease.
V
Important
PIVOT CAGE AND INNER RACE AT 90° TO CENTER
LINE OF OUTER RACE WITH CAGE WINDOWS
ALIGNED WITH LANDS OF OUTER RACE.
LIFT OUT CAGE AND INNER RACE.
17
UND~ r f | « ( P
L j l w r p
— la n d
WINDOWS
17. Cage
18. Outer Race
F6729
Figure 49— Separating Outer Race and Cage
ROTATE INNER RACE UP
AND OUT OF CAGE
INNER RACE
CAGE
LAND
WINDOW
16. Inner Race
17. Cage
F6730
• Be sure that retaining ring side of inner race
(16) faces axle shaft (12).
3. Install outer joint seal. Refer to “Outer Joint Seal”
in this section.
15.
16.
17.
18.
BRASS
DRIFT
GENTLY TAP ON CAGE
UNTIL TILTED ENOUGH
TO REMOVE FIRST BALL
REMOVE OTHER BALLS
IN SIMILAR MANNER.
Ball
Inner Race
Cage
Outer Race
HAMMER
F6728
Figure 50— Separating Inner Race and Cage
INNER TR IP O T SEAL
REPLACEM ENT
Remove or Disconnect (Figures 40, 47, and 51
through 54)
Tools Required:
J 8059 Snap Ring Pliers
J 35910 Seal Clamp Tool
J 36652 Swage Clamp Tool
1. Large swage ring (9) from the in-pot joint, using a
chisel, and discard.
Important
Do not cut through the seal (10) with the chisel
and damage the sealing surface of the tripot
outer housing (1).
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
Page 806: ......
Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
Page 908: ......
Page 919: ......