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Thrust Block Clearance Adjustment
Install or Connect (Figures 1, 6, and 7)
+4-
1. Left thrust washer (13) to the differential.
2. Cam unit to the differential.
3. Right side gear thrust washer (8) to the differential.
4. Clutch plates with guide clips to the differential.
• Assemble alternately as shown in figure 1.
5. Right side gear (10) to the differential.
6. Pinion shaft (18) and lock screw (3). Insert a large
tapered tool, like a screwdriver, firm ly between
each side gear and the pinion shaft.
7. A one to two inch telescoping gage between the
side gear faces, not the gear teeth.
Measure
1. Measure the side gear spread (figure 6).
2. Remove the telescoping gage.
3. Measure the telescoping gage with a microme
ter.
4. Measure the original thrust block at the outer
corner with a micrometer (figure 7).
Adjust
• If the thrust block thickness is not 0.000 to 0.1524
mm (0.000 to 0.006 inch) less than the side gear
spread, adjust the clearance by:
A. Selecting a new thrust block the correct size to
o b ta in 0 .0 0 0 to 0 .1 5 2 4 mm (0 .0 0 0 to
0.006-inch) clearance.
B. Reshimming the right and/or left clutch plates.
The backlash must be rechecked and adjusted
to specification if necessary.
ASSEMBLY OF THE DIFFERENTIAL
Install or Connect (Figures 1 and 8)
1. Left side gear thrust washer (13).
2. Cam unit. Refer to “ Cam Unit Assembly.”
3. Right side gear thrust washer (8).
4. Right clutch plates with guide clips (19).
• Assemble alternately as shown in figure 1.
5. Right side gear (10).
6. Thrust block (17), pinion thrust washer (6), and
pinion gear (7).
A. Place the pinion gears into the differential 180
degrees apart.
B. Rotate the gears and thrust block into position.
C. The open side of the thrust block must face the
small window opening.
7. Pinion shaft (18).
8. A new lockscrew (3). Install finger tight.
• Tighten to specifications after installed in the
vehicle.
9. Governor assembly (11) and latching bracket (5).
• The straight end of the latching bracket spring
must be over and outside the governor assem
bly shaft (figure 8).
10. Stop pin (2) (9 1/2-inch only):
• Press the pin flush with the case.
11. Governor bushing (4).
• Use the bushing with a straight hole, not a
tapered hole.
• Press the bushing in far enough to give 0.1016
to 0.020 mm (0.004 to 0.020 inch) shaft end
play.
12. Latching bracket bushing (5).
• Press in far enough to eliminate all end play.
Some 9 1/2-inch bushings have a tapered hole.
Do not use a straight bushing, use only a
tapered bushing.
10 1/2-IN C H RING GEAR
DISASSEMBLY OF THE DIFFERENTIAL
Remove or Disconnect (Figures 9, 10, and 11)
Tools Required:
J 22912-01 Bearing Remover
1. The ring gear and differential side bearings. Refer
to “ Disassembly of the Rear Axle” in “ 10 1/2-Inch
Ring Gear.”
2. Case screws (32).
• Set the unit on the right side case half.
3. Case halves (figure 10).
A. Pry the halves apart at the yoke hole location.
B. Hold the side gear in the left side case half.
4. Governor assembly (48).
5. Latching bracket assembly (43).
6. Left side gear (46).
7. Left side clutch plates (44) and guide clips (47).
8. Left side gear thrust washer (45).
9. Reaction blocks (41), pinion yoke (42), pinion gears
(39), and pinion thrust washers (38).
10. Right cam unit from the differential.
11. Right side gear thrust washer (36).
• Measure and record the overall length of the
gear assembly from the front of the gear to the
back of the thrust sleeve (35) including the side
gear thrust washer (36).
12. Thrust sleeve (35) using J 22912-01.
• Press the sleeve from the side gear (figure 11).
13. Clutch plates (37).
14. Guide clips (34).
15. Wave washer (15).
16. Cam plate (33).
17. Side cam gear (40).
Summary of Contents for S Series 1994
Page 1: ......
Page 11: ...VIEW A p n n n j VIEW C F7554 Figure 10 Hydra Matic 4L60 E Transmission I D Location...
Page 24: ...NOTES...
Page 26: ......
Page 69: ...NOTES...
Page 71: ...3 2 STEERING...
Page 73: ......
Page 84: ......
Page 102: ...40...
Page 130: ...NOTES...
Page 146: ...NOTES...
Page 162: ...NOTES...
Page 166: ...Figure 5 Removing the Pinion Flange Figure 6 Pressing the Drive Pinion from the Cage...
Page 178: ...Figure 3 Spreading the Differential Case Figure 4 Removing the Differential...
Page 190: ...NOTES...
Page 202: ...NOTES...
Page 206: ...F5785...
Page 212: ...B Button Moved Out of Bearing Bore F5791...
Page 228: ...NOTES...
Page 232: ......
Page 234: ......
Page 236: ...Adjuster 63 Bolt 64 Lock Figure 10 Turning the Adjuster Plug K3 Models...
Page 237: ...Figure 13 Removing the Pinion Seal 39 Bearing Cup Figure 16 Removing the Inner Bearing Cap...
Page 261: ...F7475...
Page 267: ...B Button Moved Out of Bearing Bore F5791...
Page 294: ...NOTES...
Page 300: ...NOTES...
Page 318: ...NOTES...
Page 322: ...SR207LN2 EDS...
Page 324: ......
Page 326: ...OVERHEAD OILING AND RETURN MAIN OIL GALLERY N30005 6A2 J EDS...
Page 368: ...103 153 127 V1200...
Page 370: ......
Page 372: ......
Page 374: ...F9375 Figure 7 Engine Lubrication Diagram Engines Without Balance Shaft...
Page 376: ...Figure 9 Engine Lubrication Diagram Engines With Balance Shaft...
Page 399: ...V2974...
Page 410: ......
Page 412: ...195 196 201 174 252 163 165 164 244 3706r3924...
Page 452: ......
Page 454: ...163 164 V1202...
Page 456: ...20 21x 302 210 4 0 41 2 5 2 5 1 2 51 4 2 e3 54 3 9 252 252 S 255 255 25 6 256 209 V1196...
Page 458: ...100 1 8 4 185 183 177 v 75 201 3706r1204...
Page 460: ......
Page 510: ......
Page 512: ...V2131...
Page 514: ...110 106 106 103 90 93 89 88 87 86 v 7 7 7 7 j A _ 111 f t 2 a a s 53 49 L 47 46 3706r4751...
Page 516: ...259 260 150 237 S lM 180 167180 J 1 82 183 170 169 1 1 78 1 7 9 213212 2 0 7 205 r i 3706r4752...
Page 566: ...NOTES...
Page 574: ...NOTES...
Page 618: ...SPECIAL TOOLS...
Page 620: ...NOTES...
Page 672: ......
Page 682: ......
Page 686: ......
Page 694: ...RH0213 4L60 E...
Page 695: ...657 659 m i J 8092 H J 34196 4 3 34196 5 657 658 665 J 23907 J 7004 1 J 8092 RH0214 4L60 E...
Page 696: ...J 8092 J 34196 4 33 31 J 8092 RH0215 4L60 E...
Page 697: ...SPECIAL TOOLS...
Page 698: ...SPECIAL TOOLS...
Page 758: ...RH0194 4L80 E...
Page 764: ......
Page 770: ...SPECIAL TOOLS...
Page 771: ...SPECIAL TOOLS CONT...
Page 772: ......
Page 775: ......
Page 776: ......
Page 785: ......
Page 804: ...NOTES...
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Page 808: ......
Page 822: ...3707r5079...
Page 840: ......
Page 848: ...NOTES...
Page 852: ......
Page 860: ...F5435...
Page 866: ......
Page 878: ...F9167...
Page 882: ...16 FrontOutputShaft 18 DrivtQNr 19 DrivenGm t 20 DriveChain 22 FrontOutputBearing V2836...
Page 890: ...F9168...
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